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GLASS LEVEL GAUGES

Glass Level Gauges - 2015 Rev 0

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Glass Level Gauges - 2015 Rev 0

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GLASS LEVEL GAUGES1

Every application where this a requirement for a liquid level to be observed (Direct Reading) or monitiored.GLASS LEVEL GAUGES2The first great step into business was at the world exhibition 1901 in Paris

Glass level gauges were invented and patented in 1888 by Richard Klinger, the founder of the Group of independent KLINGER companies.GLASS LEVEL GAUGES3MAIN ADVANTAGESDirect view of the fluid level Suitable for Steam applicationsNo electronic signal - no electronic fault.Economical solution to verify the fluid levelEasy MaintenanceLong service lifeGLASS LEVEL GAUGES4

1-LEVEL GAUGE BODYWith Glass (Reflex or Transparent)2-VALVES OR COCKS To isolate the Level Gauge bodyfrom the Vessel3- ACCESSORIESIlluminators No frostMica HeatingEtcMain Components.3

2

1GLASS LEVEL GAUGES5REFLEX(Process & Steam)TRANSPARENT(Process & Steam)BICOLOUR(Steam)Different Refractive indices of Liquids and Gases (steam)Glass size: I IXand multipleDirect vision through the two glasses (can be used with illuminator)Glass size: I IXand multipleDifferent colours between Water (Green) and Steam (Red).Back illumination needed.Glass size: I and multiple

GLASS LEVEL GAUGES6PROCESS APPLICATIONREFLEX: - WATER, CLEAN LIQUID AND COLOURED FLUIDTRANSPARENT: - VISCOUS, DIRTY AND UNCOLOURED (CLEAR) FLUID, - INTERFACE APPLICATIONS - AGGRESSIVE FLUID S(GLASS PROTECTION REQUIRED)REFLEX UP TO 32 barSTEAM APPLICATIONTRANSPARENT UP TO 120 bar BICOLOUR UP TO 225 barGLASS LEVEL GAUGES7

Product Range PROCESS applications.GLASS LEVEL GAUGES8

Product Range STEAM applications.GLASS LEVEL GAUGES9MATERIALS:FS/HCarbon Steel- ASTM A105N as standard - LF2 available for low temperature service at - 46CM/HWetted Parts Stainless Steel Other Materials in Carbon Steel- AISI 316L and ASTM A105N as standardAlloy and Other Materials available on Request.MStainless Steel - AISI 316L as standardGLASS LEVEL GAUGES10MATERIALS:GASKET in contact with media- Klinger REINFORCED GRAPHITE type PSM (Single tang insert in 316) or for high pressure PDM (Double tang inserts in 316) - PTFE and other on request.ORIGINAL KLINGER GAUGE GLASSES - Extra-hard borosilicate glass, according to DIN 7081VALVE AND COCKS- FS/H , M/H, M and other on request.GLASS LEVEL GAUGES11

GLASS LEVEL GAUGES12NEW PRODUCT

Solar Panel IlluminatorElectric cables are not necessarySolar panel illuminators can be customized in accordance with the customers power requirement voltage, battery, etc.Remote InstallationGLASS LEVEL GAUGES13NEW PRODUCT

Klinger Glass level gauges are now available with Guided Wave Radar.Combine the conventional glass local visual indication with the remote 4-20 mA guided wave radar indication, in one unit only.

In the glass level gauge there is a guide rod that transmits microwave from the top of the measuring chamber. As the pulses come in contact with the media,they are reflected back along the guide probe and are detected at the electronics in the head-shell and the time elapsed is evaluated to determine the liquid level.

