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Global Leader in Waterjetting Solutions

Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

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Page 1: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Global Leader in Waterjetting Solutions

Page 2: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Serviceability

Versatility Simplicity

Reliability

Productivity

Safety

Founded in 1976, and today a division of Federal Signal Corporation, Jetstream is one of the largest manufacturers and distributors of waterjetting equipment in the world. Thousands of contractors, plants, municipalities and the military depend on Jetstream for high-pressure waterjetting systems and accessories of superior performance and quality.

Waterjetting systems, tools and parts for operation •

from 5,000 to 40,000 psi.Thousands of quality parts and accessories in •

stock and ready for same day shipping.Knowledgeable sales team with expertise to •

provide the right solution for any job.State-of-the-art manufacturing facility.•

A Worldwide Leader in Innovative Solutions for the Most Challenging Waterjetting Applications

Our unique product design requirements have resulted in numerous U.S. patents for innovative products that have repeatedly raised the standards for the waterjet- ting industry. To exceed customer demands, products are designed to meet strict engineering requirements in all qualities that affect efficient and safe operation.

Unique Design Requirements

We’re there anytime you need us!The 24/7 Support Program provides Jetstream customers a competitive advantage with uninterrupted access to critical parts and accessories, service and expertise to keep the job running.

713-302-7718 24/7 SUPPORT HOTLINE

Page 3: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Worldwide, the UNx® pump design is

still the simplest to maintain and operate.

Jetstream pioneered the use of valve cartridges to allow accessories to be repaired in the field in less than one minute.

Nozzles that spin on a bearing of water.

Innovative Engineered Solutions

Petrochemical refineries are among the most challenging industries to serve because of the quantity and variety of industrial cleaning required.

Some industries we serve:

•Chemical•Petrochemical•Automotive•Pulp & paper•Steel mills•Power generation•Marine•Construction•Mining•Oil field•Military

Typical applications:

•Tube and tube bundle cleaning•Pipe cleaning•Stack cleaning•Cooling tower cleaning•Tank cleaning•Facilities maintenance•Grate and floor cleaning•Automotive paint booth cleaning•Ship hull cleaning•Underwater cleaning•Kiln cleaning•Surface preparation•Hydrostatic testing•Waterjet cutting Custom-designed trailer-mounted Jetstream

500 hp system on site at a power plant.

Page 4: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Simple & DependableSwing-Down Manifold• easy access to valves• weep holes indicate source

of seal leaks

Uni-Valve™ Cartridge• self-contained suction and

discharge valve assembly• slip-fit for easy maintenance• in-line design minimizes

turbulence

Clamp-Style Plungers• specifically designed for the

rigors associated with each operating pressure

• clamp-on design for easy maintenance

Uni-Pak™ Plunger Packing Set• one-piece packing• tapered for easy removal• water lubricated — no oil

• 5-minute packing change • 15-minute valve cartridge change

ServiceableFewer parts ... faster servicing. No special tools or equipment required.

UNx Fluid Ends are designed for fast pressure conversion in the field to fully utilize the power available for applications that require higher flow or pressure than a current setup allows.

Pressure conversions can be completed in under 30 minutes with only simple tools and have been performed in live demos in under five minutes using power tools.

Remove plunger clamps Disconnect lube lines21 3 Disconnect hoses

The UNx® Fluid End Advantage

Patented UNx® fluid end technology is at the heart of every Jetstream waterjetting pump. Since 1988, this remarkably innovative family of fluid ends has provided thousands of plants and industrial cleaning contractors with the simplest and most flexible waterjetting pump available.

The most valuable benefit of the UNx design is simplicity. Repairs can be completed quickly in the field, eliminating hours of downtime for service by specially trained mechanics. To tackle a variety of jobs with a single system, UNx fluid ends can be easily reconfigured on the jobsite to utilize higher pressure or flow.

With the UNx, Jetstream provides the flexibility to tackle all jobs, the superior performance to optimize efficiency and productivity, and the reliability to minimize operating costs and downtime.

Unmatched for performance and flexibility!

