Gimota Circular Catalogue

GIMOTA AG: SWITZERLAND

Catalogue Circular Connectors 2008

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Table of contents

1 General Information 61.1 GIMOTA AG 6

2 Circular Connectors General 72.1 Introduction 7

2.2 Technical specifications 82.2.1 Electrical properties 82.2.2 Mechanical properties 102.2.3 Thermal properties 112.2.4 Electomagnetic influence (EMI) 112.2.5 Dimension diagrams 12

2.3 Selection of connectors 182.3.1 Line of action 182.3.2 Numbering Key 202.3.3 Inserts, overview 222.3.4 Inserts listing acc. to size and numbering 452.3.5 Coding 48

3 Plugs 493.1 Plug parts indoor 493.1.1 Series GB, GR and GS 49

3.2 Plug parts outdoor 503.2.1 Series GB 503.2.2 Series GR and GS 51

4 Receptacles 524.1 Receptacle parts with flange, indoor and outdoor 52 Series GB, GR and GS front panel mounting

4.2 Receptacle parts with flange, indoor and outdoor 53 Series GB, GR and GS rear panel mounting

4.3 Jam nut receptacle parts, indoor and outdoor, accessories thread 54 Series GB, GR and GS

4.4 Jam nut receptacle parts, indoor and outdoor 55 Series GB, GR and GS

4.5 Inline receptacle parts, indoor and outdoor 56 Series GB, GR and GS

5 Items and Accessories 575.1 Contacts, Filler Plugs 575.1.1 Contacts 575.1.2 Filler Plugs 60

5.2 Back shells 615.2.1 Standard back shells 615.2.2 Extra back shells 65

5.3 Cable admittances 685.3.1 Synthetic cable clamps 685.3.2 Metallic cable clamps 695.3.3 Heatshrinkable shapes 725.3.4 PMA cable admittances 74

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5.4 Accessories 765.4.1 Sealing gaskets for receptacles 765.4.2 Protecting caps 775.4.3 Dummy receptacles 80

6 Tools 816.1 Press tools 816.1.1 TN 71 press tool for contacts size 0 816.1.2 HT 45 press tool for contacts sizes 4 and 0 816.1.3 Press tool for contacts sizes 8, 8H, 12, 16 and 16S 826.1.4 Press head RHC131 for contacts size 0, 4/0 82

6.2 Insertion and extraction tools 836.2.1 Insertion tool for contacts 836.2.2 Location pin for contacts 836.2.3 Extraction tool for contacts 83

7 Railway-specific connectors 847.1 GB and GV circular connectors for higher voltages 847.1.1 GB series circular connectors 4-pole 750V/150A 847.1.2 GV series circular connectors 3 – 16 pole, 1000 – 3000V/13 – 80A 86

7.2 GU series circular connectors (Jumbo) size 48 897.2.1 Introduction 897.2.2 Electrical characteristics 907.2.3 Mechanical characteristics 917.2.4 Thermal characteristics 927.2.5 Dimension diagrams 927.2.6 Contact Inserts - overview 947.2.7 Individual parts 95

7.3 GM modular series circular connectors 997.3.1 Introduction 997.3.2 Electrical characteristics 1017.3.3 Mechanical characteristics 1027.3.4 Thermal characteristics 1037.3.5 Dimension diagrams 1037.3.6 Module mounting and contactinserts 1077.3.7 Fiberoptic expanded beam modules 1087.3.8 Individual parts 1097.3.9 Assembly tools 1177.3.10 Assembly instructions 1197.3.11 Numbering key for modular connectors 122

7.4 GB series connectors with EMI shielding (Sensor) 1247.4.1 Introduction 1247.4.2 Electrical properties 1267.4.3 Mechanical properties 1277.4.4 Thermal properties 1287.4.5 Dimension diagrams 1287.4.6 Contact inserts - overview 1307.4.7 Individual parts 1317.4.8 Assembly tools 1347.4.9 Assembly instructions 1367.4.10 Numbering key 138

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7.5 GB series connectors with EMI shielding 139 (Traction-Converter-Connector)

7.5.1 Introduction 1397.5.2 Electrical properties 1407.5.3 Mechanical properties 1417.5.4 Thermal properties 1427.5.5 Dimension diagrams 1427.5.6 Contact inserts - overview 1437.5.7 Individual parts 1447.5.8 Assembly tools 1477.5.9 Assembly instructions 1497.5.10 Numbering key for traction converter connectors 151

8 General Conditions 1528.1 Product Safety 152

8.2 General Sales Conditions 154

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1 General Information

GIMOTA situated near Zurich Switzerland was founded in 1961 by Otto Schoch. From the beginning, the company has been spe-cialized in supplying connectors for the use in railway vehicles. These are for example CIRCULAR CONNECTORS or DATA CON-NECTORS. Future in-house developments concentrate on the same field of activities, particularly with regard to connectors for high-current and data transmission circuits for example the GIMOTA TRAC-Series, and EMI shielded connectors.

GIMOTA connectors are used worldwide in various railway vehicles for practically all occurring applications. For example: high current feedings, conventional and electro-nic control systems, measuring probes of all kinds, analogue and digital data and signal transmission. All this is achieved under any installation conditions and in the most va-rious subsystems on traction vehicles and in coaches. GIMOTA connectors are also used in stationary systems for various applications.

GIMOTA supplies most of the leading European railway manufacturers.

GIMOTA is very flexible. The company deve-lops and manufactures connectors for spe-cialized applications according to customer specifications – swiftly, and, if required, even in small batches.

Keep up with the times and rely on a partner who is able to process any appropriate logis-tics solution, such as „just-in-time” deliveries based on an umbrella contract and demand forecasts, or maintaining minimum inventory levels specified by the customer.

GIMOTA is one of the leading providers of industrial traction connectors, and is con-tinuously expanding its market share due to solutions always focused on customers demands, top-quality products, and a con-sulting/marketing strategy that takes full account of end users’ needs.

GIMOTA AG

1.1 GIMOTA INC

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2 Circular Connectors General

2.1 Introduction

GIMOTA INC supplies since more than 40 years circular connectors, that conceive par-ticularly for the hard service in railway ve-hicles. These connectors correspond to the standards MIL-C-5015 and VG95234, they are available with Cases as follows:

Series GB:Standard design with bayonet coupling sim-ply routed, with elastic insert for pressed in crimp-contacts.

Series GR:Special design acc. to FS-standard with bay-onet coupling with integrated waved ring spring, by the way like GB.

Series GS:Special design by the way like GR with bayonet ring with additionally rolling studs and bayonet engagement with steel slab, by the way like GB.

Series GT:Like GB, however with threaded coupling. These plugs are presented not in the catalog, however, they are available on inquiry. Recom-mandation: GT for indoor application only.

Series GV:Like GB, but five guiding keys, with a extend-ed Insert for better insulation with increased voltage. See file 7.1

Series GU:Like GS, but five guiding keys and only avail-able in size 48. See file 7.2

Series GM:Like GU, but modular construction. See file 7.3

Recommandation: GT for indoor applica-tion only.

The connectors series GB, GR and GS can be equipped as well as for indoor- as also for outdoor application.

The connectors for indoor application cor-respond to the protecting class IP44 acc. to DIN 40050.

•

•

•

•

•

•

•

They are equipped with a to the back open synthetic cable clamp. This type of cable mounting to render possible a fast and low-er-cost assembling.

The plugs for outdoor application corresponds to the protecting class IP67 acc. to DIN 40050. They are equipped with a rubber-coated bayo-net ring with dust protecting lip, a back shell with sealed cable clamp or with an adapter for heat shrinking hoses.

Under old series names, SCBS and GIM-CVB are Connectors available for special electric qualities, see File 7.1.The essential properties of these connectors are, in brief:• Bayonet- or threaded coupling• Contact layouts available up to 85 con-

tacts• Cable cross-sections of 0.5 up to 50 mm2

• High mechanical loading capacity• Cases of Alu Alloy, surface olive drab • on inquiry available: other surface coating, cases of other ma-

terials.• Permanently elastic Inserts of: - CHLOROPRENE for normal requests - SILICONE for high temperatures - ETHYLENACRILAT for high fire protect-

ing request. - THERMOPLAST IXEF for special requests - VITON for special requests.

• Resistant against fuels, grease- and insu-lating oils,

• Lifespan of 500 mating cycles at least.

Our circular connectors are used by a large number of railway projects, some types has been specifically designed for such.

CircularConnectorsGeneral

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TechnicalInformation

2.2 Technical specifications

2.2.1 Electrical properties

All electric data are valid on sea level with an environment temperature of 20 °C.Deviating environment conditions are to be taken into account with the plug interpretation.

Voltages Insulation

Voltage-class

Operating VoltageDC AC

TestVoltage

Flash-over

CreepageDistance

CTI-Value

InsulatingResistance

[-] [V] [V] [VAC] [VAC] ≥[mm] IEC664 [MΩ]

INST MIL 250 200 1000 1400 1.6 ≥ 300 ≥ 5000

A MIL 700 500 2000 2800 3.2 ≥ 300 ≥ 5000

B MIL 2450 1750 4500 5700 7.9 ≥ 300 ≥ 5000

C MIL 4200 3000 7000 8500 25.4 ≥ 300 ≥ 5000

D MIL 1250 900 2800 3600 4.8 ≥ 300 ≥ 5000

E MIL 1750 1250 3500 4500 6.3 ≥ 300 ≥ 5000

130V MIL 130/250 ≥ 300 ≥ 5000

250V MIL 250/450 ≥ 300 ≥ 5000

750V ABB 750 ≥ 300 ≥ 5000

1000V ABB 1000 ≥ 300 ≥ 5000

3000V ABB 3000 ≥ 300 ≥ 5000

Connectors

MIL: Defaults acc. to MIL-C 5015: Values indicated on table above are applicable only if adequate safety measures

are taken. That means the connection area of plug / Receptacle must be protected completely against pollution and humidity by an adequate cable clamp. Without safety precautions the operating voltage to grounding must not exceed 50 V.

SEV: Verifications SEV acc. to EN60998-1 (1993) Point 17. The higher operation voltage can be applied: • if plug and Receptacle at the connection side completely are encapsulated of

casting resin, • or by means of heat shrinking tubes, which in-are enough from the cable insula-

tion over the crimping area into the insert.

ABB: User-Tests by ABB resp. ADtranz INC at 8050 Zurich.

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TechnicalInformation

Contacts

Rating Diagram for Contacts

Size of Contacts 0* 0 4 8 8H 12 16/16S

Nominal current continuous [A] 200 150 80 46 46 23 13

Maximal current short-term [A] 300 245 135 73 73 41 22

Test current [A] 200 200 110 60 60 35 20

Contactresistence 1) [MΩ] ≤ 0.2 ≤ 0.5 ≤ 1.0 ≤ 1.0 ≤ 3.0 ≤ 6.0

1) Verification acc. to VG95234 / 2 / Test 5.10.1 and VG95210 / 37

0* Lamella conntact

120 100 80 60 40 20 0

50

100

150

200

0

4

8/8H

1216/16S

TEMPERATURE (°C)

CU

RRENT (A

)

Contact-Typ

0*

Co

ntact Lo

ad Lim

it

ADMISSIBLE CURRENT

The „Contact Load Limit“ corresponds to the permissible maxi-mum temperature of the contacts.

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2.2.2 Mechanical properties

Connectors

Bayonet cupling torque 1)

Connector sizes

10S 14S 16S 16 18 20 22 24 28 32 36 40

to lock max. [Nm] 1.7 1.8 2.0 2.0 4.0 5.0 6.0 6.5 7.0 8.0 9.0 10.0

to open min. [Nm] 0.45 0.55 0.63 0.63 1.00 1.50 1.50 2.00 2.70 3.60 4.50 5.90

max. [Nm] 1.7 1.8 2.0 2.0 4.0 5.0 6.0 6.5 7.0 8.0 9.0 10.0

1) Verification acc. to VG95319 / 2 / Test 5.8.2

Contacts

Size of Contacts 0/0* 4 8 8H 12 16/16S

Material copper alloy

Gold plated: min. 0.5 µ Au over min. 2.5 µ Ni --- --- x o x x

Silver plated: min. 3.5 µ Ag x x o x o o

Contact mating force 1) max. [N] 42.5 20 15 15 7.5 5

Contact separating force min. [N] 8.5 4 3 3 1.5 1

Plating on contact area: x = standard, o = on demand1) Vertification acc. to VG95319 / 2 / Test 5.4 und 5.7

0* with Lamella Contacts

Shell parts

Surface Code A* B C* E D

Material aluminium alloy

Surface treatment zinc-cobaltepoxy-

polyurethanelectroless

nickelcadmium

Type of surface passivated varnished – passivated

Surface colour black dark olivegreen black blank light olivegreen

Thickness of surface treatment 12 –15 µm 13 –16 µm 12 –15 µm 10 –13 µm

Conformity of RoHS yes no yes yes no

Corrosion resistance 1) 200 h 48h 500 h 48 h 4) 48 h

Operating temperature -55 to +90 °C -55 to +125 °C -55 to +125 °C -55 to +125 °C

Temperature shock 2) -55 to +125 °C -55 to +125 °C -55 to +125 °C -55 to +125 °C

Electical conductivity 3) ≤ 0.5 mΩ non conductive ≤ 0.5 mΩ ≤ 0.5 mΩ

1) Verification acc. to MIL 1344A Test 1001.12) Verification acc. to MIL 202F Method 107G3) Verification acc. to MIL 1344A Test 3007 (Electrical conductivity: Screen-Plug-Receptacle-Panel)4) only for special Alu-Alloy with surface free of pores* According to GIMOTA prefernces

MechanicalProperties

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2.2.3 Thermal properties

Contact inserts

Material-Code C E S T

Material chloroprene ethylene acrylate* silicone thermoplastic

Operat. temperature -55 to +125 °C -55 to +125 °C -55 to +180 °C -40 to +130°

Fire protection class UL UL94 HB UL94 V0 1) UL94 V0 UL94 V0

Fire protection class NF -- I3/F0 2) -- I3/F3 2)

1) Flame retardant, free of halogen.2) NFF 16-101/102* GIMOTA standard.

Thermal PropertiesEMI Shielding

2.2.4 Electomagnetic influence (EMI)

EMI-shielding

The EMI shielding of the plugs result from the groundingfingers, a shieldingsystem with a springcontact ring, which guarantees an optimal 360° shielding. Together plug and recep-tacle form a unit, which provides an optimal 360° EMI shielding.

o-ring

screen connetion

grounding fingers

grounding fingers

sealing-washer

o-ring

screen connetion

grounding fingers

grounding fingers

sealing-washer

o-ring

screen connetion

grounding fingers

grounding fingers

sealing-washer

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Dimensiondiagrams

2.2.5 Dimension diagrams

Panel cut-out

Receptacles with flange

Size R G T

+/-0.1 Front panel

Rear panel

Flange with through holes

Flange with threaded holes

10SL 18.2 17.0 19.1 3.4 4.5

14S 23.0 20.0 25.5 3.4 4.5

16/16S 24.6 23.0 28.3 3.4 4.5

18 27.0 26.5 31.7 3.4 4.5

20 29.4 30.0 35.0 3.4 4.5

22 31.8 33.0 38.3 3.4 4.5

24 34.9 36.0 41.8 3.9 5.5

28 39.7 42.0 47.6 3.9 5.5

32 44.5 48.5 54.3 4.5 5.5

36 49.2 55.0 60.5 4.5 5.5

40 55.5 61.0 66.4 4.5 5.5

Dimensions in [mm]

R

T

G A

C

T T1

T3 1.0

T2

90°

Size Threaded holes Through holes Countersunk holes 90°

T1 T2 - H13 T2 - H13 T3

10SL M4 3.2 3.2 6.5

14S M4 3.2 3.2 6.5

16/16SL M4 3.2 3.2 6.5

18 M4 3.2 3.2 6.5

20 M4 3.2 3.2 6.5

22 M4 3.2 3.2 6.5

24 M5 3.7 3.7 7.5

28 M5 3.7 3.7 7.5

32 M5 4.3 4.3 8.0

36 M5 4.3 4.3 8.5

40 M5 4.3 4.3 8.5

Dimensions in [mm]

Fastening holes of Receptacles with flange

R

T

G A

C

T T1

T3 1.0

T2

90°

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Grösse A+0.25 / -0

C+0 / -0.35

PanelthicknessMin.

PanelthicknessMax.

10SL 22.40 21.00 2.4 5.2

14S 28.75 27.40 2.4 7.5

16/16S 31.95 30.95 2.4 7.5

18 35.10 33.75 2.4 9.0

20 38.30 36.85 2.4 9.0

22 41.45 40.05 2.4 9.1

24 44.65 43.35 2.4 9.1

28 51.00 49.55 2.4 8.5

32 57.35 55.95 2.4 6.5

36 63.70 62.35 2.4 8.3

40 70.05 68.55 2.4 8.3

Dimensions in [mm]

Jam nut receptacles

Dimensiondiagrams

Size Front-panel mounting for receptacles 20/21/26

s max.

Rear-panel mounting for receptacles 30/32/36/38

s max.

10SL 3.70 7.20

14S 3.70 7.20

S16 3.70 7.20

16 3.70 7.50

18 3.70 7.50

20 3.70 7.50

22 3.70 7.50

24 5.25 7.50

28 5.25 7.50

32 6.10 7.50

36 6.10 7.50

40 6.00 7.50

Dimensions in [mm]

Reference thickness of front-panel

Attention: Receptacles with flange; fastening with Countersunk Screws!

R

T

G A

C

T T1

T3 1.0

T2

90°

Front s max

s max

Not to use in combination with connectorswith rubbercoated bayonet

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Dimensiondiagrams

Plug sets

Plug sets straight: lengths

H = A + (B - X) + (C - X)

APlug withoutaccessories

BBack shell

CAdaptors and cable clamp

Xoverlapping

Size max. (mm) max. (mm)

10SL 25

Part

dim

ensi

ons

see

chap

ter

5.2

Part

dim

ensi

ons

see

chap

ter

5.3

9.0

14S 25 9.0

16S 25 9.0

16 36 9.0

18 36 9.0

20 36 9.0

22 36 9.0

24 36 9.0

28 36 9.0

32 38 10.5

36 38.5 11.3

40 38.5 11.3

Dimensions ‚A‘ and ‚X‘ are valid for plugs series GB, GR and GS.

