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8/10/2019 Gladiator Microwave Manual
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INSTRU
CTIO
NM
ANU
AL
Microwave Smart Switch Series
- Beam Blockage Detection -
A higher level of performance
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Microwave Smart Switch SeriesManual
Rev 1.71, Sept 2013
PROPRIETARY NOTICEThe information contained in this publication
is derived in part from proprietary and patent
data. This information has been prepared for
the express purpose of assisting operating and
maintenance personnel in the efcient use of the
instrument described herein. Publication of this
information does not convey any rights to use or
reproduce it, or to use for any purpose other than
in connection with the installation, operation and
maintenance of the equipment described herein.
WARNING
This instrument contains electronic components
that are susceptible to damage by static
electricity. Proper handling procedures must
be observed during the removal, installation, or
handling of internal circuit boards or devices:
Handling Procedure:
1. Power to unit must be removed prior to
commencement of any work.
2. Personnel must be grounded, via wrist strapor other safe, suitable means, before any
printed circuit board or other internal devices
are installed, removed or adjusted.
3. Printed circuit boards must be transported
in a conductive bag or other conductive
container. Boards must not be removed from
protective container until the immediate time
of installation. Removed boards must be
placed immediately in a protective container
for transport, storage, or return to factory.
Comments:
This instrument is not unique in its content
of ESD (electrostatic discharge) sensitive
components. Most modern electronic designs
contain components that ut ilize metal oxide
technology (NMOS, CMOS, etc.). Experience
has proven that even small amounts of static
electricity can damage or destroy these
devices. Damaged components, even though
they appear to function properly, exhibit early
failure.
General Description, Features 3
Typical Applications 4-5
Dimensions 6-12
Mounting 13-17
Wiring- Smart Integral Version 18- Remote - Hawk Cable 19
- Remote - Customer Cable 20- Cable extensions 21- Relay Functions 22- Cross Talk Prevention
2 Units 23 More than 2 Units 24
- Multidrop Connections 25- HawkLink GSM 26- Test Terminal 27
Setup Procedure- Smart Integral Version 28- Remote Version 32
Remote Software Menus- Software Tree 35- Diagnostic Displays 36- QuickSet Menu 37- App Types 38- Advanced Menu 39- Relay 2 Actions 41
Troubleshooting / Error Codes 43
Safety Information 44
Part Numbering 45
Specications 48
Contact Information (back cover)
INTRODUCTION CONTENTS
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Microwave Smart Switch SeriesManual
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TYPICAL APPLICATIONS
Blocked Chute Detection / Machine Anti-Collision
Boom Protection
Shiploader Protection
Shiploader Lufng
Control/Boom Protection
Blocked Chute Protection
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Microwave Smart Switch SeriesManual
Rev 1.71, Sept 2013
TYPICAL APPLICATIONS
Receiver
Receiver
Sender
Sender
High
Low
Gladiator
Gladiator
Process PlantsSolid Level - Cyclone Bin
High/low Level
Microwave Blocked
Chute Detection
ReceiverSender
Blocked Chute
Mount Microwave under
pulley or out of main
system flow
Gladiator
Bulk Material HandlingHigh/low and blocked
chute detection
Hopper/Feeder (Not to Scale)
Ceramic or Firebrick
W/Antenna Bracket
High Temp Area
Wave Guides
Remote
GLADIATOR
High Temperature
Non Intrusive Switch
High/Low level
Blocked Chute
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DIMENSIONS
SMART INTEGRAL MICROWAVE SYSTEM
129.5mm(
5.1
)
135.5mm(
5.3
)
88 mm (3.5)160 mm (6.3)
90mm(
3.5
)
50mm(
2)
85 mm (3.3)
2 mm (0.078)90mm(
3.5
)
12mm(
0.5
)
85 mm (3.3)
250mm(
9.8
)
50mm(
2)
10mm(
0.4
)
165 mm (6.5)
277 mm (10.9)
Standard Sender or Receiver High Power Sender,
Receiver or SRS Receiver
165 mm (6.3)
277 mm (10.9)
238m
m(9.3)
8x22 mm
Holes THRU160 mm (6.3)
160mm(
6.3
)
135 mm (5.3)
88.5 mm (3.5)
4x10 mm holes
Alignment
marks
Standard Sender or Receiver Flange High power Sender / Receiver or SRS Flange
Note: Remote and Smart Integral types use the same ange dimensions
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Microwave Smart Switch SeriesManual
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DIMENSIONS
REMOTE MICROWAVE SYSTEM
131.5mm(
5.2
)
7.5
mm(
0.3
)
192.5 mm (7.6)
141.5mm(
5.6
)
190mm(
7.5
)
182.5 mm (7.2)
147 mm (5.8)
167.5mm(
6.6
)
147 mm (5.8)
30.7mm(
1.2
)
158 mm (6.2)
14 mm (0.6)
74 mm (2.9)
78 mm (3.1)
107mm(
4.2
)
111.5 mm (4.4)
4 mm (0.2)
50 mm (2)
108mm(
4.3
)
190mm(
7.5
)
174 mm (6.9)
192.5 mm (7.6)
182.5 mm (7.2)
129.5mm(
5.1
)
135.5mm(
5.3
)
88 mm (3.5)160 mm (6.3)
90mm(
3.5
)
50mm(
2)
85 mm (3.3)
2 mm (0.078)
High Power Sender,
Receiver or SRS ReceiverStandard Sender or Receiver
90mm(
3.5
)
12mm(
0.5
)
85 mm (3.3)
250mm(
9.8
)
50mm(
2)
10mm(
0.4
)
165 mm (6.5)
277 mm (10.9)
Amplier Enclosure
Note: For Flange dimensions see page 5
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Weldments to suit UHMW/Teflon windows
UHMW/Teflon Windows
B
G
6.5mm(0.25)2 Places
75mm (2.95") 15mm (0.59")
D
E F
H
I
V
R
P Q
Weldments to suit Ceramic windows
A
C
K
M
J
L
N O
Retainer for Ceramic Windows
(Bundled with matching Weldment)
S
T
U
12.3mm (0.48) 11-12.7mm (0.43-0.5)
Ceramic Windows
(Bundled with matching Weldment)
6.3mm(0.25)2 Places
DIMENSIONS
ACCESSORIES
Size A B C D E F G
3 100(3.94)
3NPT
22(0.87)
5(0.2)
92.5(3.64)
118(4.65)
4(0.16)
4 125(4.92)
4NPT
24.4(0.96)
5(0.2)
120(4.72)
148(5.83)
4(0.16)
6 190.4(7.5)
6NPT
40(3.94)
5(0.2)
175(6.89)
223(8.78)
11.2(0.44)
Size J K L M N O P Q R
3 100(3.94)
3NPT
22(0.87)
5(0.2)
65(2.56)
75(2.95)
92.5(3.64)
118(4.65)
4(0.16)
4 125(4.92)
4NPT
24.4(0.96)
5(0.2)
90(3.54)
101(3.98)
120(4.72)
148(5.83)
4(0.16)
Size H I
3 3NPT
28.7(1.13)
4 4NPT
35(1.38)
6 6NPT
40(1.57)
Size S T U V
3 75(2.95)
65(2.56)
3NPT
74.5(2.93)
4 100(3.94)
90(3.54)
4NPT
100.5(3.96)
3 steel weldment: MA-0 3 stainless steel weldment MA-19
4 steel weldment: MA-18 4 stainless steel weldment MA-22
3 UHMW window only MA-214 UHMW window only MA-203 UHMW window & weldment MA-34 UHMW window & weldment MA-46 UHMW window & weldment MA-53 teon window & weldment MA-64 teon window & weldment MA-76 teon window & weldment MA-8
Unlisted parts not available separately
3 ceramic window & weldment MA-164 ceramic window & weldment MA-17
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152.4mm (6.0")
317.5mm (12.5")
152.4mm (6.0")
101.6mm(4.0")
101.6mm
(4.0
")
25.4mm (1")
DIMENSIONS
ACCESSORIES
Ceramic Tile Window Assembly
MA-10
Ceramic Time Mounting Assembly
Ceramic Tile (alumina)
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DIMENSIONS
ACCESSORIES
76.2mm(3.0")
419.1mm (16.5")
228.6mm (9.0")
50.8mm(2.0")
215.9mm(8.5")
114.3mm(4.5")
228.6mm (9.0")
114.3mm(4.5")
Firebrick Window AssemblyMA-9
Firebrick Mounting Assembly
Firebrick
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Note: "A" = Per ApplicationFinish Per Application
32mm(1.275")
33mm(1.283")
23mm(0.890")
10mm(0.90")
41mm(1.625")
41mm(1.625")
33mm (1.283")
33mm(1.283")
4mm (.172) ThruTyp 4 Pics
FB
GTAW
"A"
Note: "A" = Per ApplicationFinish Per Application
FB
FBGTAW
"A"
33mm(1.283")
4mm ( .172) ThruType 8 Pics 33mm (1.283")
DIMENSIONS
ACCESSORIES
Example High Temperature Waveguide Parts*All Waveguide Parts available on special order only
Waveguide
WR90 Cone
Waveguide WR90 Straight
Waveguide WR90 Bend
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19.9mm (0.78")
6.3mm (0.25")
2" N.P.T.