MW-T and MW-R models have been developed, designed and tested at Klinger Italy Srl and they are suitable for offshore, chemical, petrochemical, power generation and pharmaceutical industries applications, even for vapour and foam medias.MW-T (Transparent Large Chamber gauge)MW-R (Reflex Large Chamber gauge)GLASS LEVEL GAUGES14REFLEX LEVEL GAUGES

GLASS LEVEL GAUGES15REFLEX MODELS:

KPN40/ 32 Bar R25PN25 R100PN100 (ANSI 600) R160PN160 (ANSI 900) R250PN250- A400PN 400 UOR PN64 (Large Chamber) USRPN100 (Weld-On) UWRPN100 (Weld-On)A400UORUSRUWRR250R160R100R25KGLASS LEVEL GAUGES16Reflex Gauges are suitable for STEAM and PROCESS applications

Steam applications:Up to maximum 32 bar - 239C Process applications: PN400/ANSI 2500 T 400CMaterial FS/H M/H M Other on requestStandard Sizes from I to 7 x IXSuitable for shut-off Fittings:- D Cock and RAV 957 on Steam- DG Cock and RAV 946/947 and RAV 956/957 on Process- DVK-2 Valves for High Pressure on ProcessGLASS LEVEL GAUGES17Also availableUWR-A PN50BODY 70x30 mmGLASS AReflex Gauge Type UWR / USR for PROCESS applicationDirect welding to the Vessel Radius back to be defined

Process: PN100/ANSI 600 T400CMaterial FS/H M/H M Other on requestStandard Sizes from I to IX(Available with multiple sections too)GLASS LEVEL GAUGES18Large Chamber Internal Size: 40 mm

Reflex Gauge Type UOR for PROCESS application

Process: PN63/ANSI 400 T 400CMaterial FS/H M/H - M Standard Sizes from II to 6 x IXSuitable for shut-off Fittings:- DG Cock on Process- RAV 956/957 on Process- RAV 946/947 on ProcessGLASS LEVEL GAUGES19High Pressure

Reflex Gauge Type A400 for PROCESS applicationProcess: PN400/ANSI 2500 T 120CMaterial FS/H M/H Standard Sizes from II to 6 x IXSuitable for shut-off Fittings:- DVK-2 ValvesGLASS LEVEL GAUGES20TRANSPARENT LEVEL GAUGES

GLASS LEVEL GAUGES21- TA 120Steam 120 BarTRANSPARENT MODELS:

- T50PN50- T100PN100- T160PN160- T250PN250 UWT PN100 (Weld-On) UST PN100 (Weld-On)- T 160 - XSSteam 60 Bar- T 85 Steam 85 Bar UOT PN100 (Large Chamber)T100T85UOTTA120

R-D- R-D PN16 Glass tube Steam 16 Bar

T160 -XS

T50UWTUSTT250T160

GLASS LEVEL GAUGES22Transparent Gauges for PROCESS and STEAM applications

Steam applications:Up to maximum 120 bar - 323C Process applications: PN250/ANSI 1500 - T 400CMaterial FS/H M/H M Other on requestStandard Sizes from I to 7 x IXSuitable for shut-off Fittings:- D, DA Cock and RAV 957 on Steam- DG Cock and RAV 946/947 and RAV 956/957 on Process- DVK-2 Valves for High Pressure on ProcessMica or Kel-F shields for glass protectionGLASS LEVEL GAUGES23Also availableUWT-A PN50BODY 70x30 mmGLASS ATransparent Gauge Type UWT /UST for PROCESS applicationDirect welding to the vessel Radius back to be definedProcess: PN100/ANSI 600 T 400CMaterial FS/H M/H M Other on requestStandard Sizes from I to IX(Available with multiple sections too)

Mica or Kel-F shields for glass protectionGLASS LEVEL GAUGES24

Transparent Gauge Type UOT for PROCESS applicationLarge Chamber Internal Size: 40 mmProcess: PN63/ANSI 400T 400CMaterial FS/H M/H - MStandard Sizes from II to 6 x IXSuitable for shut-off Fittings:- DG Cock on Process- RAV 956/957 on Process- RAV 946/947 on ProcessMica or Kel-F shields for glass protection