�

�

�

�

� �

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Plug sets 90°: lengths

Dimensiondiagrams

H = A + (Bh - X) + Ch

V = BV + (CV - X)

V = vertical

H = horizontal

APlug without accessories

BBack shell

CAdaptor and cable clamp

Xoverlapping


10SL H/V 25

Part

dim

ensi

ons

see

chap

ter

5.2

Part

dim

ensi

ons

see

chap

ter

5.3

9.0

14S H/V 25 9.0

16S H/V 25 9.0

16 H/V 36 9.0

18 H/V 36 9.0

20 H/V 36 9.0

22 H/V 36 9.0

24 H/V 36 9.0

28 H/V 36 9.0

32 H/V 38 10.5

36 H/V 38.5 11.3

40 H/V 38.5 11.3


�

�

��

�

��

�

��

�

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Dimensiondiagrams

Receptacle sets

H = A + (B - X) + (C - X)

Receptacle sets straight: lengths

AReceptacle

without accessories

BBack shell

CAdaptors and cable clamp

Xoverlapping

Rece

ptac

le w

ith

fron

t pa

nel f

lang

e

Rece

ptac

le w

ith

rear

pan

el f

lang

e

Jam

nut

re

cept

acle

Inlin

e re

cept

acle


10SL 25 28 37 25

Part

dim

ensi

ons

see

chap

ter

5.2

Part

dim

ensi

ons

see

chap

ter

5.3

9.0

14S 25 28 39 25 9.0

16S 25 28 39 25 9.0

16 34 34 49 34 9.0

18 34 34 50 34 9.0

20 34 34 50 34 9.0

22 34 34 50 34 9.0

24 36 34 50 36 9.0

28 36 36 52 36 9.0

32 38 38 52 38 10.5

36 38 38 52 38 11.3

40 38 38 52 38 11.3


H

C

A

A

B

X X

A2

= Rear Panel Flange

= Front Panel Flange

2

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Receptacle sets 90°: lengths

Dimensiondiagrams

H

A

Bh Ch

X

Bv

X

Cv

V

2

A2

= Rear Panel Flange

= Front Panel Flange

H = A + (Bh - X) + Ch

V = BV + (CV - X)


V = vertical

H = horizontal

AReceptacle

without accessories

BBack shell

CAdaptors and cable

clamp

Xover-

lapping

Rece

ptac

le w

ith

fron

t pa

nel f

lang

e

Rece

ptac

le w

ith

rear

pan

el f

lang

e

Jam

nut

re

cept

acle

Inlin

e re

cept

acle


10SL H/V 25 28 37 25

Part

dim

ensi

ons

see

chap

ter

5.2

Part

dim

ensi

ons

see

chap

ter

5.3

9.0

14S H/V 25 28 39 25 9.0

16S H/V 25 28 39 25 9.0

16 H/V 34 34 49 34 9.0

18 H/V 34 34 50 34 9.0

20 H/V 34 34 50 34 9.0

22 H/V 34 34 50 34 9.0

24 H/V 36 34 50 36 9.0

28 H/V 36 36 52 36 9.0

32 H/V 38 38 52 38 10.5

36 H/V 38 38 52 38 11.3

40 H/V 38 38 52 38 11.3

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2.3 Selection of connectors

2.3.1 Line of action

How to select the correct circular connector?We recommend following the instructions below determining the decisive criterions:

I. Characteristics of design 2.3.2 Numbering key

II. To select the series of connector Note the respective Connector series 1)

III. To select the shell type Note the respective Shell code 2)

IV. To select the accessories back shell, cable clamp etc. Accessories code 3)

V. Contact insert 2.3.3 Contact inserts, overview

VI. To determine the number of contacts Number of poles Number of contacts total

VII. To choose the contact insert 2.3.3 „Layout Listing“ acc. to number of contacts 1. Look for the requested (or for the proximate upper) number of contacts in the tables. 2. Choose, in consideration of size of contacts and of voltage-index, the layout according to requirements and write down the respective layout Identification. Layout 4)

In order that is determined the connector size also. If you can not find a Layout according to requirements, notify us your requirements. Then we will check the possibility of the manufacturing.

VIII. To determine the type of contacts 1. Contacts of receptacle (S) 2. Contacts of plug (P) Contact-code 5)

Select socketcontacts (S) for the receptacles, if in uncoupled condtition tension is present on the receptacle- contacts (contact protection).

If there is no tension in uncoupled condition, we recommend socketconntacts (S) for the plug (mechanical protection).

Selection ofconnectors

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IX. To decide the coding 2.3.4 „Inserts Listing“ acc. to size and numbering Choose in tables one of the possible coding-positions W, X, Y or Z for the identified layout. Not available coding-position in the tables means, that the Insert is deliverable with coding N only.

Coding 6)

X. To select materials and surface

1. Material of insert Material-code 7)

2. Material of shell Material-code 8a)

3. Surface of shell parts Surface-code 8b)

Material and surface as chosen are normally the same for all shell parts.

XI. Special-Designs Allocation of the modification code takes place through GIMOTA INC. 9)

XII. To decide the Item-Number The Item Number will be formed by the codes 1) – 9) in ascending order, whereby after code 6) a hyphen is to past.

Selection ofconnectors

1) 2) 3) 4) 5) 6) 7) 8a) 8b) 9)

G B 0 6 1 X E 1 0 S L – 4 P N – C A A Z 9 9

Example:

Take attention about our conditions in concern of ‚Product Safety‘.

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Numbering-Key

2.3.2 Numbering Key

Explanations and indications:

A, A Capital letterN, N NumeralX, X Capital letter or numeral or Hyphen

bold: must be specifiednormal: to specify if requested No spaces!

Allocation of the several Codes

1 Series: GB Bayonet Connector with 1 guide

Groove, press-in Contacts GR Bayonet Connector simply routed,

with integrated waved Ring Spring, by the way like GB

GS Bayonet Connector like GR, with additionally rolling Studs and Bayonet engagement with Steel Slab

GT like GB, however with threaded Coupling

2 Shell Type:2.1 Plug without Accessories: 60 Plug2.2 Plug including Accessories: 06 Straight Plug 08 90° Pluga) Additional-Codes to Plugs: 1 EMI (Grounding-Fingers) 2 Rubber coated Bayonet Ring 3 Rubber coated Bayonet Ring short 4 Rubber coated Bayonet Ring + EMI 5 Rubber coated Bayonet Ring short + EMI2.3 Receptacle without Accessories: 11 Inline Receptacle 20 Front Panel Receptacle, without Accessorie-Thread

21 Front Panel Receptacle, with Accessorie-Thread 30 Rear Panel Receptacle, without

Accessorie-Thread 32 Rear P. Receptacle, with Accessorie-

Thread + Interlock 40 Front Panel Dummy Receptacle 50 Rear Panel Dummy Receptacle 70 Jam Nut Receptacle, without Accessorie-Thread 71 am Nut Receptacle, with Accessorie-

Thread 72 Jam Nut Receptacle, with

Accessorie-Thread + Interlock2.4 Receptacle with Accessories: 16 Straight Inline Receptacle 26 Straight Receptacle with Front-

Flange 36 Straight Receptacle with Rear-

Flange 38 90°- Receptacle with Rear-Flange 76 Straight Receptacle with Jam Nut 78 90°- Receptacle with Jam Nutb) Additional-Codes to Receptacles: 0 Trough Fixing Holes 1 Threaded Fixing Holes 2 Countersunk Fixing Holes

Plugs and Receptacles

1) 2) 3) 4) 5) 6) 7) 8a) 8b) 9)

A A N N N A A X X X X X X A A – A A A – A N N

1 Series

2 Shell Type

3 Accessories

4 Layout

5 Type of Contact

6 Coding

Hyphen

7 Insert Material

8a Shell Material8b Surface treatment

9 Modification-Code

Hyphen

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3 Accessories: – if no Accessories = set a Hyphen B with synthetic Cable Clamp onlyS with Back Shell normal SA with Back Shell only SB Back Shell and Metallic Cable

Clamp Type C*) SC Back Shell and Metallic Cable

Clamp Type C + Grommet SD Back Shell and Metallic Cable

Clamp Type A SE Back Shell and Metallic Cable

Clamp Type A + Bushing*) SF Back Shell and Metallic Cable

Clamp Type A + Bushing + Grommet

*) SG Back Shell and GrommetL with Back Shell long LA with Back Shell long only LB Back Shell long and Metallic Cable

Clamp Type C*) LC Back Shell long and Metallic Cable

Clamp Type C + Grommet LD Back Shell long and Metallic Cable

Clamp Type A LE Back Shell long and Metallic Cable

Clamp Type A + Bushing*) LF Back Shell long and Metallic

Cable Clamp Type A + Bushing + Grommet

X with Back Shell extra XA Single Body for Heat shrinkable shape*) XB Single Body for Heat shrinkable

shape + Grommet XC Free Nut Back Shell for Heat

shrinkable shape*) XD Free Nut Back Shell for Heat

shrinkable shape + Grommet XE EMI shielded Adaptor*) XF EMI shielded Adaptor with cone

ring for Heat shrinkable shape XG Back Shell with internal Thread „M“ XH Back Shell with internal Thread „M“ +

Grommet*) XJ Back Shell with internal Thread „PG“*) XK Back Shell with internal Thread „PG“ +

Grommet XL EMI shielded Adaptor with IRIS- Spring and strain reliefe XM Reduction Back Shell with Cable Clamp Type C XN Enlargment Back Shell with Cable Clamp Type C*) XX Special Custom Back Shell

*) Available on inquiry only.

4 Layout: Complete Identification of the

selectedPole Layout: Examples from 16 – 12 to 40 – 56

5 Type of Contact: P Pin Contacts S Socket Contacts

6 Coding: N No Coding W Coding Angle W X Coding Angle X Y Coding Angle Y Z Coding Angle Z

7 Insert Material: C Chloroprene E Ethylene acrylate S Silikon T Thermoplastic IXEF V Viton

8a Shell Material: A Aluminium Alloy B Copper Alloy, lead-free C Stainless Steel D Synthetics

8b Surfacetreatment: A Zinc-Cobalt, black [conductive] B Zinc-Cobalt, olive drab [conductive] C Polyurethane varnished, black D Cadmium, olive drab [conductive] E Electro less Nickel [conductive] F Anodic oxidised, black

9 Modification Codes: A01 to Z99 Part List Number for Special

Connectors: Edition by GIMOTA INC. only

Numbering Key

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22

2.3.3 Inserts, overview

Layout listing acc. to number of contacts

1 Contact

Front view to pins

Layout 16-12 18-6 18-16

Number of contacts 1 1 1

Size of contacts 4 4 12

Voltage-Index D D C

Front view to pins

Layout 20-2 22-7

Number of contacts 1 1

Size of contacts 0 0

Voltage-Index B E

048121618You will find more information about the voltageclass on page 8

Contact-Insertsoverview

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23

Contact-InsertsoverviewYou will find more Information about the voltageclass on page 8

2 Contacts

Front view to pins

Layout 10SL-4 14S-9 16S-4



Voltage-Index A A D

Front view to pins

Layout 16-11 18-3 18-14

Number of contacts 2 2 1 1

Size of contacts 12 12 4 16

Voltage-Index A D A

Front view to pins

Layout 20-23 22-1 22-8



Voltage-Index A D E

048121618

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Front view to pins

Layout 22-11 24-9 32-5



Voltage-Index B A D

2 Contacts


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25


3 Contacts

Front view to pins

Layout 10SL-3 14S-1 14S-7



Voltage-Index A A A

Front view to pins

Layout 16S-5 16-7 16-10



Voltage-Index A A A

Front view to pins

Layout 18-5 18-22 20-3



Voltage-Index D D D

048121618You will find more Information about the voltageclass on page 8

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26


3 Contacts

Front view to pins

Layout 20-19 22-2 22-6



Voltage-Index A D D

Front view to pins

Layout 22-9 22-21 28-3



Voltage-Index E A E

Front view to pins

Layout 28-6 40-A3



Voltage-Index D ABB3000V


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Contact-InsertsOverview

4 Contacts

Front view to pins

Layout 14S-2 16-9 18-4



Voltage-Index INST A D

Front view to pins

Layout 18-10 18-13 20-4



Voltage-Index A A D

Front view to pins

Layout 20-24 22-4 22-22

Number of contacts 2 2 2 2 4

Size of contacts 8 16 8 12 8

Voltage-Index A A A


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28


4 Contacts

Front view to pins

Layout 36-5 40-A4



Voltage-Index A ABB 750V

048121618

Front view to pins

Layout 24-A4 24-22 32-17


Size of contacts 8H 8 4

Voltage-Index ABB1000V D D

You will find more information about the voltageclass on page 8

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29


5 Contacts

Front view to pins

Layout 14S-5 16S-8 18-11



Voltage-Index INST A SEV 130V / A

Front view to pins

Layout 18-20 22-12 24-12

Number of contacts 5 2 3 2 3

Size of contacts 16 8 16 4 12

Voltage-Index A D A

Front view to pins

Layout 28-5 32-1 32-2

Number of contacts 2 1 2 2 3 3 2

Size of contacts 4 12 16 0 12 4 16

Voltage-Index D A = E / B, C, D, E = D E


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6 Contacts

Front view to pins

Layout 14S-6 18-12 20-8



Voltage-Index INST A INST

Front view to pins

Layout 20-17 20-22 22-5

Number of contacts 5 1 3 3 2 4

Size of contacts 12 16 8 16 12 16

Voltage-Index A A D

Front view to pins

Layout 22-15 28-22



Voltage-Index D = E / REST = A D


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6 Contacts

Front view to pins

Layout 36-3 36-6



Voltage-Index D A


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32


7 Contacts

Front view to pins

Layout 20-15 22-28 24-2



Voltage-Index A A D

Front view to pins

Layout 14S-A7 16S-1 18-9



Voltage-Index INST A INST

Front view to pins

Layout 24-07 24-10



Voltage-Index SEV 130V /D A


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33


7 Contacts

Front view to pins

Layout 24-27 28-10



Voltage-Index E G = D/Rest = A

8 Contacts

Front view to pins

Layout 18-8 20-7 22-18



Voltage-Index AA, B, H, G = DC, D, E, F = A

C, D, E = A/Rest = D

Front view to pins

Layout 22-23 24-6 32-15



Voltage-Index H = D/Rest = A A, G, H = D/Rest = A D


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34


9 Contacts

Front view to pins

Layout 20-16 20-18 20-21



Voltage-Index A A A

Front view to pins

Layout 22-17 24-11 28-1



Voltage-Index A = D/ Rest = A A A, E, J = D/Rest = A

Front view to pins

Layout 32-A9



Voltage-Index A


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35


10 Contacts

Front view to pins

Layout 18-1 18-19 24-21



Voltage-IndexB, C, F, G = ARest = INST

A D

Front view to pins

Layout 28-19



Voltage-IndexA, B = D/H, M =B

Rest = A

Front view to pins

Layout 20-33 24-20



Voltage-Index A D

11 Contacts


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36


12 Contacts

Front view to pins

Layout 28-9 28-18 28-51



Voltage-Index DA, B = A/M = C

C, D, E, F = INST/Rest = DD

Front view to pins

Layout 20-11 32-013



Voltage-Index INST SEV 250V / D

13 Contacts

048121618

1

2

3

4

5

6

7

8

9

10

11

12 13

You will find more information about the voltageclass on page 8

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37


14 Contacts

Front view to pins

Layout 20-27 22-19 28-2



Voltage-Index A A D

Front view to pins

Layout 28-20



Voltage-Index A

Front view to pins

Layout 28-17

Number of contacts 15

Size of contacts 16

Voltage-IndexM, N, P = D/R = B

Rest = A

15 Contacts


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38


16 Contacts

Front view to pins

Layout 40-A16


Size of contacts 8H

Voltage-Index ABB 1000V

Front view to pins

Layout 20-29


Size of contacts 16

Voltage-Index A

17 Contacts

Front view to pins

Layout 24-5 24-7



Voltage-Index A A


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39


19 Contacts

Front view to pins

Layout 20-A48 22-14



Voltage-Index INST A

Front view to pins

Layout 28-16


Size of contacts 16

Voltage-Index A

20 Contacts

Front view to pins

Layout 28-11 36-A22



Voltage-Index A D

22 Contacts


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40


23 Contacts

Front view to pins

Layout 32-6 32-13



Voltage-Index A D

Front view to pins

Layout 24-28

Number of Contacts 24

Size of Contacts 16

Voltage-Index INST

24 Contacts

Front view to pins

Layout 28-12


Size of contacts 16

Voltage-Index A

26 Contacts


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41


29 Contacts

Front view to pins

Layout 40-10



Voltage-Index A

Front view to pins

Layout 32-8



Voltage-Index A

30 Contacts

Front view to pins

Layout 32-31 36-9 40-31



Voltage-Index SEV 130V / A A D

31 Contacts


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Front view to pins

Layout 28-15 32-7 36-15



Voltage-Index AA, B, h, j = INST

Rest = AM = D/Rest = A

35 Contacts

Front view to pins

Layout 40-35


Size of contacts 12

Voltage-Index SEV 130V / D

37 Contacts

Front view to pins

Layout 28-21


Size of contacts 16

Voltage-Index A


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43


Front view to pins

Layout 36-7 36-8 40-47

Number of contacts 7 40 1 46 1 22 24

Size of contacts 12 16 12 16 8 12 16

Voltage-Index A A A

47 Contacts

Front view to pins

Layout 40-9



Voltage-Index A

48 Contacts

Front view to pins

Layout 36-10


Size of contacts 16

Voltage-Index A


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44


Front view to pins

Layout 40-A60


Size of contacts 16

Voltage-Index A

60 Contacts

Front view to pins

Layout 40-63


Size of contacts 16

Voltage-Index SEV 130V / A

61 Contacts

85 Contacts

Front view to pins

Layout 40-56


Size of contacts 16

Voltage-Index A


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45

Inserts listing acc. to size and numbering

2.3.4 Inserts listing acc. to size and numbering

Layout of inserts

Contactstotal

Size of contacts Coding

0 4 8 12 16 W X Y Z

10S L-3 3 3 - - - -

L-4 2 2 - - - -

14S -1 3 3 - - - -

-2 4 4 - 120 240 -

-5 5 5 - 110 - -

-6 6 6 - - - -

-A7 7 7 - - - -

-9 2 2 70 145 215 290

16S -1 7 7 80 - - 280

-4 2 2 35 110 250 325

-5 3 3 70 145 215 290

-6 3 3 90 180 270 -

-8 5 5 - 170 265 -

16 -7 3 1 2 80 110 250 280

-9 4 2 2 35 110 250 325

-10 3 3 - 120 240 -

-11 2 2 35 110 250 325

-12 1 1 90 - - 280

18 -1 10 10 80 110 250 280

-3 2 2 35 110 250 325

-4 4 4 35 110 250 325

-5 3 2 1 80 110 250 280

-6 1 1 - - - -

-8 8 1 7 70 - - 290

-9 7 2 5 80 110 250 280

-10 4 4 - 120 240 -

-11 5 5 - 170 265 -

-12 6 6 80 - - 280

-13 4 1 3 80 110 250 280

-14 2 1 1 80 110 250 280

-16 1 1 - - - -

-19 10 10 - 120 240 -

-20 5 5 90 180 270 -

-22 3 3 70 145 215 290

20 -2 1 1 - - - -

-3 3 3 70 145 215 290

-4 4 4 45 110 250 -

-7 8 8 80 110 250 280

-8 6 2 4 80 110 250 280

-11 13 13

-15 7 7 80 280

-16 9 2 7 35 110 250 280

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46

Layout of inserts

Contactetotal


0 4 8 12 16 W X Y Z

20 -17 6 5 1 90 180 270 -

-18 9 3 6 35 110 250 325

-19 3 3 90 180 270 -

-21 9 1 8 35 110 250 325

-22 6 3 3 80 110 250 280

-23 2 2 35 110 250 325

-24 4 2 2 35 110 250 325

-27 14 14 35 110 250 325

-29 17 17 80 - - 280

-33 11 11 - - - -

A48 19 19 - 80 280 -

22 -1 2 2 35 110 250 325

-2 3 3 70 145 215 290

-4 4 2 2 35 110 250 325

-5 6 2 4 - - - -

-6 3 2 1 80 110 250 280

-7 1 1 - - - -

-8 2 2 35 110 250 325

-9 3 3 70 145 215 290

-11 2 2 35 110 250 325

-12 5 2 3 80 110 250 280

-14 19 19 80 110 250 280

-15 6 5 1 80 110 250 280

-17 9 1 8 80 110 250 280

-18 8 8 80 110 250 280

-19 14 14 80 110 250 280

-21 3 1 2 80 110 250 280

-22 4 4 - 110 250 -

-23 8 8

-28 7 7 80 - - 280

24 -2 7 7 80 280

-A4 4 4 - - - -

-5 16 16 80 110 250 280

-6 8 8 80 110 250 280

-07 7 7 80 - - 280

-7 16 2 14 80 110 250 280

-9 2 2 35 110 250 325

-10 7 7 80 - - 280

-11 9 3 6 35 110 250 325

-12 5 2 3 80 110 250 280

-7 16 2 14 80 110 250 280

-9 2 2 35 110 250 325

-10 7 7 80 - - 280

-11 9 3 6 35 110 250 325

-12 5 2 3 80 110 250 280

-20 11 2 9 80 110 250 280


VE 08/2008

47

Layout of inserts

Contactstotal

Size of conacts Codierung

0 4 8 12 16 W X Y Z

24 -21 10 1 9 80 110 250 280

-22 4 4 45 110 250 -

-27 7 7 80 - - 280

-28 24 24 80 110 250 280

28 -1 9 3 6 80 110 250 280

-2 14 2 12 35 110 250 325

-3 3 3 70 145 215 290

-5 5 2 1 2 35 110 250 325

-6 3 3 70 145 215 290

-9 12 6 6 80 110 250 280

-10 7 2 2 3 80 110 250 280

-11 22 4 18 80 110 250 280

-12 26 26 90 180 270 -

-15 35 35 80 110 250 280

-16 20 20 80 110 250 280

-17 15 15 80 110 250 280

-18 12 12 70 145 215 290

-19 10 4 6 80 110 250 280

-20 14 10 4 80 110 250 280

-21 37 37 80 110 250 280

-22 6 3 3 70 145 215 290

-51 12 12 80 135 195 -

32 -1 5 2 3 80 110 250 280

-2 5 3 2 70 145 215 290

-5 2 2 35 110 250 325

-6 23 2 3 2 16 80 110 250 280

-7 35 7 28 80 125 235 280

-8 30 6 24 80 125 235 280

-A9 9 3 6 - - - -

013 13 13 65 130 230 295

-13 23 5 18 80 110 250 280

-15 8 2 6 35 110 250 280

-17 4 4 45 110 250 -

-31 31 31 - - - -

36 -3 6 3 3 70 145 215 290

-5 4 4 - 120 240 -

-6 6 2 4 35 110 250 325

-7 47 7 40 80 110 250 280

-8 47 1 46 80 110 250 280

-9 31 1 2 14 14 80 125 235 280

-10 48 48 80 125 235 280

-15 35 35 60 125 245 305

-A22 22 22 80 110 250 280

40 -A3 3 3 - - - -

-A4 4 4 - - - -

-9 47 1 22 24 65 125 225 310


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48


Coding

2.3.5 Coding

Front view to pin contact insert:

Front view to socket contact insert:

X W Z

Y

0

X W Z

Y

0

Layout of inserts

Contactstotal


0 4 8 12 16 W X Y Z

40 -9 47 1 22 24 65 125 225 310

-10 29 4 9 16 65 125 225 310

-A16 16 16 - - - -

-31 31 31 80 110 250 280

-35 35 35 70 145 215 290

-47 47 1 22 24 65 125 225 310

-56 85 85 72 114 216 288

A60 60 60 80 - - 280

-63 61 61 80 - - 280

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49

3 Plugs

3.1 Plug parts indoor

3.1.1 Series GB, GR and GS

MaterialInsertArticle No.

as chapter 2.2.2as list 2.3.4to decide, in accordance with numbering key 2.3.2

Size Q max.(mm)

N Thread(Inches)

L max.(mm)

10SL 23.0 5/8“-24 UNEF 2A 24.6

14SL 30.0 3/4“-20 UNEF 2A 24.6

16 32.0 7/8“-20 UNEF 2A 34.1

16S 32.0 7/8“-20 UNEF 2A 24.6

18 37.0 1“-20 UNEF 2A 36.0

20 40.0 11/8“-18 UNEF 2A 36.0

22 44.0 11/4“-18 UNEF 2A 36.0

24 48.0 13/8“-18 UNEF 2A 36.0

28 54.0 15/8“-18 UNEF 2A 36.0

32 60.0 17/8“-16 UN 2A 38.0

36 67.0 21/16-16 UN 2A 38.5

40 73.0 25/16“-16 UN 2A 38.5

Shell type: 60

Plug partsindoor

N

LQ

Picture: Plug ‚GB60/GR60/GS60‘

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50

Plug partsoutdoor

3.2 Plug parts outdoor

3.2.1 Series GB

MaterialInsertArticel No.


Size D max.

(mm)

N Thread(Inches)

L max.(mm)

18 48.0 1“-20 UNEF 2A 36.0

24 58.0 13/8“-18 UNEF 2A 36.0

32 76.0 17/8“-18 UN 2A 38.0

36 78.3 21/16“-18 UN 2A 38.5

40 84.0 25/16“-16 UN 2A 38.5

Picture: Plug ‚GB 603‘ Shell type: 60

D

Q

N

L

GIMOTA

D

Q

N

L

GIMOTA

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51

3.2.2 Series GR and GS

MaterialInsertArticle No


Size D

(mm)

N Thread(Inches)

L max.(mm)

10SL 33.5 5/8“-24 UNEF 2A 28.0

14S 40.2 3/4“-20 UNEF 2A 28.0

18 49.0 1“-20 UNEF 2A 39.0

20 51.5 11/8“-18 UNEF 2A 39.0

22 56.0 11/4“-18 UNEF 2A 39.0

24 60.0 13/8“-18 UNEF 2A 39.0

28 67.0 15/8“-18 UNEF 2A 39.0

32 76.0 17/8“-18 UN 2A 41.0

36 82.0 21/16“-18 UN 2A 41.0

40 88.0 25/16“-16 UN 2A 42.0

Plug partsoutdoor

Picture: Plug ‚GB 602’ Shell type: 60

DN

L

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52

Receptaclefront panel mounting

4 Receptacles

4.1 Receptacle parts with flange, indoor and outdoor

Series GB, GR and GS front panel mounting

Shell types: 20, 21Picture: Receptacle ‚GB 21‘

SD

M K

RL

T

N



Size S±0.3(mm)

R±0.1

(inches)

T D+0/-0.15

(mm)

N Thread(inches)

Nmax(mm)

L±0.6(mm)

M+0.4/-0(mm)

K±0.2(mm)

10SL 25.4 18.2

Fast

enin

g ho

les

see

2.2

.5

18.2 5/8“-24 UNEF 2A 16.1 25.0 14.2 2.8

14S 30.2 23.0 24.6 3/4“-20 UNEF 2A 19.2 25.0 14.2 3.2

16S 32.5 24.6 27.4 7/8“-20 UNEF 2A 22.4 25.0 14.2 3.2

16 32.5 24.6 27.4 7/8“-20 UNEF 2A 22.4 34.0 19.0 3.2

18 34.9 27.0 30.8 1“-20 UNEF 2A 25.6 34.3 19.0 4.0

20 38.1 29.4 34.2 11/8“-18 UNEF 2A 28.8 34.3 19.0 4.0

22 41.0 31.8 37.4 11/4“-18 UNEF 2A 32.2 34.3 19.0 4.0

24 44.5 34.9 40.9 13/8“-18 UNEF 2A 35.2 36.0 20.6 4.0

28 50.8 39.7 46.7 15/8“-18 UNEF 2A 41.5 36.0 20.6 4.0

32 57.0 44.5 53.4 17/8“-16 UN 2A 47.8 37.5 22.2 4.0

36 63.5 49.2 59.6 21/16“-16 UN 2A 52.6 37.5 22.2 4.0

40 69.8 55.6 66.0* 25/16“-16 UN 2A 59.2 37.5 22.2 4.0

* GR and GS = 65.5

VE 08/2008

53

4.2 Receptacle parts with flange, indoor and outdoor

Series GB, GR and GS rear panel mounting


SD

N

M K

RL

T

Receptaclerear panel mounting

SD

N

M K

RL

T


as chapter 2.2as list 2.3.3.3to decide, in accordance with numbering key 2.3.2

Size S±0.3(mm)

R±0.1

(inches)

T D+0/-0.15

(mm)

N Thread(inches)

Nmax(mm)

L±0.6(mm)

M+0.4/-0(mm)

K±0.2(mm)

10SL 25.4 18.2

Fast

enin

g ho

les

see

2.2

.5

18.2 5/8“-24 UNEF 2A 16.1 30.0 18.2 2.8

14S 30.2 23.0 24.6 3/4“-20 UNEF 2A 19.2 30.0 18.2 3.2

16S 32.5 24.6 27.4 7/8“-20 UNEF 2A 22.4 30.0 18.2 3.2

16 32.5 24.6 27.4 7/8“-20 UNEF 2A 22.4 38.8 23.1 3.2

18 34.9 27.0 30.8 1“-20 UNEF 2A 25.6 38.8 23.1 4.0

20 38.1 29.4 34.2 11/8“-18 UNEF 2A 28.8 38.8 23.1 4.0

22 41.0 31.8 37.4 11/4“-18 UNEF 2A 32.2 38.8 23.1 4.0

24 44.5 34.9 40.9 13/8“-18 UNEF 2A 35.2 38.8 23.1 4.0

28 50.8 39.7 46.7 15/8“-18 UNEF 2A 41.5 39.1 24.1 4.0

32 57.0 44.5 53.4 17/8“-16 UN 2A 47.8 39.5 24.1 4.0

36 63.5 49.2 59.6 21/16“-16 UN 2A 52.6 39.5 24.1 4.0

40 69.8 55.6 66.0* 25/16“-16 UN 2A 59.2 39.5 24.1 4.0

* GR and GS = 65.5

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54

4.3 Jam nut receptacle parts, indoor and outdoor / accessories thread

Series GB, GR and GS


D

M K

A

E

S

B

S

C

L

N

Jam nut receptacle

accessories thread


as chapter 2.2.2as list 2.3.4To decide, in accordance with numbering key 2.3.2

Size S±0.25(mm)

B±0.1(mm)

C±0.1(mm)

D+0/-0.15

(mm)

N Thread(inches)

EPanelthickness

L±0.3(mm)

M+0.4/-0(mm)

K±0.2(mm)

min(mm)

max(mm)

10SL 31.8 27.0 11.2 18.2 5/8“-24 UNEF 2A 2.4 5.2 36.2 24.5 4.0

14S 41.3 33.0 14.6 24.6 3/4“-20 UNEF 2A 2.4 7.5 39.8 26.8 4.8

16S 44.4 38.1 15.7 27.4 7/8“-20 UNEF 2A 2.4 7.5 40.1 26.8 4.8

16 44.4 38.1 15.7 27.4 7/8“-20 UNEF 2A 2.4 7.5 48.9 32.1 4.8

18 47.6 39.7 16.8 30.8 1“-20 UNEF 2A 2.4 9.0 49.3 33.7 4.8

20 50.8 44.0 18.0 34.2 11/8“-18 UNEF 2A 2.4 9.0 50.2 33.7 4.8

22 54.2 46.0 20.2 37.4 11/4“-18 UNEF 2A 2.4 9.1 50.5 33.7 4.8

24 57.2 50.8 20.2 40.9 13/8“-18 UNEF 2A 2.4 9.1 50.5 33.7 4.8

28 63.5 55.0 22.5 46.7 15/8“-18 UNEF 2A 2.4 8.5 51.9 35.2 5.6

32 69.8 62.0 24.7 53.4 17/16“-16 UN 2A 2.4 6.5 51.9 35.2 5.6

36 76.2 71.0 26.9 59.6 21/16“-16 UN 2A 2.4 8.3 51.9 35.2 5.6

40 83.5 75.0 29.6 66.0* 25/16“-16 UN 2A 2.4 8.3 51.9 35.2 5.6

* GR and GS = 65.5

VE 08/2008

55

Jam nut receptacle

4.4 Jam nut receptacle parts, indoor and outdoor


Shell type: 70Picture: Receptacle ‚GB 70‘

D

S

M K

AE B

S

C

L

MaterialInsertArticel No


Size S±0.25(mm)

B±0.1(mm)

C±0.1(mm)

D+0/-0.15

(mm)

EPanelthickness

L±0.3(mm)

M+ 0.4 / -

0(mm)

K±0.2(mm)

min(mm)

max(mm)

10SL 31.8 27.0 11.2 18.2 2.4 5.2 25.0 24.5 4.0

14S 41.3 33.0 14.6 24.6 2.4 7.5 25.0 26.8 4.8

16S 44.4 38.1 15.7 27.4 2.4 7.5 25.0 26.8 4.8

16 44.4 38.1 15.7 27.4 2.4 7.5 34.0 32.1 4.8

18 47.6 39.7 16.8 30.8 2.4 9.0 34.3 33.7 4.8

20 50.8 44.0 18.0 34.2 2.4 9.0 34.3 33.7 4.8

22 54.2 46.0 20.2 37.4 2.4 9.1 34.3 33.7 4.8

24 57.2 50.8 20.2 40.9 2.4 9.1 36.0 33.7 4.8

28 63.5 55.0 22.5 46.7 2.4 8.5 36.0 35.2 5.6

32 69.8 62.0 24.7 53.4 2.4 6.5 37.5 35.2 5.6

36 76.2 71.0 26.9 59.6 2.4 8.3 37.5 35.2 5.6

40 83.5 75.0 29.6 66.0* 2.4 8.3 37.5 35.2 5.6

D

S

M K

AE B

S

C

L

* GR and GS = 65.5

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56

Inline receptacle

4.5 Inline receptacle parts, indoor and outdoor


Shell type: 11Picture: Receptacle ‚GB 11‘

D

N

M K

L

Q

MaterialInsertArtikcle No


Size D+0/-0.15

(mm)

N Thread(Inches)

Qmax(mm)

L±0.6(mm)

M+0.4/-0(mm)

K±0.2(mm)

10SL 18.2 5/8“-24 UNEF 2A 22.0 25.0 14.2 2.8

14S 24.6 3/4“-20 UNEF 2A 29.0 25.0 14.2 3.2

16S 27.4 7/8“-20 UNEF 2A 31.0 25.0 14.2 3.2

16 27.4 7/8“-20 UNEF 2A 31.0 34.0 19.0 3.2

18 30.8 1“-20 UNEF 2A 34.0 34.3 19.0 4.0

20 34.2 11/8“-18 UNEF 2A 37.0 34.3 19.0 4.0

22 37.4 11/4“-18 UNEF 2A 40.0 34.3 19.0 4.0

24 40.9 13/8“-18 UNEF 2A 44.0 36.0 20.6 4.0

28 46.7 15/8“-18 UNEF 2A 49.5 36.0 20.6 4.0

32 53.4 17/8“-16 UN 2A 56.0 37.5 22.2 4.0

36 59.6 21/16“-16 UN 2A 62.5 37.5 22.2 4.0

40 66.0* 25/16“-16 UN 2A 68.5 37.5 22.2 4.0

* GR and GS = 65.5

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57

Items andaccessories

Contacts

5 Items and accessories

5.1 Contacts, Filler Plugs

5.1.1 Contacts

Material Pin contactsMaterial of contacts: Cu-alloySurface of contacts: silver plated ≥ 3.5 µ

Contactsize

Conductormm2

stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

0 16 17.0 7.0 9.3 9.0 15.0 16.0 50.0 10-660-0-162G10

0 25 18.0 8.9 11.7 9.0 15.0 17.0 51.0 10-660-0-252G10

0 35 19.0 10.0 13.0 9.0 15.0 18.0 52.0 10-660-0-352G10

0 50 22.0 11.3 14.6 9.0 15.0 20.5 55.0 10-660-0-502G10

4 6 13.0 3.6 5.2 5.7 11.0 8.5 41.0 10-660-4-6G10

4 10 13.0 4.6 6.5 5.7 11.0 12.2 41.0 10-660-4-10G10

4 16 13.0 7.0 9.3 5.7 11.0 12.2 44.0 10-660-4-16G10

Dimensions in (mm) Electrical properties view 2.2.1

Material Socket contactsMaterial of contacts: Cu-alloySurface of contacts: silver plated ≥ 3.5 µ

Contactsize

Conductormm2

stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

0 16 17.0 7.0 9.3 9.0 15.0 16.0 50.0 10-903-0-162G10

0 25 18.0 8.9 11.7 9.0 15.0 17.0 51.0 10-903-0-252G10

0 35 19.0 10.0 13.0 9.0 15.0 18.0 52.0 10-903-0-352G10

0 50 22.0 11.3 14.6 9.0 15.0 20.5 55.0 10-903-0-502G10

4 6 13.0 3.6 5.2 5.7 11.0 8.5 41.0 10-903-4-6G10

4 10 13.0 4.6 6.5 5.7 11.0 12.2 41.0 10-903-4-10G10

4 16 13.0 7.0 9.3 5.7 11.0 12.2 44.0 10-903-4-16G10

Dimensions in (mm) Electrical properties view 2.2.1

D4

D3

D1

L

T

D2

D4

D3

D1

D2

T

L

D4

D3

D1

L

T

D2

D4

D3

D1

D2

T

L

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58


Contacts

Material Pin contactsMaterial of contacts: Cu-AlloySurface of contacts*: AU = gold plated: min. 0,5 µ over 2,5 µ Ni

AG = silver plated: min. 3,5 µ

Contactsize

Conductormm2

stripping(mm)

D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

8 10 13.0 5.0 7.0 3.6 7.8 12.2 41.0 10-40792-50 AU*

8H 1.5 9.0 1.75 4.00 3.6 7.8 8.5 41.0 10-40794-18 AG

8H 2.5 9.0 2.30 4.00 3.6 7.8 8.5 41.0 10-40794-22 AG

8H 6 9.0 3.55 5.00 3.6 7.8 8.5 41.0 10-40794-38 AG

8H 10 13.0 4.60 6.35 3.6 7.8 12.2 41.0 10-40794-50 AG

8H are lamella-contacts * For silver plated contacts replace AU with AG Dimensions in (mm) Electrical properties view 2.2.1

D4

D2

D3

D1

T

L

D3

D3

D3

D4

D4

D4

L

L L

T

T

D1

D1

D1

D2

D2

D2

T

D3D4

L

T

D1

D2

D3D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3D4

L

T

D1

D2Material Socket contacts

Material of contacts: Cu-alloySurface of contacts*: AU = gold plated: min. 0,5 µ over 2,5 µ Ni


Contactsize

Conductormm2

stripping(mm)

D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

8 10 13.0 5.0 7.0 3.6 7.8 12.2 41.0 10-40793-50 AU*

8H 1.5 9.0 1.75 4.00 3.6 7.8 8.5 38.0 10-40796-18 AG

8H 2.5 9.0 2.30 4.00 3.6 7.8 8.5 38.0 10-40796-22 AG

8H 6 9.0 3.55 5.00 3.6 7.8 8.5 38.0 10-40796-38 AG

8H 10 13.0 4.60 6.35 3.6 7.8 12.2 38.0 10-40796-50 AG

8H are lamella-contacts * For silver plated contacts replace AU with AG Dimensions in (mm) Electrical properties view 2.2.1

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59


Contacts

Material Pin contactsMaterial of contacts: Cu-AlloySurface of contacts*: AU = gold plated: min. 0,5 µ over 2,5 µ Ni


Contactsize

Conductormm2

stripping(mm)

D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

12 0.5 9.0 1.10 3.00 2.4 4.8 8.5 38.0 10-40561-11 AU*

12 0.75-1.0 9.0 1.45 3.35 2.4 4.8 8.5 38.0 10-40561-15 AU*

12 1.5 9.0 1.75 3.95 2.4 4.8 8.5 38.0 10-40561-18 AU*

12 2.5 9.0 2.25 3.95 2.4 4.8 8.5 38.0 10-40561-22 AU*

12 4 9.0 2.95 4.75 2.4 4.8 8.5 38.0 10-40561-30 AU*

12 6 9.0 3.50 4.75 2.4 4.8 8.5 38.0 10-40561-38 AU*

16 0.5 7.0 1.10 2.15 1.6 3.1 6.4 32.0 10-40557-05 AU*

16 0.75 7.0 1.35 2.20 1.6 3.1 6.4 32.0 10-40557-075 AU*

16 1.0 7.0 1.75 2.62 1.6 3.1 6.4 32.0 10-40557 AU*

16 1.5 7.0 1.80 2.90 1.6 3.1 6.4 32.0 10-40557-20-1 AU*

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40553-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40553 AU

