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Slide 1 of 65 Slide 1 of 65 TM-CLASS CAVITY DESIGN Gianluigi Ciovati Thomas Jefferson National Accelerator Facility USPAS June 2015 Rutgers

Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

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Page 1: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 1 of 65Slide 1 of 65

TM-CLASS CAVITY DESIGN

Gianluigi Ciovati

Thomas Jefferson National Accelerator Facility

USPAS June 2015 Rutgers

Page 2: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 2 of 65Slide 2 of 65

Outline

• “Pill-box” cavity

• Cell shape design

– EM design

– Multipacting analysis

• Multi-cell cavity design

– HOM analysis

– Mechanical analysis

Page 3: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 3 of 65Slide 3 of 65

Simplest case: “Pill-box” cavity

E

Hollow right cylindrical enclosure

Operated in the TM010 mode

TM010 mode

Page 4: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 4 of 65Slide 4 of 65

Modes in Pill Box Cavity

• TM010

– Electric field is purely longitudinal

– Electric and magnetic fields have no angular dependence

– Frequency depends only on radius, independent on length

• TM0np

– Monopoles modes that can couple to the beam and exchange energy

• TM1np

– Dipole modes that can deflect the beam

• TE modes

– No longitudinal E field

– Can be used to deflect beam

• E.m. field in the cavity is solution to the wave equation

Page 5: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 5 of 65

TM Modes in a Pill Box Cavity

The TM solution to the wave equation in cylindrical coordinates

has the form:

kmn=umn/R, where umn is the nth root of Jm(x)

Page 6: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 6 of 65

TM mode indices mnp

Page 7: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 7 of 65

TM010 Mode in a Pill Box Cavity

Energy content

Power dissipation

Geometrical factor

01

1 01

2.40483

( ) 0.51915

x

J x

=

=

𝑈 =1

2𝜀0𝐸0

2𝜋𝐽12 𝑥01 𝐿𝑅2

𝑃 = 𝑅𝑠𝐸02

𝜂2𝜋𝐽1

2 𝑥01 𝑅 + 𝐿 𝑅

𝐺 = 𝜂𝑥012

𝐿

𝑅 + 𝐿

Page 8: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 8 of 65

TM010 Mode in a Pill Box Cavity

Voltage Gain

Gradient

Shunt impedance

𝑉𝑐 = 𝐿𝐸0sin

𝜋𝐿𝜆

𝜋𝐿𝜆

𝐸𝑎𝑐𝑐 =𝑉𝑐𝐿

𝑅𝑎 =4𝜂2𝐿2

𝜋3𝑅𝑠𝐽12 𝑥01 𝑅 𝑅 + 𝐿

Ra/Q0 is independent of Rs

Page 9: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 9 of 65

Real Cavities

Beam tubes reduce the electric field on axis

Gradient decreases

Peak fields increase

R/Q decreases

Page 10: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 10 of 65

Real Cavities

Page 11: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 11 of 65

Single Cell Cavities

Electric field high at iris

Magnetic field high at

equator

Page 12: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 12 of 65

270 Ω

88 ohm/cell

2.5

52 Oe/MV/m

Cornell SC 500 MHz

Single Cell Cavities

Page 13: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 13 of 65Slide 13 of 65

Cell Shape Design

• What is the purpose of the cavity?

• What EM parameters should be optimized to meet the

design specs?

The “perfect” shape does not exist, it all depends

on your application

Page 14: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 14 of 65Slide 14 of 65

Example: CEBAF Upgrade

• “High Gradient” shape: lowest Ep/Eacc

• “Low Loss” shape: lowest cryogenic losses, maximize G(R/Q)

Page 15: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 15 of 65Slide 15 of 65

CEBAF Upgrade Shape Comparison

CEBAF Upgrade: cryo-budget limit of 30W/cavity. Higher energy

gain can be obtained using LL-shape.

Page 16: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 16 of 65Slide 16 of 65

New Trend in TM-Cavity Design

• The field emission is not a hard limit in the performance of sc cavities

if the surface preparation is done in the right way.

