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Slide 1 of 65Slide 1 of 65
TM-CLASS CAVITY DESIGN
Gianluigi Ciovati
Thomas Jefferson National Accelerator Facility
USPAS June 2015 Rutgers
Slide 2 of 65Slide 2 of 65
Outline
• “Pill-box” cavity
• Cell shape design
– EM design
– Multipacting analysis
• Multi-cell cavity design
– HOM analysis
– Mechanical analysis
Slide 3 of 65Slide 3 of 65
Simplest case: “Pill-box” cavity
E
Hollow right cylindrical enclosure
Operated in the TM010 mode
TM010 mode
Slide 4 of 65Slide 4 of 65
Modes in Pill Box Cavity
• TM010
– Electric field is purely longitudinal
– Electric and magnetic fields have no angular dependence
– Frequency depends only on radius, independent on length
• TM0np
– Monopoles modes that can couple to the beam and exchange energy
• TM1np
– Dipole modes that can deflect the beam
• TE modes
– No longitudinal E field
– Can be used to deflect beam
• E.m. field in the cavity is solution to the wave equation
Slide 5 of 65
TM Modes in a Pill Box Cavity
The TM solution to the wave equation in cylindrical coordinates
has the form:
kmn=umn/R, where umn is the nth root of Jm(x)
Slide 6 of 65
TM mode indices mnp
Slide 7 of 65
TM010 Mode in a Pill Box Cavity
Energy content
Power dissipation
Geometrical factor
01
1 01
2.40483
( ) 0.51915
x
J x
=
=
𝑈 =1
2𝜀0𝐸0
2𝜋𝐽12 𝑥01 𝐿𝑅2
𝑃 = 𝑅𝑠𝐸02
𝜂2𝜋𝐽1
2 𝑥01 𝑅 + 𝐿 𝑅
𝐺 = 𝜂𝑥012
𝐿
𝑅 + 𝐿
Slide 8 of 65
TM010 Mode in a Pill Box Cavity
Voltage Gain
Gradient
Shunt impedance
𝑉𝑐 = 𝐿𝐸0sin
𝜋𝐿𝜆
𝜋𝐿𝜆
𝐸𝑎𝑐𝑐 =𝑉𝑐𝐿
𝑅𝑎 =4𝜂2𝐿2
𝜋3𝑅𝑠𝐽12 𝑥01 𝑅 𝑅 + 𝐿
Ra/Q0 is independent of Rs
Slide 9 of 65
Real Cavities
Beam tubes reduce the electric field on axis
Gradient decreases
Peak fields increase
R/Q decreases
Slide 10 of 65
Real Cavities
Slide 11 of 65
Single Cell Cavities
Electric field high at iris
Magnetic field high at
equator
Slide 12 of 65
270 Ω
88 ohm/cell
2.5
52 Oe/MV/m
Cornell SC 500 MHz
Single Cell Cavities
Slide 13 of 65Slide 13 of 65
Cell Shape Design
• What is the purpose of the cavity?
• What EM parameters should be optimized to meet the
design specs?
The “perfect” shape does not exist, it all depends
on your application
Slide 14 of 65Slide 14 of 65
Example: CEBAF Upgrade
• “High Gradient” shape: lowest Ep/Eacc
• “Low Loss” shape: lowest cryogenic losses, maximize G(R/Q)
Slide 15 of 65Slide 15 of 65
CEBAF Upgrade Shape Comparison
CEBAF Upgrade: cryo-budget limit of 30W/cavity. Higher energy
gain can be obtained using LL-shape.
Slide 16 of 65Slide 16 of 65
New Trend in TM-Cavity Design
• The field emission is not a hard limit in the performance of sc cavities
if the surface preparation is done in the right way.
• Unlikely this, magnetic flux on the wall limits performance of a sc
cavity (Q0 decreases or/and quench). Hard limit ~180 mT for Nb.
Bpeak / Eacc should be low
1. Cavities may operate at
higher gradients.
2. Cavities may operate at
lower cryogenic load.