* For silver plated contacts replace AU with AG Dimensions in (mm) Electrical properties view 2.2.1

Material Socket contactsMaterial of contacts: Cu-AlloySurface of contacts*: AU = gold plated: min. 0,5 µ over 2,5 µ Ni


Contactsize

Conductormm2

stripping(mm)

D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

12 0.5 9.0 1.10 3.00 2.4 4.8 8.5 38.0 10-40560-11 AU*

12 0.75-1.0 9.0 1.45 3.35 2.4 4.8 8.5 38.0 10-40560-15 AU*

12 1.5 9.0 1.75 3.95 2.4 4.8 8.5 38.0 10-40560-18 AU*

12 2.5 9.0 2.25 3.95 2.4 4.8 8.5 38.0 10-40560-22 AU*

12 4 9.0 2.95 4.75 2.4 4.8 8.5 38.0 10-40560-30 AU*

12 6 9.0 3.50 4.75 2.4 4.8 8.5 38.0 10-40560-38 AU*

16 0.5 7.0 1.10 2.15 1.6 3.1 6.4 37.0 10-40556-05 AU*

16 0.75 7.0 1.35 2.20 1.6 3.1 6.4 37.0 10-40556-075 AU*

16 1.0 7.0 1.75 2.62 1.6 3.1 6.4 37.0 10-40556 AU*

16 1.5 7.0 1.80 2.90 1.6 3.1 6.4 37.0 10-40556-20-1 AU*

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40552-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40552 AU


D4

D2

D3

D1

T

L

D3

D3

D3

D4

D4

D4

L

L L

T

T

D1

D1

D1

D2

D2

D2

T

D3D4

L

TD1

D2

D3D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3D4

L

T

D1

D2

VE 08/2008

60


Filler Plug

5.1.2 Filler Plugs

Material Polyamid

Size Colour L1± 0.2

L2 ± 0.1

D1 ± 0.1

D2± 0.1

Item number

0 white 14.3 4.3 15.00 13.50 10-101033-0

4 white 11.8 3.7 11.00 9.80 10-101033-4

8 white 12.0 3.25 7.40 6.30 10-101033-141

12 yellow 12.0 3.25 4.55 3.00 10-101033-131

16 blue 12.0 3.25 3.05 1.75 10-101033-121

Dimensions in (mm)

L1

L2L2

ØD20.2 x 45°

ØD

1

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61

5.2 Back shells

5.2.1 Standard back shells

Back shell straight, normal

Material Standard shell material: aluminium-alloyStandard shell surface: epoxy polyurethane, blackOther material / surface: compare chapter 2.2.2 / on inquiry

Size D max.(mm)

N1Thread(inches)

N2 Thread(inches)

Lmax.(mm)

Item number

10 20 5/8“-24 UNEF 2B 5/8“-24 UNEF 2A 18 BSN10-AC



18 30 1“-20 UNEF 2B 1“-20 UNEF 2A 28 BSN18-AC





32 52 17/8“-16 UN 2B 13/4“-18 UNS 2A 40 BSN32-AC

36 58 21/16“-16 UN 2B 2“-18 UNS 2A 40 BSN36-AC

40 64 25/16“-16 UN 2B 21/4“-16 UN 2A 40 BSN40-AC

Back shells

Standardback shells

D

N1

N2

L

D

N1

N2

L

N2

N1D

H

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62

Back shells

Standardback shells

Back shell straight, long

D

N1

N2

L

D

N1

N2

L

N2

N1D

H


Size D max.(mm)

N1Thread(inches)

N2 Thread(inches)

Lmax.(mm)

Item number

10 20 5/8“-24 UNEF 2B 5/8“-24 UNEF 2A 37 BSL10-AC



18 30 1“-20 UNEF 2B 1“-20 UNEF 2A 41 BSL18-AC





32 52 17/8“-16 UN 2B 13/4“-18 UNS 2A 65 BSL32-AC

36 58 21/16“-16 UN 2B 2“-18 UNS 2A 65 BSL36-AC

40 64 25/16“-16 UN 2B 21/4“-16 UN 2A 65 BSL40-AC

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63

90° Back Shell

Back shells

Standardback shells


Size D max.(mm)

N1Thread(inches)

N2 Thread(inches)

Hmax.(mm)

Item Number

14 24 3/4“-20 UNEF 2B 3/4“-20 UNEF 2A 27 BEN14-AC


18 30 1“-20 UNEF 2B 1“-20 UNEF 2A 31 BEN18-AC





32 52 17/8“-16 UN 2B 13/4“-18 UNS 2A 46 BEN32-AC

36 58 21/16“-16 UN 2B 2“-18 UNS 2A 49 BEN36-AC

40 64 25/16“-16 UN 2B 21/4“-16 UN 2A 53 BEN40-AC

D

N1

N2

L

D

N1

N2

L

N2

N1D

H

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64

EMI-adapter with cone ring


NW NThread(inches)

D1Max.(mm)

D2Min.(mm)

D3±0.2(mm)

D4±0.2(mm)

L±0.5(mm)

L1±0.5(mm)

L2±0.2(mm)

Item number

10 5/8“-24 UNEF 2B 20.0 16.3 18.5 8.6 53 10 18.0 ET-10-02-AA

14 3/4“-20 UNEF 2B 24.0 20.0 22.0 10.6 53 10 18.0 ET-14-03-AA

16 7/8“-20 UNEF 2B 27.0 23.0 25.0 13.5 54 10 20.8 ET-16-04-AA

18 1“-20 UNEF 2B 30.0 24.5 28.0 14.6 55 10 20.8 ET-18-04-AA

20 11/8“-18 UNEF 2B 32.0 28.5 32.0 18.5 55 10 20.8 ET-20-05-AA

22 11/4“-18 UNEF 2B 37.0 30.5 34.0 20.8 55 12 20.8 ET-22-06-AA

24 13/8“-18 UNEF 2B 40.0 34.5 38.0 24.6 58 12 20.8 ET-24-07-AA

28 15/8“-18 UNEF 2B 45.0 36.0 40.0 25.0 58 12 21.8 ET-28-08-AA

32 17/8“-16 UN 2B 52.0 44.0 48.0 33.3 60 12 20.7 ET-32-10-AA

36 21/16“-16 UN 2B 58.0 51.0 55.0 38.5 61 12 20.7 ET-36-12-AA

40 25/16“-16 UN 2B 63.8 58.0 62.0 46.0 61 12 21.8 ET-40-14-AA

ØD3

L1

ØD1

ØD2

3.5 ±0.1 1 ±0.1

L2

L

ØB1D2

L1

3.5 ±0.1 1 ±0.1

L2

D4

D3

D1

L

N

Back shells

Standardback shells

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65

Back shells

Extraback shells

5.2.2 Extra back shells

Back shell straight, normal, with internal PG- or M-thread


Size D max.(mm)

N1Thread(inches)

Lmax(mm)

N2 PG-Thread

(inches)

N2 M-Thread

(mm)

Item number PG

Item number M

14 24 3/4“-20 UNEF 2B 26 9 16 BSN14-P2B-AC BSN14-M2B-AC

16 27 7/8“-20 UNEF 2B 29 13.5 20 BSN16-P3B-AC BSN16-M3B-AC

18 30 1“-20 UNEF 2B 31 16 20 BSN18-P4B-AC BSN18-M3B-AC

20 32 11/8“-18 UNEF 2B 33 25 BSN20-M4B-AC

22 37 11/4“-18 UNEF 2B 35 21 BSN22-P5B-AC



32 52 17/8“-16 UN 2B 46 40 BSN32-M6B-AC

36 58 21/16“-16 UN 2B 49 36 BSN36-P8B-AC

40 64 25/16“-16 UN 2B 53 48 BSN40-P9B-AC

N2

DN1

L

N2

DN1

L

N

D

D2

D3

L

L1

L2

D1

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66

Back shell with groove for heatshrinkable shapes

Back shells

Extraback shells


Size D max.(mm)

NThread(inches)

D1± 0.1(mm)

D2 ± 0.3(mm)

D3± 0.1(mm)

Lmax

(mm).

L1± 0.1(mm)

L2± 0.1(mm)

Item number

10 20 5/8“-24 UNEF 2B 13.3 15.5 7.9 18 11.7 3.5 BSH10-AC

14 24 3/4“-20 UNEF 2B 17.0 19.1 10.8 18 11.7 3.5 BSH14-AC

16 27 7/8“-20 UNEF 2B 21.9 23.9 13.7 30 11.7 3.5 BSH16-AC

18 30 1“-20 UNEF 2B 21.9 23.9 14.8 35 11.7 3.5 BSH18-AC

20 32 11/8“-18 UNEF 2B 26.2 29.6 18.9 35 12.4 3.5 BSH20-AC

22 37 11/4“-18 UNEF 2B 26.2 29.6 21.0 35 12.4 3.5 BSH22-AC

24 40 13/8“-18 UNEF 2B 34.5 37.8 24.8 35 12.7 3.5 BSH24-AC

28 45 15/8“-18 UNEF 2B 34.5 37.8 27.2 35 12.7 3.5 BSH28-AC

32 52 17/8“-16 UN 2B 43.6 47.8 33.5 40 15.2 3.5 BSH32-AC

36 58 21/16“-16 UN 2B 43.6 47.8 38.7 45 15.2 3.5 BSH36-AC

40 64 25/16“-16 UN 2B 52.6 57.8 48.2 45 15.2 3.5 BSH40-AC

N2

DN1

L

N2

DN1

L

N

D

D2

D3

L

L1

L2

D1

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67

Back shells

Extraback shells


SizeN1

SizeN2

D ± 0.5(mm)

N1Thread(inches)

N2 Thread(inches)

L± 0.5(mm)

Item number

18 16 29 1“-20 UNEF 2B 7/8“-20 UNEF 2A 50 BSR18-16-AC

24 18 40 13/8“-18 UNEF 2B 1“-20 UNEF 2A 40 BSR24-18-AC

32 18 52.5 17/8“-16 UN 2B 1“-20 UNEF 2A 56 BSR32-18-AC

36 18 60.5 21/16“-16 UN 2B 1“-20 UNEF 2A 60 BSR36-18-AC

40 32 65 25/16“-16 UN 2B 13/4“-18 UNS 2A 52 BSR40-32-AC

40 36 66 25/16“-16 UN 2B 2“-18 UNS 2A 65 BSR40-36-AC

Back shells reduced D

N1

N2

L

D

N1

N2

LBack shells extended


SizeN1

SizeN2

D± 0.5(mm)

N1Thread(inches)

N2 Thread(inches)

L± 0.5(mm)

Item number

18 24 32 1“-20 UNEF 2B 17/16“-18 UNEF 2A 33.5 BSE18-24-AC

24 32 40 13/8“-18 UNEF 2B 13/4“-18 UNS 2A 42 BSE24-32-AC

32 36 56 17/8“-16 UN 2B 2“-18 UNS 2A 35 BSE32-36-AC

36 40 60 21/16“-16 UN 2B 11/4“-16 UN 2A 35 BSE36-40-AC

D

N1

N2

L

D

N1

N2

L

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68

Cable admittances

Synthetic cable clamps

5.3 Cable admittances

5.3.1 Synthetic cable clamps

Cable clamps

Material Material of cable clamp: polyamide 66 (PA66)Fire protection class: UL94-V0 free of halogene

Size Inter-mediatering

D

(mm)

NThread(inches)

Cable bundle D1 L

(mm)

L1

(mm)

Item number

min.(mm)

max.(mm)

24 24/32 54 13/8“-18 UNEF 2B 15 31 57 9.0 10-350349K-2432

32 without 54 17/8“-16 UN 2B 15 34 57 9.0 10-350349K-323

36 36/40 66 21/16“-16 UN 2B 15 40 70 10.5 10-350349K-3640

40 without 66 25/16“-16 UN 2B 15 42 70 10.5 10-350349K-403

40L 40/40 66 25/16“-16 UN 2B 15 42 85 10.5 10-350349K-4040

Reduction- and intermediate rings

Material Material of intermediate ring: polyamide 66 (PA66)Fire protection class: UL94-V0 free of halogene

Size Sizecable clamp

D

(mm)

N1Thread(inches)

N2Thread(inches)

D1

(mm)

L

(mm)

L1

(mm)

L2

(mm)

Fig. Item number

24/32 3213/8“-18 UNEF 2B

17/8“-16 UN 2A

31.5 9.0 9.0 7.0 A 10-350349RR-2432

36/40 4021/16“-16 UN 2B

25/16“-16 UN 2A

40.0 10.5 10.5 7.0 A 10-350349RR-3640

40/40 40 6625/16“-16 UN 2B

25/16“-16 UN 2A

53.0 25.5 10.5 10.5 B 10-350349RR-4040

N1

L1D2

N2DN2

L

D2

N1L2 L1

L2

N1

L1

D2

N2DN2

L

D2

N1L2 L1

L2

A B

D D1

L1

N

L

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69

5.3.2 Metallic cable clamps

Cable clamp A, with bushing MS 3420

Cable admittances

Metallic cable clamps

L

HDL1

N

N HD

D D2

D1

1.6

LL

D2

D1

L

Material Bushing: MS3420Standard material of bushing: chloroprene

Size D (mm)

D1(mm)

D2(mm)

L(mm)

Bushing to cable clamp

Item number

10 12.8 7.7 5.6 69 CA10-AC MS3420-04

14 15.7 10.8 7.9 66 CA14-AC MS3420-06

16 18.8 14.0 11.1 63 CA16-AC MS3420-08

18 22.5 15.6 14.3 60 CA18-AC MS3420-10

20+22 27.5 18.8 15.9 57 CA20-AC MS3420-12

24+28 33.3 23.5 19.1 53 CA24-AC MS3420-16

32 40.5 31.5 23.8 50 CA32-AC MS3420-20

36 46.9 34.7 31.8 47 CA36-AC MS3420-24

40 52.9 41.0 34.9 44 CA40-AC MS3420-28

L

HDL1

N

N HD

D D2

D1

1.6

LL

D2

D1

L


Size NThread(Zoll)

Dmax.(mm)

Hmax.(mm)

Lmax.(mm)

L1

(mm)

Item number

10 5/8“-24 UNEF 2B 8.0 23.0 20.8 10.5 CA10-AC

14 3/4“-20 UNEF 2B 11.0 28.0 22.4 10.5 CA14-AC

16 7/8“-20 UNEF 2B 14.2 29.0 24.0 10.5 CA16-AC

18 1“-20 UNEF 2B 15.8 33.0 28.5 10.5 CA18-AC

20+22 13/16“-18 UNEF 2B 19.0 37.0 24.0 10.5 CA20-AC

24+28 17/16“-18 UNEF 2B 23.8 44.0 26.4 10.5 CA24-AC

32 13/4“-18 UNS 2B 31.7 54.0 28.0 12.5 CA32-AC

36 2“-18 UNS 2B 35.0 58.0 29.4 14.0 CA36-AC

40 21/4“-16 UN 2B 41.2 64.0 42.8 14.0 CA40-AC

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70

Cable clamp C, with bushing MS3420-4

L

HDL1

N

N HD

D D2

D1

1.6

LL

D2

D1

L


Size NThread(inches)

Bushing Ø Hmax.(mm)

Lmax.(mm)

Item number

D open(mm)

D closed(mm)

10 5/8“-24 UNEF 2B 9.0 3.0 23.0 34.0 CC10-AC

14 3/4“-20 UNEF 2B 11.0 7.0 26.0 34.0 CC14-AC

16 7/8“-20 UNEF 2B 13.0 10.0 29.0 34.0 CC16-AC

18 1“-20 UNEF 2B 16.0 11.0 32.0 36.0 CC18-AC

20+22 13/16“-18 UNEF 2B 19.0 13.0 38.0 36.0 CC20-AC

24+28 17/16“-18 UNEF 2B 24.0 17.0 44.0 39.0 CC24-AC

32 13/4“-18 UNS 2B 32.0 25.0 54.0 45.0 CC32-AC

36 2“-18 UNS 2B 35.0 27.0 58.0 53.0 CC36-AC

40 21/4“-16 UN 2B 41.0 32.0 64.0 53.0 CC40-AC

Cable admittances


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71

Cable admittances


Material Bushing: MS3420-AStandard material of bushing: chloroprene

Size Cable Ø Bushing Ø L± 1

Bushing-Size Item number

open closes D1 D2 first second third

10 5.6 0.3 7.8 5.6 50.8 4A – – MS3420-4A

14 7.9 2.9 11.0 7.9 50.8 6A – – MS3420-6A

5.6 0.5 7.8 5.6 50.8 – 4A – MS3420-4A

16 11.1 5.6 13.6 11.1 50.8 8A – – MS3420-8A

7.9 2.2 11.0 7.9 50.8 – 6A – MS3420-6A

18 11.1 5.0 15.8 11.1 50.8 10A – – MS3420-10A

7.9 2.2 11.0 7.9 50.8 – 6A – MS3420-6A

20+22 13.7 6.9 18.9 13.7 50.8 12A – – MS3420-12A

11.1 4.5 13.6 11.1 50.8 – 8A – MS3420-8A

24+28 19.0 10.9 23.7 19.0 50.8 16A – – MS3420-16A

13.7 6.6 18.9 13.7 50.8 – 12A - MS3420-12A

11.1 4.7 13.6 11.1 50.8 – – 8A MS3420-8A

32 23.8 15.7 31.6 23.8 50.8 20A – – MS3420-20A

19.0 11.2 23.7 19.0 50.8 – 16A – MS3420-16A

13.7 6.9 18.9 13.7 50.8 – – 12A MS3420-12A

36 28.8 17.3 35.0 28.5 50.8 24A – – MS3420-24A

23.8 12.8 31.6 23.8 50.8 – 18A – MS3420-18A

19.0 9.1 23.7 19.0 50.8 – – 16A MS3420-16A

40 31.8 20.7 41.1 31.8 50.8 28A – – MS3420-28A

23.8 13.0 31.6 23.8 50.8 – 20A – MS3420-20A

19.0 9.3 23.7 19.0 50.8 – – 16A MS3420-16A

Dimensions in (mm)

L

HDL1

N

N HD

D D2

D1

1.6

LL

D2

D1

L

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5.3.3 Heatshrinkable shapes

Heatshrinkable shapes, straight

90° Heatshrinkable shapes

L

D D1

D

H

D1

V

L

D D1

D

H

D1

V

Material Polyolefin, chemically cross linked, semiflexibleShrinking temperature: 135 °COperating temperature: - 55 °C up to 135 °CDielectric strength: 15kV/mmFlame retardant according to: ASTM D635Dimensions: valid for completely recovered parts

expanded recovered

Size D D D1 L± 10%

Item number

spez. 16.0 8.0 4.0 26.0 FT08-04

spez. 24.0 11.0 6.0 38.0 FT11-06

10 30.0 14.0 6.0 43.0 FT14-06

14-22 36.0 22.5 8.5 60.0 FT-23-09

24-36 60.0 35.0 16.0 90.0 FT35-16

40 66.0 45.0 17.0 130.0 FT45-17

Dimmensions in (mm)

