GMA 501

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December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM

COURSE INFORMATION

COURSE NAME

CODE NAME

:

:

FUEL AND ELECTRICAL SYSTEM TROUBLESHOOT

GMA 501

LEVEL : 3 SEMESTER 5

CREDIT UNIT : 2.0

CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEE !1T"3#$

NON FACE TO FACE :

COURSE TY#E : VOCATIONAL

#RE%RE&UISITE : %

CORE RE&UISITE : %

Last Edi ted 24 –26 Sept 2013

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COURSE OUTCOMES:

At the end of the course, the students should be able to:-

• Verify fuel system maintenance works

•

Troubleshoot electrical system problems• Verify intake and exhaust system maintenance works

COURSE DESCRI#TION:

This unit identifies the competence required to verify fuel system maintenance works using verification checklist, maintenance log bookand maintenance report so that verification checklist obtained, verification fuel system maintenance works executed and verificationreport compiled in accordance with standard operating procedure

This unit identifies the competence required to troubleshoot electrical system problems using customer complaint form, diagnose toolsand equipment, hand tools set, new spare parts and checklist so that electrical system service manual obtained, electrical systemproblems checked, electrical system problems rectified, rectified electrical system problems tested and troubleshooting checklistrecorded in accordance with standard operating procedure

This unit identifies the competence required to verify intake and exhaust system maintenance works using standard operationprocedure !"#$%, verification checklist, maintenance log book and maintenance report so that verification checklist obtained, verificationintake and exhaust system maintenance works executed and verification report compiled in accordance with standard operatingprocedure



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CONTENT AND LEARNING STANDARD

#ROGRAM : AGRICULTURAL MECHANI'ATION

COURSE NAME : FUEL AND ELECTRICAL SYSTEM TROUBLESHOOT CODE NAME : GMA 501

COM#ETENCY : 1

CONTENTSTANDARD()*+*-)

H*LEARNING STANDARD()*+*-) ,

#ERFORMANCE CRITERIA()*+*-),, *

& Verify fuel systemmaintenance works

&& #btain verification checklist &&& 'ist source of cooling system verification checklist accordingto manufacture

&&( )xplain procedures of acquiring cooling system verificationchecklist according to manufacture

&&* )xplain cooling system verification checklist according to standard form

&&+ etermine source of cooling system verification checklist according to manufacture

&& Acquire cooling system verification checklist according tomanufacture

&&. /nterpret cooling system verification checklist according tomanufacture

&( )xecute verification fuel system

maintenance works

&(& )xplain fuel supply system components servicing work

according to manufacturer specification

&(( )xplain fuel in0ection pump removing and installation work according to manufacturer specification

&(* /dentify 1uel feed pump repairing works according tomanufacturer specification

&(+ /dentify 2arburetor unit servicing works according tomanufacturer specification



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&( /dentify 1uel in0ector servicing works according tomanufacturer specification

&(. /dentify 1uel system troubleshooting works according tomanufacturer specification&(3 4ustifying maintenance work according to manufacturer

specification&(5 etermine fuel supply system components servicing work

according to manufacturer specification&(6 etermine fuel in0ection pump removing and installation work

according to manufacturer specification&(&7 etermine fuel feed pump repairing works according to

manufacturer specification&(&& etermine carburetor unit servicing works according to

manufacturer specification

&(&( etermine fuel in0ector servicing works according tomanufacturer specification

&(&* etermine fuel system troubleshooting works according tomanufacturer specification

&* 2ompile verification report *&& 'ist types of service checklist according to manufacturerstandard form

*&( escribe technique of fill in service checklist according to manufacturer standard form

*&* escribe methods of fill in service according to manufacturer standard form

*&+ escribe recording of service checklist according to

manufacturer standard form*& 1iling of service checklist according to manufacturer

standard form*&. escribe techniques of recording schedule maintenance

works according to manufacturer standard form



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*&3 raft up verification report content according to manufacturer standard form

*&5 etermine types of service checklist according to manufacturer standard form*&6 1ill in service checklist according to manufacturer standard

form*&&7 Apply technique of filling in service checklist according to

standard form*&&& 8ecord service checklist according to standard form*&&( 1ile service checklist according to standard filing system*&&* Apply techniques of recording schedule maintenance works

according to standard form*&&+ 9ethods of drafting up verification report content according

to standard form


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COM#ETENCY : 2




( Troubleshootelectrical systemproblems

(& #btain )lectrical "ystem "ervice9anual

(&& /dentify source of electrical system service manualaccordance with manufacturers service manual