135mm (5.3")
120mm (4.72")
148mm (5.83")
336mm (13.2")
225mm
(8.85")
4 x 10mm (3/8")Mounting holes
DIMENSIONS
ACCESSORIES
Adjustable Microwave Bracket MA-12 - With UHMW WindowMA-13 - With PTFE Window
Glass Window MA-1
94mm(3.7")
300mm (11.8")
4 mounting holes 10mm (3/8")
101mm
(3.97")
135mm(
5.3
1")
140mm(
5.5
1")
End closed
with UHMW
window
Flanged Pipe Mount MA-15
Flanged pipe mount
recommended for
collision detection
applications
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MOUNTING
GENERAL GUIDELINES
1. The microwave beam is a polarized formof energy. As such, it is necessary to align
the units in the same spatial plane. If the
units do not have the same orientation, the
amount of received energy is diminished. At
90 to each other, the detector is blind and
cannot detect the beam. The actual angle
of mounting is not relevant, so long as both
the Sender & Receiver have the same angle
and elevation. Flanges are marked with an
alignment notch cut into one edge of the
ange to assist in mounting correctly.
2. When looking for a mounting location it
is important to locate and mount the interior
of the window/sensor face for each unit
ush with the vessel wall and where minimal
build-up will occur. The system can pen-
etrate through generous amounts of buildup
of various products, however, the better the
position, the more reliably it will operate. A
cavity in the vessel mount position where
build up is possible will result in a plug
forming in front of the beam path resulting in
unit performance issues.
3. Microwave energy cannot penetrate
through steel linings or other conductive
linings. You must cut a viewing hole and use
an appropriate windowed weldment.
4. For high vibration applications, it isnecessary to isolate the electronics to keep
them from long term damage. This is most
often accomplished using 4 UHMW or
Teon windowed weldments in the vessel
walls, and mounting the Microwave Sender
and Receiver to a separate stable structure
(I-beam, handrail) to isolate them from vi-
bration. Isolation shock mounts can also be
provided to help protect the electronics.
5. For high temperature applications which
exceed 65C/150F (precipitators, cement
cyclones, etc.), it is necessary to ensure
that the sensors always remain below
65C/150F. This is normally achieved by
installation of temperature resistant win-
dows of ceramic or rebrick, and positioning
of the Sender and Receiver in line with the
windows, and set back far enough that theirtemperature remains below the given limit.
Where this is impossible, it will be neces-
sary to use remote mounting microwaves
with waveguide assemblies. This allows
the electronics to be placed in an area
where ambient temperatures do not exceed
the maximum allowable for operation. It is
necessary to contact the factory for this last
type of waveguide application.
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MOUNTING
SPECIFIC APPLICATIONS
1. When mounting to monitor the levelof a owing product such as coal, ore or
wood chips, position the microwave path
out of the direct product ow stream. If at all
possible, go behind the ow stream or well
in front of it. This will minimise any pos-
sibility of unwanted trips due to abnormal
product ow blocking the beam. Always use
the recommended setup for blocked chute
detection.
2. When using the system as a proximity
switchsuch as truck detection the mount-
ing arrangement is application dependent
and must ensure proper operation even
under worst case conditions.
4. Mounting of a Microwave system on
sloped vessel wallscan be accomplished
using the Microwave Adjustable Mount (MA-
12 or MA-13). This system allows the micro-
waves to be mounted to a sloped surface
and then adjusted horizontally for optimum
performance and operation. The adjustable
mount has an integral 4 weldment with
UHMW polyethylene or PTFE (Teon) win-
dow options. An option with the bracket is a
vibration isolation kit (shock mounts) to help
protect the electronics from damage. Eachside wall of the vessel must not exceed 30
degrees from the vertical centerline. To
mount the adjustable bracket, simply cut a
hole and weld the 4 weldment directly to
the vessel, install the window, mount the
microwave and adjust horizontally.
Similar performance can be obtained by
fabrication of xed brackets which mount
the Sender and Receiver in direct line with
one another and aimed through the centre
of two MA-4 windowed weldments.
6. For boom protection / anti collision
mounting the MA15 ange pipe should be
used to assist in the reduction of beam
spread over long distances. The units
should be mounted with a 2 meter exclusion
zone in mind for the beam path between
the sender and receiver. Do not use Integral
units for boom protection.
See the dedicated Hawk Microwave align-
ment & setup procedure guide for further
information about anti collision / boom
protection application information
www.hawkmeasure.com
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MOUNTING
CORRECT MOUNTING ANGLE
Microwave Beam
Correct ElevationMaximum Signal Strength to Receiver is indicated by maximum brightness
of Green LED on Receiver.
Incorrect Elevation
Receiving UnitSending Unit
Receiving UnitSending Unit
ALIGN SENDER AND RECEIVER
Rotate so that Visual Alignment Guide is in thesame position on both sender and receiver.
Correct rotational alignment iscritical for correct performance!
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MOUNTING
MAIN PRODUCT FLOW
Sending Unit
Receiving Unit
Position blocked
chute detectors
to one side of
main product flow
BLOCKED CHUTE MOUNTING
4 UHMW Windowed WeldmentMetal Bin/Chute Walls
Fabricated Bracket
ReceiverSender
Attach fabricated brackets to separate structure
if bin/chute walls are subject to high vibration
MOUNTING WITH WINDOWED WELDMENTS
Housing can be rotated
within 200 after the
mounting thread is
tightened, to allow cable
entries to face downwardsor allow optimal cable
clearance.
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MOUNTING
INSTALLATION WITH ADJUSTABLE MOUNTING
XX
Product Flow
Sending Unit Receiving Unit
Isolation Mount
Adjustable microwave mounting bracket
MA-12 or MA-13 welded to vessel wall.UHMW (MA-12) or Teflon (MA-13) Window.
X = 30 Maximum
Hopper/Feeder
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WIRING
SMART INTEGRAL SYSTEM
Receiver Sender
**
2 31INT
PWR TX
PRESS
TO TEST
1 2 3 4 5 6 7 8 9 10
MICROWAVE SENDER
1.
2.
3.
DC-IN
+
7.
8.
N
9.
L1
10.
5.
6.
-
SENDER TERMINAL LAYOUT
4.
AC-IN
12-30VDC 80-260VAC
Terminals 1, 2, 3, 4, 5, 6 not used
Green Power ON LED
Red Transmitter enabled LED
Remove Plug-Interminal block foreasier wiring.
RELAY
1.
NC
2.
COM
3.
NO
COMMS DC-IN AC-IN
4.
Test
+
7.
8.
N
9.
L1
10.
1 2 3 4 5 6 7 8 9 10
5.
B
6.