Material Polyolefin, chemically cross linked, semiflexibleShrinking temperature: 135 °COperating temperature: - 55 °C up to 135 °CDielectric strength: 15kV/mmFlame retardant according to: ASTM D635Dimensions: valid for completely recovered parts

expanded recovered

Size D D D1 V H± 10%

Item nummer

10 30.0 14.0 6.0 27.0 32.0 FTW14-06

14-22 36.0 22.5 8.5 38.0 46.0 FTW23-09

24-36 60.0 35.0 16.0 54.0 80.0 FTW35-16

40 66.0 45.0 17.0 68.0 108.0 FTW45-17

Dimmensions in (mm)

Cable admittances

Heatshrinkable shapes

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Cable admittances

Heatshrinkable shapes

Heatshrinkable shapes, straight, free of halogene

90° Heatshrinkable shapes, free of halogene

Material Chemically cross linked, flexibleShrinking temperature: 135 °COperating temperature: - 55 °C up to 105 °CDielectric strength:14kV/mmFlame retardant according to: VG 95343Dimensions: valid for completely recovered parts

expanded recovered

Size D D D1 L± 10%

Item number

spez. 16.0 8.0 4.0 26.0 FTH08-04

spez. 24.0 11.0 6.0 38.0 FTH11-06

10 30.0 14.0 6.0 43.0 FTH14-06

14-22 36.0 22.5 8.5 60.0 FTH-23-09

24-36 60.0 35.0 16.0 90.0 FTH35-16

40 66.0 45.0 17.0 130.0 FTH45-17

Dimmensions in (mm)

Material Chemically cross linked, flexibleShrinking temperature: 135 °COperating temperature: - 55 °C up to 105 °CDielectric strength:14kV/mmFlame retardant according to: VG 95343Dimensions: valid for completely recovered parts

expanded recovered

Size D D D1 V H± 10%

Item number

10 30.0 14.0 6.0 27.0 32.0 FTHW14-06

14-22 36.0 22.5 8.5 38.0 46.0 FTHW23-09

24-36 60.0 35.0 16.0 54.0 80.0 FTHW35-16

40 66.0 45.0 17.0 68.0 108.0 FTHW45-17

Dimmensions in (mm)

L

D D1

D

H

D1

V

L

D D1

D

H

D1

V

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5.3.4 PMA cable admittances

PMA-AdaptersL1

ND

L

NW

Cable admittances

PMA-Adapters

Material Polyamide 6 modified (PA6 mod.)Operation temperature: - 40 °C up to 105 °C, short time max. 160 °CProtecting class: with PMA-FLEX protecting hose: IP67 acc. to DIN40050

Size PMA-HoseNW

D N(inches)

L L1 Item number

16 7 29 7/8“-20 UNEF 34.0 9 BVIVG-U21M

16 10 29 7/8“-20 UNEF 37.0 9 BVIVG-U210

16 12 29 7/8“-20 UNEF 38.2 9 BVIVG-U212

18 12 32 1“-20 UNEF 40.5 9 BVIVG-U242

18 23 32 1“-20 UNEF 55 9 BVIVG-U243

18 17 32 1“-20 UNEF 47.5 9 BVIVG-U247

20 + 22 23 35 13/16“-18 UNEF 55 9 BVIVG-U293

20 + 22 17 35 13/16“-18 UNEF 47.5 9 BVIVG-U297

20 + 22 29 39 13/16“-18 UNEF 47 9 BVIVG-U299

24 23 44 17/16“-18 UNEF 52 9 BVIVG-U353

24 36 51.5 17/16“-18 UNEF 63 9 BVIVG-U356

24 17 44 17/16“-18 UNEF 46.5 9 BVIVG-U357

24 29 44 17/16“-18 UNEF 52 9 BVIVG-U359

32 23 53 13/4“-18 UNS 52 10 BVIVG-U433

32 36 53 13/4“-18 UNS 62.5 10 BVIVG-U436

32 17 53 13/4“-18 UNS 46.5 10 BVIVG-U437

32 29 53 13/4“-18 UNS 51.5 10 BVIVG-U439

36 23 58 2“-18 UNS 51.5 10 BVIVG-U503

36 36 58 2“-18 UNS 62.5 10 BVIVG-U506

36 48 58 2“-18 UNS 64.5 10 BVIVG-U508

36 29 58 2“-18 UNS 55 10 BVIVG-U509

40 23 64 21/4“-16 UN 51 10 BVIVG-U563

40 36 64 21/4“-16 UN 62 10 BVIVG-U566

40 48 64 21/4“-16 UN 64 10 BVIVG-U568

40 29 64 21/4“-16 UN 51 10 BVIVG-U569

Dimmensions in (mm)

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Cable admittances

PMA-FLEXhoses

PMA-FLEX hose PCS

Material Polyamide 12, modified (PA12 mod.), free of halogeneVersion: heavy, highly flexible, blackApplication: on railway construction, particularly for outside useOperating temperature: -50 °C up to 95 °C, short time max. 150 °C

NW D1 D 2 R min. hard

R min. movable

Item number

12 11.8 15.8 25 70 PCST-12B

17 15.2 21.2 35 85 PCSG-17B

23 22 28.5 40 110 PCSG-23B

29 27.7 34.4 50 130 PCSG-29B

36 35.8 42.4 60 180 PCSG-36B

48 46.8 54.4 70 210 PCSG-48B

Dimmensions in (mm)

Material Polyamide 6, modified (PA6 mod.), free of halogeneVersion: half heavy, flexible, blackApplication: highly flame retardant, excellent self extinguish, marginal fume extraction, on railway construction for passengerzones (inside)Operating temperature: -40 °C up to 105 °C, short time max. 150 °C

NW D1 D 2 R min. hard

Item number

12 12.0 15.8 30 VAMLT-12B

17 15.3 21.2 40 VAMLT-17B

23 22.6 28.5 45 VAMLT-23B

29 27.6 34.5 55 VAMLT-29B

36 36.0 42.5 65 VAMLT-36B

48 47.0 54.5 75 VAMLT-48B

Dimmensions in (mm)

PMA-FLEX hose VAML

D1

D2

R min.

x

D1

D2

R min.

x

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5.4.1 Sealing gaskets for receptacles

Material Typ N: Polychloroprene: nonconducting / Protection class according to DIN40050: IP67Typ S: Alu-Flex: conducting / Protection class according to DIN40050: IP65

Size A + 0.4/- 0

B± 0.2

D + 0.4/ -0 d± 0.2

Item number *

Front Panel Rear Panel Front Panel Rear Panel

10 25.4 18.2 15.9 18.2 4.4 10-40450-10 10-40451-10

14 30.0 23.0 22.2 24.6 4.4 10-40450-14 10-40451-14

16 32.5 24.6 25.4 27.4 4.4 10-40450-16 10-40451-16

18 35.0 27.0 28.6 30.8 5.2 10-40450-18 10-40451-18

20 38.0 29.4 31.8 34.2 5.2 10-40450-20 10-40451-20

22 41.0 31.8 34.9 37.4 5.2 10-40450-22 10-40451-22

24 44.5 34.9 38.1 40.9 5.2 10-40450-24 10-40451-24

28 50.8 39.7 44.5 46.7 5.2 10-40450-28 10-40451-28

32 57.0 44.5 50.8 53.4 5.6 10-40450-32 10-40451-32

36 63.5 49.2 57.0 59.6 5.6 10-40450-36 10-40451-36

40 69.9 55.5 61.9 65.5 5.6 10-40450-40 10-40451-40

Dimmensions in (mm)

*) For type NS (conductiv) = add S, e.g. 10-40450-10S

Accessories

Sealing gaskets

A

d

B

D

1.0Typ N: nonconducting

A

d

B

D

0.5Typ S: conducting

A

d

B

D


A

d

B

D


5.4 Accessories

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Accessories

Protection caps

Material Standard shell material: aluminium-alloyStandard shell surface: epoxy polyurethane, blackOther material / surface: compare chapter 2.2.2 / on inquiryMaterial of chain: steel p-galvanised

Size D max.

Hmax.

L~

d± 0.2

Item number

10SL 23.6 15.8 127 4.3 PR10SL-AC

14S 30.0 15.8 127 4.3 PR14S-AC

16S 33.0 16.0 127 4.3 PR16S-AC

16 33.6 21.7 127 4.3 PR16-AC

18 38.0 21.7 127 4.3 PR18-AC

20 40.5 21.7 127 4.3 PR20-AC

22 44.0 21.7 127 4.3 PR22-AC

24 47.0 21.7 127 4.3 PR24-AC

28 53.0 21.7 190 4.3 PR28-AC

32 60.0 21.7 190 4.3 PR32-AC

36 66.2 21.7 190 4.3 PR36-AC

40 72.4 21.7 190 4.3 PR40-AC

40 72.4 21.7 190 4.3 PR40-AC-GR*

Dimmensions in (mm) * for GR and GS version

5.4.2 Protecting Caps

Metallic protection caps to bayonet receptacles

L

ØD

H

Ød

A

L

H

A

ØD Ød

L

D

H

dH

D

L

d

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Material Standard shell material: aluminium-alloyStandard shell surface: epoxy polyurethane, blackOther material / surface: compare chapter 2.2.2 / on inquiryMaterial of chain: steel p-galvanised

Size D max.

Hmax.

L~

d± 0.2

Item number

10SL 20.6 27.3 127 4.3 PP10SL-AC

14S 27.0 27.3 127 4.3 PP14S-AC

16S 29.8 27.3 127 4.3 PP16S-AC

16 29.8 34.5 127 4.3 PP16-AC

18 33.0 34.5 127 4.3 PP18-AC

20 36.5 34.5 140 4.3 PP20-AC

22 39.7 34.5 140 4.3 PP22-AC

24 43.2 34.5 140 4.3 PP24-AC

28 48.9 34.5 190 4.3 PP28-AC

32 55.5 34.5 190 4.3 PP32-AC

36 61.6 34.5 190 4.3 PP36-AC

40 67.6 34.5 190 4.3 PP40-AC

40 67.6 34.5 190 4.3 PP40-AC-GR *

Dimmensions in (mm) * for GR and GS version

Metallic protection caps to bayonet plugs

Accessories

Protection caps

L

ØD

H

Ød

A

L

H

A

ØD Ød

L

D

H

dH

D

L

d

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Plastic protection caps to bayonet receptacles

Material Material of cap: PVCColour of cap: red

Size D± 0.2

Lmax.

L1± 0.2

Item number

10SL 18 13.0 12.0 PR10SL-D

14S 24 13.0 12.0 PR14S-D

16S 26 13.0 12.0 PR16S-D

16 26 18.5 17.5 PR16-D

18 30 18.5 17.5 PR18-D

20 33 18.5 17.5 PR20-D

22 37 18.5 175 PR22-D

24 40 18.5 17.5 PR24-D

28 46 18.5 17.5 PR28-D

32 53 18.5 17.5 PR32-D

36 59 18.5 17.5 PR36-D

40 65 18.5 17.5 PR40-D

Dimmensions in (mm)

Plastic protection caps to bayonet plugs

Accessories

Protection caps

D

L1 L

D

L

L1

D

L1 L

D

L

L1

Material Material of cap: PVCColour of cap: red

Size D± 0.2

Lmax.

L1± 0.2

Item number

10SL 18 12.5 11.5 PP10SL-D

14S 24 12.5 11.5 PP14S-D

16S 26 12.5 11.5 PP16S-D

16 26 12.5 11.5 PP16-D

18 30 12.5 11.5 PP18-D

20 33 12.5 11.5 PP20-D

22 37 12.5 11.5 PP22-D

24 40 12.5 11.5 PP24-D

28 46 13.0 12.0 PP28-D

32 53 13.0 12.0 PP32-D

36 59 13.5 12.5 PP36-D

40 65 13.5 12.5 PP40-D

Dimmensions in (mm)

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5.4.3 Dummy receptacles

Dummy Receptacle Series GB, GR, GS

Front mounting

BD

L1 L2

A

d

L

Accessories

Dummyreceptacles

Material Standard shell material: aluminium-alloyStandard shell surface: epoxy polyurethane, blackOther material / surface: compare chapter 2.2.2 / on inquiryDummy receptacles doesn‘t contain any contact insert.

Size A± 0.1

B± 0.4

D+0/-0.15

dH13

Lmax.

L1+ 0.3/0

L2± 0.2

Item number

10SL 18.2 25.4 18.2 3.2 17.5 14.2 2.8 GB400-10SL-AC

14S 23.0 30.0 24.6 3.2 18.0 14.2 3.2 GB400-14S-AC

16S 24.6 32.5 27.4 3.2 18.8 14.2 3.2 GB400-16S-AC

16 24.6 32.5 27.4 3.2 23.5 19.0 3.2 GB400-16-AC

18 27.0 35.0 30.8 3.2 23.5 19.0 4.0 GB400-18-AC

20 29.4 38.0 34.2 3.2 23.5 19.0 4.0 GB400-20-AC

22 31.8 41.0 37.4 3.2 23.5 19.0 4.0 GB400-22-AC

24 34.9 44.5 40.9 3.7 25.5 20.6 4.0 GB400-24-AC

28 39.7 50.8 46.7 3.7 25.5 20.6 4.0 GB400-28-AC

32 44.5 57.0 53.4 4.4 27.0 22.2 4.0 GB400-32-AC

36 49.2 63.5 59.8 4.4 27.0 22.2 4.0 GB400-36-AC

40 55.6 70.0 66.0* 4.4 27.0 22.2 4.0 GB400-40-AC

40 55.6 70.0 65.5 4.4 27.0 22.2 4.0 GR400-40-AC

Dimmensions in (mm)* for series GR and GS

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Tools

Press tools

6 Tools

6.1 Press tools

6.1.1 TN 71 press tool for contacts size 0

Contactsize

Cross-sectionmm2

ToolItem number

0 16 TN71

0 25 TN71

0 35 TN71

0 50 TN71

Contactsize

Cross-sectionmm2

ToolItem number

DieItem number

4 6 HT45 WMPS G4/06-45

4 10 HT45 WMPS G4/10-45

4 16 HT45 WMPS G0-4/16-45

0 16 HT45 WMPS G0-4/16-45

0 25 HT45 WMPS G0/25-45

0 35 HT45 WMPS G0/35-45

0 50 HT45 WMPS G0/50-45

6.1.2 HT 45 press tool for contacts sizes 4 and 0

Hydraulic press tool with exchangeable press dies for various cross-sections. One-way rat-chet action ensures complete, precise pres-sing and releases automatically on completion of the pressing cycle.

Dimensions: 346mm x 130mmWeight: 2.0kg

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ContactSize

Cross-sectionmm2

ToolItem number

DieItem number

8 10 M8ND WMPS GR8/10.0

8H 2.5 M8ND WMPS HG8/2.5

8H 6 M8ND WMPS HG8/6.0

8H 10 M8ND WMPS HG8/10.0

12 0.5 M8ND WMPS GR12/0.5

12 0.75 – 1.0 M8ND WMPS GR12/0.75 – 1.0

12 1.5 – 2.5 M8ND WMPS GR12/1.5 – 2.5

12 4 – 6 M8ND WMPS GR12/4.0 – 6.0

16 0.5 – 0.75 M8ND WMPS GR16/0.5 – 0.75

16 1.0 M8ND WMPS GR16/1.0

16 1.5 M8ND WMPS GR16/1.5

16S 0.5 M8ND WMPS GR16/0.5

16S 0.75-1.5 M8ND WMPS GR16/1.0

20 0.5 M8ND WMPS GR20/0.5

6.1.3 Press tool for contacts sizes 8, 8H, 12, 16 and 16S

Tools

Press tools

Mechanical press tool with exchangeable press dies for various cross-sections. One-way ratchet action ensures complete, precise pressing and releases automatically on completion of the pressing cycle.


6.1.4 Press head RHC131 for contacts size 0, 4/0

ContactSize

Cross-sectionmm2

ToolItem number

DieItem number

0 16 RHC131 WMPS G0/16-C

0 25 RHC131 WMPS G0/25-C

0 35 RHC131 WMPS G0/35-C

0 50 RHC131 WMPS G0/50-C

4/0 150 RHC131 WMPS G4/0/150-c

RHC130

Hydraulic press head with exchangeable press dies for various cross-sections. Rapid-action hydraulic coupling for connection to pump. End operating pressure 700bar.


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6.2 Insertion and extraction tools

6.2.1 Insertion tool for contacts

6.2.3 Extraction tool for contacts

ContactSize

Cross-sectionmm2

HandleItem Number

Insert 1)

Item Number

8 Socket WML0 WML0 BU GR8

8 Pin WML0 WML0 STI GR8



16/16S Socket WML0 WML0 BU GR16

16/16S Pin WML0 WML0 STI GR16

1) The inserts can be stored in the handle.

Tools

Insertion and extraction tools

6.2.2 Location pin for contacts

ContactSize

Loction pinItem number

8 WMP0K08

12 WMP0K12

16 WMP0K16

ContactSize

Cross-sectionmm2

Insertion toolItem number

8 10 WMK0 GR8/10

12 0.5 WMK0 GR16/1.0 – 1.5 GR12/0.5

12 0.75 – 1.0 WMK0 GR12/0.75 – 1.0

12 1.5 – 2.5 WMK0 GR12/1.5 – 2.5

12 4 – 6 WMK0 GR12/4.0 – 6.0

16 0.5 – 0.75 WMK0 GR16/0.5 – 0.75

16 1.0 – 1.5 WMK0 GR16/1.0 – 1.5 GR12/0.5

16S 0.5 WMK0 GR16/0.5 – 0.75

16S 0.75 - 1.5 WMK0 GR16/1.0 – 1.5 GR12/0.5

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7 Railway-specific connectors

7.1 GB and GV circular connectors for higher voltages

7.1.1 GB series circular connectors 4-pole 750V/150A

These circular connectors are largely identical to standard-series GB, GS and GR connectors.

They are distinguished by an extra-long insert to increase the insulation distance. This makes the connectors suitable for higher operating voltages.

GB Bayonet coupling simply routed, with elastic insert.GV Like GB, but fivefold routed.

