GLOBAL HYDRAULICS PROGRAM BOOK · Greg Brayan 6-8-2011. 1.1; FP-CPT Bosch Rexroth Hydraulic Program . Book; Revised Fiat Logo , FP, updated accumulator part numbers. Greg Brayan;

GLOBAL HYDRAULICS PROGRAM BOOK

Version 1.5

Release Date: October 1, 2010

Revised date 7-1-2013

Hydraulic Program Book / Guidelines for FP-CPT

Page No.: 2 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013

1.0 DOCUMENT MANAGEMENT

Any questions or comments with respect to this specification should be directed to the project engineer for the specific project in question.

This document contains product information to be used for the selection of components for FP-CPT programs. This document provides a basic guide to selecting the correct type of hydraulic system for the correct application. It also provides the necessary contact information to assist in application engineering, program management review, and stocking locations for ease of purchasing.

All information contained in this document is superceded by the requirements of the FP- CPT Global Specification.

A current, and accurate, copy of the specification can be obtained from the following web addresses:

http://supplierinfo.fiatpowertrain.com/index.php https://gsp.extra.chrysler.com/mfg/amedd/powertrain.htm

Revision Date Version No.

Document Name

Revision Paragraph Affected Revised By

10-1-2010 1.0 FP-CPT Bosch Rexroth Hydraulic Program Book

First Released Version

Greg Brayan


Revised Fiat Logo , FP, updated accumulator part numbers

Greg Brayan


Updated size 10 directional valves to 4WEH series

4.3 Greg Brayan


Updated directional valve part numbers K72 pin-out. Added diaphragm

Accumulator Added ABM Manifolds. Added S Check valves

5.1, 5.2, 5.3, 5.4 10.1 12.0

7.0

Greg Brayan


Corrected Model Code for Directional Detent Vavle

5.1 Greg Brayan


Changed Fiat Logo Add Pressure Gauge

18.0 Greg Brayan

http://supplierinfo.fiatpowertrain.com/index.php



Table of Contents

1.0 DOCUMENT MANAGEMENT......................................................................................................................................2

2.0 INTRODUCTION ..........................................................................................................................................................4

2.1 SCOPE OF DOCUMENT .............................................................................................................................................4

3.0 SERVICE AND SUPPORT...........................................................................................................................................5

4.0 COMPONENTS- PUMPS ............................................................................................................................................6

4.1 PRESSURE FILTERS, IN-LINE ..................................................................................................................................7

4.2 PRESSURE FILTERS, TANK MOUNTED………………………………………………………..............…………………8

5.0 DIRECTIONAL CONTROL VALVES...........................................................................................................................9

5.1 NG6 DIRECTIONAL CONTROL VALVES (8 WATT) ................................................................................................9

5.2 NG6 DIRECTIONAL CONTROL VALVES (30 WATT) ............................................................................................10

5.3 NG10 DIRECTIONAL CONTROL VALVES .............................................................................................................11

5.4 NG16 DIRECTIONAL CONTROL VALVES .............................................................................................................11

6.0 FLOW CONTROL MODULE.....................................................................................................................................12

6.1 NG6 DOUBLE THROTLE SANDWICH MODULE ...................................................................................................12

6.2 NG6 CHECK VALVE SANDWICH MODULE ..........................................................................................................13

6.3 NG6 PRESSURE REDUCING DIRECT OPERATED SANDWICH MODULE .........................................................13

6.4 NG10 PRESSURE REDUCING, DIRECT OPERATING..........................................................................................14

6.5 NG10 FLOW CONTROL SANDWICH MODULES …..............................................................................................14

6.6 NG10 CHECK VALVE PILOT OPERATED … … ...................................................................................................15

6.7 NG6 PRESSURE RELIEF PILOT VALVE …………………………...........................................................................16

6.8 NG10 PRESSURE RELIEF PILOT VALVE…............................................................................................................16

7.0 NG16 FLOW CONTROL MODULE...........................................................................................................................17 8.0 INLINE CHECK VALVE ...................................................................................................................................17

8.1 THROTTLE CHECK VALVE – ………………………………………………………………………………………….……..18

9.0 FLOW CONTROL VALVE – SUB PLATE………………………………………………………………………………..….18

10.0 ACCUMULATORS ....................................................................................................................................................18

10.1 ACCUMULATORS – DIAPHRAGM TYPE ................................................................................................................18

10.2 ACCUMULATORS – BOTTOM REPAIRABLE.........................................................................................................19

10.3 ACCUMULATOR ACCESSORIES ............................................................................................................................19

Program Book / Guidelines for FP-CPT


10.4 ACCUMULATOR SAFETY BLOCKS........................................................................................................................20

11.0 SUBPLATES ..............................................................................................................................................................21

12.0 MANIFOLDS – NG6 (DO3) ........................................................................................................................................21

12.1 MANIFOLDS – NG10 (DO5) ......................................................................................................................................22

12.2 MANIFOLD COVER PLATES....................................................................................................................................22

13.0 HYDRAULIC CYLINDERS.........................................................................................................................................23

14.0 PRESSURE RELIEF VALVES...................................................................................................................................24

15.0 PRESSURE SEQUENCE VALVES ...........................................................................................................................24

16.0 PRESSURE RELIEF & REDUCING VALVES...........................................................................................................25