A
SE
NSI
TIV
ITY
DELAY
HI FSH TESTCAL
-
RECEIVER TERMINAL LAYOUT
M4 grounding screw
**Ground the housing tovessel, if vessel is metallic.Ground the housing toplant ground, if vessel isnon-metallic.
If only one cable is used for bothpower and output signal, then thesecond entry port must beplugged or blinded. Every Smartreceiver is supplied with two M20glands (or 3/4NPT adaptors)mounted on the unit and oneblind plug loose.
The AC earth/ground cable
must be connected to the
ground screw inside the
housing when using AC
power.
Hole for securing ofoptional identification tag
12-30VDC 80-260VACRS 485
Green Power/Signal
strength/alignment indicator LED
Blue Calibration/Error LED
Red Relay Status LED
Note: AC power terminals may only be used when
universal AC power supply option has been selected- see part numbers - AC terminals have no function in
products without universal AC power option.
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WIRING
REMOTE SYSTEM - HAWK SUPPLIED CABLE
1 2 3 4 5 6 7 8 9 10
Gladiator Remote Amplifier
M4 grounding screw
Hole for securing of
optional identification tag
**Ground the housing tovessel, if vessel is metallic.Ground the housing toplant ground, if vessel isnon-metallic.
Remove Plug-In
terminal block for
easier wiring.Status
Signal
Remote Receiver
Green Power/
Signal strength/
alignment indicator LED
Signal strength/
alignment test
point for volt
meter connection
Relay 1- Output Relay
Relay 2- FailSafe Relay
**
2 31INT
PWR TX
PRESS
TO TEST
1 2 3 4 5 6 7 8 9 10
MICROWAVE SENDER
1.
2.
3.
7.RED
8.BLACK
9.
10.
5.
6.
TERMINAL LAYOUT
4.BROWN
Terminals 1, 2, 3, 5, 6, 9, 10 not used
1.
2.
3.
7.RED
8.BLACK
9.
10.
5.WHITE
6.BLUE
TERMINAL LAYOUT
4.BROWN
Terminals 1, 2, 3, 9, 10 not used
Remote SenderGreen Power ON LED
Red Transmitter
enabled LED
Add wire between
terminal 8 and
ground screw
Add wire
between
terminal 8
and ground
screw
+ A 1L+ NBRED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In*4-20mA (N/A) COMMS
MIC-SENDER
RED
BLACK
BROWN
SLAVEIN
MASTEROU
T
TESTIN
RELAY 1
NC
COM
NO
RELAY 2
NC
COM
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
STRIPINS
ULATION
9m
m
AWG 22 -14(0.5 -1.5mm)
Note: AC power terminals may only be used whenuniversal AC power supply option has been selected
- see part numbers - AC terminals have no function in
products without universal AC power option.
The black wire of Hawk supplied cablecomes with one end GND and the other
GND/SHLD together.
The GND/SHLD end is a larger cable which
has been heat shrunk. The GND only end is
the same size as the other coloured cables.
The GND/SHLD end must be connected
to the amplier and the GND end to the
sender/receiver.
User pliers to extract
terminal blocks
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Note: AC power terminals may only be used whenuniversal AC power supply option has been selected
- see part numbers - AC terminals have no function in
products without universal AC power option.
Hawk Belden 3120A Dekoron
(Pair 4 not used )
Pair 1 Red
Black
Red
Black
White 1
Black 1
Pair 2 White
Blue
Yellow
Green
White 2
Black 2
Pair 3 Brown
---
Brown
White (not used)
White 3
Black 3 (not used)
Alternate Cable Colour Equivalents
1 2 3 4 5 6 7 8 9 10
M4 grounding screw
Alternate cable type between Amplifier and Sensors
6 or 8 conductor (5 used) shielded twisted pair instrument cable.Conductor size dependent on cable length.
BELDEN 3120A, DEKORON or equivalent.
Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used.
Hole for securing of
optional identification tag
**Ground the housing tovessel, if vessel is metallic.Ground the housing toplant ground, if vessel isnon-metallic.
Remove Plug-In
terminal block for
easier wiring.Status
Signal
Remote Receiver
Green Power/
Signal strength/
alignment indicator LED
Signal strength/
alignment test
point for volt
meter connection
Relay 1- Output Relay
Relay 2- FailSafe Relay
**
2 31INT
PWRTX
PRESS
TO TEST
1 2 3 4 5 6 7 8 9 10
MICROWAVE SENDER
1.
2.
3.
7.
RED
8.BLACK
9.
10.
5.
6.
TERMINAL LAYOUT
4.BROWN
Terminals 1, 2, 3, 5, 6, 9, 10 not used
1.
2.
3.
7.
RED
8.BLACK
9.
10.
5.WHITE
6.BLUE
TERMINAL LAYOUT
4.BROWN
Terminals 1, 2, 3, 9, 10 not used
Remote Sender
Green Power ON LEDRed Transmitter
enabled LED
SHIELD wire is
NOT CONNECTED
at terminal block -
SHIELD is
connected to
grounding screw
Connect BOTH GND
AND SHIELD to black
terminal at Amplifier
end only
SHIELD wire is
NOT CONNECTED
at terminal block -
SHIELD is
connected to
grounding screw
Gladiator Remote Amplifier
+ A 1L+ NBRED
BLACK
BLUE
WHITE
BROWN
Is
SENSOR DC-In AC-In*4-20mA (N/A) COMMS
MIC-SENDER
RED
BLACK
BROWN
SLAVEIN
MASTEROUT
TESTIN
RELAY 1
NC
COM
NO
RELAY 2
NC
COM
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WIRING
REMOTE SYSTEM - CUSTOMER SUPPLIED CABLE
User pliers to extract
terminal blocks
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WIRING
JUNCTION BOX / CABLE EXTENSION
SENSOR
CUSTOMER
JUNCTION BOX.
DO NOT GROUND
SHIELD CABLE AT
JUNCTION BOX
Cable shieldsconnect to
BLACK
at AMPLIFIER end
CableShield
SeperateBlack/Shield
Re-connectCable Shield
to Black
WHITE
BLUE
BLACK
RED
WHITE
BLUE
BLACK
RED
SHIELD
Gladiator Microwave
Amplifier
Alternate cable type between Amplifier and Sensors
6 or 8 conductor (5 used) shielded twisted pair instrument cable.
Conductor size dependent on cable length.BELDEN 3120A, DEKORON or equivalent.
Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used.
Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.
RECEIVER
SeperateBlack/Shield
BROWN
BLACK
RED
SHIELD
SENDER
BROWN
BROWN
MIC-SENDER
Re-connectCable Shield
to Black B
ROWN
BLACK
RED
7.RED
8.BLACK
SENDER TERMINAL CONNECTIONS
4.BROWN
7.RED
8.BLACK
5.WHITE
6.
BLUE
RECEIVER TERMINAL CONNECTIONS
4.BROWN
CableShield
SHIELD CABLE
NOT CONNECTED
TO SENDER/RECEIVER
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1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
Material level rising
Material detected
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
COM COM
COM COM
COM COM
COM COM
POWER FAILURE
NC NO NC NOCOM COM
INTERNAL FAILURE
POWER FAILURE
OR
SYSTEM OPERATING
NORMALLY
NC NOCOM NC NOCOM
State
1
State
2
State
3
Smart Integral
Receiver terminalnumbers
Remote Amplifier
terminal functionlabels
FailSafe Low
FSL
FailSafe High
FSH(default)
Relay Status
LED Status
Relay Action
Material level falling
WIRINGRELAY FUNCTIONS
Level Switch Contact Action
Relay- for Smart Integral Probe Version (Set RelayAction selection switch pages 27 and 28)
Relay 1 - for Remote Version (Set Relay Actionparameter pages 32 and 35)
FailSafe Switch Contact Action
Relay 2- Remote version only. For
Smart Integral units, the Test terminal
can act as a solid state output with a
similar function.(see page 25)
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WIRING
CROSS-TALK PREVENTION - FOR 2 UNITS (REMOTE ONLY)
Within the menu for each unit, select Masterfor one system and select Slave for thesecond system. These settings are locatedin the Advanced menu then under OperationMode.