2 ( / )
dissipated s
acc
P R
G R QV
Slide 17 of 65Slide 17 of 65
New Shapes for ILC
30840[Ω*Ω]R/Q*G
271[Ω]G
113.8[Ω]R/Q
4.15[mT/(MV/m)]Bpeak/Eacc
1.98-Epeak/Eacc
1.9[%]kcc
35[mm]riris
37970
284
133.7
3.61
2.36
1.52
30
35123
277
126.8
3.76
2.21
1.8
33
TTF LL RE
1992 2002/2004 2002
Slide 18 of 65Slide 18 of 65
RF Simulation Codes for Cavity Design
• 2D is fast and allows to define geometry of a cylindrical symmetric body (inner and end-cells) of
the cavity.
• 3D is much more time consuming but necessary for modeling of full equipped cavity with FPC
and HOM couplers and if needed to model fabrication errors. Also coupling strength for FPC and
damping of HOMs can be modeled only 3D.
0A)( 22
The solution to 2D (or 3D) Helmholtz equation can be analytically found only for very
few geometries (pillbox, spherical resonators or rectangular resonator).
We need numerical methods:
Approximating operator
(Finite Difference Methods)Approximating function
(Finite Element Methods)
Slide 19 of 65Slide 19 of 65
SUPERFISH
• Free, 2D finite-difference code to design cylindrically
symmetric structures (monopole modes only)
• Use symmetry planes to reduce number of mesh points
File di SuperFish Generato da BuildCav F = 1472.6276 MHz
C:\LANLV7\HALFCEBSC.AF 11-27-2006 16:58:22
0
1
2
3
4
5
6
7
8
9
10
11
12
0
1
2
3
4
5
6
7
8
9
10
11
12
0 2 4 6 8 10 12 14 16
File di SuperFish Generato da BuildCav F = 1472.6276 MHz
C:\LANLV7\HALFCEBSC.AF 11-27-2006 16:58:22
7.30
7.40
7.50
7.60
7.70
7.80
7.90
8.00
8.10
7.30
7.40
7.50
7.60
7.70
7.80
7.90
8.00
8.10
2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2
http://laacg1.lanl.gov/laacg/serv
ices/download_sf.phtml
Slide 20 of 65Slide 20 of 65
CST Microwave Studio
• Expensive, 3D finite-element code, used to design complex
RF structure. http://www.cst.com/Content/Products/MWS/Overview.aspx
Hexahedral mesh
• Runs on PC
• Perfect Boundary
Approximation
Slide 21 of 65Slide 21 of 65
Omega3P
• SLAC, 3D code, high-order Parallel Finite Element (PFE)
method
• Runs on Linux
• Tetrahedral conformal mesh
• High order finite elements (basis order p =1 – 6)
• Separate software for user interface (CuBit)
Slide 22 of 65
Cell Shape Parametrization
• Full parametric model of the cavity in terms of 7 meaningful geometrical parameters:
Ellipse ratio at the equator (R=B/A)ruled by mechanics
Ellipse ratio at the iris (r=b/a)Epeak
Side wall inclination (a) and position (d)Epeak vs. Bpeak tradeoff and coupling kcc
Cavity iris radius Riris
coupling kcc
Half-cell Length L/2=lb/4b
Cavity radius Dused for frequency tuning
• Behavior of all e.m. and mechanical properties has been found as a function of the above parameters
L/2
Slide 23 of 65
Tools used for the parametrizationBuildCavity: parametric tool for the
analysis of the cavity shape on the EM
parameters:
– All RF computations are handled
by SUPERFISH
– Inner cell tuning is performed through
the cell diameter, all the characteristic
cell parameters stay constant: R, r, a, d,
L, Riris
– End cell tuning is performed through
the wall angle inclination, a, or
distance, d.
R, L and Riris are independently
settable.
– Multicell cavity is then built to
minimize the field unflatness, compute
the effective b and the final cavity
performances.
– A proper file to transfer the cavity
geometry to ANSYS is then generated
Inner cell data
L = 56.8 mm
R = 1
r = 1.7
a = 7°
d = 11 mm
Riris = 43 mm
Slide 24 of 65Slide 24 of 65
Parameter Choices
• Choose the cavity frequency Equator diameter D
Slide 25 of 65
Beam Acceleration: cell length
Accelerating mode in a multi-cell structure
Synchronic acceleration and max of (R/Q)acc↔ Lactive =NLcell= Ncß/(2f) and the injection takes
place at an optimum phase φopt which ensures that particles will arrive at the mid-plane of the
first cell when Eacc reaches its maximum (+q passing to the right) or minimum (-q passing to
the right).