Plug: indoor

Standard shell material: aluminium alloyStandard shell surface: epoxy-polyurethane, blackStandard Insert: siliconeAlternative material/surface: see section 2.2.2 / on request

Layout Dmax.(mm)

Lmax.(mm)

Mmax.(mm)

NThread (inches)

Item number

40-A4 73.0 60.0 38.5 25/16“-16 UN 2A GB60-40A-4SN-SAC

D

N

L

M

D

M

GIMOTA

L

N

40-A4D

N

L

MD

M

GIMOTA

L

N

Railway-specific connectors

GB and GV circular connectors for higher voltages

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Layout Dmax.(mm)

Lmax.(mm)

Mmax.(mm)

NThread (inches)

Item number

40-A4 84.0 60.0 38.5 25/16“-16 UN 2A GB603-40A-4SN-SAC

D

N

L

M

D

M

GIMOTA

L

N

40-A4

Plug: outdoor

D

N

L

M

D

M

GIMOTA

L

N

Receptacle


Layout S± 0.4(mm)

R± 0.1(mm)

D± 0.1(mm)

TH13

N Thread(inches)

L1max.(mm)

L2± 0.2(mm)

L3± 0.2(mm)

M+ 0.6/- 0.2

(mm)

Item number

40-A4 70.0 55.6 66.0 4.4 25/16“-16 UN 2A 60.0 38.0 4.0 22.2 GB210-40A-4PN-SAC

N

SD

M L3

RL1

T

L2

N

SD

M L3

RL1

T

L240-A4



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7.1.2 GV series circular connectors 3 – 16 pole, 1000 – 3000V/13 – 80A

Plug: outdoor Contact size 0

Standard shell material: aluminium alloyStandard shell surface: epoxy-polyurethane, blackStandard Insert: ethylene acrylate GXFAlternative material/surface: see section 2.2.2 / on request

Layout Dmax.(mm)

Lmax.(mm)

Mmax.(mm)

NThread (inches)

Item number

40-3 84.0 60.0 38.5 25/16“-16 UN 2A GV603-40-3PSN-EAC

D

N

L

M

D

M

GIMOTA

L

N

D

N

L

M

D

M

GIMOTA

L

N

Receptacle: outdoor Contact size 0

Standard shell material: aluminium alloyStandard shell surface: epoxy-polyurethane, blackStandard Insert: ethylene acrylate GXFAlternative material/surface: see section 2.2.2 / on request

Layout S± 0.4(mm)

R± 0.1(mm)

D± 0.1(mm)

TH13

N Thread(inches)

L1max.(mm)

L2± 0.2(mm)

L3± 0.2(mm)

M+ 0.6/- 0.2

(mm)

Item number

40-3 70.0 55.6 66.0 4.4 25/16“-16 UN 2A 60.0 38.0 4.0 22.2 GV210-40-3PSN-EAC

N

SD

M L3

RL1

T

L2

N

SD

M L3

RL1

T

L2



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Standard shell material: aluminium alloyStandard shell surface: epoxy-polyurethane, blackStandard Insert: ethylene acrylate GXFDisc for increasing creep distance: thermoplasticAlternative material/surface: see section 2.2.2 / on request

Layout Dmax.(mm)

Lmax.(mm)

Mmax.(mm)

NThread (inches)

Item number

24-4 48.0 50.0 36.0 13/8“-18 UNEF 2A GV60-24-4SN-EAC

40-16 73.0 50.0 38.5 25/16“-16 UN 2A GV60-40-16SN-EAC

Plug: indoor Contact size 8H

D

N

L

M

D

M

GIMOTA

L

N

D

N

L

M

D

M

GIMOTA

L

N

Standard shell material: aluminium alloyStandard shell surface: epoxy-polyurethane, blackStandard Insert: ethylene acrylate GXFDisc for increasing creep distance: thermoplasticAlternative material/surface: see section 2.2.2 / on request

Layout Dmax.(mm)

Lmax.(mm)

Mmax.(mm)

NThread (inches)

Item number

24-4 58.0 50.0 36.0 13/8“-18 UNEF 2A GV603-24-4SN-EAC

40-16 84.0 50.0 38.5 25/16“-16 UN 2A GV603-40-16SN-EAC

Connector: outdoor Contact size 8H

D

N

L

MD

M

GIMOTA

L

N

D

N

L

M

D

M

GIMOTA

L

N



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Receptacle: indoor and outdoorContact size 8H

Standard shell material: aluminium alloyStandard shell surface: epoxy-polyurethane, blackStandard contact mounting material: ethylene acrylate GXFDisc for increasing creep distance: thermoplasticAlternative material/surface: see section 2.2.2.3 / on request

Layout S± 0.4(mm)

R± 0.1(mm)

D+ 0

(mm)

TH13

N Thread(inches)

L1max.(mm)

L2± 0.2(mm)

L3± 0.2(mm)

M+ 0.6/- 0.2

(mm)

Item number

24-4 44.5 34.9 40.9 3.7 13/8“-18 UNEF 2A 50.0 36.0 4.0 20.6 GV210-24-4PN-EAC

40-16 70.0 55.6 66.0 4.4 25/16“-16 UN 2A 50.0 37.5 4.0 22.2 GV210-40-16PN-EAC

N

SD

M L3

RL1

T

L2

N

SD

M L3

RL1

T

L2



7.1.3 Assemblytools

Tools you find in chapter 6, page 81.

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7.2 GU series circular connectors (Jumbo) size 48

Description

Size 48 (Jumbo) circular connectors belong to the GU series. They are bayonet coupling connectors designed for outdoor use, with additional rolling studs and bayonet engagement with steel studs and five guide grooves. They correspond to protection class IP67 according to DIN40050 and they are fitted with a rubber-coated bayonet ring with dust protecting lip, a back shell with sealed cable clamp or with an converter ring for PMA adapters.

The jumbo connector is available in two versions:

• with an ethylene acrylate GXF insert for 58 contacts (1 size 8 contact / 57 size 12 contacts)• with a hard insert for 4 power contacts (4 contacts size 4/0)

7.2.1 Introduction

General introduction

Design


GU series circular connectors (Jumbo) size 48

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Material

The shell is made of aluminium alloy, with an epoxy-polyurethane surface coating. The bayo-net ring is coated in ethylene acrylate and complies with fire protection class UL94-V0 (flame retardant, halogen-free. The insert for 58-pole is made of ethylene acrylate, for 4 power contacts of thermoplastic.

The connectors are RoHS-compliant.

Waterproofness

GU series connectors comply with protection class IP67 according to DIN 40050. An O-ring may be inserted in the receptacle clearance groove during assembly to ensure a watertight seal between the receptacle flange and the panel to which it is fitted.

7.2.2 Electrical characteristics

All electrical data are stated at sea level and at a temperature of 20 °C.

Voltages

Voltage class

Operating voltageDC AC

Test voltage

Flash-over

Creepage distance

CTI value Insulation resistance


D. MIL 1250 900 2800 3600 4.8 ≥ 300 ≥ 5000

Plugs / receptacles

MIL: Requirements according to MIL-C 5015: Safety precautions: Operating voltages stated in the table are allowed only when

the connection area of the connector / receptacle is fully protected from soiling and moisture by means of an adequate cable clamp. With an unprotected con-nection area, the operating voltage to ground must not exceed 50V.

Contacts

Contact size 4/0 8 12

Nominal current continuous [A] 225 46 23

Maximum current short term [A] 350 73 41

Test current [A] 60 35

Contactresistance 1) [MΩ] ≤ 0.2 ≤ 1.0 ≤ 3.0

1) Verification according VG95234 / 2 / Test 5.10.1 and VG95210 / 37



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7.2.3 Mechanical characteristics

Connectors

Bayonet coupling - torque 1)

to lock max. [Nm] 10

to open min. [Nm] 5.9

max. [Nm] 10

1) Verification according to VG95319 / 2 / Test 5.8.2

Contacts

Contact size 4/0 8 12

Contact material copper alloy

Gold plated: min. 0.5 µ Au over min. 2.5 µ Ni --- x x

Silver plated: min. 3.5 µ Ag x o o

Contact mating force1) max. [N] --- 80 55

Contact separating force min. [N] --- 30 15 Electroplated contact surface: x = standard, o = on request1) Verification according to VG95319 / 2 / Test 5.4 and 5.7

Shell parts

Surface treatment epoxy-polyurethane

Surface code C

Base material alluminium alloy

Thickness of protective layer 13 –16 µm

Colour black

Corrosion resistance 1) 500 h

Operating temperature -55 to +125 °C

Electrical conductivity 2) non-conductive

1) Verification according to MIL 1344A Test 1001.12) Verification according to MIL 1344A Test 3007



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7.2.4 Thermal characteristics

Layout 48-58 48-4

Material ethylene acrylate GXF thermoplastic

Operating temperature -55 bis +125 °C -40 bis +130 °C

Fire protection class UL UL94 V0 1) ---

Fire protection class NF I3/F0 2) I3/F3 2

1) Flame retardant, halogen-free2) According to NFF16-101/102



7.2.5 Dimension Diagrams

Panel cut out receptacle with flange

Size R G T

+/-0.1 Front panelmounting

Rear panelmounting

with through holes

withthreaded holes

48 90.0 84.5 91.0 8.5 8.5

R

T

G A

C

T T1

T3 1.0

T2

90°

Size Front panel mountings max. (mm)

Rear panel mountings max. (mm)

48 9.00 10.00

Front s max

s maxFront s max

s max

s s

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Plug

Dimension diagrams GU

210 Max.

66

Ø 3

2 - 4

1

Max

. Ø 1

09

Plug 90°

Max

. Ø 1

09

Max. 165

100

2“ 1/4 - 16 UN - 2A

M50

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Front view to pins

Layout 48-58 48-4

Number of Contacts

1 57 4

Contact size 8 12 power 4/0

Voltage Index D D

7.2.6 Contact inserts - overview

Receptacle

Ø 8.5

90 100

90

100

Ø 8

3

o-ring Item No.: ORFC48

o-ring Item No.: ORRC48

65

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7.2.7 Individual parts

Individual parts for GU plug / receptacle



Item numberDescription

Illustration

GU602-48-58SN-EAC58-pole plug

GU602-48-4SN-TAC4-pole plug

GU310-48-58PN-EAC58-pole receptacle

GU310-48-4PN-TAC4-pole receptacle

BSR48-40A-AC-A01Back shell, straight

CC40-ACCable clamp, size 40

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Illustration

BEN48-ACBack shell, 90°

BSX48-40A-AC-A01Back shell,reduced for size 40 cable clamp

BSX48-M7B-AC-A01Back shell,reduced withinternal threadM50 x 1.5mm

O-ring for receptacle

ORFC48for front panel mountingØ = 88mm

ORRC48for rear panel mountingØ = 98mm



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Power contact size 4/0



Material Pin contactContact material: Cu alloyContact surface: silver plated/min. 3.5 µ

Conductor mm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

120 33.0 16.5 20.0 12.70 20.0 31.0 63.0 10-660-4/0-120G10

These contacts are only available in silver Dimmensions in (mm)

Material Socket contactContact material: Cu alloyContact surface: silver plated/min. 3.5 µ

Conductor mm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

120 33.0 16.5 20.0 12.70 20.0 31.0 63.0 10-904-4/0-120G10 These contacts are only available in silver Dimmensions in (mm)

D4

D3

D1

L

T

D2

D4

D3

D1

D2

T

L

D4

D3

D1

L

T

D2

D4

D3

D1

D2

T

L

Extraction tool for power contacts size 4/0

Item number Description

WML0 BU/STI GR4/0 Extraction tool for power contacts 4/0

Contactsize

Sectionmm2

ToolItem number

DieItem number

4/0 150 RHC131 WMPS G4/0/150-C

Crimping tool power contacts size 4/0

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Material Pin contactsMaterial of contacts: Cu alloySurface of contacts*: AU = gold plated: min. 0,5 µ over 2,5 µ Ni


Contactsize

Conductormm2

stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

8 10 13.0 5.0 7.0 3.6 7.8 12.2 41.0 10-40792-50 AU*

12 0.5 9.0 1.10 3.00 2.4 4.8 8.5 38.0 10-40561-11 AU*

12 0.75-1.0 9.0 1.45 3.35 2.4 4.8 8.5 38.0 10-40561-15 AU*

12 1.5 9.0 1.75 3.95 2.4 4.8 8.5 38.0 10-40561-18 AU*

12 2.5 9.0 2.25 3.95 2.4 4.8 8.5 38.0 10-40561-22 AU*

12 4 9.0 2.95 4.75 2.4 4.8 8.5 38.0 10-40561-30 AU*

12 6 9.0 3.50 4.75 2.4 4.8 8.5 38.0 10-40561-38 AU*


Material Socket contactsMaterial of contacts: Cu alloySurface of contacts*: AU = gold plated: min. 0,5 µ over 2,5 µ Ni


Contactsize

Conductormm2

stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

8 10 13.0 5.0 7.0 3.6 7.8 12.2 45.0 10-40793-50 AU*

12 0.5 9.0 1.10 3.00 2.4 4.8 8.5 38.0 10-40560-11 AU*

12 0.75-1.0 9.0 1.45 3.35 2.4 4.8 8.5 38.0 10-40560-15 AU*

12 1.5 9.0 1.75 3.95 2.4 4.8 8.5 38.0 10-40560-18 AU*

12 2.5 9.0 2.25 3.95 2.4 4.8 8.5 38.0 10-40560-22 AU*

12 4 9.0 2.95 4.75 2.4 4.8 8.5 38.0 10-40560-30 AU*

12 6 9.0 3.50 4.75 2.4 4.8 8.5 38.0 10-40560-38 AU*


D4

D2

D3

D1

T

L

D3

D3

D3

D4

D4

D4

L

L L

T

T

D1

D1

D1

D2

D2

D2

T

D3D4

L

T

D1

D2

D3D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3D4

L

T

D1

D2

7.2.8 Assemblytools

For assembly tools view chapter 6 page 81, beside the 4/0 power contacts there are no spe-cial tools needed for theese connectors.

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7.3.1 Introduction

DescriptionGM modular connector are bayonet coupling circular connectors for outdoor use. The GM has seven or four module chambers that accept a variety of electrical, optical, or blanking modules. These modules may be thought of as independent connectors-within-the-connec-tor and are each capable of separate insertion into the modular housing, complete with their own EMI protection and cable termination. GM connectors are codeable. Numbers marked on the insert identify the individual module chambers. The module mountings have special guide grooves in the module chambers to ensure that modules are precisely positioned.Four-, five-, seven-, or ten-pole modules are available. The EMI adapter is crimpable and includes a heat-shrinkable cable strain relief.

GM connectors fit together as follows:GM modular connector » plug module » populated with socket contacts

GM receptacles fit together as follows:GM modular receptacle » receptacle module » populated with pin contacts

Arrangement / modularity

7.3 GM modular series circular connectors



GM modular series circular connectors

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Material

The shell is made of aluminium alloy, with an epoxy-polyurethane surface coating. The bayo-net ring is coated in ethylene acrylate and complies with fire protection class UL94-V0 (flame retardant, halogen-free). The module mounting is made of thermoplastic.

The connectors are RoHS-compliant.

Waterproofness

GM modular series connectors comply with protection class IP67 according to DIN 40050. Moreover, each individual module is waterproofed, with an o-ring in the module mounting. This design permits a highly waterproof connector system, also in the longitudinal direction. An o-ring may be inserted in the receptacle clearance groove during assembly to ensure a watertight seal between the receptacle flange and the panel to which it is fitted.

EMI screen

Plug modules are EMI protected by means of a crimp-fit screen, with a 360° arrangement of spring contacts to provide screening continuity with the receptacle module. Receptacle modules use a similar crimp-fit shielding screen. The connector and receptacle modules together form a unit that ensures optimal 360° EMI screening.



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7.3.2 Electrical characteristics


Voltages Insulation

Voltage class


Test voltage

Flash-over

Creepage distance



INST MIL 250 200 1000 1400 1.6 ≥ 300 ≥ 5000

SPEC --- 750 600 1500 --- --- --- ≥ 5000

Plug module / Receptacle module


the connection area of the connector / receptacle is fully protected from soiling and moisture by means of an adequate cable clamp. With an unprotected con-nection area, the operating voltage to ground must not exceed 50V.

Contacts

Contact size 16S 20

Nominal current continuous [A] 13 7.5

Maximum current short term [A] 22 x

Test current [A] 20 7.5

Contactresistance 1) [MΩ] ≤ 6.0

x




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7.3.3 Mechanical characteristics

Connector

Bayonet coupling - torque 1 4 Modules 7 Modules

to lock max. [Nm] 10 10

to open min. [Nm] 5.9 5.9

max. [Nm] 10 10

Connector size 40 48


Contacts

Contact Size 16S 20

Contact material copper alloy copper alloy

Gold plated: min. 0.5 µ Au over min. 2.5 µ Ni x x

Silver plated: min. 3.5 µ Ag o o

Contact mating force1) max. [N] 5 1.8

Contact separating force min. [N] 1 0.3

Electroplated contact surface: x = standard, o = on request 1) Verification according to VG95319 / 2 / Test 5.4 and 5.7

Shell parts



Modular Connector Plug and Receptacle

Module

Suface treatment epoxy-polyurethane varnished elecrtoless nickel

Surface code C E

Base material alumimium alloy alumimium alloy

Thickness of protective layer 13 –16 µm 12 - 15 µm

Colour black blank

Corrosion resistance 1) 500 h 48h

Operating temperature -55 to +125 °C -55 to +125 °C

Electrical conductivity 3) non-conductive conductive


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7.3.4 Thermal characteristics

Panel cut out receptacle with flange


Module insert Module support

Material ethylene acrylate GXF themoplastic

Operating temperature -55 bis +125 °C -40 to +125 °C

Fire protection class UL UL94 V0 1) ---

Fire protection class NF I3/F0 2) I3/F3 2)

1) Flame retardant, halogen-free2) According to NFF16-101/102

Size R G T

+/-0.1 Front Panel

Rear Panel

Flange with through holes

Flange with threaded holes

40 55.5 61.0 66.4 4.5 5.5

48 90.0 84.5 91.0 8.5 8.5

R

T

G A

C

T T1

T3 1.0

T2

90°

Size Front panel mounting s max. (mm)

Rear panel mountings max. (mm)

40 6.00 7.50

48 9.00 10.00

Front s max

s maxFront s max

s max

s s



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Plug size 48

Dimension diagrams GM

210 Max.

66

Ø 3

2 - 4

1

Max

. Ø 1

09

Max

. Ø 1

09

Max. 165

100

2“ 1/4 - 16 UN - 2A

M50

Plug 90° size 48

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Receptacle size 48

Ø 8.5

90 100

90

100

Ø 8

3

o-ring Item No.: ORFC48

o-ring Item No.: ORRC48

65

Plug size 40

120 MA X

65 MA X

22,2

69,8

55,6

69,8

55,6

88

88

175 MA X4

2 1/ 4-16 UN - 2A

Ø 8

8

Ø 8

8

120 MA X

65 MA X

22,2

69,8

55,6

69,8

55,6

88

88

175 MA X4

2 1/ 4-16 UN - 2A

Ø 8

8

Ø 8

8

Plug 90° size 40

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Receptacle size 40

120 MA X

65 MA X

22,2

69,8

55,6

69,8

55,6

88

88

175 MA X4

2 1/ 4-16 UN - 2A

Ø 8

8

Ø 8

8

120 MA X

65 MA X

22,2

69,8

55,6

69,8

55,6

88

88

175 MA X4

2 1/ 4-16 UN - 2A

Ø 8

8

Ø 8

8

Dimension diagrams module

Plug module

Receptacle module

Ø 1

4.9

SpringcontactØ to be defined

70.4

10 3.58

65.9

3.5 8 10

Ø 1

4.9

Ø to be defined

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7.3.6 Module mounting and contactinserts

Modulmounting

View to module mounting

Layout 48-7 40-4

No. of modules 7 4

Modul size 14 14

Contact inserts / modules

Front view to pins

Layou 14S-5 14S-A7 14S-2 * 14SZ-10 **

No. of contacts 5 7 4 10

Contact size 16 16 16 20

Voltage Index INST INST INST SPEC

* Insert for Ethernet Kat 5** Insert for Ethernet Kat 6

A BH

CJKG

DEF

14SZ10

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Description

Fiber Optic cable systems using Expanded Beam technology are physically expanding the light into an optical beam and are collimating the transmissions signal of approx. 0.5mm diameter. It is then refocused back down to the core of the receiving fiber. This concept provides ease of alignment and low sensitivity of thermal changes and contamination.