• Unlikely this, magnetic flux on the wall limits performance of a sc

cavity (Q0 decreases or/and quench). Hard limit ~180 mT for Nb.

Bpeak / Eacc should be low

1. Cavities may operate at

higher gradients.

2. Cavities may operate at

lower cryogenic load.

2 ( / )

dissipated s

acc

P R

G R QV

Page 17: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 17 of 65Slide 17 of 65

New Shapes for ILC

30840[Ω*Ω]R/Q*G

271[Ω]G

113.8[Ω]R/Q

4.15[mT/(MV/m)]Bpeak/Eacc

1.98-Epeak/Eacc

1.9[%]kcc

35[mm]riris

37970

284

133.7

3.61

2.36

1.52

30

35123

277

126.8

3.76

2.21

1.8

33

TTF LL RE

1992 2002/2004 2002

Page 18: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 18 of 65Slide 18 of 65

RF Simulation Codes for Cavity Design

• 2D is fast and allows to define geometry of a cylindrical symmetric body (inner and end-cells) of

the cavity.

• 3D is much more time consuming but necessary for modeling of full equipped cavity with FPC

and HOM couplers and if needed to model fabrication errors. Also coupling strength for FPC and

damping of HOMs can be modeled only 3D.

0A)( 22

The solution to 2D (or 3D) Helmholtz equation can be analytically found only for very

few geometries (pillbox, spherical resonators or rectangular resonator).

We need numerical methods:

Approximating operator

(Finite Difference Methods)Approximating function

(Finite Element Methods)

Page 19: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 19 of 65Slide 19 of 65

SUPERFISH

• Free, 2D finite-difference code to design cylindrically

symmetric structures (monopole modes only)

• Use symmetry planes to reduce number of mesh points

File di SuperFish Generato da BuildCav F = 1472.6276 MHz

C:\LANLV7\HALFCEBSC.AF 11-27-2006 16:58:22

0

1

2

3

4

5

6

7

8

9

10

11

12

0

1

2

3

4

5

6

7

8

9

10

11

12

0 2 4 6 8 10 12 14 16

File di SuperFish Generato da BuildCav F = 1472.6276 MHz

C:\LANLV7\HALFCEBSC.AF 11-27-2006 16:58:22

7.30

7.40

7.50

7.60

7.70

7.80

7.90

8.00

8.10

7.30

7.40

7.50

7.60

7.70

7.80

7.90

8.00

8.10

2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2

http://laacg1.lanl.gov/laacg/serv

ices/download_sf.phtml

Page 20: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 20 of 65Slide 20 of 65

CST Microwave Studio

• Expensive, 3D finite-element code, used to design complex

RF structure. http://www.cst.com/Content/Products/MWS/Overview.aspx

Hexahedral mesh

• Runs on PC

• Perfect Boundary

Approximation

Page 21: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 21 of 65Slide 21 of 65

Omega3P

• SLAC, 3D code, high-order Parallel Finite Element (PFE)

method

• Runs on Linux

• Tetrahedral conformal mesh

• High order finite elements (basis order p =1 – 6)

• Separate software for user interface (CuBit)

Page 22: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 22 of 65

Cell Shape Parametrization

• Full parametric model of the cavity in terms of 7 meaningful geometrical parameters:

Ellipse ratio at the equator (R=B/A)ruled by mechanics

Ellipse ratio at the iris (r=b/a)Epeak

Side wall inclination (a) and position (d)Epeak vs. Bpeak tradeoff and coupling kcc

Cavity iris radius Riris

coupling kcc

Half-cell Length L/2=lb/4b

Cavity radius Dused for frequency tuning

• Behavior of all e.m. and mechanical properties has been found as a function of the above parameters

L/2

Page 23: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 23 of 65

Tools used for the parametrizationBuildCavity: parametric tool for the

analysis of the cavity shape on the EM

parameters:

– All RF computations are handled

by SUPERFISH

– Inner cell tuning is performed through

the cell diameter, all the characteristic

cell parameters stay constant: R, r, a, d,

L, Riris

– End cell tuning is performed through

the wall angle inclination, a, or

distance, d.