Change Operating Pressure in Minutes

Page 5: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Tube and Pipe Cleaning

Remove water lube fittings Remove just 8 bolts to lower hinged manifold

Slide out stuffing boxes containing packing and plungers

Remove hinge and lift off manifold

67

4 5

Every Jetstream System includes UNx

technology

UNx bareshaft pumps can be installed on custom-built systems

Additional fluid ends allow one system to do the work of many

UNx Upgrades bolt on to other manufacturer’s pumps to add the UNx Advantage to existing systems

UNx 4215N installed on NLB 10150

There are Several Ways to Use the Advantages of the UNx® Fluid End.

install the appropriate fluid end by reversing the steps

Upgrade an existing NLB system with a UNx Fluid End

Operating pressures from 5,000 to 40,000 psi

Fewer Parts, Fewer Problems

Jetstream

the others

UNx® pumps are ATEX Category 3 approved.

A single Jetstream system can do the work of many

Page 6: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

High-Capacity Aluminum Fuel Tank• reduced dry weight• resists corrosion• longer runs between refueling

Sealed Control Panelfull instrumentation at your fingertips: • hour meter • tachometer • oil pressure • voltmeter • water temperature

Hydro-Throttle Control*• saves fuel and engine wear• manual throttle override to

maintain set engine speed

Diesel System Performance Specifications

**�Flow�values�assume�up�to�10%�inefficiency�resulting�from�mechanical�power�transfer�and�do�not�account�for�compressibility�of�water.��Actual�output�will�vary�based�on�the�performance�specifications�of�the�engine�(or�motor),�drive�sheave�ratio,�and�actual�working�pressure.

Waterjetting Systems

Built for extreme duty, Jetstream waterjetting systems are trusted on six continents to handle the toughest cleaning jobs in the most challenging operating environments in the world.

Jetstream systems provide reliable, efficient and safe waterjet cleaning power. Features like a PTO (clutch) that never needs grease and UNx pumps that can be repaired or reconfigured in minutes reduce both down-time and cost of ownership.

Because markets for waterjetting continue to expand and evolve, the experienced Jetstream engineering team constantly develops and improves system features and options to incorporate new technology, optimize performance for specific applications, and satisfy emerging customer requirements and government regulations.

X4200

Se

ries

X3600

Se

ries

X3000

Se

ries

Pressure (psi) 6,000 7,500 10,000 12,500 15,000 20,000 30,000 36,000

110 HP Plunger Size (no.) 11 10 9 8 7 6 — 5

Flow (gpm)** 23.2 18.4 14.9 11.8 9.9 7.4 — 4.7

Pressure (psi) 6,000 7,500 10,000 12,500 15,000 20,000 30,000 36,000

125 HP Plunger Size (no.) — 11 10 9 8 7 — 5

Flow (gpm)** — 23.3 18.4 14.9 11.8 9.7 — 5.2

Pressure (psi) 5,000 7,500 10,000 12,500 15,000 20,000 30,000 40,000

150 HP Plunger Size (no.) 15 13 11 10 9 8 — —

Flow (gpm)** 45.4 31.2 23.2 18.6 15.7 11.7 — —

Pressure (psi) 6,000 7,500 10,000 12,500 15,000 20,000 30,000 40,000

170 HP Plunger Size (no.) 15 13 12 11 10 8 7 6

Flow (gpm)** 45.2 35.6 27.0 21.4 18.0 12.9 9.1 6.8

Pressure (psi) 6,000 8,000 10,000 12,500 15,000 20,000 30,000 40,000

215 HP Plunger Size (no.) 15 13 12 11 10 9 7 6

Flow (gpm)** 50.3 39.8 32.2 27.0 21.5 17.0 10.0 8.0

Pressure (psi) 6,000 8,000 10,000 12,500 15,000 20,000 30,000 40,000

250 HP Plunger Size (no.) 16 15 13 12 11 10 8 7

Flow (gpm)** 62.1 48.6 38.7 31.3 26.3 19.4 11.9 9.7

Pressure (psi) 6,000 8,000 10,000 12,500 15,000 20,000 30,000 40,000

325 HP Plunger Size (no.) — 16 15 13 12 11 — 8

Flow (gpm)** — 62.1 50.1 39.7 32.0 25.1 — 11.9

EZ-Lube Hubslubricate wheel bearings quickly via standard grease fitting

Lifetime LED Trailer Lights• weather sealed• corrosion resistant• lights up faster, brighter

10-gauge Galvanized Steel Fenders

Improved Pump Accessunobstructed access to fluid end for performing pressure conversion or routine maintenance

Shorter Wheelbase• improves trailer travel through

tight turns• helps minimize tire scrubbing

Torsion-Style Axlessmoother towing while providing lower trailer profile

The standard for North American waterjetting systems.

