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Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 Tom Gellrich TopLine Analy2cs © 2015 TopLine Analy2cs. All rights reserved. Oct 11, 2017 UAca Summit V – Canton OH

Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

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Page 1: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

GlobalChemicalsManufacturingShi6stotheAppalachianBasin

TheShaleRevolu,on3.0

TomGellrichTopLineAnaly2cs

©2015TopLineAnaly2cs.Allrightsreserved.

Oct11,2017UAcaSummitV–CantonOH

Page 2: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

1973EnergyShock

SourceEIA

3.2xIncrease

Page 3: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

1979EnergyShock

SourceEIA

2.0xIncrease

Page 4: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

Manufacturing

30%-

Page 5: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

2008–2012ShaleShock

3.8xDecrease

SourceEIANaturalGas

Page 6: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

Manufacturing

30%+

Page 7: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

NorthAmericanAdvantage

Source:WorldbankPinkSheetAveragenaturalgasprices$/MBtu

20164Q

$2.5 $4.6

$6.9$3.0

2008

$10.3 $11.4

$14.4$1.3

NaturalGas

Page 8: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

ShaleGasDisappoin2ngGlobalExperience

•  Europe–bannedoruneconomic–  FranceGermanyScotlandoutrightbans–  Polanduneconomic

•  SouthAfricagiantKarooBasin’stechnicallyrecoverableshalegasresourcedowngraded30xfrom390tcfto13tcf

•  Brazilhighlyan2cipatedValedoJuruáfieldnowbanned•  SaudiArabiawithalltheresourcestechnical,economicand

governmentfinallylookingtobringonfirstShaleGasfield•  China’sshalegasdepositsdroppedby6%in2016,asnonew

shalegasdepositswerefound

Page 9: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

ShaleGasdrivestheChemicalIndustry

0%

20%

40%

60%

80%

100%

ChemicalFeedstock

Methane

EthanePropane

Fuel

TypicalShaleGas

Source: Typical Shale Gas: Western Marcellus Shale Gas: Chesapeake Investor Presentation 2011

Page 10: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

EthyleneEconomics

Source:NYMEXFeb2nd20152.3xDelta

EthyleneCost US ChinaNaturalGascosts $/MMBTU 2.6CrudeOilcosts $/BBL 54Equivalent $/ton 128 521Ra2oforonetonethylene 1.29 2.98EthaneFeedstockcosts $/ton 165 1552Catalyst+Other $/ton 2 2ByProductCredits $/ton 108 1102U2li2es $/ton 94 127DirectCosts $/ton 167 172TotalethyleneCost $/ton 321 750 Typicalethylenemargin 2.50% Transferpriceforethylene $/ton 329 769

Source:NYMEXSep2015

Page 11: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

ChangesinGlobalIndustry

•  M&A:Axiall(GeorgiaGulf+PPGChlor-Alkali)•  JV:PPTGlobalChem+MarubeniCorp•  Doublingdownoninvestments:LyondellBasell•  Reloca2ngexis2ngplantstoU.S.:USMethanol•  MiddleEastinvestmentinU.S.:SABIC•  Commercializa2onofnewtechnologies:PDHBDH•  European+Asianshutdowns:TotalCarling•  IncreasedNAinvestments:Formosa•  Non–GulfCoastU.S.investment:Shell•  U.S.Ethaneexports:Ineos•  U.S.BackwardIntegra2on:BASF

“duetoU.S.shalegas”

Page 12: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

GlobalChemicalShin

“Thefeedstockcostfornewcrackersin[SaudiArabia]willbearound$6/MBtuasthere’snotenoughethaneavailability…thiscostwillbemuchhigherthantheUSgasprice,whichiscurrentlyat$3.50-4.00/MBtu”

–  JamalMalaikah,PresidentandCOO,Na2onalPetrochemicalIndustrialCo(NATPET),Apr2013

GameOver

Page 13: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

InvestmentShin

CancelsAl-KaraanaQatar$6.3BCracker1/2015ApprovesBeaverCounty$5B+Cracker6/2016

Startsupw/DowChemical$20BSadara8/2016Announcesw/ExxonMobil$10BGulfCoast6/2016

Page 14: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

U.S.ChemicalConstruc2onInvestment

Source:ACCanalysisofCensusBureaudata

$Billions

50%ofallmanufacturinginvestment

Page 15: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

ChemicalIndustryU.S.Investments2012to2022

•  $164billionincapitalinvestment–  264projects–  70millionmetrictonsofchemicals

•  Jobs:–  738,000permanent–  316,000temporary

•  $301billionincreaseeconomicoutput•  $106billionincreaseinchemicalshipments

Source:AmericanChemistryCouncilMarch2016

60%foreign

50%capacity+

Page 16: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

Howdoestranslateinglobaltradeandothermanufacturing

•  Lowcostchemicalsandplas2csgointoeverything

•  UShasincreasinglaborpool,EuropeandChinahavedecreasinglaborpool

•  UShaslongestablishedmanufacturingknowhow,technicaleduca2onandacceptanceofmanufacturingasriseofthemiddleclass