17.0 PROPORTIONAL DIRECTIONAL VALVES & CLOSE LOOP CONTROLLERS ....................................................26

18.0 COMPONENTS – MISCELLANEOUS.......................................................................................................................27

19.0 POWER UNIT FOR CPT OR FP ................................................................................................................................28

19.1 HYDRAULIC POWER UNITS ....................................................................................................................................29

19.2 HORIZONTAL POWER UNIT MATRIX .....................................................................................................................29

20.0 VARIABLE VANE – PUMP MOTOR (1800 RPM) ....................................................................................................30

21.0 AXIAL PISTON – PUMP MOTOR (1500 RPM) .........................................................................................................30

21.1 AXIAL PISTON – PUMP MOTOR (1800 RPM) .........................................................................................................31

2.0 INTRODUCTION

2.1 SCOPE OF DOCUMENT

The Program Book provides a list of Bosch Rexroth Hydraulic Products to be used for the CPT FP Programs. The use of components not listed in the Program Book requires a deviation from CPT FP Engineering.

The controlled version of this document is stored on the Bosch Rexroth website.

http://www.boschrexroth.com/fptcpt-spec

Web address reference is available on the following Fiat Powertrain Technologies SpA and Chrysler Powertrain LLC web sites: http://supplierinfo.fiatpowertrain.com/index.php https://gsp.extra.chrysler.com/mfg/amedd/powertrain.htm

http://www.boschrexroth.com/fptcpt-spec







NORTH AMERICA EUROPE FP-Europe CPT- N. America Contact Greg Brayan Roberto Teragni Mauro Falletti

Company

Bosch Rexroth Corporation Hydraulics

Bosch Rexroth Fiat Account Manager

Fiat Powertrain Technologies S.p.A.

https://gsp.extra.chr ysler.com/mfg/amed d/control/index.htm

Address

2730 Research Drive Rochester Hills, MI 48309

Strada del Drosso n 37/15 10135 Torino Italia

Corso Settembrini, 167 10135 Turin (Italy)

Phone 248-672-5254 +49-511-2136-233 +39 01 1 0033099 Website http://www.boschrexroth.it

Fax 248-853-2035 +39 011 3285953 Centralino

Email address

greg.brayan@boschrexro th-us.com

Roberto.teragni@boschrexr oth.it

mauro.falletti@fptpowert rain.com

3.0 SERVICE AND SUPPORT

Project and Sales – Bosch Rexroth Corporation (Hydraulics, BRH)

https://gsp.extra.chrysler.com/mfg/amedd/control/index.htm




http://www.boschrexroth.it/country_units/europe/italy/sys/terms_of_use/en/index.jsp;jsessionid=caby3wUJQLAFpcccyxBIt?oid=4293

4.0 COMPONENTS- PUMPS

Photo Symbol Ordering code DATA SHEET

Vane Pump; Variable Displacement RE10515 PV7-1X/10-14RE01MC0-16 R900 580 381 PV7-1X/16-20RE01MC0-16 R900 580 382 PV7-1X/25-30RE01MC0-16 R900 580 383 PV7-1X/40-45RE37MC0-16 R900 580 384 PV7-1X/63-71RE07MC0-14 R900 506 808 PV7-1X/100-118RE07MC0-16 R900 506 809 PV7-1X/100-150RE07MC0-08 R900 561 846

Axial Piston Pump; Variable Displacement RE92711 A10VSO18,,, A10VSO28,,, A10VSO45… A10VSO71… A10VSO100… A10VSO140…

E-A10VSO28… E-A10VSO45… E-A10VSO71… E-A10VSO100… E-A10VSO140…

Internal Gear Pump; Fixed Displacement RE102113 PGF1-2X/004RE01VU2 R900 086 163 PGF1-2X/005RE01VU2 R900 086 164 PGF2-2X/006RE01VE4 R900 932 265 PGF2-2X/008RE01VE4 R900 932 266 PGF2-2X/011RE01VE4 R900 932 271 PGF2-2X/022RE20VE4 R900 932 126



http://www.boschrexroth.com/RDSearch/rd/r_10515/re10515_2005-10.pdf


http://www.boschrexroth.com/country_units/america/united_states/en/Products/bri/Products_and_Catalogs/Pumps/a_downloads/gear_vane_and_radial_pumps_and_motors/RE10213_PGF_4-05.pdf?searchQuery=R900086163



4.1 Pressure filters, INLINE DIN 24550 Data Sheet RE51421

Filter Rating µm

Max. Filter Flow Capacity L/min.

Filter Model Code

Part Number

3 20 245LEN0063H3XLB00-V5.0-M-R4 R928030033

10 30 245LEN0063H10XLB00-V5.0-M-R4 R928030545

3 30 245LEN0100H3XLB00-V5.0-M-R4 R928030034

10 70 245LEN0100H10XLB00-V5.0-M-R4 R928030546

3 130 245LEN0160H3XLB00-V5.0-M-R6 R928030037

10 190 245LEN0160H10XLB00-V5.0-M-R6 R928030549

Electrical Indicator: In addition to a visual indicator, a dual electrical indictor is required. Switching points for 75% and 100% clog indication. Model code WE-2SP-M12X1, Part number R928028410.

http://www.boschrexroth.com/country_units/america/united_states/sub_websites/brus_brh_i/en/products_ss/04_filters/a_downloads/RE51421_2011-07.pdf?searchQuery=245len



4.2 Return filters TANK MOUNTED, DIN 24550 Data Sheet RE51424

Filter Rating µm

Max. Filter Flow Capacity L/min.