Engineered for Maximum Performance

SERIESJetstream

Page 7: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Waterjetting Systems

UNx® Fluid End• Jetstream’s patented system

designed for fast conversion from 5,000 to 40,000 psi operating pressures

• ATEX approved

Safety Shutdown Systems*protect against low oil pressure and high temperature

Powerband Belt Drive• dual five-band belts• high-torque carrying capabilities

Trailer Wiring• completely weatherproof harness and connectors• protective grommeted runs

* optional

Power End Dependability• ductile iron power frame• largest bearings in the industry• high-strength, forged steel crankshaft

Global Waterjetting Solutions Provider

Electric — Ideal for process plants, industrial operations and military environments. Available as stationary skids or steerable, in-plant trailers.

5000Q — The most versatile and cost effective 500 hp waterjetting system available.

C-Series — Compact diesel waterjetting systems engineered to meet stringent, European requirements. 125 to 325 hp with footprints as small as 4’ x 7’.

Special Applications — In addition to the wide range of standard models, Jetstream often develops systems for special applications or to meet unique requirements.

Low Profile Trailerjust 26" to top of frame for lower center of gravity

Center-mounted Trailer Jackrated at 12,000 lb

Adjustable Hitch Heightfor safe, level hauling behind different vehicles

Forward Water Tank Locationimproves weight distribution with lower center of gravity

Safety Features• comprehensive safety decal package• conspicuity tape surrounds entire frame

High-Performance Diesel Engines• engines from the world’s top manufacturers• available as open (standard) or enclosed units

Additional Options• Safety Watch remote shutdown system• regulator valve for shut-in applications• workbench and industrial strength vise• forklift pads• packing lube water recirculation

package• charge pump**• air compressor package• safety package• powered hose reel• lifting bale• containerized systems• hose racks• hydrostatic test package

** standard on models equipped for pressures above 20,000 psi.

Greaseless Spread Bearing PTOLarge Spread Bearings• opposing roller

bearings provide reliable power transmission

• no pilot bearing — the “weakest link” in typical PTO’s

Oil Bath Lubrication• no daily greasing• changed with

engine oil

An integrated filter and water tank design that extends component life and increases operating uptime.

Jetstream innovations continually enhance your productivity

Page 8: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Tube and Pipe Cleaning

Pipe and tube cleaning are the most common uses for waterjetting. Many variables determine the most suitable equipment for a given job:

• Size of the job• Budget and time available• Tube diameter and length• Deposit adhesion and hardness• Unplugging or polishing?• Are the tubes straight or bent?• Orientation: horizontal or vertical• Will the tubes or pipes be moved or

cleaned in place?For that reason, Jetstream manufactures and supplies a wide assortment of tube and pipe cleaning equipment, from simple manual tools to large-scale automated systems.

Removal of a hardened polymer from heat exchanger tubes using manually operated waterjetting tools.

Before After

RotoMag™

Self-rotating nozzle designed for trouble- free cleaning of pipes, stacks, or tanks.•Spins on water –

no bearings•Magnetic speed control

limits rotational speed for maximum impact

•For use in pipes as small as 3” or as large as 18’ using nozzle extensions

•Flows up to 50 gpm and pressures up to 20,000 psi.

Dril-Jets™

With no external moving parts, Dril-Jet Nozzles use two rotating forward jets to power through plugged tubes. Available with outside diameters from .500” to 1.040” and pressures up to 20,000 psi.

Tube Spinners™

Featuring a specially coated shaft and hardened sleeve with two rotating jets, Tube Spinner Nozzles thoroughly clean small tube walls. Available with outside diameters from .375” to 1.040” and pressures up to 20,000 psi.

Rotating Nozzles

The Badger easily negotiates elbows.

Badger™

•Compact design•Five powerful jets•Viscous fluid

speed control•Available for

pressures up to 20,000 psi.

Pipe Cleaning SwivelsThese nozzles are available in a range of sizes and pressures to suit any pipe cleaning job•No-leak swivels•Choice of polishing or unplugging

nozzle heads•Viscous fluid speed control

BJV™

•For pipes from 6” to 70” diameters•4 models available for flows up to

200 gpm or pressures to 40,000 psi

Raptor™

•For pipes from 3” to 12” diameters•Pressures up to 20,000 psi

Gopher™

•For pipes from 1-7/8” to 12” diameters•Pressures up to 20,000 psi

BJV in 24” pipe

Gopher nozzle powering through a plugged pipe.