R, L and Riris are independently

settable.

– Multicell cavity is then built to

minimize the field unflatness, compute

the effective b and the final cavity

performances.

– A proper file to transfer the cavity

geometry to ANSYS is then generated

Inner cell data

L = 56.8 mm

R = 1

r = 1.7

a = 7°

d = 11 mm

Riris = 43 mm

Page 24: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 24 of 65Slide 24 of 65

Parameter Choices

• Choose the cavity frequency Equator diameter D

Page 25: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 25 of 65

Beam Acceleration: cell length

Accelerating mode in a multi-cell structure

Synchronic acceleration and max of (R/Q)acc↔ Lactive =NLcell= Ncß/(2f) and the injection takes

place at an optimum phase φopt which ensures that particles will arrive at the mid-plane of the

first cell when Eacc reaches its maximum (+q passing to the right) or minimum (-q passing to

the right).

Ez(r=0,z)

Lcell

Lactive

v = ßc

s

-

+

-

+

-

π-phase advance

cell-to-cell

Cell length, L = lb/2

Page 26: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 26 of 65Slide 26 of 65

One Big “Knob”: Riris

0.0

0.3

0.5

0.8

1.0

0 20 40 60 80 100z [mm]

E(z

) [A

rbit

. u

nit

s]

Why for a smaller aperture (Riris)?

• (R/Q) is bigger

• Epeak/Eacc , Bpeak/Eacc is lower

Ri ris= 40 mm Riris = 20 mm

Eacc is higher at the same stored energy in the cell

Ez (z) for small and big iris radius

Page 27: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 27 of 65Slide 27 of 65

More on Riris

We know that a smaller aperture makes:

• (R/Q) higher

• Bpeak/Eacc , Epeak/Eacc lower (+)

but unfortunately a smaller aperture makes:

• HOMs impedances (k , k ) higher

• cell-to-cell coupling ( kcc ) weaker (-)

Page 28: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 28 of 65Slide 28 of 65

“Rule of thumb” for Optimizing Peak Surface Fields

Add “electric volume” at the

iris to reduce Epeak

Add “magnetic

volume” at the

equator to reduce

Bpeak

Page 29: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 29 of 65Slide 29 of 65

Pushing the Design: Reentrant cavity

• 3 independent parameters: A, B, a

• potential issue with cavity forming and cleaning

Page 30: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 30 of 65Slide 30 of 65

RF Tests of New Cavity Shapes: LL

10 8

10 9

10 10

10 11

0 10 20 30 40 50 60

LL single 1st cavity 15th, EP(30)+HPR+Bake

Qo 2KQo 1.68K

Qo

Eacc [MV/m]

Quench 46.5MV/m Qo=1.12E10 @ 1.97KQ0=1.74E10 @ 1.68K

Epeak = 86.5 MV/m

Bpeak = 172.5 mT

LL

fπ [MHz] 1286.6

Epeak/Eacc - 1.86

Bpeak/Eacc [mT/(MV/m)] 3.71

R/Q [Ω] 130.0

G [Ω] 279

Øiris [mm] 61

9-cell LL cavity was tested at JLab up to Eacc=36MV/m

Page 31: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 31 of 65Slide 31 of 65

RF Tests of New Cavity Shapes: RE

10 8

10 9

10 10

10 11

0 10 20 30 40 50 60

Re-entrant 11th

Qo @ 2KQo @ 1.8K

Qo

Eacc [MV/m]

2005/09/07

T = 2.0 K

T = 1.8 KEacc = 50.90 MV/mQ0 = 6.88e9

Just adding LiHe

48 MV/m

50.90 MV/mrunout LiHeduring proc.

Epeak= 111.5 MV/m

Bpeak= 192.9 mT !?