Filter Model Code

Part Number

3 25 10TEN0063-H3XLA00V2.2-M-R4 R928040025 10 60 10TEN0063-H10XLA00V2.2-M-R4 R928019845 3 30 10TEN0100-H3XLA00V2.2-M-R4 R928019857 10 70 10TEN0100-H10XLA00V2.2-M-R4 R928019846

SEE DATA SHEET FOR LARGER SIZES: 0160, 0250, 0400, 0630, 1000, 2000, 2500

Electrical Indicator: In addition to a visual indicator, a dual electrical indictor is required. Switching points for 75% and 100% clog indication. Model code WE-2SP-M12X1, Part number R928028410.

http://www.boschrexroth.com/country_units/america/united_states/sub_websites/brus_brh_i/en/products_ss/04_filters/a_downloads/re51424_2011-06.pdf?searchQuery=10ten

5.0 DIRECTIONAL CONTROL VALVES

5.1 NG6 (D03) Four-Way Directional Control Valves (Approved at CPT and FP Plants)

Subplate mounted, 24 V DC, P= 8 Watts, NBR seals, M12 connector on each solenoid. Pin Configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged.

Data Sheet RE23178-00

Data Sheet RE08010 M12X1 K72L

Symbol Model Number & Description Part Number

P

b

T

A B

a

4WE6J6X/EG24N9K72L=AN SO407

Double Solenoid, 3-Position, A&B to Tank, Pressure Blocked

R901261658

P

b

T

A B

a

4WE6W6X/EG24N9K72L=AN SO407

Double Solenoid, 3-Position, A&B Bleed to Tank, Pressure Blocked

R901320275

b

P T

A B

4WE6D6X/EG24N9K72L=AN SO407

Single Solenoid, Spring Return

R901275215

b a

P T

A B

4WE6D46X/OFEG24N9K72L=AN SO407

Double Solenoid, 2-Position, Detented

R901275214



http://www.boschrexroth.com/RDSearch/rd/r_23178-00/re23178-00_2009-06.pdf

http://www.boschrexroth.com/borexmvz2/Detailview.jsp?language=en-GB&publication=NET&ccat_id=22270&edition_id=1083060&document_id=1078368

5.2 NG6 (D03) Four-Way Directional Control Valves (APPROVED FOR CPT & FP PLANTS)

Subplate mounted, 24 V DC, P= 30 Watts, NBR seals, M12 connector on each solenoid, pin configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged.

Data Sheet RE23178 Data Sheet RE08010 M12X1 K72L


P

b

T

A B

a

4WE6J6X/EG24N9K72L=AN


R901235359

P

b

T

A B

a

4WE6W6X/EG24N9K72L=AN


R901257360

b

P T

A B

4WE6D6X/EG24N9K72L=AN


R901235361

b a

P T

A B

4WE6D6X/OFEG24N9K72L=AN


R901235363

Program Book / Guidelines for Page No.: 10 of Bosch Rexroth Document No.: FP-CPT FP-CPT Bosch Rexroth Hydraulic

Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013



5.3 NG10 (D05) Four-Way Directional Control Valves

Subplate mounted, 24 V DC, P= 35 Watts, NBR seals, M12 connector on each solenoid, pin configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged Data Sheet RE23327 Data Sheet RE08010 M12X1 K72L


P

b

T

A B

a

4WE10J3X/CG24N9K72L=AN


R901253777

P

b

T

A B

a

4WE10W3X/CG24N9K72L=AN


R901257362

b

P T

A B

4WE10D3X/CG24N9K72L=AN


R901257363

b a

P T

A B

4WE10D3X/OFCG24N9K72L=AN


R901257364

5.4 NG16 (D07) Four-Way Directional Control Valves

Subplate mounted, 24 V DC, P= 30 Watts, NBR seals, M12 connector on each solenoid, pin configuration: pin 4 24V, pin 3 0V, pins 2 & 1 bridged, internally piloted and internally drained. Data Sheet RE24751 Data Sheet RE08010 M12X1 K72L


4WEH16J7X/6EG24N9ETK72L/B10=AN

Double Solenoid, 3-Position,

A&B to Tank, Pressure Blocked

R901257378

4WEH16W7X/6EG24N9ETK72L/B10=AN


R901257388

4WEH16D7X/6EG24N9ETK72L/B10=AN


R901257392







6.0 FLOW CONTROL MODULE

6.1 NG6 (D03) Double Throttle Sandwich Module Data Sheet RE27506

Symbol

Model Number & Description

Part Number

Dual Flow Control Module

Meter in or meter out throttling

Z2FS6-2-4X/2QV

R900481624

A Port Flow Control Module

Meter in or meter

out throttling

Z2FS6A2-4X/2QV

R900439389

B Port Flow Control Module

Meter in or meter

out throttling

Z2FS6B2-4X/2QV

R900440565

Pilot Operated Check Valve

Sandwich Module

Data Sheet RE21548

Dual P.O. Check Module

Z2S6-1-6X/V

R900347504

A Port P.O. Check Module

Z2S6A1-6X/V

R900347507

B Port P.O. Check Module

Z2S6B1-6X/V

R900347510








6.2 NG6 (DO3) Check Valve Sandwich Modual Data Sheet RE21534

P Port Check Module

Z1S6P05-4X/V

R901086051

6.3 NG6 (DO3) Pressure Reducing Direct Operating: Sandwich Modual Data Sheet RE26570

P Port Pressure Reducing Module ZDR6DP2-4X/25YM Adjustable to 25 Bar R900483785 ZDR6DP2-4X/75YM Adjustable to 75 Bar R900483786 ZDR6DP2-4X/150YM Adjustable to 150 Bar R900483787

