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GM Diesel TechnologyCharles E. Freese V
Executive Director, Diesel EngineeringGeneral Motors Corporation
Advanced Propulsion Technology Strategy
ReducedVehicle
Emissionsand
IncreasedVehicle Fuel
Economy
Near-Term
Mid-Term
Long-Term
IncrementalInternal Combustion
Engine and TransmissionImprovements
Hydrogen Fuel Cell
Hydrogen Infrastructure
Hybrid ElectricVehicles
The Propulsion Application Map
Drive Cycle
Duty
Cycl
e
Stop-and-Go
(City)
Continuous
(Highway)
Commercial (High Load)
Consumer (Light load)
Drive Cycle
Duty
Cycl
e
Stop-and-Go
(City)
Continuous
(Highway)
Commercial (High Load)
Consumer (Light load)
The Propulsion Application Map
Heavy Duty Pickup Truck
Commuter Car
Diesel HybridBus
Over the Road Truck
Non-towing HighwayGas Car & SUV
City Car(Gas Hybrid)
Diesel Powertrain Market Today•Globally
– Medium and heavy duty vehicles (Class 4-8 vehicles)
•European – Penetration rates in light-duty cars approaching 50
percent
•Asia-Pacific (Korea, India and potentially China are growing markets)– Strong diesel bias in Korean SUV market (over 90%
diesel)
•North America– Heavy duty pick-up trucks for towing and hauling
Why Use Diesels?•Heavy duty towing and hauling•Fuel economy improvement objectives
– Positive influence on CO2 and fuel economy
•Improve vehicle performance with lower displacement engine– Fun to drive
•Achieve benefit of tax incentives in European markets
Chart Assumptions: 20,000 Annual vehicle milesDiesel Fuel Economy Advantage: Europe 30%, Bin 5 North America 25%6% Annual Financing Rate Available
Veh
icle
Mileag
e,
miles
Vehicle Mileage Required to Recover Diesel Engine Cost
Economic Model – Diesel Break-Even PointComparison between U.S. & Europe
0
100,000
200,000
300,000
400,000
500,000
0 1000 2000 3000 4000 5000Initial Purchase Price, U.S. $
35 MPG
30 MPG
25 MPG
20 MPG
Gas=15 MPG
North America Gas=Diesel=$1.50/Gal
15202530
Gas=35 MPG
Europe Gas=$3.50/Gal
Diesel=$2.75/Gal
Europe and U.S. Tier 2 FTP-75 EmissionsLight-Duty
Emission = Emission Index X Fuel Consumption(g/mile) (g/kg fuel) (kg fuel/mile)
Standard NOxPM
Bin 10 0.60 g/mile 0.080 g/mileBin 8 0.20 g/mile 0.020 g/mileBin 5 0.07 g/mile 0.010 g/mileBin 4 0.04 g/mile 0.010 g/mileEuro 3 0.50 g/km 0.050 g/kmEuro 4 0.25 g/km 0.025 g/kmEuro 5 (TBD)
0.08-0.20 g/km
0.0025-0.010 g/km
NOx (g/km)
Bin 10
Euro 4
Euro 3
0.1 0.2 0.3 0.4 0.5 0.6
PM
(g
/mile)
PM
(g
/km
)
0.02
0.05
0.06
0.04
0.02
0
Bin 8
NOx (g/mile)1.00.90.80.70.60.50.40.30.2
0.10
0.080.05
0.03
0.01
0.09
0.07
0.06
0.04
0.03
0.01
Euro 5 (TBD)Bin 5
Moving to a lower bin adds incremental cost to gasoline off-
set vehicles
Bin 4 offset
0.07 NOx Fleet2008 MY +
1 - Bin 8Diesel0.20g
NOx/mileDiesel penetration
0.04 NOx
0.04 NOx
0.04 NOx
0.04 NOx
4.33 - Bin 4 Gasto Offset
Offsetting Diesel NOx Emissions – Tier 2
Aftertreatment SystemsBalancing the requirements of FTP with US06
NO
x C
on
ver s
i on
Effi
cien
c y (
%)
0
20
40
60
80
100
0 100 200 300 400 500 600
SCR Effective Range
LNT Effective Range
Typical ThermalOperating “Windows”
Catalyst Operating Temperature (degrees C)
Light Duty Diesel US06
Catalyst Temps Light Duty
Diesel FTPCatalyst Temps
Advanced Controls
Diesel EngineEnabling Technology Development
Advanced Boost
Configurations
HCCIHomogene
ousCombustio
n
PCCIPre-Mixed
Charge Comb.
Reduced Compressio
n Ratio
Enhanced EGR
Cooling
Advanced EGR
Systems
DPF, SCR & LNT
Aftertreatment
Low Temp / Low Soot
Combustion
VVT / VVA
Summary•Portfolio approach is required for
advanced powertrain strategies
•To compete globally, diesels will be a critical component of the powertrain portfolio
•Emission regulations, fuel price, taxation based on engine displacement and fuel consumption largely dictate markets where diesels are popular today
•Diesel technology advancements over past 15 years have radically changed public perception of diesels
SummaryMarket Factors in North America
•GM continues to apply North American diesel engines where they maximize customer benefits:– Larger vehicles– Towing and hauling utility applications
•U.S. market has benefited from diesel technology
•Growing market share of diesel vehicles in the full-size truck segment implies improved U.S. consumer acceptance of diesel powered vehicles
•Must address North American NOx standards (one sixth that of Europe) at an acceptable cost