Operation Mode has 3 selections:1. Remote2. Master3. Slave
+ A 1
L+ NB
RED
BLACK
BLUE
WHI
TE
BROW
NIs
SENSOR DC-In AC-In*4-20mA (N/A) COMMS
MIC-SENDER
RED
BLACK
BROWN
SLAVEIN
MASTEROUT
TESTIN
RELAY 1
NC
COM
NO
RELAY 2
NC
COM
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
GLADIATOR MICROWAVE REMOTE AMPLIFIER - MASTER
Receiver 1
Sender 1
GLADIATOR MICROWAVE REMOTE AMPLIFIER - SLAVE
Receiver 2
Sender 2
Ground
+ A1L+ NBRE
D
BLAC
K
BLU
E
WHITE
BROW
N
I
s
SENSOR DC-In AC-In*4-20mA (N/A) COMMS
MIC-SENDER
RED
BLACK
BROWN
SLAVEIN
MASTEROUT
TESTIN
RELAY 1
NC
COM
NO
RELAY 2
NC
COM
NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 2 2 23 24 25 26 27 28 29 30
MASTER* SLAVE*
* Software selected
The wiring needs to be as indicated, with ashielded connection cable between the twounits. The selected Master has a connec-tion to Master Out and GND/DC- and theselected Slave has a connection to Slave Inand GND/DC-.
The shield is conncted to the Ground or24Vdc (-ve) terminal on each unit.
Step 1: Place the Master unit into CAL mode bypressing the CAL button.
Step 2: Ensure that the Slave system, which youintend to Calibrate, has been set to Slave mode.
Step 3: To calibrate the Slave system select theCalMounting option, which can be found in theQuickset menu and select YES.
Step 4: Press the RUN button to resume opera-tion.
Step 5: To calibrate the Master system select theCalMounting option, which can be found in theQuickset menu and select YES.
Step 6: Press the RUN button to resume opera-tion. The calibration process is now complete fora Master/Slave system.
MICROWAVE MASTER/SLAVE CALIBRATION
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WIRINGCROSS-TALK PREVENTION - FOR MORE THAN 2 UNITS(REMOTE ONLY)
Operation is similar to cross-talk preventionfor 2 units except that the GMSEQ Microwavesequencer will operate as the Master and eachindividual Microwave unit will operate as a Slave.The sequencer will control and step from CH1 toCH2 to CH3 to CH4 then return to CH1.
The maximum time between scans if 4 channels
are connected is approx. 3ms. More than oneunit can be connected to each channel, note thateach unit connected to the same channel will bepart of the same slave sequence in the pulsing
Within the menu of each individual Microwaveunit, select Slave mode in the Advanced Menuunder Operating Mode.
AC-IN
A L1+
DC-INCOMMSSENSOR
NB
RELAY 2
NC
COM
NO
RED
BLACK
BLUE
WHITE
GLADIATOR MICROWAVE REMOTE AMPLIF IER - SLAVE
24 VDC 80-265 VAC
RELAY 1
NC
COM
NO
Testin
SLAVEIN
MASTEROUT
MIC-SENDER
+ Tx
BROWN
CURRENT
+ Is
Receiver 1Sender 1SLAVE 1
AC-IN
A L1+
DC-INCOMMSSENSOR
NB
RELAY 2
NC
COM
NO
RED
BLACK
BLUE
WHITE
GLADIATOR MICROWAVE REMOTE AMPLIFI ER - SLAVE
24 VDC 80-265 VAC
RELAY 1
NC
COM
NO
Testin
SLAVEIN
MASTEROUT
MIC-SENDER
+ Tx
BROWN
CURRENT
+ Is
Receiver 2Sender 2SLAVE 2
GMSEQ Microwave Sequencer Terminal
com
com
com
com T
x
CH1 CH2 CH3 CH4
Tx
Tx
Tx
TO
SLAVE 3TO
SLAVE 4
Step 1: Place the Sequencer unit into CAL unlock1 mode by pressing the CAL button on the se-quencer unit.Step 2: Ensure that the systems that you intendto calibrate is set Operation Mode as Slave.The Sequencer unit will operate as the Master tocontrol the pulsing sequence.Step 3: Remove the wire connection to the SlaveIn terminal, which connects between the slave
system and the sequencer unit.Step 4: To calibrate the Slave system select theCalMounting option, which can be found in theQuickset menu and select YES.
Step 5: After calibration is done, re-connect theSlave In cable between the slave system and thesequencer unit.Step 6: Repeat steps 1 to 5 for each of the slavesystems connected to the sequencer.Step 7: Press the RUN button on the sequencerand all of the slave units. The process is nowcomplete.* Note for best performance the sequencer set-
ting is shown below. Do not adjust these settings.
On time 240s Off time 700s
MICROWAVE MASTER/SLAVE CALIBRATION
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Laptop or PC Communications usingPCMCIA card or wired (PSTN) modemand remote GSM/CDMA connectionwith GosHawk software.
A B GndA B Gnd A B Gnd
Laptop or PC Communications usingHawklink USB or RS485 / 232 converterwith GosHawk software.
Hawklink
USB
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCAL
ON ON
1 2 1 2SEN
S I
TIV
ITY
DELAY
A B GndA B Gnd A B Gnd
PLC / DCS / SCADA for RemoteCommunication with Modbus.
A B GndA B Gnd
A B Gnd
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCAL
ON ON
1 2 1 2SEN
S I
TI
VITY
DELAY
HawkLink
HLRUG6
GPRS modem
White
Blue
Black
Multidrop Connection Using HawkLink USB*
Multidrop GPRS Connection*
Multidrop Connection to PLC/DCS/SCADA*
* Wiring installation should follow
RS-485 standards for layout andtermination.
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCAL
ON ON
1 2 1 2SEN
S I
TI
VITY
DELAY
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCAL
ON ON
1 2 1 2SEN
S I
TI
VITY
DELAY
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCAL
ON ON
1 2 1 2SEN
S I
TI
VITY
DELAY
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCAL
ON ON
1 2 1 2SEN
S I
TIV
ITY
DELAY
WIRING
MULTIDROP CONNECTIONS
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WIRING
HAWKLINK GSM - CONNECTING POWER AND COMMS
B A
Hawk Unit
Connect shield to
DC - only at this end.
1 2 3 1 2 3SHIELDED
TWISTED-PAIR
PVC
Jacket
ShieldCopper
Wire Foil
-
PLC
MASTER
A GND
GND
B
-
NETWORK
AB
A
B
HAWK
UNIT
1
A
B
GND
HAWK
UNIT
2
A
B
GND
HAWK
UNIT
Nx
A
B
GND
-
NETWORK
AB
HAWK
UNIT
1
A
B
GND
HAWK
UNIT
2
A
B
GND
HAWK
UNIT
Nx
A
B
GND
HAWKLINK MODEM TERMINAL BLOCK
BOTTOM
TOP
B A GND
B A GND
B A GND
B A GND
B A GND
B A G
ND
B A G
ND
O
UT
IN
B A N
L
1
MASTER PC POWER NETWORK 12-30VDC 90-265 VAC
MASTER
ID 1 ID 2 ID 3 ID 4 ID 5
PC POWER NETWORK 12-30VDC 90-265 VAC
2 WIRE LOOP POWERED DEVICES
COMMS 12-30VDC
PLC CONNECTION STANDARD CONNECTION LOOP POWER CONNECTION
BOTTOM
TOP
B A GND
B A GND
B A GND
B A GND
B A GND
B A GND
B A GND
OUT
IN B A N
L1
MASTER PC POWER NETWORK 12-30VDC 90-265 VAC
MASTER
ID 1 ID 2 ID 3 ID 4 ID 5
PC POWER NETWORK 12-30VDC 90-265 VAC
LOOP
UNIT 1
ABGND
LOOP
UNIT 5
ABGND
Each terminal block
ID 1 to 5 wired to
individual loop
powered units
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Terminal Block
PLC / SCADA / DCS Output
Test
Terminal Block
Test
Test
Coil rating500mW maxor 50mA max
Test
To switch an external relay
+12-24Vdc
PLCSCADADCS Input
Pull up
12-24Vdc
max 50mA
To a PLC input
Externally provided
test button
!