A Port Pressure Reducing Module

ZDR6DA2-4X/25Y Adjustable to 25 Bar R900410808 ZDR6DA2-4X/75Y Adjustable to 75 Bar R900410813 ZDR6DA2-4X/150Y Adjustable to 150 Bar R900410849

B Port Pressure Reducing Module

ZDR6DB2-4X/25YM Adjustable to 25 Bar R900449839 ZDR6DB2-4X/75YM Adjustable to 75 Bar R900431771

ZDR6DB2-4X/150YM Adjustable to 150 Bar R900431172





6.3 NG10 (DO5) Pressure Reducing Direct Operating: Sandwich Modual Data Sheet RE26585

P Port Pressure Reducing Module

ZDR10DP2-5X/25YM Adjustable to 25 Bar R900410899 ZDR10DP2-5X/75YM Adjustable to 75 Bar R900410875 ZDR10DP2-5X/150YM Adjustable to 150 Bar R900410880

A Port Pressure Reducing Module

ZDR10DA2-5X/25Y Adjustable to 25 Bar R900407334 ZDR10DA2-5X75Y Adjustable to 75 Bar R900438008 ZDR10DA2-5X/150Y Adjustable to 150 Bar R900410884

B Port Pressure Reducing Module

ZDR10DB2-5X/25YM Adjustable to 25 Bar R900426202 ZDR10DB2-5X/75YM Adjustable to 75 Bar R900431509 ZDR10DB2-5X/150YM Adjustable to 150 Bar R900408340

6.4 NG10 (D05) Flow Control Sandwich Modules Data Sheet RE27518

Symbol

Model Number & Description

Part Number


Meter in or meter out throttling

Z2FS10-5-3X/V

R900517812

A Port Flow Control Module

meter out throttling

Z2FS10A5-3X/S2V

R900523578

B Port Flow Control Module


Z2FS10B5-3X/S2V

R900517814



6.5 NG10 (DO5) Check Valve Pilot Operated Sandwich Modules

Data Sheet RE21553


Z2S10-1-3X/V

R900407439


Z2S10A1-3X/V

R900407440


Z2S10B1-3X/V

R900407465

P Port Check Module

Z1S10P05-1-4X/F

R901274759

T Port Check Module

Z1S10TA05-2TB9-4X/F

R901274760




6.6 NG6 (DO3) Pressure Relief Valve Pilot Operated Sandwich Modual

Data Sheet RE25751

B To T Pressure Relief Module

ZDB6VB2-4X/50 Adjustable to 50 Bar R900430645 ZDB6VB2-4X/100 Adjustable to 100 Bar R900431401 ZDB6VB2-4X/200 Adjustable to 200 Bar R900429509

P To T Pressure Relief Module

ZDB6VP2-4X/50 Adjustable to 50 Bar R900432804

ZDB6VP2-4X/100 Adjustable to 100 Bar R900423274 ZDB6VP2-4X/200 Adjustable to 200 Bar R900428339

A To T Pressure Relief Module

ZDB6VA2-4X/50 Adjustable to 50 Bar R900431678 ZDB6VA2-4X/100 Adjustable to 100 Bar R900437441 ZDB6VA2-4X/200 Adjustable to 200 Bar R900426329

6.7 NG10 (DO5) Presssure Relief Pilot Valve Operated Sandwich Module Data Sheet RE25761

P To T Pressure Relief Module

ZDB10VP2-4X/50 Adjustable to 50 Bar R900440098

ZDB10VP2-4X/100 Adjustable to 100 Bar R900431065 ZDB10VP2-4X/200 Adjustable to 200 Bar R900428468

A To T Pressure Relief Module

ZDB10VA2-4X/50 Adjustable to 50 Bar R900432106 ZDB10VA2-4X/100 Adjustable to 100 Bar R900427434 ZDB10VA2-4X/200 Adjustable to 200 Bar R900421265

B To T Pressure Relief Module

ZDB10VB2-4X/50 Adjustable to 50 Bar R900967525 ZDB10VB2-4X/100 Adjustable to 100 Bar R900422073 ZDB10VB2-4X/200 Adjustable to 200 Bar R900422261