GLASS LEVEL GAUGES25TRANSPARENT LEVEL GAUGES FOR STEAM APPLICATIONS

GLASS LEVEL GAUGES26- TA 120Steam 120 BarTRANSPARENT MODELS: STEAM APPLICATIONS ONLY

- T 160 - XSSteam 60 Bar- T 85 Steam 85 BarT85TA120

T160 -XSGLASS LEVEL GAUGES27

Steam: 60 Bar / T 270CMedium PressureMaterial FS/HMica shieldsStandard Sizes from I to 7 x IXSuitable for shut-off Fittings:- D Cock up to 40 Bar- DA Cock up to 60 Bar- RAV 957Back Illuminator on requestTransparent Gauge Type T160-XS for STEAM applicationGLASS LEVEL GAUGES28

Transparent Gauge Type T85 for STEAM applicationSteam: PN160/ 85 Bar T 298CHigh PressureMaterial FS/HMica shieldsStandard Sizes from II to 7 x IXSuitable for shut-off Fittings:- DA Cock- DVK-2GLASS LEVEL GAUGES29

Transparent Gauge Type TA120 for STEAM applicationHigh PressureSteam: PN250/ 120 Bar T 323CMaterial FS/HMica shieldsStandard Sizes from III to IXSuitable for shut-off Fittings:- DVK-2GLASS LEVEL GAUGES30BICOLOUR LEVEL GAUGES

GLASS LEVEL GAUGES31New Bicolour Model KTA-225 completes the range of the Bicolour ModelsA COMPLETE FAMILY Designed in Klinger KTA-225 up to 225 bar SteamKTA up to 180 bar SteamKT-75 up to 75 bar SteamKT-25 up to 25 bar Steam

GLASS LEVEL GAUGES32Transparent Bicolour Level GaugesHigh Pressure SteamUp to 225 BarMaterial Carbon Steel (FS/H)Mica shieldsSingle Sizes I ( VIS = 93 mm)Multiple Sections availableSuitable for shut-off Fittings:For KTA & KTA 225: DVK-2For KT 75: DVK-2 or DAFor KT 25: DA or D

Back illuminatorGLASS LEVEL GAUGES33STEAM PROCESS

DGRAV 946/947RAV 956/957DDARAV 957DVK-2

GLASS LEVEL GAUGES34Gauge Cock D

Steam Application PN 64 / ANSI 400Gauge connection:End-tubes 16 mmROTATABLE

Graphite Sealing with Klinger soft packing Sleeve.Vessel Connection Flanged or NPTGLASS LEVEL GAUGES35Gauge Cock DG Process Application PN 160 / ANSI 900

Graphite Sealing with Klinger soft packing Sleeve.Gauge connection 1/2 NPT (3/4 Option)NOT ROTATABLE

Vessel Connection Flanged or NPTGLASS LEVEL GAUGES36

Gauge Cock DA Steam Application PN 160 / ANSI 900Graphite Sealing with Klinger soft packing Sleeve.Vessel Connection Flanged or NPTGauge connection 5/8 MALE (Left thread)ROTATABLE For high pressure steam service suitable for T85.GLASS LEVEL GAUGES37

RAV 946 / 947 Inside ScrewOFF-SET - Metal Seated Valve - Safety Ball- Vessel Connection Flanged or NPT- Gauge Connection 1/2 NPT (3/4 Option)Gauge Valve RAV Process Application PN 250 / ANSI 1500

GLASS LEVEL GAUGES38

RAV 956 / 957 Outside ScrewOFF-SET - Metal Seated Valve - Safety Ball- Vessel Connection Flanged or NPT- Gauge Connection 1/2 NPT (3/4 Option)

Gauge Valve RAV Process Application PN 250 / ANSI 1500GLASS LEVEL GAUGES39

RAV 947 / 957 Final Digit 7 Union Nipple to Gauge(ROTATABLE)

RAV 946RAV 956 & 946 Final Digit 6 Plain Nipple to Gauge (NOT ROTATABLE)RAV 956 RAV 947 RAV 957

GLASS LEVEL GAUGES40DVK2

Steam Application PN 320 / 225 Bar Metal Seated ValveVessel Connection Flanged Special executionFor high pressure steam service suitable for Bicolour KTA, KTA 225 and Transparent T 85 and TA 120Flanged connection to Gauge Always with the connecting piece

GLASS LEVEL GAUGES41 DVK2.ITGauge connection 5/8 MALE with oval flangesSteam Application PN 160 / ANSI 900For high pressure steam service.