(&( )xplain procedures of acquiring electrical system service

manual accordance with manufacturers service manual(&* /dentify electrical system service manual accordance with

manufacturers service manual(&+ etermine source of electrical system service manual

accordance with manufacturers service manual(& Acquire electrical system service manual accordance with

manufacturers service manual(&. /nterpret electrical system service manual accordance with

manufacturers service manual

(( 2heck )lectrical "ystem $roblems ((& /dentify electrical system problem in accordance withmanufacturers service manual

((( )xplain methods of handling inspection tools in accordancewith manufacturers service manual

((* $rocedures of inspecting electrical problems in accordancewith manufacturers service manual

((+ /dentify electrical system problem in accordance withmanufacturers service manual



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(( Apply method of handling inspection tools in accordance withmanufacturers service manual

((. 1ollow procedure of inspecting electrical problems inaccordance with manufacturers service manual

(* 8ectify electrical "ystem$roblems

(*& 'ist types of electrical system problem in accordance withmanufacturers service manual

(*( )xplain techniques of electrical rectification in accordancewith manufacturers service manual

(** escribe engine rectification procedures in accordance withmanufacturers service manual

(*+ /dentify techniques special tool handling in accordance withmanufacturers service manual

(* etermine type of electrical sys tem problem in accordance

with manufacturers service manual(*. Apply technique of electrical rectification in accordance with

manufacturers service manual(*3 1ollow engine rectification procedure in accordance with

manufacturers service manual(*5 Apply technique of handling special tool in accordance with

manufacturers service manual

(+ Test rectified )lectrical "ystem$roblems

(+& escribe engine testing requirements in accordance withmanufacturers service manual

(+( etermine methods of electrical testing in accordance withmanufacturers service manual

(+* )xplain procedures of electrical testing in accordance withmanufacturers service manual

(++ Apply technique of handling testing tool in accordance withmanufacturers service manual

(+ /dentify electrical testing requirements in accordance with


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manufacturers service manual(+. Apply method of electrical testing in accordance with

manufacturers service manual(+3 1ollow procedure of electrical testing in accordance withmanufacturers service manual

(+5 Apply technique of handling testing tool in accordance withmanufacturers service manual

( 8ecord Troubleshooting 2hecklist (& 'ist types of troubleshooting service checklist in accordancewith manufacturers service manual

(( )xplain procedures of recording troubleshooting checklist inaccordance with manufacturers service manual

(* 1iling of troubleshooting checklist based on manufacturersservice manual

(+ etermine types of troubleshooting service checklist basedon manufacturers service manual

( 1ollow technique of troubleshooting checklist based onmanufacturers service manual

(. 1ile troubleshooting checklist record based onmanufacturers service manual


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COM#ETENCY : 3




* Verify intake andexhaust systemmaintenanceworks

*& #btain verification checklist *&& /dentify source of intake and exhaust system verificationchecklist in accordance with manufacturers service manual

*&( )xplain procedures of acquiring intake and exhaust systemverification checklist in accordance with manufacturers

service manual*&* /dentify intake and exhaust system verification checklist in

accordance with manufacturers service manual*&+ etermine source of intake and exhaust system verification

checklist in accordance with manufacturers service manual*& Acquire intake and exhaust system verification checklist in

accordance with manufacturers service manual*&. /nterpret intake and exhaust system verification checklist in

accordance with manufacturers service manual

*( )xecute verification intake andexhaust system maintenance works

*(& /dentify exhaust assembly replacement work according tomanufacturer specification

*(( )xplain intake and exhaust manifold replacement work

inaccordance with manufacturers service manual

*(* Ascertain turbocharger overhauling works in accordance withmanufacturers service manual

*(+ 4ustifying maintenance works in accordance with


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manufacturers service manual*( etermine exhaust assembly replacement work in

accordance with manufacturers service manual*(. etermine intake and exhaust manifold replacement work in

accordance with manufacturers service manual*(3 etermine turbocharger overhauling works in accordance

with manufacturers service manual*(5 4ustify maintenance works in accordance with manufacturers

service manual

** 2ompile verification report **& /dentify types of verification report checklist according to manufacturer standard form

**( escribe technique of fill in verification report checklist inaccordance with manufacturers service manual

*** escribe methods of fill in verification report checklist inaccordance with manufacturers service manual

**+ escribe recording of verification report checklist inaccordance with manufacturers service manual

** 1iling of verification report checklist in accordance withmanufacturers service manual

**. 9achine verification report recording format according to manufacturer standard form

**3 'ist 9ethods of compiling verification report according to manufacturer standard form

**5 etermine types of verification report according to manufacturer standard form

**6 1ill in verification report according to manufacturer standardform

**&7 Apply technique of filling in verification report checklist according to manufacturer standard form

**&& 8ecord verification report checklist according to standard



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form**&( 1ile verification report checklist according to standard filing

system**&* Apply techniques of recording verification report works

according to standard form**&+ Apply methods of compiling verification report according to

standard form



Documents

GMA 501