6.6 NG16 (D07) Flow Control Sandwich Modules Data Sheet RE27526



meter in throttling

Z2FS16-8-3X/SV

R900470529



Z2FS16-8-3X/S2V

R900473688


Z2S16-1-5X/V

R900412459


Z2S16A1-5X/V

R900407720


Z2S16B1-5X/V

R900446290

7.0 INLINE CHECK VALVES 1179-1 G thread ports Data Sheet RE20375

Port Size Model Code Cracking Pressure Part Number

G 1/4

S6A1.0/

.8 bar

R900422881 G 3/8 S8A1.0/ .5 bar R900422886 G 1/2 S10A1.0/ .6 bar R900420531 G 3/4 S15A1.0/ .4 bar R900420537 G 1 S20A1.0/ .6 bar R900420525

G 1 1/4 S25A1.0/ .5 bar R900420511 G 1 1/2 S30A1.0/ .5 bar R900420519





8.0 THROTTLE CHECK VALVE – MK Data Sheet RE27219

Inline Throttle check valve Part No. Data Sheet

MK 6 G1X/V R900423340 RE 27219

MK 8 G1X/V R900423343 RE 27219

MK 10 G1X/V R900424579 RE 27219

MK 15 G1X/V R900423326 RE 27219

MK 20 G1X/V R900423328 RE 27219

9.0 Flow Control Valve Sub Plate Mounted Data Sheet RE28163

Photo Symbol Ordering code Rexroth Part Flow control valve

2FRM6B76-3X/1,5QMV R900 210 900 2FRM6B76-3X/3QMV R900 209 088 2FRM6B76-3X/6QMV R900 205 527 2FRM6B76-3X/1,5QRV R900 211 379 2FRM6B76-3X/3QRV R900 211 776 2FRM6B76-3X/6QRV R900 205 528 2FRM10-3X/25LB R900 423 256 2FRM10-3X/50LB R900 423 261

10.0 ACCUMULATORS

10.1 Diaphragm

Volume Pressure Rating (bar) Ports Model Code Data Sheet RE50150 (Liters) ISO 1179-1

G thread 1.0 L 200 G 1/2 HAD1.0-200-1X/50G04C-1N111-BA



http://www.boschrexroth.com/country_units/america/united_states/en/Products/bri/Products_and_Catalogs/Accumulators/a_downloads/RE_50150_02-05.pdf?searchQuery=had1%2C0



10.2 Bottom Repairable Bladder Accumulators

Volume Pressure Rating (bar) Ports Model Code Data Sheet (Liters) ISO 1179-1 RE50170 (CE) FP PLANTS RA51350 (ASME) CPT PLANTS

4 L

350

G thread

G 1 1/4

HAB4-350-4X/2G07G-2N111 -**

6 L

350

G 1 1/4

HAB6-350-4X/2G07G-2N111 -**

10 L

330

G 2

HAB10-330-4X/2G09G-2N111 -**

20 L

330

G 2

HAB20-330-4X/2G09G-2N111 -**

35 L

330

G 2

HAB35-330-4X/2G09G-2N111 -**

** Note: The accumulator model codes will require a suffix code dependant upon the country where the accumulator is being shipped. Replacing ** in the model code for Europe will be a CE Suffix. For the U.S. and Mexico a 5X series accumulator with G ports and the ASME suffix should be selected. For the Chrysler plants in Ontario Canada the same 5X U.S. model should be selected with the additional suffix for TSSA certification being added. For Brazil and China, the Hydac model SB330 accumulators must be selected. For Brazil, an NR-13 certification is required. For China SELO certification (code A9) must be selected. Please check with Bosch Rexroth for the requirements of other countries. 10.3 Accumulator Accessories

Description Volume QTY Part Number Clamp 1.0 Liter 1 1 531 316 019 Clamp 4...6 Liter 2 1 531 316 022 Clamp 10 Liter 1 1 531 316 026 Clamp 20…35 Liter 2 1 531 316 026 Support Bracket 10…35 Liter 1 1 531 334 008 Rubber Support Ring 10…35 Liter 1 1 530 221 042 Charging Kit 0 538 103 014


http://www.boschrexroth.com/RDSearch/rd/r_51350/ra51350_2012-03.pdf



10.4 ACCUMULATOR SAFETY BLOCKS

The Accumulator Safety Blocks are used for safety, isolation and unloading of hydraulic accumulators. Chrysler and Fiat specifications require a safety block to be provided for each accumulator application. Each safety block is equipped with a manual isolation valve with locking handle, manual unloading valve, safety relief valve and a 24 V solenoid unloading valve.

Note: Per Chrysler / Fiat specification, a pressure gauge is required between the Accumulator Safety Block and the Accumulator.

Data Sheet RE50131

Accum. Size

Ports ISO 1179-1 G thread

Size

Model Code

Part Number

1.0 L

G 1/2

DN 10

ABZSS 10 E 3X / 210E / S30 G24 K4 V 104

R901121238

4 - 6 L

G 1 1/4

DN 10

ABZSS 10 E 3X / 210E / S12 G24 K4 V 104

R901105602

10 - 20 L

G 2

DN 20

ABZSS 20 E 3X / 210E / S13 G24 K4 V 104

R901103634

35 L

G 2

DN 30

ABZSS 30 E 3X / 210E / S309 G24 K4 V 104

R901212503 Accessories Part Number

Din Connector Adapter R901017026 Equipped with Z diode and indicator light (DIN to M12 adapter to be added)


11.0 SUBPLATES

Steel or Ductile Iron Subplates with metric threads for valve bolt down

Data Sheet RE45052

Size

Ports ISO 1179-1 G thread

Description

Model Code

Part Number

NG6 (D03)