!
PLC/SCADA/DCS GROUND MUST
CONNECT BACK TO GLADIATOR
GROUND OR DC - TERMINALS
EXTERNAL PUSH BUTTON GROUND
MUST CONNECT BACK TO GLADIATOR
GROUND OR DC - TERMINALS
Test terminal will provide an output which is able to switch an external failsafe relay or PLC/SCADA/DCS
input. During normal system operation this terminal will internally switch a solid state (transistor) output to
ground (or DC -). If power fails or an internal system failure occurs, the terminal will act as an open circuit.
Relay will turn on duringnormal system operation
or off in failed or unpowered
conditions.
Input will detect 0 state during normal system
operation, or 1 in failed or unpowered conditions.
WIRING
TEST TERMINAL FUNCTION SELECTION
The test terminal has two potential modes of operation for Smart Integral units and always
operates in the test input mode for Remote units. Remote units have a separate, failsafe
relay contact, which is always functional.
TEST INPUT MODE
(Test switch must be in TEST (ON) position on Smart Integral Units - function always enabled on Remote Units)
Test terminal acts as an input for remote testing of the instruments switching function. Used
to check for malfunction of unit from a remote position, PLC, SCADA etc. For more informa-
tion see page 29.
TEST INPUT FROM PLC/SCADA/DCS DIGITAL OUTPUT
OPERATOR CONTROLLED PRESS TO TEST
FAILSAFE OUTPUT MODE(Test switch must be in the OFF position - default setting)
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SETUP PROCEDURE
FUNCTIONALITY LAYOUT - SMART INTEGRAL SENDER
INT/REM Set to INT for Smart Integral types
1, 2, 3Sender pulserate selection
0 = OFF1 = ON
1 2 3
0 0 0 45 Pulses per sec
0 0 1 44
0 1 0 42
0 1 1 41
1 0 0 40
1 0 1 391 1 0 38
1 1 1 37 - Default for INT
The pulse rate may be changed to minimizethe potential for cross-talk if multiple units arein the same operational area. If cross-talk islikely to occur, it is strongly recommendedto use Remote type units and employ thecross-talk prevention schemes for 2 units orthe multi sequence connection for more than2 units using a separate GMSEQ sequencingunit. Cross-talk prevention and sequencing for
Remote units are detailed on pages 20 & 21.
Switch Settings
1 2 3 4 5 6 7 8 9 10
2 31INT
0 00REM
PWR TX
PRESS
TO TEST
MICROWAVE SENDER1
1 Smart Integral / Remote mode selection switch (INT/REM)
2
2 Green LED - power status, continuously on when power supply is OK
3
3 Red LED - transmitter enabled
4
4 Pulse rate setting switches (see table below)
5
5Press to test button - interupts signal transmission for system testing.
Simulates the effects of breaking of microwave beam.
6 Removable terminal block - plug in type
61.
2.
3.
DC-IN
+
7.
8.
N
9.
L1
10.
5.
6.
-
REMOVABLE SENDER TERMINAL BLOCK
4.
AC-IN
7-30VDC 80-260VAC
Terminals 1, 2, 3, 4, 5, 6 not used
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SETUP PROCEDURE
FUNCTIONALITY LAYOUT - SMART INTEGRAL RECEIVER
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCAL
ON ON
1 2 1 2SE
NSI
TIV
ITY
DELAY
1
5
2
710
11
8
3
6
4
9
1
2
3
4
5
6
7
8
9
10
11
Mounting Calibration switch CAL/OFF
Relay action selection
switch
FSH- FailSafe High
FSL - FailSafe Low
Sensitivity Potentiometer
Anti-clockwise (low) for blocked chute detection
HI / LOsensitivity switch
LOdefault. LO = less sensitivty.
Lo for blocked chute detection
BLUE LED:
Blinking indicates calibration function is on.
Continuously ON indicates failed calibration.
AC Ground - must be used for
AC powered installations
GREEN LED: Power / Received signal strength.
Brightness varies with strength of received signal.
Removable terminal block - plug in type
Delay Potentiometer (0-20 sec)
(0.1 sec. at minimum position)
Test input function select TEST/OFF RED LED: Relay status
ON when relay coil is energised
Functionality Description (bold is default)
12
signal
12 Signal voltage test point
RELAY
1.
NC
2.
COM
3.
NO
COMMS DC-IN AC-IN
4.
Test +
7.
8.
N
9.
L1
10.
5.
B
6.
A -
REMOVABLE RECEIVER TERMINAL BLOCK
7-30VDC 80-260VACRS 485
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SETUP PROCEDURE
SMART INTEGRAL VERSION
1. Mount the units in their actual position
1.1If units are AC powered ensure proper grounding is
connnected to ground screw.
2. Make sure that the material or target is not blocking
the path between sender and receiver.
3. Turn the power on
The green LED on the sender and receiver will stay
on permanently to indicate that power is on. Green
LED on receiver varies in brightness with strength ofreceived signal.
4. Sender (GMRS): Ensure the REM/INT DIP switch
is selected to the INT position and the remaining
switches (1, 2, 3) are all selected to OFF.
5. Select the required relay action
The Relay can switch ON (FSL) or OFF (FSH) as
the microwave beam is blocked. Set the relay action
selection switch position depending on your require-
ments. FSH is recommended (ordinarily on/energised,switches off/DEN during blocked conditions).
6. Select the sensitivity
There are two adjustments controlling the sensitivity of
the switch point:
6.1 The HI/LO sensitivity DIP switchis used as
the primary sensitivity setting. Select LOsensitivity
for Blocked Chutedetection. Select LOIf build-up
is expected over sensors or with strongly absorptive
materials or targets. Select HIsensitivity for cleanenvironments and lighter/less absorptive material or
targets. LO recommended for most applications.
6.2 The sensitivity potentiometer
Turning the pot fully counter-clockwise factory recom-
mended for blocked chute applications. If operating
in HI mode set the pot to 12 oclock. In this mode you
can turning the pot clockwise to reduce the amount of
beam blockage required for switching and vice versa.
7. Select the time delay
Full anti clockwise is minimum (0.1 seconds). Full
clockwise is maximum (20 seconds). Adjust as
required allowing time to avoid possible nuisance trips.
The selected delay will be used for both an ON delayand an OFF delay.
8. Perform a CAL mount
Do not proceed with this step unless the material or
target position is well beneth the line between the
sender and receiver.
Switch the Mounting Calibration switch on the Receiver
unit to CAL (ON) position. The Blue LED will blink to
indicate that mounting calibration is now in progress.
Wait 5-10 sec, then switch the mounting calibration
switch to OFF position. The blue LED will switch off
after successfull calibration. If it stays on this indicates
there was a calibration error. If this is the case please
check that the path between sender and receiver is
clear and alignment is correct then try the calibration
again. If mounting calibration was successful the blue
LED should be off and the Green LED should be ON.
9. Switch check
If required block the Sender with a steel plate to checkrelay action & time delay. The green LED will dim when
the Microwave beam begins to be blocked.
You can also press the TEST button on the Sender to
simulate a blocked chute condition and thus trigger the
relay action.
Note: Integral type Microwave systems should not
be used for anti collision detection / boom protection.Contact Hawk for information about the remote type
systems.
!
Recommended Settings for
Blocked Chute applications
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SETUP PROCEDURE - REMOTE VERSION
FUNCTIONALITY LAYOUT
STATUS
REMOTE
1 2 3 4 5 6 7 8 9 10
8
9
1
2
3
4
5
8
9
Calibrate button
Down button
Up button
Relay LEDs 1 and 2
Run button
Removable terminal block - plug in type
1
2
3
4
5
REMOTE RECEIVER TERMINAL BLOCK
7.1. 2. 3. 4. 5. 6. 8. 9. 10.