RE

fπ [MHz] 1278.6

Epeak/Eacc - 2.19

Bpeak/Eacc [mT/(MV/m)] 3.79

R/Q [Ω] 126.0

G [Ω] 278

Øiris [mm] 68

9-cell RE cavity was tested at Cornell up to Eacc=28MV/m

Page 32: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 32 of 65Slide 32 of 65

Want more?...Half-Reentrant Cavity

Page 33: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 33 of 65

End-Cell Design

The geometry of end-cells differs from the geometry of inner cells due to the attached

beam tubes

Their function is multi-folded and their geometry must fulfill three requirements:

• field flatness and frequency of the accelerating mode

• field strength of the accelerating mode at FPC location enabling

operation with matched Qext

• fields strength of dangerous HOMs ensuring their required damping by

means of HOM couplers or/and beam line absorbers.

All three make design of the end-cells more difficult than inner cells.

+ +

Page 34: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 34 of 65

Example: SNS MB cavity

• Riris set to 65 mm to have enough

field at the power coupler antenna

• d set 1 mm lower than the in-cell

• optimization of r = b/a at iris

• a set to 10 deg to have the

necessary stiffening

• Slater compensation (increase of

the magnetic volume) of the cut-off

tube ( f ), d reduction ( f ), a and

Riris increase ( f ) by increasing the

equator radius 4 dies

• the frequency of end cell + tube is

about 40 kHz lower than the in-

cell’s due to the asimmetry

Optimization done with BuildCavity

Page 35: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 35 of 65

More Examples of End Cell Optimizations

• Same Req as inner cell, use Le as parameter

to adjust the frequency

• Adjust parameters Ae, Be, ae, be and a to

minimize either Epeak/Eacc or losses

• By adding more parameters (at, bt, c, Rbp) it

is possible to optimize the propagation of

unwanted HOM, without increasing

Epeak/Eacc or losses for the fundamental mode

Page 36: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 36 of 65

Multicell Cavities

Single-cell is attractive from the RF-point of view:

• Easier to manage HOM damping

• No field flatness problem.

• Input coupler transfers less power

• Easy for cleaning and preparation

• But it is expensive to base even a small

linear accelerator on the single cell. We do

it only for very high beam current machines.

A multi-cell structure is less expensive and offers

higher real-estate gradient but:

• Field flatness (stored energy) in cells becomes

sensitive to frequency errors of individual cells

• Other problems arise: HOM trapping…

Page 37: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 37 of 65

Coupling between cells

+ +

+ -

Symmetry plane for

the H field

Symmetry plane for

the E field

which is an additional

solution

ωo

ωπ 2

k0

0cc

The normalized difference

between these frequencies

is a measure of the energy

flow via the coupling region

Page 38: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 38 of 65

Equivalent Circuit

Mode frequencies:

Voltages in cells: 2 1sin

2

m

j

jV m

N

/ 2b k

k

Ck C C

C= =

𝜔𝑁 − 𝜔𝑁−1

𝜔0~𝑘 1 − cos

𝜋

𝑁≅𝑘

2

𝜋

𝑁

2

Page 39: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 39 of 65

Pass-Band Modes Frequencies

-1

0 1 2 3 4 5 6 7 8 9

9-cell cavity

0

1/ 2

0 (1 4 )k

Page 40: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 40 of 65

Cell Excitations in Pass-Band Modes9 Cell, Mode 1

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 2

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 3

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 4

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 5

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 6

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 7

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 8

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

9 Cell, Mode 9

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

1 2 3 4 5 6 7 8 9

Page 41: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 41 of 65

Field Flatness

Geometrical differences between cells causes a mixing of the eigenmodes

Sensitivity to mechanical deformation depends on mode spacing

ßk

Na

cc

2

ff

Tune to

Field flatness factor for elliptical cavities with arbitrary ß=v/c

Page 42: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 42 of 65

Pros and Cons of Multicells

• Cost of accelerators are lower (less auxiliaries: LHe vessels,

tuners, fundamental power couplers, control electronics)

• Higher real-estate gradient (better fill factor)