BJV with accessory centralizer and pull ring

Basic ToolsThermoplastic Hoses & Flex LancesThermoplastic hoses and flex lances are the most durable and offer the widest selection of end fitting connections and available operating pressures (up to 43,500 psi).

Rubber HosesAvailable in several sizes, rubber hoses are the most economical and easiest to manuever for pipe cleaning operations.

SteelBraid™

Highly flexible SteelBraid lances, with a Teflon core, are ideal for cleaning small tubes at pressures up to 10,000 psi.

Line MolesEconomical pipe cleaning nozzles for cleaning pipes from 1-3/16” to several feet in diameter.

Page 9: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Automated and semi-automated system are a must for large jobs. In addition to higher productivity rates, powered systems provide the most consistent cleaning, reduce or eliminate operator fatigue, and increase operator safety.

Sabertooth™

Automated Systems and Tools

SteelFlex™

This Flexible steel tubing with a welded nozzle can clean tubes as small as 5/32” (nozzle shown actual size).

Rigid LancesRigid lances are used for manual cleaning of straight tubes or with automated lancing systems to clean heat exchangers quickly and effectively.

Drilled NozzlesThousands of unique styles, sizes, jet patterns, pressure and flow ratings precision drilled to best suit any job.

Foot GunsJetstream offers a wide selection of heavy-duty foot guns to provide the operator with safe and complete control of flow and pressure through the nozzle during manual cleaning operations.

All foot guns use 30-second field-replaceable valve cartridges.

A powered dual hose reel with self-rotating nozzles, the Sabertooth is ideal for cleaning evaporators or other vertical tube bundles. Because of its compact size and ease of assembly, it performs well in confined space or other applications that are difficult to reach with larger systems.•Cleans two tubes per stroke•Complete operator control of pressure and feed rate•50’ stroke•15,000 psi and 20,000 psi models availableIn contrast to devices that use a fixed nozzle and rotating flex lance, the Sabertooth is more reliable and economical to operate, and the variety of self-rotating nozzles that can be used offers greater versatility.

The Sabertooth makes quick work of 2,500 tubes, each 50’ long x 2” diameter, inside a power plant’s brine concentrator.

Rigid Lancing SystemWith several configurations available, our rigid lancing systems offer the safest and most productive cleaning of heat exchanger tubes.• Operator easily controls

pressure, feed, and lance positioning from a safe distance

•Two, three, and four lance systems• Pneumatically or hydraulically controlled

positioning and feed• Rotation can be powered

or nozzle-driven• Operating pressures up to

40,000 psi•Stroke: 15’ to 60’

Porta-Lance™

These hand-held tools allow quick setup for small tube bundles. Air-powered rotation allows the nozzle jet positions to be optimized for maximum cleaning power. Available in several sizes for pressures up to 40,000 psi.

Change Operating Pressure in Minutes

Page 10: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

Jetstream offers a full complement of surface cleaning tools for use in applications at a wide range of operating pressures, from removal of grease from roadways at pressures as low as 5,000 psi to stripping of marine paint from ship hulls at pressures up to 40,000 psi.

Several models are available with a variety of features, including:•Vacuum recovery•Self-propelled drive•Hydraulic, air, or self-powered rotation

Applications include: •Clean grates•Strip paint and coatings•Scarify concrete•Remove grease and contaminants•Clean tank floors

Deck and Grate Cleaners

Removing bonded paint from automotive assembly line carrier.

Removing rust from rebar in bridge piling.

• Working pressure: 40,000 psi

• Air-powered rotary gun and a remote valve

• Single or multiple gun operation

Tornado Cleaning System™

The most important factor in cleaning effectiveness is waterjet quality. With a huge variety of styles, flow ratings, and orifice materials, Jetstream has the perfect nozzles for any job.

Nozzle Inserts

40,000 psi removing thick, well bonded coating.

Self-Rotating Nozzles

Orbi-Jet™

• Spins on water — no bearings

• Magnetic speed control• Five models available• Weighs only 2.3 lb

Barracuda®

• Viscous fluid speed control• Simple field maintenance• Four models available

Jetstream can provide a wide selection of specialized tools for automated and semi-automated surface cleaning applications. The Blastrack™ is a family of highly versatile rotating surface cleaners

driven by hydraulic or air power along straight or circular rails.

Automated Tooling

The TSC-40™ Cleaning Head can be used for robotic or CNC-controlled in-plant cleaning systems.