TRANSDUCER
RED
WHITE
BLUE
BLACK
6
6 Display (LCD with backlight)
Terminals 1, 2, 3, 9, 10 not used.
7 Status LEDs A and B- Status A flashes with signal transmission of a unit in
Remote or Master mode.
- Status B flashes with signal transmission of a unit in
Master or Slave mode.7
STATUS A STATUS BRELAY 2RELAY 1
GREEN LED: Power / Received signal strength.
Brightness varies with strength of received signal.
BROWN
REMOTE RECEIVER
REMOTE AMPLIFIER
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SETUP PROCEDURE
FUNCTIONALITY LAYOUT - REMOTE SENDER
INT/REM Set to REM for Remote types
1, 2, 3Sender pulserate selection
Settings has no function forremote types.
1 2 3 4 5 6 7 8 9 10
2 31INT
0 00REM
PWR TX
PRESS
TO TEST
MICROWAVE SENDER1
1 Smart Integral / Remote mode selection switch (INT/REM)
2
2 Green LED - power status, continuously on when power supply is OK
3
3 Red LED - transmitter enabled
4
4 Pulse rate setting switches (settings have no function for Remote units)
5
5Press to test button - interupts signal transmission for system testing.
Simulates the effects of breaking of microwave beam.
REMOVABLE SENDER TERMINAL BLOCK
1.
2.
3.
7.
RED
8.BLACK
9.
10.
5.
6.
4.BROWN
Terminals 1, 2, 3, 5, 6, 9, 10 not used
6 Removable terminal block - plug in type
6
Switch Settings
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SETUP PROCEDURE
REMOTE VERSION
1. Mount the unit in its actual position
(see mounting procedure - pages 12-16)
Make sure that external ground wire is connectedbetween the outside ground screw on the Gladiatorhousing and the roof/wall/side of the silo/tank/ves-sel/chute. (For non metallic tanks make sure thatexternal ground wire is connected between thesame outside ground screw on the housing and thegeneral plant ground potential.)
2. Check where the actual level or target is rela-tive to the sensors
Make sure that the material or target is not blockingthe path between sender and receiver.
3.Ensure that the mode selection switch on thetransmitter is set to REM (OFF).See point 1 page 31.
4.Turn the power on
The display will turn on and the fail-safe relay willswitch. The display will scroll through the followingmessages: Hawk, Amp SerialNo, Type, Amp SoftVer, Device ID, SensorSerial, SensorModel, SensSoftVer, Sensor Addrs, Gladiator System Amp.The unit will then go into operational mode display-ing Switch with a % value. This % value repre-
sents the changing amount of signal loss betweensender and receiver.
5. Simple 1-minute Setup - Follow the owchart
!
QuickSet
Cal Mounting
Yes / No
Relay Action
FailSafe Hi
UnLock0
App Type
CAL
CALPress
Press
CAL
CAL
CAL
Press
Press
Press
PressCAL
CALPress
CAL
CAL
CAL
RUN
Press
Press
Press
Press
Twice
Switch Point
75%
Delay Adjust
2.0S
Yes
0.1S
FailSafe Hi
FailSafe Low
CALPress
Select the Switch point
The output relay will switch at the entered % value. The default value of 76% will be
suitable for detecting most media. For detection of products which are less absorbent of
Microwave energy, select a lower % value and vice versa. For highly absorbent materi-
als, almost any setting will work, but higher % settings will be more immune to build up.
When the level or target falls below the sensors the relay will switch back at half of the
entered switch point % value (when the beam is no longer broken).
Select the Time Delay
Set the time to be used for both switch on and switch off delays
Cancel Inuence of Mounting
Do not proceed with this step unless the material or target position is well beneth
the line between the sender and receiver.
Select Yes to start the mounting calibration. Wait will be displayed during the
calibration for up to 30 seconds. Unit is now able to cancel the inuence of the
mounting. The % reading on the back lit display has been zeroed with the existing
process conditions and the measurement history log has been cleared.
Always calibrate the unit after changing Appl ication type.
Select the required relay actionThe Relay can switch ON or OFF as the microwave beam is blocked and switch
ON or OFF in response to an instrument failure (see below). Set the parameter
to FailSafe Low or FailSafe Hi depending on your requirements.
Choose Application Type
Alignment- For Aligning the unit at long range. Unit is set to 1.2V signal (~48% switch
value), move the unit face to get the volt reading high (2.4V will be the maximum
reading or 0% switch value). Calibrate & re-select this mode and repeat till you cannot
improve the alignment.
Blocked Chute- Congures the unit for blocked chute applications
Boom Protection- Congures the unit for anti collision applications
Switch- Allows selection of Sensitivity% for standard switch application.
Density- Special Density measurement mode. See App Types for further information
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SOFTWARE MENU
REMOTE AMPLIFIER
In Run Mode
(A) Press and hold - interrupts normal operations and allows access
to software menu headings.
In Calibrate Mode
(B) Steps into a menu selection to allow editing (down one level)
(C) Saves selected value and moves onto the next menu item.
ENTERING DATAAll software adjustments are achieved via the four PUSHBUTTONS on the front
panel.
In Run Mode
(A) Scrolls up through operating diagnostics on display LCD.
In Calibrate Mode
(B) Scrolls up through software parameters when browsing themenus.
(C) Increases display value when editing a parameter.
In Run Mode
(A) Scrolls down through operating diagnostics on LCD display.
In Calibrate Mode
(B) Scrolls down through software parameters when browsing the
menus.
(C) Decreases display value when editing a parameter.
In Run Mode
(A) Hides diagnostics if they are in view and returns to the standard
running display.
In Calibrate Mode
(B) Steps out of a menu or selection (up one level). Parameter value
will be stored automatically when stepping up.
(C) Returns to running mode from the top level menu.
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QuickSet Advanced
To Calibrate
UnLock0
Sensor Value0.0%
Advanced Menu
covers less commonly
used or advanced
parameters.
CAL
CALPress
Press
QuickSet Menucovers all parametersrequired for standardsetups.
On first start up there is
no security code protection.
Press
CAL
Press
To QuickSetflow chart CAL
Press
To Advancedflow chart
Normal Running DisplayPress to view unitoperation diagnostics
to return to normal operationRUNPress
FLOW CHART
SOFTWARE TREE
See page 37 See page 38
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Delay 0.1s
0.0%
Signal 2.40V0.0%
Current switchdelay time
Current temperatureinside housing(Celsius)
Received Signal strength
Sensor Value0.0%
Temp: 22.4C0.0%
Normal0.0%
SW On 75.0%0.0%
SW Off 50.0%0.0%
Max 99.8%0.0%
Min 0.0%0.0%
Max/Min capturedSensor Value % sinceLast history log reset,or last Cal Mountingoperation
Gain 10.2%0.0%
Current Gain% value.In Blocked Chute mode this will increasewhen product passes in front of the sensor.The unit has a maximum possible gain% of ~94%
Noise 0.04V0.0%
Background Noise received
Percentage belowwhich the Relay
will be in State 1*.
Percentage abovewhich the Relaywill be in State 2*.
}
Remote0.0%
StatusNormal / CommRetry
Device operating modeRemote/Master/Slave
FLOW CHART
DIAGNOSTIC DISPLAYS (Remote type only)
The diagnostic displays appear on thetop line of the LCD, after pressing the Up
or Down push button when the Gladiator
Microwave switch is in its normal running
mode.
The diagnostics provide the user with
valuable performance feedback on how the
instrument is performing whilst in operation.
The measured reading Sensor Value (%)continues to be displayed on the second
line of the LCDduring diagnostic viewing
on the top line. Ouput relays will continue to
operate during diagnostic viewing.
Pressing RUN several times returns the unit
into normal operation.
*Switch points are refered to as On andOff to reect the most simply understood
performance in FailSafe Low mode. Actual
relay state may be different according to
setting of relay action (see page 19).
CommErr 1 -> unit has lost communications
with the receiver.
Fail 1 - No comms available.