•  UShasuntappedinfrastructureofbrownfieldabandonedrustbeltsites

•  Costtoexportfinishedproductsisverylow–shipsgobackemptyonenneedingballast

Page 17: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

AppalachianBasinPlas2cs

Logis2csAdvantage-  LocalShaleGas-  LocalcustomerdemandLegacyAdvantage-  Technicalknowledge-  Equipmentsuppliers

Source:ShellGraphic

Page 18: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

AppalachianBasinLogis2cs

Ethaneadvantage$12/Bbl•  M.Belvieuprice5/16/17$26/Bbl•  CosttransportviaATEX$14/Bbl

PolyethyleneLLDPEadvantage$0.07/lb•  Texasspot5/12/17$0.60/lb•  Costrailtransport$0.07/lb

Workingcapitalimpactofinventoryinpipeline/railnotfactoredin

Page 19: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

AppalachianBasinEthane

0

200

400

600

800

MarinerE

ATEX

Shell

Rejectedby2020

Rejectedfuture

MarinerW

5.5ConceivableWorldScaleCrackers

1.0Shell2.5Rejectedby20201.3Rejectedfuturegrowth0.7MarinerE

2.3UnlikelyPotenAalWorldScaleCrackers

0.5MarinerW1.8ATEX

1,000sBbl

Worlddemandisfor4to5newglobalscalecrackersperyear

Page 20: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

AppalachianStorageHub

•  Keyenablinginfrastructure–  Storageplusinterconnectedpipelines– NGLs–  Chemicalbuildingblocks

•  Liquiditywin/winsuppliers/customers•  Déjàvu:keydriverbehindU.S.GulfCoastgrowth•  Minimizesanother‘Katrina’economicimpact•  Reducesriskfornewchemicalplants•  NumerousbillsinCongressandDOEsupport•  MountainNGLmovingaheadrapidly

Page 21: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

AppalachianBasin

•  Shellbroketheice–  Valida2onofloca2on– Demonstratevaluetothepublic–  Localcommunitysupport–  Buildoutof‘ecosystem’

•  SuppliersandLaborpool•  Voca2onaland2yeardegreeprograms•  Upgradeofroad,railandbargeinfrastructure

•  Nextprojectwillbemucheasier•  Shellisnotdoneyet…

Page 22: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

NolargeflatsitesintheAppalachianBasin

•  Requirescrea,vethinking–canbemanaged

•  Acquireandcombinemul2plesites•  Repurposeandmoveexis2ngsiteholderstoother

loca2ons•  Investincrea2ngflatland•  Separateeleva2ons,forseparatepurposes:

–  OfficeandLabs–  RawMaterial–  FinishedGoods–  Truckpark–  Cracker–  Polyethyleneunit

Page 23: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

NositesinUSGulfCoast>50neleva2on

Theriskofhurricanesandfloodingisfarlessmanageable.PetrochemicalindustryisasmuchdrivenbyriskasitisbyROI

Page 24: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

Katrina,Harvey,Nate

•  Onceinathousandyears?Twiceinadecade?•  Harveyforcesshutdownof54%USethylene

IHSMarkitSep5,2017

•  ‘HurricaneHarveyHasCrippledtheFounda2onofU.S.Plas2cProduc2on’FortuneSep2,2017

•  Na2onalimpact“U.S.industrialoutputplunged0.9percentinAugust…HurricaneHarvey'sdamagetotheoilrefining,plas2csandchemicalsindustries”FederalReserveSept15,2017

Page 25: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

Katrina,Harvey,Nate

•  CostofCrackershutdown–  Controlledshutdown+hurricaneoverfacility+cleanup+repair+tes2ng+startup=18days

–  10%ofcapacitys2llofflineat24days–  18daysisalossof5%ofannualproduc2on–  Replacedequipment+over2me+outsourcedaddi2onallabor+disposalofoffspecproduc2on=$?