FibreFibre

Lens Lens

7.3.7 Fiberoptic expanded beam modules:

Characteristics

• Non-Contacting method of mating optical fibers

• No wear on fiber optic interface

• Very vibration resistant

• Easy handle, easy to clean Durable connection that is highly resistant to dirt / debris

• Low sensitivity to thermal fluctuations and interface contamination

• Available in Single or Multi-Mode

• Modules with 2 or 4 channels

Optical Fibre and wavelenght

• Optical loss multimode: max. 1.0 dB at 1300nm

• Optical loss singlemode: max. 1.0 dB at 1310 nm

• Return loss: 34 dB at 1310 nm or 1550 nm

• Operation temperature: -40°C / + 85°C

Fibretyp Wavelenght

Multimode 50/125 µm 850 nm

Multimode 50/125 µm 1300 nm

Multimode 62.5/125 µm 850 nm

Multimode 62.5/125 µm 1300 nm

Singlemode 9/125 µm 1310 nm

Singlemode 9/125 µm 1550 nm

Perform Specification

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Illustration

Modular plugSize 48 7 Modules GM602-48-7S-TAC

Modular receptacleSize 48 7 Modules

GM320-48-7P-TAC

Back shell, straight

BSR48-40A-AC-A01

Cable clamp, size 40

CC40-AC


Individual parts for GM size 48 plugs / receptacles


Individualparts

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Individualparts


Illustration

Back shell, 90°

BEN48-AC

Back shell reduced forsize 40 cable clamp

BSX48-40A-AC-A01

Back shell reduced withinternal thread M50 x 1.5mm

BSX48-M7B-AC-A01

O-ring for receptacle

ORFC48for front panel mountingØ = 88mm

ORRC48for rear panel mountingØ = 98mm

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Individualparts


Illustration

Modular plugincl. connectionringSize 404 Modules

GM602-40-4S-TAC-A01

Modular receptacleSize 404 Modules

GM202-40-4P-TAC

Back shell, straightSize 40

BSN-40-AC

Long back shell, straightSize 40

BSL-40-AC

Cable clamp Size 40

CC40-AC

Individual parts for GM 40 plug / receptacles

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Individualparts


Illustration

Back shell, 90°Size 40

BEN40-AC

Sealing GasketA = 69.9B = 55.5d = 5.5

Front PanelNo. 10-40450-40D = 61.9

Rear PanelNo. 10-40451-40D = 65.5

A

d

B

D


A

d

B

D


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Individualparts

Individual parts for modules plug / receptacle


Illustration

Receptacle module

GMM1-14S-2P-EAE | 4 poleGMM1-14S-5P-EAE | 5 poleGMM1-14SA-7P-EAE | 7 poleGMM1-14SZ-10 EAE | 10 pole

Plug module

GMM6-14S-2S-EAE | 4 poleGMM6-14S-5S-EAE | 5 poleGMM6-14SA-7S-EAE | 7 poleGMM6-14SZ-10S EAE | 10 pole

EMI Adapter

EC-14-05-AE-A01inner Di ≤ 5mm



SUGSC297Shielding sleeve for EMI AdapterEC-14-05-AE-A01

SUGSC359 Shielding sleeve for EMI AdapterEC-14-06-AE-A01

SUGSC500 Shielding sleeve for EMI AdapterEC-14-09-AE-A01

Heatshrinkable shape

FTH08-04to Adapter EC-14-05-AE-A01EC-14-06-AE-A01

FTH11-06to Adapter EC-14-09-AE-A01

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Individualparts


Illustration

Plug module for cables up to Ø 5mmwith EMI adapter, heatshrikableshape and shielding sleeve

GMM6XE14S-5S-EAE-A05GMM6XE14SA-7S-EAE-A05GMM6XE14S-2S-EAE-A05 GMM6XE14SZ-10S-EAE-A05


GMM6XE14S-5S-EAE-A06GMM6XE14SA-7S-EAE-A06GMM6XE14S-2S-EAE-A06GMM6XE14SZ-10S-EAE-A06


GMM6XE14S-5S-EAE-A09GMM6XE14SA-7S-EAE-A09GMM6XE14S-2S-EAE-A09GMM6XE14SZ-10S-EAE-A09

Receptacle module for cables up to Ø 5mm with EMI adapter, heatshrinkable shape and shielding sleeve

GMM1XE14S-5P-EAE-A05GMM1XE14SA-7P-EAE-A05GMM1XE14S-2P-EAE-A05 GMM1XE14SZ-10P-EAE-A05





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Individualparts

D4

D2

D3

D1

T

L

D3

D3

D3

D4

D4

D4

L

L L

T

T

D1

D1

D1

D2

D2

D2

T

D3D4

L

T

D1

D2

D3D4

L

TD1

D2

D3

D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3D4

L

T

D1

D2

Contacts

Material Pin contactContact material: Cu alloy Contact surface: AU = gold plated: min. 0.5 µ over 2.5 µ Ni

Contactsize

Coductormm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40553-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40553 AU

20 0.5 4.5 1.30 1.90 1.0 2.0 4.3 20.4 10-40549-05AU

Dimensions in (mm) Electrical properties 2.2.1

Material Socket contactContact material: Cu alloy Contact surface: AU = gold plated: min. 0.5 µ over 2.5 µ Ni

Contactsize

Conductormm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40552-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40552 AU

20 0.5 4.5 1.30 1.90 1.15 2.0 4.3 20.2 10-40548-05 AU


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Individualparts

Optical Modules Set

Housing Lens Ferrule Plate

FerruleAssembly

Spring

WaveSpring

ColletSleeve

CrimpSleeve

CrimpSupport

ColletNut

Heatshrinkableshape


Illustration

GMM6XO14O-2MPlug module, 2-channel, multimode

GMM6XO14O-4MPlug module, 4-channel, multimode

GMM6XO-14O-2SPlug module, 2-channel, singlemode

GMM6XO-14O-4SPlug module, 4-channel, singlemode

Plug module with heatshrinkable shape

GMM1XO14O-2MReceptacle module, 2-channel, multimode

GMM1XO14O-4MReceptacle module, 4-channel, multimode

GMM1XO14O-2SReceptacle module, 2-channel, singlemode

GMM1XO14O-4SReceptacle module, 4-channel, singlemode

Receptacle module with heatshrinkable shape

For assembling and instructions for optical modules, please contact Gimota INC

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7.3.9 Assembly tools

Assembly tool for GM plug / receptacle

Assembly tool for GM modules

ToolItem number

Description

WMA Module extraction tool for GM plugs / receptacles

ToolItem number

Description

WSMM14 Assembly Receptacle For GM modules

Press tool for shielding sleeves


Assemblytools

ToolItem number

DieItem number

Shielding sleeve

GIW904MC GIW904K06S06 SUGSC297

GIW904MC GIW904S12 SUGSC500

Alternatively, the HT45 hydraulic press head can be used with the ME5 resp. ME15 die.

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ContactSize

Cross-sectionmm2

ToolItem number

DieItem number

16S 0.5 M8ND WMPS GR16/0.5-0.75

16S 0.75 - 1.5 M8ND WMPS GR16/1.0

20 0.5 M8ND WMPS GR20/0.5

Press tool for contacts

Insertion tool for contacts

ContactSize

Cross-sectionmm2

HandleItem number

Insert 1)

Item number

16S Socket WML0 WML0 BU GR16

16S Pin WML0 WML0 STI GR16



Extraction tool for contacts


Assemblytools

ContactSize

Cross-sectionmm2


16S 0.5 WMK0 GR16/0.5 – 0.75

16S 0.5 – 0.75 WMK0 GR16/1.0 - 1.5 GR12/0.5

20 0.5 WMK0 GR20/0.5


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7.3.10 Assembly instructions

Strip cable

Heed general stripping lengths for plugs / re-ceptacles / modules. Determine exact dimensions on a case-by-case basis.

Crimp contacts

Press tool: see 7.3.9

Thread the heatshrinkable shape, crimp-on sleeve and adapter onto the cable.

Insert contactsin the contact mount.Tools: see 7.3.9

Module assembly


AssemblyInstructions

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Assemblyinstructions

Close up the module

Screw the module together. Caution: the module must be fully closed. Tools: see 7.3.9

Crimp the screen

Dress the screening braid evenly around the adapter.

Slide the shielding sleeve over the screen.

Crimp the shielding sleeve using the tool described in 7.3.9

Fit the heat-shrinkable sleeve

Fit the heatshrinkable shape.

wrong right

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Engage the module with the module mount

Every module has a guide groove. The module mount has a corresponding mark.

Align the guide groove with the mark and insert the module until there is an audible click. This means the module is correctly engaged with the mount. It is still advisable to check by giving it a gentle tug.

Screw the plug together

The plug is toothed inside, which guarantees exact register and positioning of the cable exit.

Ensure that the teeth engage together cleanly.

Assembly plug/receptacle


Assemblyinstructions

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Explanation of numbering key

Plugs and receptacles – example

Explanations and indications

A, A Capital letterN, N NumeralX, X Numeral, Capital letter, or Hyphen

bold: Must be specifiednormal: Specify if requested. No spaces!

Allocation of codes for modular plug / receptacles

1 Series: GM Gimota modular bayonet plug with 5 guide grooves, circular spring in bayonet ring.2 Shell type:2.1 Plug without accessories: 60 Connector2.2 Plug with accessories: 06 Straight plug 08 90° pluga) Additional codes for connectors 2 Rubber coated bayonet ring2.3 Receptacle without accessories: 32 Receptacle, rear panel flange, with acc.-T + interlock2.4 Receptacle with accessories: 36 Straight receptacle, rear panel flange 38 90° receptacle, with jam nutb) Additional codes for receptacles 0 Through-fixing holes

3 Accessories: – if no accessories = insert hyphen SA with back shell only SB Back shell and metallic cable clamp type C XG Back shell with inside thread „M“4 Layout: 48-7 40-45 Type of module: P Receptacle module S Plug module7 Module insert material T Thermoplastic8a Shell material: A Aluminium alloy8b Surface treatment: C Polyurethane varnished, black

7.3.11 Numbering key for modular connectors

1) 2) 3) 4) 5) 6) 7) 8a) 8b) 9)


1 Series

2 Shell type

3 Accessories

4 Pole layout

5 Type of Modules/Connectors

6 Coding

Hyphen

7 Insert-Material


9 Modification code

Hyphen


Numbering key for modular connectors

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Allocation of codes for modules (plugs / receptacles)

1 Series: GM Gimota Modular 2 Shell type: M1 Receptacle module M6 Plug module3 Accessories: – if no accessories = insert hyphen XE EMI-shielding back shell with heat-shrinkable sleeve XO Optical adapter4 Layout: Electric: Complete identification of the selected pole layout: 14S-5 / 14SA-7 / 14S-2 / 14SZ-10 Optic: 14O-2M / 14O-4M / 14O-2S / 14O-4S

5 Type of contact: P Pin contacts S Socket contacts7 Insert Material E Ethylene acrylate GXF8a Shell Material: A Aluminium alloy8b Surface treatment: E Electroless NickelModification code A05 Crimp adapter int. D = 5mm incl. crimp-on sleeve and heatshrinkable shape. A06 Crimp adapter int. D = 6mm incl. crimp-on sleeve and heatshrinkable shape. A09 Crimp adapter int. D = 9mm incl. crimp-on sleeve and heatshrinkable shape.


Numbering key for modular connectors

* Selection No. 5 - No. 8 not applicable for optical modules Modification code will be given by Gimota INC.

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7.4.1 Introduction

DescriptionThe Sensor series of circular connectors are of size 14S, with 4, 5, 7, or 10-pole contact inserts, bayonet couplings for outdoor use and a novel EMI adapter with a built-in cable strain relief. The EMI adapter features an “IRIS spring” that ensures optimal strain relief for cable diame-ters between 4 and 12 mm. The EMI adapter can be used in conjunction with a PMA adapter for NW07 / NW10 / NW12 PMA tubing, or with heatshrinkable shapes.

Plugs fit together as follows:Plug » Back shell (straight or 90°) » EMI adapter » PMA adapter

Receptacles fit together as follows:Receptacle » Back shell (straight or 90°) » EMI adapter » PMA adapter

Arrangement:

7.4 GB series connectors with EMI shielding (Sensor)


Plug

Receptacle

EMI-Adaptor PMA-Adaptor


Back shell 90°

EMI-Adaptor

PMA-AdaptorHeatshrinkable shape


Sensor series connectors

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Material

The shell is made of aluminium alloy, with a black zinc-cobalt surface coating. The contact in-sert and the bayonet ring coating are ethylene acrylate and comply with fire protection class UL94-V0 (flame retardant, halogen-free). The connectors are RoHS-compliant.

Waterproofness

Sensor connectors comply with protection class IP67 according to DIN 40050. An O-ring may be inserted in the receptacle clearance groove during assembly to ensure a watertight seal between the receptacle flange and the panel to which it is fitted.

EMI screen

Plug are EMI screened via grounding fingers, a circular arrangement of spring contacts that ensure an optimal 360° EMI screen. The plug and receptacle together form a unit that provi-des the best possible all-round screening.

Receptacle:

grounding finger

grounding finger

sealing gasket

Plug:



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Voltages

Voltage class Operating voltageDC AC

Test voltage

Flash-over

Creepage distance



INST MIL 250 200 1000 1400 1.6 ≥ 300 ≥ 5000

SPEC --- 750 600 1500 --- --- --- ≥ 5000

Plugs / receptacles


the connection area of the connector / receptacle is fully protected from soiling and moisture by means of an adequate cable clamp. With an unprotected connec-tion area, the operating voltage to ground must not exceed 50V.

Contacts

Size 16S 20




Contactresistance 1) [MΩ] ≤ 6.0 x




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Connector


Connector Size 14

to lock max. [Nm] 1.8


max. [Nm] 1.8


Shell parts

Surface treatment zinc-cobalt passivated

Surface code A

Base material aluminium alloy


Colour black



Electrical conductivity 3) ≤ 0.5 mΩ




Contacts

Contact size 16S 20






Electroplated contact surface: x = standard, o = on request1) Verification according to VG95319 / 2 / Test 5.4 and 5.7


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Contact inserts

Panel cut out receptacle with jam nut


Size A +0.25 / -0

B +0 / -0.35

14 28.75 27.40

A

B



Material-Code E

Material ethylene acrylate GXF *


Fire protection class UL UL94 V0 1)

Fire protection class NF I2/F0 2)

1) flame retardant, halogen-free2) NFF 16-101/102* comply with GIMOTA standard.

max 87

min 112 - max 117

max

Ø 4

0.2

Ø 4

- Ø

7

Ø 8

- Ø

4

Ø 2

9

NW07

-NW

10-N

W12

Ø 8

- Ø

4

Ø29

NW07

-NW

10-N

W12

max 87

Ø 4

- Ø

7

max

47

max Ø 40.2

min 112 - max 117

Dimension diagrams Sensor connector

Plug

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Plug 90°

max 87

min 112 - max 117

max

Ø 4

0.2

Ø 4

- Ø

7

Ø 8

- Ø

4

Ø 2

9

NW07

-NW

10-N

W12

Ø 8

- Ø

4

Ø29

NW07

-NW

10-N

W12

max 87

Ø 4

- Ø

7

max

47

max Ø 40.2

min 112 - max 117

Receptacle

o-ringmax 27 4.8

min 2.4 - max 7.5

ø 2

4.6

max

27

min

2.4

- m

ax 7

.5

4.8

max

62

o-ring

ø 24.6

Ø 8

- Ø

4

Ø29

NW07

-NW

10-N

W12

max 87

Ø 4

- Ø

7

min 112 - max 117

max 98min 112 - max 117

Ø 4

- Ø

7

Ø 8

- Ø

4

Ø 2

9

NW07

-NW

10-N

W12

14.6

14.6

SW 3

3

41.3

3/4“ - 20 UNEF - 2A

o-ring

38.9

31.6

27 max2.4 min / 7.5 max

ø 2

4.6

3/4“

- 20

UEN

F-2A

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Front viewto pins

Layout 14S-5 14S-A7 14S-2 * 14SZ-10 **




* Insert for Ethernet cat 5** Insert for Ethernet cat 6

A BH

CJKG

DEF

14SZ10

o-ringmax 27 4.8

min 2.4 - max 7.5

ø 2

4.6

max

27

min

2.4

- m

ax 7

.5

4.8

max

62

o-ring

ø 24.6

Ø 8

- Ø

4

Ø29

NW07

-NW

10-N

W12

max 87

Ø 4

- Ø

7

min 112 - max 117

max 98min 112 - max 117

Ø 4

- Ø

7

Ø 8

- Ø

4

Ø 2

9

NW07

-NW

10-N

W12

Receptacle 90°

14.6

14.6

SW 3

3

41.3

3/4“ - 20 UNEF - 2A

o-ring

38.9

31.6

27 max2.4 min / 7.5 max

ø 2

4.6

3/4“

- 20

UEN

F-2A

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Plug / receptacle


Individualparts

Item number size No. of contacts Type of contacts

GB604-14S-2PN-EAA 14S 4 pin


GB604-14S-A7PN-EAA 14S 7 pin

GB604-14SZ-10PN-EAA 14S 10 pin

GB604-14S-2SN-EAA 14S 4 socket


GB604-14S-A7SN-EAA 14S 7 socket

GB604-14SZ-10SN-EAA 14S 10 socket

Item number size No. of contacts Type of contacts



GB72-14S-A7PN-EAA 14S 7 pin

GB72-14SZ-10PN-EAA 14S 10 pin



GB72-14S-A7SN-EAA 14S 7 socket

GB72-14SZ-10SN-EAA 14S 10 socket

Plug size 14S with pin contact insert

Plug size 14S with socket contact insert

Receptacle size 14S with pin contact insert

Receptacle size 14S with socket contact insert

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Individualparts


BEN14-AA 90° back shell


EII14S-04-AA EMI adapter for PMA adapterØ cable screen (4-7mm)Ø cable isolation (4-8mm)

EII14S-05-AA EMI adapter for PMA adapterØ cable screen (4-7mm)Ø cable isolation (5-10mm)

EII14S-09-AA EMI adapter for heatshrinkable shapeØ cable screen (4-7mm)Ø cable isolation (8.5-13.5mm)


BVIVG-U12M PMA Adapter to PMA corrugated tube NW7

BVIVG-U210 PMA Adapter to PMA corrugated tube NW10

BVIVG-U212 PMA Adapter to PMA corrugated tube NW12


FTH14-06 Heatshrinkable shapeØ expanded: 30mmØ recoverd: 14mm/6mm

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Individualparts

D4

D2

D3

D1

T

L

D3

D3

D3

D4

D4

D4

L

L L

T

T

D1

D1

D1

D2

D2

D2

T

D3D4

L

T

D1

D2

D3D4

L

TD1

D2

D3

D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3D4

L

T

D1

D2

Contacts


Contactsize

Coductormm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40553-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40553 AU

20 0.5 4.5 1.30 1.90 1.0 2.0 4.3 20.4 10-40549-05AU



Contactsize

Conductormm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40552-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40552 AU

20 0.5 4.5 1.30 1.90 1.15 2.0 4.3 20.2 10-40548-05 AU


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Assembly tool for sensor plug

ToolItem number

Description

WSM14 Assembly receptacle for sensor connector

ContactSize

Cross-sectionmm2

ToolItem number

DieItem number

16S 0.5 M8ND WMPS GR16/0.5-0.75

16S 0.75 - 1.5 M8ND WMPS GR16/1.0

20 0.5 M8ND WMPS GR20/0.5



Assembly tools

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Assembly tools


ContactSize

Cross-sectionmm2

HandleItem number

Insert 1.)

Item number






ContactSize

Cross-sectionmm2


16S 0.5 WMK0 GR16/0.5 – 0.75

16S 0.5 – 0.75 WMK0 GR16/1.0 - 1.5 GR12/0.5

20 0.5 WMK0 GR20/0.5

Guiding pin

Item number. Description

WMK0 P16 Guiding pin to set in contacts size 16S


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Assembly instructions sensor connector

Strip cable

Observe general stripping lengths for straight plugs / receptacles. Determine exact dimensions on a case-by-case basis.

Dress the screen

Included sleeve

Thread over conductor...

...and position under the screening braid.


Assembly instructions

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Assembly instructions

Assemble and crimp contacts

Thread the heatshrinkable shape or PMA adapter and EMI adapter onto the cable.

Crimp contacts onto the wire filaments (see tool list)

Insert contacts in the contact mount (see tool list)

Screw the front part of the adap-ter onto the connector.

Important: position the iris spring over the screen.

Screw the rear part of the adap-ter to the front part. This squee-zes both iris springs into the screen and the insulation.