G 1/4 Bottom Ported G341/01 R900424447 G 3/8 Bottom Ported G342/01 R900424448 G 1/2 Bottom Ported G502/01 R900455110

NG10 (D05)

G 1/2 Bottom Ported G67/01 R900424460 G 3/4 Bottom Ported G534/01 R900467259

NG16 (D07)

G 3/4 Bottom Ported with X & Y Ports G172/01 R900424410 G 1 Bottom Ported with X & Y Ports G174/01 R900424413

12.0 MANIFOLDS – NG6 (DO3)

Ductile Iron Manifolds with Bottom Cylinder Ports and Side Gauge Ports Data Sheet RE48107

Size

Ports ISO 1179-1 G thread Nbr. of Stations

Model Code

Part Number

NG6 (D03)

P & T: G 3/4 A & B: G 1/2 A B Test Points G1/4

P & T: Both ends A & B: Bottom Face Test Points: one on each side.

2 2HSR06-3X/01DS08FE/ZN8& R900188031 3 3HSR06-3X/01DS08FE/ZN8& R900188032 4 4HSR06-3X/01DS08FE/ZN8& R900188033 5 5HSR06-3X/01DS08FE/ZN8& R900188034 6 6HSR06-3X/01DS08FE/ZN8& R900188035

7

7HSR06-3X/01DS08FE/ZN8&

R900188036

Alternate Manifolds (for North America or as requested by other regions) Data Sheet RA09907 P & T: G 1 A & B: G 1/2 A B Test Points G1/4


2 ABM6PN-1X/02D2-01GM R978908745 3 ABM6PN-1X/03D2-01GM R978908746 4 ABM6PN-1X/04D2-01GM R978908747 5 ABM6PN-1X/05D2-01GM R978908748 6 ABM6PN-1X/06D2-01GM R978908749

7

ABM6PN-1X/07D2-01GM

R978908750


Page No. 21 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5 Original Date:10-1-2010 Revised date 7-1-2013



http://www.boschrexroth.com/country_units/america/united_states/sub_websites/brus_brh_i/en/products_ss/05_manifolds/a_downloads/manifolds_complete.pdf

12.1 MANIFOLDS – NG10 (DO5)

Ductile Iron Manifolds with Bottom Cylinder Ports and Side Gauge Ports Data Sheet RE48110

Size

Ports ISO 1179-1 G thread Nbr. of Stations

Model Code

Part Number NG10

(D05)

P & T: G 1 A & B: G 3/4 A B Test Points G1/4


2 2HSR10-3X/01DS08FE/ZN8& R900196376 3 3HSR10-3X/01DS08FE/ZN8& R900196377 4 4HSR10-3X/01DS08FE/ZN8& R900196378 5 5HSR10-3X/01DS08FE/ZN8& R900196379

6

6HSR10-3X/01DS08FE/ZN8&

R900196380

Alternate Manifolds (for North America or as requested by other regions) Data Sheet RA09907 P & T: G 1 A & B: G 3/4 A B Test Points G1/4


2 ABM10PN-1X/02D3-01GM R978908753 3 ABM10PN-1X/03D3-01GM R978908754 4 ABM10PN-1X/04D3-01GM R978908755 5 ABM10PN-1X/05D3-01GM R978908756

6

ABM10PN-1X/06D3-01GM

R978908757

12.2 Manifold Cover Plates HAS series Data Sheet RE48042 CP6 series Data Sheet RA09907

Size Description Model Code Part Number

NG6 (D03)

Cover Plate (Blanking Plate) with Metric Bolts

HSA06A001-3X/M00 R900316232 Alternate for North America or as requested by other regions

CP6NN-1X/D01 R978839953

NG10 (D05)


HSA10B001-3X/M00 R900302150 Alternate for North America or as requested by other regions

CP10NN-1X/D01P R978839951

NG16 (D07)


HSA16B001-3X/M00 R900381272 Alternate for North America or as requested by other regions

CP16NN-1X/D01 R978907735

Photo Symbol Ordering code Rexroth Part Data Sheet

Adaptor plates- FPT PLANTS ONLY

NG 10 / 6 R900 527 515

RE 4805 0

(Example)

Sandwichplate with different configurations- FPT PLANTS ONLY

HSZ 06 … RE 48 05 0

Cover plates- FPT PLANTS ONLY HSA 06 A 001 3X/M00 R900 316 232 R E 48 04 2 HSA 10 B 001 3X/M00 R900 302 150 R E 48 04 2
















13.0 HYDRAULIC CYLINDERS, ISO 6020/2 Data Sheet RE17039

Program Book I Guidelines for FP-CPT



14.0 Pressure Relief Valves Data Sheet RE25402

Photo Symbol Ordering code Rexroth Part Data Sheet

Pressure relief valve DBDS 6 K1X/210E R900 768 637 RE 25402 DBDS 10 K1X/210E R900 768 636 RE 25402 DBDS 20 K1X/210E R900 769 368 RE 25402 DBDS 6 K1X/330VE R900 768 635 RE 25402