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QUICKSET MENU
Parameter Description Options
App Type (see next page forfull App Type descriptions)
Select application pre-set.This automatically cong-ures the unit to the recom-mended settings for eachspecicapplication.
Note you must perform aCal Mount after changing or
selecting App Type
DensitySwitchBoom ProtectBlocked Chute
Alignment
Cal Mounting Performs a Cal Mount inwhich the unit automaticallycongures itself based onthe selected App Type andthe mounting environment.
Yes / No
Switch Point This is the switch on / offsensor value % for relayactions
Auto - 75% (on) 50% (off)Manual (set in Advanced)
On Delay Adj Set on delay time for therst relay. If using the 2ndrelay in cleaner / main-tenance mode 1/2 of thisvalue will be the duration ofthe relay timer
Adjustable in seconds
Relay1Action Adjust the Relay actionto be energised or de-en-ergised during normaloperation
FailSafe HiFailSafe Low
Lock Code Set a lock code to preventunauthorised access
Default 0
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App Type Description Sub Menu
Density (see Den-
sity Setup Guide
below)
Density is the new App Type which allows
customers to measure variation in the amount
of Microwave energy blocked and absorbed
by in application. The variance is represented
by a 4-20mA analog output. Note: Relay1 as
a switch function is disabled while the Density
application is selected.
HiSpan%
This is the 20mA reference point. This
can be Viewed, Autoset or set to a
Custom value. This value will always be
a 10-100% with 10% the most sensitive
100% suited to measure the indicate the
widest variation
Switch Sets the unit to a standard switch mode with
adjustable sensitivity
Sensitivity%
A high value will make the unit moresensitive to switching and responding to
lighter materials. A low value will make
the unit more resilliant and ignore dust
/ build up.
Boom Protection Sets the unit to Boom Protection mode. This
can also be used for machinery or object
detection
Blocked Chute Sets the unit for blocked chute mode. Note
that this mode may be unsuitable for very low
dieletric materials.Alignment A special mode for aligning units over long
range. After performing a Cal Mount and
running the unit it will indicate half signal /
approximately 50%. Improving the alignment
will reduce the %. Re-calibrate if the %
reaches 0. After using this mode you must
select a normal app type.
APP TYPES
Density Setup Guide
1. Select Density App Type
2. Perform a CAL MOUNT
3. Press RUNseveral times to restart the
unit
This will be the 4mAreference point for the
analogue
Note: You must RUNthe unit before pro-
ceeding with the next step
To set the 20mAreference point you caneither:
4. Enter a specic HighSpan% (10-100%)
or;
5. Start the process you wish to measure.When the desired density of product is be-
tween the sender & receiver you can enter
the Quicksetmenu and run Autoset. This
sets the condition to 20mA / 100%.
If Autosetreturns Failed you either did not
press RUNafter the CAL MOUNTto set the
4mApoint or the Microwave pulses are not
blocked by a high enough density which the
unit can measure.
Software Rev 740 and higher
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FLOW CHART
ADVANCED MENU
CALAuto - Factory default values. Switch On 75%, Switch Off 50%
Manual- Switch On and Switch Off values can be edited in Manual
mode.
CAL Relay switch point On (Default 75%)
*Output relay in State 2 above this value.
CAL Relay switch point Off (Default 50%)
*Output relay in State 1 below this value.
Manual
(editable) *Only possible if manual selected
Auto
(view only)
Advanced
Switch ModeAuto
Switch On
76%
Switch Off
71%
Default values/settings
in bold and underlined
CAL
CAL
CAL
*Switch points are refered to as On and Off to
reflect the most simply understood performance in FailSafe Low
mode. Actual relay state may be different according
to setting of relay contact action (see page 19).
Min Sensor %0.0%
Minimum Sensor % since last
Reset Log (not adjustable).
Maximum Sensor % since last
Reset Log (not adjustable).
Minimum temperature value since
last Reset Log (not adjustable).
Maximum temperature value since
last Reset Log (not adjustable).
View Log
Max Sensor %99.4%
Min Temp20.0C
Max Temp26.9C
CAL CAL
No
Yes View history log of instrument
% and temperature Yes / No
Continued next
page (Reset Log)
Relay2Action CAL See Relay 2
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FLOW CHART
ADVANCED MENU (CONT)
CALReset history log
(Yes / No)
Log will automatically reset when Cal Mounting is used in
QuickSet to cancel mounting influences and re-zero the % reading.
Default values/settings
in bold and underlined
Reset LogNo
CAL
1200
4800
9600
19200
38400
57600
Modbus
HART
Profibus DP
DeviceNet
1-255
Comms TypeModbus
CALDevice ID
1
Baud Rate19200
CAL
CAL
CAL
CAL
CAL
Selection should not be changed
unless required hardware is
present.
CAL
Back LightOn
Display Span3
CAL
Display BacklightOn/OffCAL CAL
From previous page
Display SpanSpan 0
Opertng Mode
Remote
Not Adjustable
Selection of device operating mode when used in installations requiring
cross-talk prevention.
Remote, Master, Slave
ProbeAVG
2
CAL CAL
CAL CAL
CAL CAL
Averaging of measurement samples. A smaller number gives faster
response and a larger number is more stable.
Default 2
LoadDefaults
Yes / No
Reset to factory defaults
You will be prompted Yes / No for both the amplifier and sensors seperately
CAL CALInputVoltChk
Yes / NoTurns on voltage failsafe checkIf connected power is below minimum specification the unit can trigger its
failsafe relay. When off unit will display V in fail.
(see part numbers - page 43-45)
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RELAY 2 ACTIONS
Concept
The Gladiator Amplier has received a
rmware update to utilise the Relay 2as
a trigger mechanism to notify the user or
activate a cleaning system based on time
or conditions within the application which
require cleaning.
There are three software options using
two diffferent concepts. The rst concept is
based on total Gain used and the second is
based on a Time interval.
The options are located in the Advanced
menu as a sub menu for Relay2Action.
The selectable software options are as
follows:
[Maintnce Chk]- The unit will switch on the
relay when total Gainis greater than the
CleanGainHigh% - the relay will switch off
when Gainfalls below CleanGainLow%.
[GainOpt Clng] - When total Gainexceeds
the CleanGainHighpoint the unit activates
the relay for 1/2 of the On Delaytime and
then switches off. The unit will then count
the Clean Timeinterval time before repeatthe process until total Gainis below Clean-
GainLowpoint.
[TimeOpt Clng]- At every Clean Timeinter-
val the unit will switch on the relay for 1/2 of
the On Delaytime and then switch off.
Setup Example - Time Based
In Quickset Set On Delay to 4.0 seconds -
this will provide a 2.0 second water blast.
In Advanced set Relay2Action to TimeOpt-
Cln with a Clean Timer of 30min.
Every 30 minutes the sensors will be
sprayed for 2 seconds.
Setup Example - Gain Based
In Quickset Set On Delay to 4.0 seconds -
this will provide a 2.0 second water blast.
In Advanced set Relay2Action to GainOpt-
Cln with a CleanGainHi of 80%, Clean-
GainLo of 70% and Clean Timer to 5.0min
This will trigger the water spray for 2
seconds when Gain goes above 80%. The
spray will repeat every 5 minutes until Gain
goes below 70%. You can view Gain while
the unit is running by using the arrow key to
locate the diagnostic display
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CALSensor Value
CALUnlock 0 Quickset
CAL
App Type
Cal Mount
Switch Point
On Delay AdjOff Delay Adj
Relay Action
CALOn Delay Adj
CALOn Delay Adj
*Edit*CAL to save
Min 3.0 seconds
CALSensor Value
CALUnlock 0 Quickset
AdvancedCAL
Switch Mode
Relay2ActionView Log
Reset Log
Comms Type
ProbeAVG
Initilize TX
LoadDefaults
CALTimeOpt Cln
CAL
CleanGainHi
CAL
GainOpt Cln Maintnce Chk Relay2Failsafe
CleanGainHi*Edit*
CAL
CleanGainLo
CAL
CleanGainLo*Edit*
CAL
Clean Time
CAL
Clean Time*Edit*
CAL
CAL
CleanGainHi
CAL
CleanGainHi*Edit*
CAL
CleanGainLo
CAL
CleanGainLo
*Edit*
CAL
CAL
Clean Time
CAL
Clean Time
*Edit*
CAL
to save
to save
to save
To set spray duration for Gain and Time options (1/2 of On Delay).