GLASS LEVEL GAUGES42AB 12 18 (L) COCKSDrain & Vent ValvesConnections:1/2 - AB12As option 3/4 - AB18

Tail pipe for code L

Soft Sealed Cock Klinger Packing Sleeve in Graphite (PTFE Option)- PN 160 / ANSI 900- Material FS/H M/HGLASS LEVEL GAUGES43STANDARD ILLUMINATORLEDIlluminator also available

Ingress Protection: IP65 Electrical Construction /group: EEx d IIC Temperature Class: T5 = 60W on request T6 = 15W (Low Cons.) Standard Input: 220 - 240V (Max 380V) 50/60 Hz Illuminator: Model EVA 50 Electrical connection: 3/4 NPT/F on request M20x1,5 or 1/2

CERTIFICATE: INERIS ATEX 0068XGLASS LEVEL GAUGES44STANDARD PAINTINGSPEC. Nr. 006

SUITABLE FOR TROPICALIZATION

OTHER AVAILABLE PAINTING CYCLES:- EPOXY 90 micron- Others on Customer request GLASS LEVEL GAUGES45SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)GLASS LEVEL GAUGES46SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDEGLASS LEVEL GAUGES47SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDGLASS LEVEL GAUGES48SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)GLASS LEVEL GAUGES49SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)OVERLAPPINGGLASS LEVEL GAUGES50SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)OVERLAPPINGEXTERNAL PIPE HEATINGGLASS LEVEL GAUGES51SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)OVERLAPPINGEXTERNAL PIPE HEATINGLOOP DESIGNGLASS LEVEL GAUGES52SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)OVERLAPPINGEXTERNAL PIPE HEATINGLOOP DESIGNNO FROST BLOCKGLASS LEVEL GAUGES53SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)OVERLAPPINGEXTERNAL PIPE HEATINGLOOP DESIGNNO FROST BLOCKGRADUATED SCALEGLASS LEVEL GAUGES54SPECIAL GAUGES

BY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)OVERLAPPINGEXTERNAL PIPE HEATINGLOOP DESIGNNO FROST BLOCKGRADUATED SCALESPECIAL VALVE CONNECTIONSGLASS LEVEL GAUGES55SPECIAL GAUGESBY PASS (UNINTERRUPTED VIS.)SIDE-SIDETEE, THREADED AND WELDEDTEE, COMPLETELY BW (SHELL)OVERLAPPINGEXTERNAL PIPE HEATINGLOOP DESIGNNO FROST BLOCKGRADUATED SCALESPECIAL VALVE CONNECTIONSFLANGED VENT AND DRAIN

GLASS LEVEL GAUGES56THANK YOU FOR YOUR ATTENTION.