• Field flatness vs. N

• HOM trapping vs. N

• Power capability of fundamental power couplers vs. N

• Chemical treatment and final preparation become more

complicated

• The worst performing cell limits whole multi-cell structure

Page 43: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 43 of 65

b<1 Cavities: Transit Time Factor

Cavity b=0.5

Ideal Cavity

LINAC design is made assuming “ideal” cavity with

sinusoidal field on-axis

, 0

2sinz ideal

g

E z E z

lb

2g

Lb

l

The “real” b, bc, of a multi-cell cavity is defined as the bg of an ideal cavity that has an the

energy gain curve for the synchronous particle closest to the one of the real cavity

0

, costotL

c z cW q E z z z dzc

b b

b

( )

,,

,

cN

c

c c

WT

W

b bb b

b b b

bg=0.47( ) ( , )cosN

acc att c SW q V qE L T b b

Page 44: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 44 of 65Slide 44 of 65

bg = 0.61 Cavity for SNS

Ep/Eacc 2.72 (2.63 inner cell)

Bp/Eacc [mT/(MV/m)] 5.73 (5.44 inner cell)

R/Q [W] 279

G [W] 214

k [%] 1.53

QBCS @ 2 K [109] 27.8

Frequency [MHz] 805.000

Field Flatness [%] 2

Geometrical Parameters

Inner cell End Cell Left End Group (coupler)

Left Right

L [cm] 5.68 5.68 5.68

Riris [cm] 4.3 4.3 4.3 6.5

D [cm] 16.376 16.376 16.698

d [cm] 1.1 1.0 1.1 1.0

r 1.7 1.5 1.7 1.5

R 1.0 1.0 1.0

a [deg] 7.0 8.36 7.0 10.0

KL70 = -2.9 [Hz/(MV/m)2] KL80 = -3.4 [Hz/(MV/m)2]

Nb thickness = 3.8 mm-

Effective b that matches the TTF curve = 0.630

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bg = 0.81 Cavity for SNS

Ep/Eacc 2.19 (2.14 inner cell)

Bp/Eacc [mT/(MV/m)] 4.72 (4.58 inner cell)

R/Q [W] 484.8

G [W] 233

k [%] 1.52

QBCS @ 2 K [109] 36.2

Frequency [MHz] 805.004

Field Flatness [%] 1.1

Geometrical Parameters

Inner cell End Cell Left End Group (coupler)

Left Right

L [cm] 7.55 7.55 7.55

Riris [cm] 4.88 4.88 4.88 7.0

D [cm] 16.415 16.415 16.611

d [cm] 1.5 1.3 1.5 1.3

r 1.8 1.6 1.8 1.6

R 1.0 1.0 1.0

a [deg] 7.0 10.072 7.0 10.0

KL70 = -0.7 [Hz/(MV/m)2] KL80 = -0.8 [Hz/(MV/m)2]

Nb thickness = 3.8 mm-

Effective b that matches the TTF curve = 0.832

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Multipacting Simulations

Once the cavity shape has been designed, multipacting simulations

have to be done:

• get the fields on the contour

• electrons are launched from given initial sites at given phases of the RF field

• for a fixed field level the electron trajectories are calculated by integrating the

equations of motion, until the electrons hit the wall

• record the location, phase, and impact energy

• the number of secondary electrons is determined, given the SEY function

• the trajectory calculation is continued if the field phase is such as secondary

electrons leave the wall

• after a given number of impacts N the No. of free electrons and their avg. impact

energy and the No. of secondary electrons is calculated

Counter functionEnhanced counter function

Counter function: field levels at which resonant conditions are satisfied

At field levels where Enhanced counter function > No. initial electrons: Multipacting

Page 47: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 47 of 65Slide 47 of 65

MultiPac• 2D code, has it’s own FEM field solver

• Runs on Linux

• MATLAB user interface

Page 48: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 48 of 65Slide 48 of 65

FishPact

• 2D code, uses SUPERFISH to compute surface fields

• Runs on PC

10

15

20

25

30

35

40

45

0 10 20 30 40

Eacc [MV/m]

Ef [

eV

]