To set Relay 2 action for one of Time, Gain or Maintenance options.
Note: Requires GSA unit with software revision 7.40 or later
RELAY 2 ACTIONS
Other Relay2 Actions
Relay 2 - Sets the 2nd relay to mirror the first relay action
Failsafe - Sets the relay to trigger for a failsafe condition such as sender/reciever fail or
voltage problem
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TROUBLESHOOTING
Error 01:Amplifer/Transmitter can notcommunicate with sender/receiver.
Error No 01 is displayed on power up with
a reset loop or after unit has successfully
operated and subsequently failed.
Check wiring terminals for a loose or
incorrect connection (including junction
box/cable extensions). Check the cables for
any signs of damage. Ensure any customer
supplied cable meets Hawk specications.
Ensure correct power is applied to the
correct terminals. DC only version units will
not support AC.
Use a multimeter to check voltage supply for
the Remote Sender & Receiver on the red/
black labeled terminals of the Amplier. You
should get approximately as below:
Sender
+/- 24.0V
Receiver:
+/- 9.4V
Ensure the Sender is set to the correct
mode (integral or remote). This is set by the
INT / REM switch on the Sender facia.
Error 02:Communication data corruptionbetween Transmitter and Transducer.
It can be a result of noise in data lines or
one of data lines (white or blue wires) being
open circuit.
1. Make sure wiring is correct especially
look to the screen (earth).
Error 03:Incorrect comms module selected
(eg Protbus, FF)
Error 04:Amplier is programmed with
incorrect software. Contact your local
support.
Relays & LCD intermittently dimming
and dropping out.
Check incoming voltage with a multimeter. Ifunstable and dropping below 8V the unit is
not getting enough power.
If AC powered put a multimeter over the
DC +/- terminals. The unit generates a DC
voltage in these terminals if powered by AC.
This should read at least 8V consistently. If
this is unstable and dropping below 7V while
your incoming AC is stable there is likely
a problem with the internal power supply.Contact your local distributor or Hawk.
Note:
For wet, dusty environments where
build up issues of wet high dielec-
tric material is prevalent Microwave
technology will have performance
problems. Hawk recommends the
Gladiator Acoustic Switch for theseapplications.
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Qualications
The Federal Communications Commission
imposes strict requirements on radiating
sources such as the GSA, GMSB, GMSHB,
GMRR, GMRRH, GMRRS, GMS, GMSH,
GMSR, GMSRH Microwave Systems. This
unit is tested to, and meets these require-
ments, which include operating frequency
and stability, harmonic and spurious
generations and power output. The Hawk
Gladiator Microwave System complies with
FCC Rules Part 15 for industrial controls.
No licenses or approvals are required to use
the system.
Requirements
(A) OSHA - 10mW/cm2of radiated power.
(B) ANSI - 5mW/cm2 of radiated power.
The Hawk Gladiator Microwave Systems
have approximately 20W/cm2 of radiated
power.
Note: The Hawk Microwave Pulse Systems
are well below the stringent safety standards
required by both the above governing bod-
ies. It is regarded as a SAFE level control
and may be used with no special precau-
tions.
SAFETY INFORMATION
FCC REGULATIONS
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GSA Remote Gladiator System Amplier
Housing
S Polycarbonate
Power Supply
B 12-30VDC
C 30-48VDC and 48-90VAC (30-48VDC)
U 12-30VDC and 90-260VAC
Output Options
S 2 relays with Modbus
X 2 relays with Modbus plus 4-20mA Analogue for Density measurement
GSA S U S
Remote Sender/ReceiverGMSB Gladiator Microwave Sender
GMSHB Gladiator Microwave Sender High Power
GMRR Gladiator Microwave Remote Receiver
GMRRH Gladiator Microwave Remote Receiver High Power
Frequency
1 10 GHz
Facing Material0 UHMW Polyethylene
W Wave guide connector
Housing Material
1 Aluminium / Mild Steel
2 Full stainless steel GMSB/GMRR
3 Full stainless steel GMSHB/GMRRH
Output Option
X Not required
Approval Standard
X Not Required
A22 ATEX Gas/Dust (Grp II Cat 3 GD T65C IP67)
GMSB 1 0 1 X X
PART NUMBERING
REMOTE VERSION
Remote Amplier
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GMS Gladiator Microwave SenderGMSH Gladiator Microwave Sender High Power
GMSR Gladiator Microwave Smart (Integral) Receiver
GMSRH Gladiator Microwave Smart (Integral) Receiver High Power
Power Supply
B 12-30VDC
C 30-48VDC and 48-90VAC (30-48VDC)
U 12-30VDC and 90-260VAC
Frequency
1 10 GHz
Facing Material
UHMW Polyethylene
W Wave guide connector
Housing Material
1 Aluminium / Mild Steel
2 Full stainless steel GMS/GMSR
3 Full stainless steel GMSH/GMSRH or GMSRS
Output Option
X Not required (Sender units)
S Switch, 1 output relay with Modbus (Receiver units)
Approval Standard
X Standard CE approved
A22 ATEX Gas/Dust (Grp II Cat 3 GD T65C IP67)
GMSR B 1 0 1 S X
PART NUMBERING
SMART INTEGRAL VERSION
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PART NUMBERINGACCESSORIES
CA-GMR Pre-cut cable for remote sender or receiver unit 10 10m cable each
20 20m cable each
30 30m cable each
50 50m cable each
100 100m cable each (contact factory)
CA-GMR 10M
MA Mounting AccessoryType
0 3 Steel Weldment only each
3 3 UHMW Window & Weldment each
4 4 UHMW Window & Weldment each5 6 UHMW Window & Weldment each
6 3 PTFE Window & Weldment each
7 4 PTFE Window & Weldment each
8 6 PTFE Window & Weldment each
9 9 x 4.5 Firebrick Window Assembly each
10 6 x 4 Ceramic Tile Window Assembly each
12 Adjustable mounting (UHMW window) each
13 Adjustable mounting (PTFE window) each
14 Remote wave guide Assembly
15 Focaliser Tube / Flanged Pipe Mount
16 3 Ceramic window & weldment each
17 4 Ceramic window & weldment each 18 4 Steel Weldment only each
19 3 Stainless steel Weldment only each
20 4 UHMW Window only each
21 3 UHMW Window only each
22 4 Stainless steel Weldment only each
25 Stainless Steel Focaliser Tube / Flanged Pipe Mount
MA 3
GMSEQ Gladiator Microwave SequencerPower Supply
B 12-30VDC C 30-48VDC and 48-90VAC (30-48VDC)
U 12-30VDC and 90-260VAC
GMSEQ U
HL HawkLink 3G modem
TypeR Remote stand alone system mounted in a remote enclosure
c/w antenna.
Power Supply
B 12-30VDC
U 12-30VDC and 90-260VAC
Network Type
G3 3G Multiband
Network Type
S3 Australian Sim Card expires after 3 month
S12 Australian Sim Card expires after 12 month
X Sim Card not required
HL R U G3 X
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SPECIFICATIONS
Operating Voltage Smart Integral 12-30VDC / Remote 12-30 VDC (re-sidual ripple no greater than 100mV) Smart Integral 80-260Vac / Remote 90-260Vac50/60Hz
Power Consumption
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Hawk Measurement Systems(Head Ofce)
15-17 Maurice CourtNunawading VIC 3131
Australia
Phone: +61 3 9873 4750
Fax: +61 3 9873 4538
Hawk Measurement
7 River Street
Middleton, MA 01949
USA
Phone: +1 888 HAWKLEVEL (1-888-429-5538)
Phone: +1 978 304 3000
Fax: +1 978 304 1462
Contacts
Rev 1.71 Sept 2013