Pressure relief valve ; Direct operated

DBDA 6 K1X/100 R900 425 080 RE 25402 DBDA 6 K1X/200 R900 425 081 RE 25402

DBDS6K1X/25 R900 420 245 RE 25402 DBDS6K1X/50 R900 423 727 RE 25402 DBDS6K1X/100 R900 423 723 RE 25402 DBDS6K1X/200 R900 423 724 RE 25402

DBDS10K1X/25 R900 420 276 RE 25402 DBDS10K1X/50 R900 424 153 RE 25402

15.0 Pressure Sequence Valve Modular

Photo

Symbol

Ordering code

Rexroth Part

Pressure sequence Valve - Z ; Sandwich plate

RE26088

ZDZ6DP2-4X/210-180YM R901 074 698

On Off Water Valve

Photo Symbol Ordering code FP Only Rexroth Part

On Off Water Valve / Water Cooler RE 50235 ABZ AW Series








16.0 PRESSURE RELIEF & REDUCING VALVES

Photo Symbol Ordering code

Rexroth Part

Pressure reducing valve, direct operated

DR 10 DP … RE26580

Pressure reducing valve, pilot operated

DR …5X… RE26892 Size 10, 16, 25 and 32

Pressure reducing valve, pilot operated

DR …4X…Size 10 & 25 Only RE26893

Pressure cut-off valve, pilot operated-pump connection in P or A

DA6V… RE26404







17.0 PROPORTIONAL DIRECTIONAL VALVES & CLOSED LOOP CONTROLLERS

Photo Symbol Ordering code Rexroth Part

Proportional directional valves with integrated electronics

WRKE … RE29075 WRAE … RE29055 WREE … RE29061 WRZE … RE29115

High Response Servo Valve with Integrated Digital Axis Controller

IACR...SERIES RE29191

4/3 Proportional Directional Valve, Direct Operated, with pQ Functionality

IACP…SERIES RE29050

Proportional pressure control valves (Z)DER … RE29179

Proportional pressure relief valves (Z)DBEE … RE29158 DBETE … RE29162 DBETRE … RE29166

Hydraulic Closed Loop Controller HNC Series 3X RE30139 VT-HACD Series RE 30543-10-Z



http://www.boschrexroth.com/RDSearch/rd/r_29061-u/re29061-u_2003-07.pdf









http://www.boschrexroth.com/RDSearch/rd/r_30543-10-z/re30543-10-z_2011-02.pdf



18.0 COMPONENTS – MISCELLANEOUS


Pressure cut-off valve, pilot operated DA10…30.. RE26411 and DAW10…30…

Pressure gauge - Isolator valve AB21-14 RD50031 AB21-14 R900 012 965 AF6EP4X/XV R900 978 704

Multi-circuit gauge isolator RD30075 MS 6 A2X/V R900 346 295


Pressure Gauge RE50205 Pressure Gauge CPT & FP plants PSI / MPA ABZMM Series

PART NUMBER INCLUDES STICKER TO MARK OPERATING PRESSURE IN GREEN 2,300 PSI / 15.857 MPA

R978056406

Air Breather TLF 111 RE51415

Float Switch / Breather With filter, level and temperature monitor

Rexroth P/N ABZ MS-37 series RE 50216



http://www.boschrexroth.com/country_units/america/united_states/en/Products/bri/Products_and_Catalogs/a_download/re50034_0905.pdf?searchQuery=gauge%2Bisolator

http://hi8br029.de.bosch.com/modules/BRMV2PDFDownload.dll/re50205_2007-01.pdf?db=brmv2&lvid=1098303&mvid=8762&clid=20&sid=96AFFFC324A4AE6F46212175EA5913D9&sch=M&id=8762,clid,20,1098303





19.0 POWER UNIT FOR CPT OR FP

Tank volume in liter

L

L1

B

B1

H

H1

H2

100 635 1005 460 660 660 1100 1420 160 810 1255 590 850 660 1160 1425 250 1010 1460 690 890 680 1180 1445 400 1515 1955 735 1050 680 1365 1445 630 1515 1960 945 1250 770 1560 1515 800 2012 2900 900 1100 770 1312 2070

1000 2012 2900 1065 1255 800 1444 2100

19.1 HYDRAULIC POWER UNITS

Reference "Chrysler AME chemical management chart" for proper fill port fitting size per fluid type used.

Preferred Hydraulic power unit design requires Pump Motor group to be mounted horizontal under or on top of reservoir. All Power Units will comply with Chrysler Sound & Vibration Specifications as listed in Specification.

Power Units can employ a PV7 variable volume vane pump or A10 Axial piston for the main system. A 2nd gear or vane pump may be used for the re-circulation / filtration loop. Should a heat exchanger be required for an application, a heat exchanger will be added in the re-circulation line. For maintenance purposes, the pump case drain line will be tubed to the return side of the reservoir.

Should accumulators be required for an application, they can be added to the power unit along with lockable accumulator safety isolation block. Please contact Bosch Rexroth for application assistance.