Ez(r=0,z)
Lcell
Lactive
v = ßc
s
-
+
-
+
-
π-phase advance
cell-to-cell
Cell length, L = lb/2
Slide 26 of 65Slide 26 of 65
One Big “Knob”: Riris
0.0
0.3
0.5
0.8
1.0
0 20 40 60 80 100z [mm]
E(z
) [A
rbit
. u
nit
s]
Why for a smaller aperture (Riris)?
• (R/Q) is bigger
• Epeak/Eacc , Bpeak/Eacc is lower
Ri ris= 40 mm Riris = 20 mm
Eacc is higher at the same stored energy in the cell
Ez (z) for small and big iris radius
Slide 27 of 65Slide 27 of 65
More on Riris
We know that a smaller aperture makes:
• (R/Q) higher
• Bpeak/Eacc , Epeak/Eacc lower (+)
but unfortunately a smaller aperture makes:
• HOMs impedances (k , k ) higher
• cell-to-cell coupling ( kcc ) weaker (-)
Slide 28 of 65Slide 28 of 65
“Rule of thumb” for Optimizing Peak Surface Fields
Add “electric volume” at the
iris to reduce Epeak
Add “magnetic
volume” at the
equator to reduce
Bpeak
Slide 29 of 65Slide 29 of 65
Pushing the Design: Reentrant cavity
• 3 independent parameters: A, B, a
• potential issue with cavity forming and cleaning
Slide 30 of 65Slide 30 of 65
RF Tests of New Cavity Shapes: LL
10 8
10 9
10 10
10 11
0 10 20 30 40 50 60
LL single 1st cavity 15th, EP(30)+HPR+Bake
Qo 2KQo 1.68K
Qo
Eacc [MV/m]
Quench 46.5MV/m Qo=1.12E10 @ 1.97KQ0=1.74E10 @ 1.68K
Epeak = 86.5 MV/m
Bpeak = 172.5 mT
LL
fπ [MHz] 1286.6
Epeak/Eacc - 1.86
Bpeak/Eacc [mT/(MV/m)] 3.71
R/Q [Ω] 130.0
G [Ω] 279
Øiris [mm] 61
9-cell LL cavity was tested at JLab up to Eacc=36MV/m
Slide 31 of 65Slide 31 of 65
RF Tests of New Cavity Shapes: RE
10 8
10 9
10 10
10 11
0 10 20 30 40 50 60
Re-entrant 11th
Qo @ 2KQo @ 1.8K
Qo
Eacc [MV/m]
2005/09/07
T = 2.0 K
T = 1.8 KEacc = 50.90 MV/mQ0 = 6.88e9
Just adding LiHe
48 MV/m
50.90 MV/mrunout LiHeduring proc.
Epeak= 111.5 MV/m
Bpeak= 192.9 mT !?
RE
fπ [MHz] 1278.6
Epeak/Eacc - 2.19
Bpeak/Eacc [mT/(MV/m)] 3.79
R/Q [Ω] 126.0
G [Ω] 278
Øiris [mm] 68
9-cell RE cavity was tested at Cornell up to Eacc=28MV/m
Slide 32 of 65Slide 32 of 65
Want more?...Half-Reentrant Cavity
Slide 33 of 65
End-Cell Design
The geometry of end-cells differs from the geometry of inner cells due to the attached
beam tubes
Their function is multi-folded and their geometry must fulfill three requirements:
• field flatness and frequency of the accelerating mode
• field strength of the accelerating mode at FPC location enabling
operation with matched Qext
• fields strength of dangerous HOMs ensuring their required damping by
means of HOM couplers or/and beam line absorbers.
All three make design of the end-cells more difficult than inner cells.