Surface Cleaning and Preparation Tools

Jetstream control guns are available in a variety of configurations to suit specific needs. Common features include low trigger force, hydraulically-biased valves (for safety), and a 30-second field-replaceable cartridge.

Cleaning the upper deck ceiling of Comiskey Park in Chicago.

Control Guns

Valve cartridge can be replaced in 30 seconds using an adjustable wrench.

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3D ToolsPowerful jets rotating on two axes allow these tools to clean all interior sur-faces of a vessel with little or no repositioning and minimal operator attention. Two models are available for use at pressures up to 20,000 psi.

Cable Swivel ToolThis specialized device travels along a tensioned cable with up to six powerful jets. For use at up to 170 gpm at pres-sures up to 10,000 psi, the Cable Swivel Tool is ideal for cleaning boilers and furnaces.

In addition to pumps and application tooling, Jetstream is a complete waterjetting solutions provider for all of the equipment necessary to get any job done safely and on time.

Accessories

Jetstream offers a variety of tools for cleaning large vessels that increase safety by eliminating the need for operators to enter. Because operator fatigue is not a factor, these tools are designed to employ more powerful waterjets to the work surface and are ideal for many types of vessels including storage and mixing tanks, reactors, separators, boilers, furnaces, and cokers.

No-Entry CleaningJetstream offers a dependable, versatile, and rug-ged abrasive waterjet cutting system for precise straight or circular cuts through almost any mate-rial. Quick and simple one-man setup makes it a great tool for cutting doorsheets and manways in tanks or cutting small to large pipes.

• Composite rails provide linear and lateral flexibility for precise cuts

• Powered by air or electicity

• Working pressure up to 55,000 psi

Circle cutting

Cutting a doorsheet in a tank

Waterjet Cutting

Hurricane® 3-D tool attached to a manueverable boom inside a reactor tank.

Safety Equipment

Pressure Relief Devices

Personal Protective Equipment

Control Valves

Bypass Valves

Multiple Gun Valves

Pressure Regulators

Additional Products

Fittings & Gauges

Page 12: Global Leader in Waterjetting Solutions - Jetstream ... · PDF fileon a bearing of water. ... • Cooling tower cleaning • Tank cleaning • Facilities maintenance ... With no external

P/N JSM-001ENG 2/2011© 2011 Jetstream of Houston, LLC. All rights reserved.

Federal Signal Corporation is listed on the NYSE by the symbol FSS. Specifications and equipment listed are subject to change without notice. Some photos are shown with optional equipment.UNx is a registered trademark of Jetstream of Houston, LLP. RotoMag, Tube Spinner, Dril-Jet, SteelBraid, SteelFlex, Tornado Cleaning System, Orbi-Jet, and TSC-40 model name are trademarks of Jetstream of Houston, LLP. Barracuda and Hurricane are registered trademarks and Badger, Gopher, BJV, Raptor, Sabertooth, Porta-Lance and Blastrack are trademarks of Stoneage, Inc.

Jetstream of Houston, LLP5905 Thomas Rd. • Houston, TX 77041

Phone: (832) 590-1300 • Fax: (832) 590-1304 • Toll Free: (800) 231-8192www.waterblast.com

A Growing Nationwide Network of Service Centers

Birmingham, AL800-822-8785

Gonzales, LA225-647-0660

La Porte, TX832-674-8668

Long Beach, CA866-515-9891

Toledo, OH888-415-7368

FS SolutionsOhio Service Center1144 Expressway Dr. – SouthToledo, OH 43608PH: 888-415-RENT (7368)

FS SolutionsTexas Service Center10001 Porter Rd. Suite 200La Porte, TX 77571PH: 832-674-8668

FS SolutionsLouisiana Service Center3111 S. Darla Ave.Gonzales, LA 70737PH: 225-647-0660

FS SolutionsAlabama Service Center8584 Borden Ave.Leeds, AL 35094PH: 800-822-8785

FS SolutionsIllinois Service Center2108 Coalville Rd.Streator, IL 61364PH: 815-672-6028

FS SolutionsCalifornia Service Center1510 Hayes Ave.Long Beach, CA 90813PH: 866-515-9891

FS Solutions centers bring key resources closer to home.

• Expert safety and applications training

• Rental equipment• High-performance parts• Waterblast accessories• Equipment rebuilding• Used equipment sales

Streator, IL815-672-6028

www.fssolutionsgroup.com