Jlab high-current

Jlab-OC

Jlab-HG

Jlab-LL

SNS high-b

BNL High Current

MP trajectory, site 2, Eacc=24.5 MV/m, =250

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.1

0 0.02 0.04 0.06 0.08 0.1 0.12

z (m)

r (m

)

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Track3P

• 3D code, uses Omega3P for field solver

• Runs on Supercomputer, user interface not fully developed

Example: Multipacting found in beam pipe step of LL cavity

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Slide 50 of 65

Example: Multipacting in SNS HOM Coupler

Page 51: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 51 of 65Slide 51 of 65

Mechanical Analysis

The mechanical design of a cavity follows its RF design:

• Lorentz Force Detuning

• Mechanical Resonances

• Structural stability under different load conditions

-0.006

-0.003

0

0.003

0 20 40 60z [mm]

P [

N/m

m^

2]

Lorentz Force Detuning

E and H at Eacc = 25 MV/m in TESLA inner-cup

50 MV/m

92 kA/m

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Slide 52 of 65Slide 52 of 65

Stiffening

10-4m 3∙10-5m

No stiffening ring

Wall thickness 3mm

Stiffening ring at r=54mm

Wall thickness 3mm

kL = -1 Hz/(MV/m)2Essential for the operation of a pulsed accelerator

Δf = kL(Eacc)2

Surface deformation without and with stiffening ring

Page 53: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

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Optimal stiffening ring position

Rstiff = 80 mm

The Lorentz forces coefficients for 15

different stiffening ring positions are

evaluated automatically with ANSYS,

preparing the geometry and reading the

fields from the SFO output from

SUPERFISH

Displacements

[mm]

Fixed cell

length L

Reference data

L = 56.8 mm

R = 1

r = 1.7

d = 11 mm

k = 1.5%

Riris = 43 mm

Nb thick. = 3.8 mm

ANSYS 5.6

SEP 13 2000

14:36:14

PLOT NO. 2

NODAL SOLUTION

STEP=1

SUB =1

TIME=1

USUM

RSYS=0

DMX =.122E-05

SMN =.305E-07

SMX =.122E-05

1

MN

MX

0

.278E-06

.556E-06

.833E-06

.111E-05

.139E-05

.167E-05

.194E-05

.222E-05

.250E-05

ANSYS 5.6

SEP 13 2000

14:36:20

PLOT NO. 6

NODAL SOLUTION

STEP=1

SUB =1

TIME=1

USUM

RSYS=0

DMX =.141E-05

SMN =.380E-07

SMX =.141E-05

1

MN

MX

0

.278E-06

.556E-06

.833E-06

.111E-05

.139E-05

.167E-05

.194E-05

.222E-05

.250E-05

ANSYS 5.6

SEP 13 2000

14:36:27

PLOT NO. 10

NODAL SOLUTION

STEP=1

SUB =1

TIME=1

USUM

RSYS=0

DMX =.139E-05

SMN =.244E-08

SMX =.139E-05

1

MN

MX

0

.278E-06

.556E-06

.833E-06

.111E-05

.139E-05

.167E-05

.194E-05

.222E-05

.250E-05

ANSYS 5.6

SEP 13 2000

14:36:33

PLOT NO. 14

NODAL SOLUTION

STEP=1

SUB =1

TIME=1

USUM

RSYS=0

DMX =.109E-05

SMN =.774E-08

SMX =.109E-05

1

MN

MX

0

.278E-06

.556E-06

.833E-06

.111E-05

.139E-05

.167E-05

.194E-05

.222E-05

.250E-05

ANSYS 5.6

SEP 13 2000

14:36:39

PLOT NO. 18

NODAL SOLUTION

STEP=1

SUB =1

TIME=1

USUM

RSYS=0

DMX =.772E-06

SMN =.822E-08

SMX =.772E-06

1

MN

MX

0

.278E-06

.556E-06

.833E-06

.111E-05

.139E-05

.167E-05

.194E-05

.222E-05

.250E-05

-6

-5

-4

-3

-2

-1

0

0 20 40 60 80 100 120 140 160

Stiffening ring position [mm]