–  Longtermlossofcustomers$?–  Netbo�omlinenega2veeasilyinto8figuresperfacility

•  Sameoutsourcedworkforcealreadystretchedwithnewcrackers,maintenanceonexis2ngcrackers,nowonclean-upandrepairfromHarvey

•  Addi2onalworkforceshortagesduetodemandforHarveyresiden2al+retail+commercialrecoveryefforts

•  Crackerexpansionssloweddownun2lgrounddries

Page 26: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

HarveyEnvironmentalImpact

CHEMICAL AMOUNT(kg)

Sulfurdioxide 98,380

VolaAleorganiccarboncompounds,unspecified 67,575

Carbonmonoxide 52,180

Butane 38,667

Nitrogenoxides 34,348

Isopentane 23,582

Ethylene 16,343

Propane 11,582

Pentene 11,020

Isobutane 11,003

2-Methylpentane 9,524

Pentane 5,482

Propene 5,349

Ethane 5,039

2,2-Methylbutene 4,626

Methane 3,900

1,3-Butadiene 3,519

Hexane 3,175

trans-2-Hexene 2,494

Cyclohexane 2,358

trans-2-Butene 2,277

Butene 1,973

3-Methylhexane 1,859

Hydrogensulfide 1,842

2-cis-Butene 1,814

Toluene 1,769

Isobutylene 1,350

2,2,3-Trimethylpentane 1,270

Methylcyclohexane 1,224

2,2,4-Trimethylpentane 1,179

1-Butene 1,043

Xylene 998

Cyclopentane 680

Heptane 680

Benzene 566

2,2,5-Trimethylhexane 500

Isoprene 500

1,cis-2,trans-3-Trimethylcyclopentane 500

Cyclopentene 454

Source:Texas Commission on Environmental Quality

Source: Texas Commission on Environmental Quality August 27-30, 2017

Page 27: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

Arkema‘supplychaineffect’

•  ArkemaCrosbyTXproducesorganicperoxides

•  Organicperoxidesarepolymeriza2onini2ators

•  Arkemaisleadingproducer,withCrosbyTXtheirflagshipfacility

•  Floodingofthefacilitycausedlossofrefrigera2on•  Monthsofinventorydecomposed•  Shortagepolymeriza2onini2atorscauseshortagesofpolymer•  Onefacilityinahighlyintegratedindustrycanhavearipple

effecttoen2resupplychain

Page 28: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

Harvey…acalltoac2on?

•  ImpliesashintoAppalachianBasin•  AppalachianBasinisalreadycostadvantaged•  Storagehubprovidescri2calelementtoreducerisk

•  Shellisleadingtheway,proac2velyengagingthecommunity,brininginsuppliers,developingapipelineoftrainedworkers

•  Harveyisjustanotherelementincreasingthea�rac2venessoftheAppalachianBasin

Page 29: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

ChemicalIndustryDrivestheNextWave

Shal

e G

as

Ethane

Methane

Propane

Butane

Ammonia

Methanol

Ethylene

Propylene

N-Butylene

Isobutylene

MarketSectors

ApparelandAccessories

BeveragesandTobaccoProducts

Chemicals

ComputerandElectronics

FabricatedMetalProducts

FoodandKindredProducts

LeatherandAlliedProducts

Machinery,ExceptElectrical

NonmetalicMineralProducts

Paper

PetroleumandCoalProducts

Pharmaceu2cals

Plas2csandRubberProducts

PrimaryMetalManufacturing

PrintedMa�erandRelatedProducts

Tex2leandFabrics

Tex2leMillProducts

Transporta2onEquipment

WoodProducts

ProductCategories

Fer2lizers

Adhesives/Sealants

AlkydResins

Solvents

CorrosionInhibitors

Tex2les

Inks,Adhesives

Shampoos,Detergents,Soaps

Paints

Coa2ngs

Pipes,Hoses,WireCoa2ng

Coolant,An2freeze

Films,Packaging,Bo�les

PaintRemover

Plas2cs

TiresandRubber

LubricantAddi2ves

Solvent,IndustrialCleaners

>98%

Source:PwCandTopLineAnaly2cs

Page 30: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

NextWaveSh

ale

Gas

Ethane

Methane

Propane

Butane

Ammonia

Methanol

Ethylene

Propylene

N-Butylene

Isobutylene

Source:PwCandTopLineAnaly2cs

Polyethylene

EDC

EPDM

Ethanol

Alpha Olefins

Vinyl Acetate

Ethylene Glycol

Ethanolamine

Ethyl Oxylates

Glycol Ether

Chloro Ethanes

Polyvinyl Chloride

Page 31: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

ShaleGasConclusions

•  TheU.S.ShaleGasrevolu2onhascausedaGlobalChemicalIndustryrevolu2on

•  ChemicalsandmanufacturedproductscanbeproducedfarcheaperinNA

•  Implica2onsaredisrup2veandofferopportunity

•  AppalachianBasinisthenewfron2er

•  Leaderslead,isyourorganiza2onmobilized?

Page 32: Global Chemicals Manufacturing Shi6s to the Appalachian Basin · 2017-10-13 · Global Chemicals Manufacturing Shi6s to the Appalachian Basin The Shale Revolu,on 3.0 ... Direct Costs

TopLineAnaly2csWeassistcompaniesinaddressingthechallengesandopportuni2estocompeteinthechanginglandscapebroughtonbytheshalegasrevolu2on

TomGellrich www.TopLineAnaly2cs.com 267-205-1263

Ques2ons?