A dummy receptacle may be used to apply counter-force for screwing tight (see tool list).

Secure the PMA adapter or heat-shrinkable shape.

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1) 2) 3) 4) 5) 6) 7) 8a) 8b) 9)


1 Series

2 Shell Type

3 Accessories

4 Pole layout

5 Type of contact

6 Coding

Hyphen

7 Insert-Material


9 Modification code

Hyphen






7.4.10 Numbering key

Allocation of codes

1 Series: GB bayonet connector with 1 guide groove, press-in contacts2 Shell type:2.1 Plug without accessories: 60 plug2.2 Plug with accessories: 06 Straight plug 08 90° pluga) Additional codes for connectors 4 Rubber coated bayonet ring + EMI2.3 Receptacle without accessories: 72 Receptacle, with jam nut, thread for accessories + teeth2.3 Receptacle with accessories: 76 Straight receptacle, jam nut 78 90° receptacle, jam nut3 Accessories:X With special back shell XL Back shell with inside thread and EMI adapter4 Layout: 14S-2 4-pole 14S-5 5-pole 14S-A7 7-pole 14SZ-10 5-pole

5 Type of contact: P Pin contacts S Socket contacts6 Coding: N Uncoded7 Insert Material E Ethylene acrylate GXF8a Shell parts material: A Aluminium alloy8b Surface treatment: A Zinc-cobalt, black9 Modification code: A10: EII14S-04-AA EMI adapter for 4-7mm cable for PMA adapter

A20: EII14S-05-AA EMI adapter for 5-10mm cable for PMA adapterA30: EII14S-09-AA EMI adapter for 8.5-13.5mm cable for heat-

shrinkable shape A11: A10 with PMA BVIVG-U12M (NW07) A12: A10 with PMA BVIVG-U210 (NW10) A13: A10 with PMA BVIVG-U212 (NW12) A22: A20 with PMA BVIVG-U210 (NW10) A23: A20 with PMA BVIVG-U212 (NW12) A31: A30 with heatshrinkable shape


Numberingkey

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Receptacle:

grounding finger

grounding finger

sealing gasket

Plug:

7.5.1 Introduction

DescriptionThe traction-converter-connector series of circular connectors are of size 14S, with 4, 5, 7 or 10-pole contact inserts, bayonet couplings for indoor use and a crimp EMI adapter. The EMI adapter can be used in conjunction with heatshrinkable shapes.

7.5 GB series connectors with EMI shielding (Traction-Converter-Connector)


Material

The shell is made of aluminium allow, with a electroless nickel surface coating. The contact insert is ethylene acrylate GFX and comply with fire protection class UL94-V0 (flame retar-dant, halogen-free). The connectors are RoHS-compliant.

Waterproofness

Convertor series connectors comply with protection class IP67 according to DIN 40050.

EMI screen

Connectors are EMI screened via grounding fingers, a circular arrangement of spring con-tacts that ensure an optimal 360° EMI screen. The plug and receptacle together form a unit that provides in combination with the crimpadapter EC-14-XX-AE the best possible all-round screening.


GB series with EMI shielding

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Plugs / receptacles


the connection area of the connector / receptacle is fully protected from soiling and moisture by means of an adequate cable clamp. With an unprotected connec-tion area, the operating voltage to ground must not exceed 50V.

Contacts

Size 16S 20




Contactresistance 1) [MΩ] ≤ 6.0 x


Voltages Insulation

Voltage class


Test voltage

Flash-over

Creepage distance



INST MIL 250 200 1000 1400 1.6 ≥ 300 ≥ 5000

SPEC --- 750 600 1500 --- --- --- ≥ 5000



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Connector


Connector size 14

to lock max. [Nm] 1.8


max. [Nm] 1.8


Shell parts

Surface treatment electroless nickel

Surface code E

Base material aluminium alloy


Colour blank


Operating temperature -55 to + 125 °C

Electrical conductivity 2) ≤ 0.5 mΩ

1) Verification acc. to MIL 1344A Test 1001.12) Verification acc. to MIL 1344A Test 3007 (Electric Conductivity: Screen-Plug-Receptacle-Panel)

Contacts

Contact Size 16S 20






Electroplated contact surface: x = standard, o = on request 1) Verification according to VG95319 / 2 / Test 5.4 and 5.7



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Panel cut out, receptacle with flangerear panel mounting


Size R +0.1 / -0.1

G T

14 23.0 25.5 3.5

R

T

G A

C

T T1

T3 1.0

T2

90°

Contact inserts

Material-code E

Material ethylene acrylate GXF *

Operating temperature -55 bis +125 °C

Fire protection class UL UL94 V0 1)

Fire protection class NF I3/F0 2)

1) flame retardant, halogen-free2) NFF 16-101/102* comply with GIMOTA standard.



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30

23

M3 x 0.5

30 23

Ø5,

2 o

r Ø

9,2

70 Max

3,214,2

Ø M

ax 2

5,6

Ø Max 24

65 Max

Ø5,

2 o

r Ø

9,2

Ø Max 24

Ø M

ax 2

9,5

30

23

M3 x 0.5

30 23

Ø5,

2 o

r Ø

9,2

70 Max

3,214,2

Ø M

ax 2

5,6

Ø Max 24

65 Max

Ø5,

2 o

r Ø

9,2

Ø Max 24Ø

Max

29,

5

Plug

Receptacle


Front viewto pins

Layout 14S-5 14S-A7 14S-2 * 14SZ-10 **




* Insert for Ethernet cat 5** Insert for Ethernet cat 6

A BH

CJKG

DEF

14SZ10



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Traction converter plug / receptacle

Item number size No. of contacts Contact type

GB601-14S-2PN-EAE S14 4 pin

GB601-14S-5PN-EAE S14 5 pin

GB601-14S-A7PN-EAE S14 7 pin

GB601-14SZ-10PN-EAE S14 10 pin

GB601-14S-2SN-EAE S14 4 socket

GB601-14S-5SN-EAE S14 5 socket

GB601-14S-A7SN-EAE S14 7 socket

GB601-14SZ-10SN-EAE S14 10 socket

Item number size No of contacts Contact type

GB211-14S-2PN-EAE-A01 S14 4 pin

GB211-14S-5PN-EAE-A01 S14 5 pin

GB211-14S-A7PN-EAE-A01 S14 7 pin

GB211-14SZ-10PN-EAE-A01 S14 10 pin

GB211-14S-2SN-EAE-A01 S14 4 socket

GB211-14S-5SN-EAE-A01 S14 5 socket

GB211-14S-A7SN-EAE-A01 S14 7 socket

GB211-14SZ-10SN-EAE-A01 S14 10 socket

Plug size 14Sfor pin contacts

Plug size 14Sfor socket contacts

Receptacle size 14Sfor pin contactsthreaded fixing holes M3

Receptacle size 14Sfor socket contactsthreaded fixing holes M3



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Picture

EC-14-05-AEØ inner Di ≤ 5mm

EC-14-09-AEØ inner Di ≤ 9mm

EMI adapter

SUGSC297Shielding sleeve to EMI adapterEC-14-05-AE

SUGSC500 Shielding sleeve to EMI adapterEC-14-09-AE

FTH11-06to EMI adapterEC-14-09-AE

FTH08-04to EMI adapter EC-14-05-AE

Heatshrinkableshape

PR14S-D

Plastic protection capfor receptacles

PP14S-D

Plastic protection capfor plugs



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D4

D2

D3

D1

T

L

D3

D3

D3

D4

D4

D4

L

L L

T

T

D1

D1

D1

D2

D2

D2

T

D3D4

L

TD1

D2

D3D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3

D4

L

T

D1

D2

D3D4

L

T

D1

D2

Contacts


Contactsize

Coductormm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40553-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40553 AU

20 0.5 4.5 1.30 1.90 1.0 2.0 4.3 20.4 10-40549-05AU



Contactsize

Conductormm2

Stripping D1± 0.05

D2 ± 0.1

D3 ± 0.05

D4± 0.1

T± 0.5

L± 1.0

Item number

16S 0.5 7.0 1.10 2.15 1.6 3.1 6.4 27.0 10-40552-05 AU

16S 0.75 - 1.5 7.0 1.75 2.62 1.6 3.1 6.4 27.0 10-40552 AU

20 0.5 4.5 1.30 1.90 1.15 2.0 4.3 20.2 10-40548-05 AU




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Assembly tool

ToolItem number

Description

WSM14 Assembly receptacle for traction converter plug

ContactSize

Cross-sectionmm2

ToolItem number

DieItem number

16S 0.5 M8ND WMPS GR16/0.5-0.75

16S 0.75 - 1.5 M8ND WMPS GR16/1.0

20 0.5 M8ND WMPS GR20/0.5


Press tool for shielding sleeves

ToolItem number

DieItem number

Shielding sleeve

GIW904MC GIW904K06S06 SUGSC297

GIW904MC GIW904S12 SUGSC500

Alternatively, the HT45 hydraulic press head can be used with the ME5 resp. ME15 die.



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ContactSize

Cross-sectionmm2

HandleItem number

Insert Item number






ContactSize

Cross-sectionmm2


16S 0.5 WMK0 GR16/0.5 – 0.75

16S 0.5 – 0.75 WMK0 GR16/1.0 - 1.5 GR12/0.5

20 0.5 WMK0 GR20/0.5

Guiding pin

Item No. Description

WMK0 P16 Guiding pin to set in contacts size 16S



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Strip cable

Observe general stripping lengths for plugs / receptacles. Determine exact dimensions on a case-by-case basis.

Crimp contacts

Press tool: see 7.5.8

Thread the heatshrinkable shape, shielding sleeve and adapter onto the cable.

Set contactsin the contact insertTools: 7.5.8

Connector assembly



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Close up the connector

Screw the plug together. Caution: the plug must be fully closed. Tools: see 7.5.8

Crimp the screen

Dress the screening braid evenly around the adapter.

Slide the shielding sleeve over the screen.

Crimp the shielding sleeve using the tool described in 7.5.8


Fit the heatshrinkable shape.



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7.5.10 Numbering key for traction converter connectors

1) 2) 3) 4) 5) 6) 7) 8a) 8b) 9)


1 Series

2 Shell Type

3 Accessories

4 Pole layout

5 Type of contact

6 Coding

Hyphen

7 Insert-Material


9 Modification code

Hyphen





Allocation of codes

1 Series: GB bayonet connector with 1 guide groove, press-in contacts2 Shell type:2.1 Plug without accessories: 60 Connector2.2 Plug with accessories: 06 Straight connectora) Additional codes for connectors 1 EMI (Grounding-Fingers)2.3 Receptacle without accessories: 21 Front Panel Receptacle, with Accessorie-Thread 2.3 Receptacle with accessories: 26 Straight Receptacle with Front- Flangeb) Additional-Code to Receptacles: 1 Threaded Fixing Holes3 Accessories:X With special back shell XE EMI-Shielding Back Shell for heatshrinkable sleeve4 Layout: 14S-2 4-pole 14S-5 5-pole 14S-A7 7-pole 14SZ-10 10-pole

5 Type of contact: P Pin contacts S Socket contacts6 Coding: N Uncoded7 Insert Material E Ethylene acrylate GXF8a Shell material: A Aluminium alloy8b Surface treatment: E Elektroless Nickle9 Modification code: A01: Threaded Fixing Hole M3



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Product Safety

8 General Conditions

Information and advice given in the follo-wing is applicable in connection with the use of our products and data contained in our data sheets and catalogue. Failure to comply with the advice can put people and equipment at severe risk.

1. MaterialsElectrical plug-type connectors contain no substances that could be dangerous in nor-mal operation. The connectors consist of conducting and non-conducting materials.

Data signal connectors:The insulators are generally made of a fiber glass-reinforced plastic in a metal frame; covers can be made of diecast metal (zinc, aluminium) or of plastic.

Circular connectors:Insulators and gaskets are made of rubber, synthetic rubber compounds or of plastic. The shells are generally made of metal. Ac-cessories can be made of metal or plastic. The contacts consist of copper or copper al-loys with a galvanic coating of gold or silver. Other alloys and surface coatings are also used for special applications.

2. HazardsWhen plug-type connectors are correctly wired and are used and handled with due regard to the given parameters, there will be generally no risk.

Incorrect wiring or assembly of connectors can lead to electric shock, burns or fire. The same applies to careless handling of metal tools or conductive fluids, as well as to the use of defective parts, e.g. damaged during transport or storage.

Live circuits may not be made or broken by means of plug-in connectors. This can lead to ionization and arcing, causing electric shock, burns or fire. Such manipulations can also cause electronic circuits to be destroyed.

Only contacts in correctly assembled plug-in connectors may be energized. Abnormal rises in resistance in a plug-in connector can cause it to become overheated. An increase in resistance can be caused by cracked, bro-ken or deformed contacts or by broken wires in the conductor strand, as well as by badly made crimps due to the wrong or defecti-

ve crimping tool being used, by poor solder joints or by screw connections not being properly tightened. Oxide films and the pre-sence of contamination on the contacts or crimps can also lead to rises in resistance and therefore to local overheating. Overheating can further be caused by the formation of creepage paths or short circuits in the plug due to:

• water entering through badly sealed ca-ble clamps or due to the capillary effect along the conductor wires;

• contamination of the insulator or resi-dues left over from processing (e.g. bits of wire) in the connector.

We warn against exceeding the continuous currents given in our documentation, as this too can cause overheating of the connector.

Overheating of a plug-type connector causes the insulator to be destroyed. This can result in spurious signals; also, there is the danger of electric shock or of fire, with toxic gases formed in combination with other materials. Since overheating is not necessarily visual-ly apparent, there is a risk of burns being caused if overheated parts are touched.

3. HandlingComponents of electrical plug-type connec-tors must be carefully handled during trans-port, storage and use to avoid damage. Alt-hough these parts normally have no sharp edges or corners, care should be taken to ensure that no injury to fingers can occur.Plug-type connectors can be damaged in transit to the customer. Such damage can be a source of danger. These products should therefore be checked before installation or use, and damaged ones removed.

4. Disposal and scrapping of wasteDangerous or even toxic gases can be for-med when certain materials are burned. Such materials must therefore be disposed of in the proper manner.

5. ApplicationPlug-type connectors with accessible con-tacts should not be used on the supply side of the electric circuit.

Touching the exposed contacts of an uncon-nected plug-type connector can result in an

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electric shock. Voltages above 30 V AC or 42.5 V DC are generally dangerous. It must be ensured that such voltages cannot under any circumstances reach the accessible metal parts of the connector housing. Before en-ergizing with voltage, plug-type connectors and the wiring should be checked. It must be ensured that metal parts and insulators are not damaged, and that no soldering jumper, loose wire strands, conductive fluids or other conducting materials can form an electrical bond. The circuit should be checked for insu-lation resistance and electrical continuity. It is essential that the correct working tools are used, in accordance with our data sheets.Only qualified personnel should be allowed to wire, assemble or modify plug-type con-nectors.The pertinent national regulations should be referred to in order to determine the permit-ted operating voltage.

6. Important general note6.1 Product designWe are committed to a policy of continuous improvement and further development of our products. Because of this, our products may differ from the descriptions, technical data and figures in this catalogue and in the data sheets.

Unless otherwise stated, all dimensions in this catalogue are approximate values in mm.

6.2 Insulation clearances, ambient conditions

The permitted operating voltages depend on the specific application and on the appli-cable national safety regulations. For this re-ason, the clearances and creepage distances are given as reference values. Attention should therefore be given to reductions in the clearances andcreepage distances due to the circuit board and/or wiring. All voltage data are valid at sea level and a temperature of 20°C. The given tempera-tures are temperature limits. The permitted operating temperature will depend on the actual application.

6.3 Fabrication instructionsOur detailed fabrication instructions should be referred to when processing work is car-ried out.

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GeneralSales Conditions

The General Sales Conditions contained herein are binding when declared as being applicable in the offer or in the order con-firmation.Deviating or additional provisions and condi-tions, in particular general purchasing condi-tions of the buyer, are valid only when these have been expressly agreed upon in writing.

OffersOur offers are binding for a period of 3 months unless another term of validity is gi-ven in the respective offer.

Prices, packaging and conditions of paymentOur prices are in Swiss francs for delivery ex works. Packaging and the Swiss value-added tax (VAT) are not included in the price. Conditions of payment: 30 days net.

Transfer of gain and risk, shipment and insuranceGain and risk pass to the purchaser with dis-patch of the consignment ex works. Shipment takes place with invoice and at the consignee’s risk. Transport insurance is taken out by us only at the written request of the consignee. The cost of the insurance is borne by the consignee.

Delivery periodsDelivery periods given in our offers begin with the receipt of the order. The delivery deadline is deemed to have been adhered to when, on its expiry, the consignment is in the factory prepared and ready for ship-ment. We make every effort to adhere to delivery dates given inthe order confirmations. However, they are non-binding, and overruns cannot be taken as cause for claims for damages or for can-cellations.

DocumentsOur catalogues, drawings, sketches, etc. are our intellectual property, and may not be copied or given to third parties without our written authority.

Testing and Acceptance of the ConsignmentInasmuch as they are standard practice, GIMOTA INC undertakes to carry out tests on the consignments. If more extensive tests are requested by the purchaser, these must be agreed on in writing and the costs must be borne by the purchaser (e.g. accep

tance tests, factory certificates, etc.). The purchaser has to inspect/test the consign-ment on receipt and report in writing within 10 days any defects that are found. Failure to do so will be considered as approval of the consignment.Parts which are found to be unusable due to flaws in the material or because of defects caused during production will be either re-placed or repaired, as we consider necessary.

Property RightsThe delivered goods remain our property until the full purchase sum has been paid. The purchaser gives assurance that he will participate in such measures as are required to protect our property.

CancellationThe cancellation of contracts requires our express and written agreement. Complaints regarding a consignment do not entitle the purchaser to cancel the remainder of an or-der. We are authorized to withdraw from delivery obligations should the financial situ-ation of the purchaser markedly deteriorate or show itself as being other than that pre-sented to us.

WarrantyGIMOTA INC is obligated to replace or repair, as we consider necessary, all parts that are defective or unusable as a result of material flaws or of errors during design or manufac-ture as soon as possible and at the written request of the purchaser for the duration of the warranty period.The warranty period is 12 months after re-ceipt of the consignment. Excluded from the warranty is damage due to incorrect storage, natural wear, faulty processing and disregard of regulations, etc.

Exclusion of Other LiabilitiesPossible claims by the purchaser are covered in full in the „General Sales Conditions“. All claims not expressly mentioned for dama-ges, reduction, cancellation of or withdrawal from the contract are excluded.

JurisdictionThe place of jurisdiction is Zurich, Switzer-land. The legal relationship is answerable to substantive Swiss law. In the event of the purchaser not having his domicile in Switzerland, the United Nations agreement on contracts concerning the international purchasing of merchandise (Wiener Kauf-recht) of 11.4. 1980 shall apply.

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© 2008 Gimota INC, Chrummacherstrasse 3, 8954 Geroldswil, Switzerland.

This product catalog replaces all preceding product catalogs. The Product data is to be ef-fected without guarantee. Errors and technical changes are subject to change. Valid from 01.08.2008

All rights reservations. Without permission of the Gimota INC it is not permitted to reprodu-ce the catalog or parts from it.

Editorial: Roger Schoch / Thomas Walder / Stephan SpühlerTechnical Support: Christian Florin / Roger Schoch / Thomas Walder

Production: Stephan Spühler / Gimota INC Composition and layout: Stephan Spühler / Gimota INC

Print: Effingerhof INC

Gimota AGChrummacherstr. 3CH-8954 Geroldswil

T: +41 (0)44 749 3010F: +41 (0)44 749 3015

M: [email protected]: www.gimota.ch