Kfi

xed [

Hz/(

MV

/m)2

]

Riris Rstiff

Page 54: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

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KL for different boundary conditions

• The estimate for KL strongly depends on the cell boundaries. We compute it for 3 different cases:

– Fixed cell length

– Free cell length

– Helium Vessel/Tuning System (= 3 tubes with diameter 30 mm and thickness 2 mm)

-6

-5

-4

-3

-2

-1

0

0 20 40 60 80 100 120 140 160

Stiffening ring position [mm]

Kfi

xed, K

vessel [

Hz/(

MV

/m)2

]

-90

-80

-70

-60

-50

-40

-30

-20

-10

0

Kfr

ee

[H

z/(

MV

/m)2

]

Fixed iris Semirigid vessel Free iris

Page 55: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 55 of 65Slide 55 of 65

Mode Analysis

1.E-16

1.E-15

1.E-14

1.E-13

1.E-12

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

Frequency (Hz)

PS

D (

g2/H

z)

vertical/equator

axial/equator

tangential/equator

axial/flange13

31

38

70

8253

125

Mode 1 – 14 Hz Mode 2 – 26 Hz

Mode 3 – 40 Hz Mode 5 – 72 Hz

Natural Frequency (Hz)

Mode Test Data FE Analysis

1 13 14

2 31 26

3 38 40

4 53 48

5 70 72

6 82 83

7 125 124

Calculate mechanical resonances of a multi-cell cavity as they modulate frequency of

the accelerating mode. Sources of their excitation: vacuum pumps, ground vibrations…

Page 56: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 56 of 65Slide 56 of 65

Typical Cavity Mechanical Design Requirements

• Minimize/prevent microphonics

• Withstand loss of vacuum accident up to 5 atm

• Withstand cool down at 1.65 atm

• Adhere to intent of ASME B&P Code

– Allowable Stress (Sm) = 2/3 Yield Stress

– Primary Membrane Stress (Pm) <= (Sm)

– Pm + Bending <= 1.5*Sm

– Pm + Bending + Secondary Stress <= 3*Sm

• Allowable Stresses

»Warm Niobium = 4,667 psi

»Cold Niobium = 53,333 psi

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Slide 57 of 65Slide 57 of 65

Mechanical analysis tools

• ANSYS: FEM multiphysics solver

Peak von Mises stress in

cold cavity with 5 atm

pressure and 2 mm tuning

displacement, calculated on

CEBAF LL Upgrade cavity

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Slide 58 of 65

Cavities, large and small…

Page 59: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 59 of 65

500 MHz, Single-cell

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Slide 60 of 65

Pulsed LINACs (ILC, XFEL)

• High gradient ( 25 MV/m)

• Moderate HOM damping

(Qext = 104 – 105)

• High peak (> 250 kW), low

average RF power ( 5 kW)

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Slide 61 of 65

CW Low-Current LINACs (CEBAF, ELBE)

• Moderate to low (8 – 20

MV/m)

• Relaxed HOM damping

requirements

• Low average RF power (5 –

13 kW)

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Slide 62 of 65

CW High-Current ERLs

• Moderate gradient ( 15 -

20 MV/m)

• Strong HOM damping (Qext

= 102 – 104)

• Low average RF power

(few kW)

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Slide 63 of 65

CW High-Current Injectors for ERLs

• Moderate to low gradient (5 - 15 MV/m)

• Strong HOM damping (Qext = 102 – 104)

• High average RF power (50 - 500 kW)

Page 64: Gianluigi Ciovati Thomas Jefferson National Accelerator ... · Slide 16 of 65 New Trend in TM-Cavity Design •The field emission is not a hard limit in the performance of sc cavities

Slide 64 of 65

CW High-Current Storage Rings

• Relatively low gradient (5 - 9

MV/m)

• Strong HOM damping (Qext

102)

• High average RF power (up to

390 kW)

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Slide 65 of 65Slide 65 of 65

Summary

Cavity design: be creative and have fun with it!