THE ENDGLASS LEVEL GAUGES57Foglio1PROCESS APPLICATIONS FOR GLASS LEVEL GAUGESLevel Gauge TypeMax Working Pressure (Bar)Max Working Temperature (C)Klinger Level Gauge ModelKlinger Gauge Valve ModelKlinger Level Gauge RATING / Max PressureREFLEX25400R 25DGOffset RAVPN 25 / ANSI 150100400R 100DGOffset RAVPN 100 / ANSI 600160400R 160DGOffset RAVPN 160 / ANSI 900250400R 250Offset RAVPN 250 / ANSI 150063400UOR Large ChamberDGOffset RAVPN 63 / ANSI 400400120A 400DVK2.ITPN 400 / ANSI 2500TRANSPARENT16185R-D (glass)DPN 1650400T 50DGOffset RAVPN 50 / ANSI 300100400T 100DGOffset RAVPN 100 / ANSI 600160400T 160DGOffset RAVPN 160 / ANSI 900160400T 160XSDGOffset RAVPN 160 / ANSI 900250400T 250Offset RAVPN 250 / ANSI 150063400UOT Large ChamberDGOffset RAVPN 63 / ANSI 400WELD-PAD100400UWR / UWTNot ApplicablePN 100 / ANSI 600100400USR / USTNot ApplicablePN 100 / ANSI 600

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Foglio1STEAM APPLICATIONS FOR GLASS LEVEL GAUGESLevel Gauge TypeMax Working Pressure (Bar)SATURATED STEAMMax Working Temperature (C)Klinger Level Gauge ModelKlinger Gauge Valve ModelREFLEX32239KD20215R 25D22219R 100D32239R 160DTRANSPARENT10185R-D (glass)D15202T 50D30235T 100D40252T 160DDA40252T 160XSDDA60270T 160XSDA85298T 85DADVK2.ITOffset RAV 957Seal welded85298TA 120DA120323TA 120DVK2.ITBICOLOUR225KTA - 225DVK2180356KTADVK275291KT 75DVK2DA25225KT - 25DDA

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Sheet2Klinger Level Gauge Standard Designs - Gaskets and Bolt Torque

Level Gauge ModelSealing GasketCushion JointBolt TorqueReflexKKlinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm60 NmR 25Klinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm30 NmR 100Klinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm65 NmR 160Klinger Graphite Laminate - PDM 1.5mmKlingersil C-4430 1.5mm75 NmR 250Klinger Graphite Laminate - PDM 1.5mmKlingersil C-4430 1.5mm75 NmUORKlinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm40 NmUSRKlinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm60 NmUWRKlinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm65 NmTransparentT 50Klinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm65 NmT 100Klinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm65 NmT 160Klinger Graphite Laminate - PDM 1.5mmKlingersil C-4430 1.5mm75 NmT 250Klinger Graphite Laminate - PDM 1.5mmKlingersil C-4430 1.5mm120 NmST 21Klinger Graphite Laminate - PDM 1.5mmKlinger Graphite Laminate - PSM 1.0mm65 NmST 40Klinger Graphite Laminate - PDM 1.5mmKlinger Graphite Laminate - PSM 1.0mm65 NmST 50Klinger Graphite Laminate - PDM 1.5mmKlinger Graphite Laminate - PSM 1.0mm65 NmT 85Klinger Graphite Laminate - PDM 1.5mmKlinger Graphite Laminate - PSM 1.0mm120 NmTA 120TA28 SET Graphite 300 NmUOTKlinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm40 NmUSTKlinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm60 NmUWTKlinger Graphite Laminate - PSM 1.5mmKlingersil C-4430 1.5mm65 NmBi-colourKT-25Klinger Graphite Laminate - PDM 1.5mmKlingersil C-4430 1.5mm70 NmKT-75Klinger Graphite Laminate - PDM 1.5mmKlinger Graphite Laminate - PSM 1.0mm80 NmKTA 180TA28 SET Graphite 150 NmKTA 225TA28 SET Graphite 180 Nm

&D

Sheet3

PAINTING SPECIFICATION

No. 006

Rev. 0

CYCLE

SUITABLE FOR TROPICALIZATION

1) Sand blasting finishing acc.to SA 2

2) One coat application: Nitro catalized Enamel:20 m

3) Drying at room temperature

4) Final coat application: Nitro catalized Enamel:20 m

5) Drying at room temperature

Final Colour: Grey

Minimum total thickness: 40 m

File: C:\DOCUME~1\MA37ED~1.KLI\IMPOST~1\Temp\~WRO0000.doc