19.2 HORIZONTAL POWER UNIT MATRIX

Variable Vane – Pump Motor Group sizing using 1500 RPM Electric Motor (FP USE ONLY) Main Pump

Nominal Q @ 1500 RPM

Recirc. Pump Nominal Q2 @ 1500 RPM

HP @ 1500 PSI (103.5 Bar)

Tank Size

Liter (Gallon)

Main Vane Pump

(Variable Volume)

Recirculating Pump

GPM

LPM

GPM

LPM

Main Pump HP (KW)

Total HP (KW) Both Pumps

70 (18.5)

PV7-1X/10-14 (14cc)

0.85 cubic in

-

5.5

21

-

-

5.4 (4.0) 5.4 (4.0)

100 (30)

PV7-1X/16-20 (20cc)

1.22 cubic in

AZPF 1X - 11 (11 cc) GEAR PUMP

7.9

30

4.6

16.5

7.7 (5.7) 8.3 (6.2)

230 (60)

PV7-1X/25-30 (30cc)

1.83 cubic in


11.9

45

7.9

28.5

11.6 (8.6) 12.6 (9.4)

230 (60)

PV7-1X/40- 45(45cc)

2.75 cubic in


17.9

67.5

7.9

28.5

67.5 (17.4) 18.4 (13.7)

400 (100)

PV7-1X/63- 71(71cc)

4.33 cubic in

PVV1-1X/027 VANE PUMP

28.1

106.5

10.6

40.5

27.3 (20.4) 28.7 (21.4)





20.0 Variable Vane – Pump Motor Group sizing using 1800 RPM Electric Motor (CPT USE ONLY) Main Pump



HP @ 1500 PSI (103.5 Bar)

Tank Size

Liter (Gallon)

Main Vane Pump

(Variable Volume)

Recirculating Pump

GPM

LPM

GPM

LPM

Main pump HP (KW)

Total HP (KW) Both pumps

70 (18.5)

PV7-1X/10-14 (14cc)

0.85 cubic in

-

6.6

25.2

-

-

6.4 (4.8) 6.4 (4.8)

100 (30)

PV7-1X/16-20 (20cc)

1.22 cubic in


9.5

36

5.5

19.8

9.2 (6.9) 10.0 (7.4)

230 (60)

PV7-1X/25-30 (30cc)

1.83 cubic in


14.3

54

9.5

34.2

13.9 (10.3) 15.1 (11.3)

230 (60)

PV7-1X/40- 45(45cc)

2.75 cubic in


21.4

81

9.5

34.2

20.8 (15.5) 22.1 (16.5)

400 (100)

PV7-1X/63- 71(71cc)

4.33 cubic in


33.7

127.8

12.8

48.6

32.8 (24.5) 34.5 (25.7)

21.0 Axial Piston – Pump Motor Group sizing using 1500 RPM Electric Motor (FP USE ONLY)

Main Pump



Power @ 1500 PSI (103.5 Bar)

Tank Size Liter

(Gallon)

Main Piston

Pump (Variable Volume)

Recirculating Pump

GPM

LPM

GPM

LPM

Main pump HP (KW)


70 (18.5) A10VSO 10

(10cc)

-

4.0

15

-

- 3.9 (2.9) 3.9 (2.9)

100 (30)

A10VSO 18

(18cc) AZPF 1X - 005 (8 cc) GEAR

PUMP

7.1

27

3.3

12

6.9 (5.2) 7.4 (5.5)

230 (60)

AA10VSO 28

(28cc) AZPF 1X – 011 (11 cc) GEAR

PUMP

11.1

42

4.6

16.5

10.8 (8.0) 11.4 (8.5)

230 (60)

AA10VSO 45 (45cc)

AZPF 1X – 16 (16 cc) GEAR

PUMP

17.9

67.5

6.7

24

17.4 (12.9) 18.2 (13.6)

400 (100)

AA10VSO 71

(71cc)


28.1

106.5

10.6

40.5

27.3 (20.4) 28.7 (21.4)


Page No.: 31 of Bosch Rexroth Document No.: FP-CPT Bosch Rexroth Hydraulic Version 1.5Original Date:10-1-2010 Revised date 7-1-2013

21.1 Axial Piston – Pump Motor Group sizing using 1800 RPM Electric Motor (CPT USE ONLY) Main Pump



Power @ 1500 PSI (103.5 Bar)

Tank Size Liter

(Gallon)

Main Piston

Pump (Variable Volume)

Recirculating Pump

GPM

LPM

GPM

LPM

Main pump HP (KW)


70 (18.5) A10VSO 10

(10cc)

-

4.8

18

-

- 4.6 (3.4) 4.6 (3.4)

100 (30)

A10VSO 18 (18cc)

AZPF 1X - 005 (8 cc) GEAR

PUMP

8.6

32.4

4.0

14.4

8.3 (6.2) 8.8 (6.6

230 (60)

AA10VSO 28

(28cc) AZPF 1X – 011 (11 cc) GEAR

PUMP

13.3

50.4

5.5

19.8

13.0 (9.7)

13.7 (10.2)

230 (60)

AA10VSO 45 (45cc)

AZPF 1X – 16 (16 cc) GEAR

PUMP

21.4

81

8.0

28.8

20.8 (15.5) 21.9 (16.3)

400 (100)

AA10VSO 71

(71cc)


33.7

127.8

12.8

48.6

32.8 (24.5) 34.5 (25.7)

Documents

GLOBAL HYDRAULICS PROGRAM BOOK · Greg Brayan 6-8-2011. 1.1; FP-CPT Bosch Rexroth Hydraulic Program . Book; Revised Fiat Logo , FP, updated accumulator part numbers. Greg Brayan;