+ +
Slide 34 of 65
Example: SNS MB cavity
• Riris set to 65 mm to have enough
field at the power coupler antenna
• d set 1 mm lower than the in-cell
• optimization of r = b/a at iris
• a set to 10 deg to have the
necessary stiffening
• Slater compensation (increase of
the magnetic volume) of the cut-off
tube ( f ), d reduction ( f ), a and
Riris increase ( f ) by increasing the
equator radius 4 dies
• the frequency of end cell + tube is
about 40 kHz lower than the in-
cell’s due to the asimmetry
Optimization done with BuildCavity
Slide 35 of 65
More Examples of End Cell Optimizations
• Same Req as inner cell, use Le as parameter
to adjust the frequency
• Adjust parameters Ae, Be, ae, be and a to
minimize either Epeak/Eacc or losses
• By adding more parameters (at, bt, c, Rbp) it
is possible to optimize the propagation of
unwanted HOM, without increasing
Epeak/Eacc or losses for the fundamental mode
Slide 36 of 65
Multicell Cavities
Single-cell is attractive from the RF-point of view:
• Easier to manage HOM damping
• No field flatness problem.
• Input coupler transfers less power
• Easy for cleaning and preparation
• But it is expensive to base even a small
linear accelerator on the single cell. We do
it only for very high beam current machines.
A multi-cell structure is less expensive and offers
higher real-estate gradient but:
• Field flatness (stored energy) in cells becomes
sensitive to frequency errors of individual cells
• Other problems arise: HOM trapping…
Slide 37 of 65
Coupling between cells
+ +
+ -
Symmetry plane for
the H field
Symmetry plane for
the E field
which is an additional
solution
ωo
ωπ 2
k0
0cc
The normalized difference
between these frequencies
is a measure of the energy
flow via the coupling region
Slide 38 of 65
Equivalent Circuit
Mode frequencies:
Voltages in cells: 2 1sin
2
m
j
jV m
N
/ 2b k
k
Ck C C
C= =
𝜔𝑁 − 𝜔𝑁−1
𝜔0~𝑘 1 − cos
𝜋
𝑁≅𝑘
2
𝜋
𝑁
2
Slide 39 of 65
Pass-Band Modes Frequencies
-1
0 1 2 3 4 5 6 7 8 9
9-cell cavity
0
1/ 2
0 (1 4 )k
Slide 40 of 65
Cell Excitations in Pass-Band Modes9 Cell, Mode 1
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 2
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 3
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 4
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 5
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 6
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 7
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 8
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
9 Cell, Mode 9
-1
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1 2 3 4 5 6 7 8 9
Slide 41 of 65
Field Flatness
Geometrical differences between cells causes a mixing of the eigenmodes
Sensitivity to mechanical deformation depends on mode spacing
ßk
Na
cc
2
ff
Tune to
Field flatness factor for elliptical cavities with arbitrary ß=v/c
Slide 42 of 65
Pros and Cons of Multicells
• Cost of accelerators are lower (less auxiliaries: LHe vessels,
tuners, fundamental power couplers, control electronics)
• Higher real-estate gradient (better fill factor)
• Field flatness vs. N
• HOM trapping vs. N
• Power capability of fundamental power couplers vs. N
• Chemical treatment and final preparation become more
complicated
• The worst performing cell limits whole multi-cell structure
Slide 43 of 65
b<1 Cavities: Transit Time Factor
Cavity b=0.5
Ideal Cavity
LINAC design is made assuming “ideal” cavity with
sinusoidal field on-axis
, 0
2sinz ideal
g
E z E z
lb
2g
Lb
l
The “real” b, bc, of a multi-cell cavity is defined as the bg of an ideal cavity that has an the
energy gain curve for the synchronous particle closest to the one of the real cavity
0
, costotL
c z cW q E z z z dzc
b b
b
( )
,,
,
cN
c
c c
WT
W
b bb b
b b b
bg=0.47( ) ( , )cosN
acc att c SW q V qE L T b b
Slide 44 of 65Slide 44 of 65
bg = 0.61 Cavity for SNS
Ep/Eacc 2.72 (2.63 inner cell)
Bp/Eacc [mT/(MV/m)] 5.73 (5.44 inner cell)
R/Q [W] 279
G [W] 214
k [%] 1.53
QBCS @ 2 K [109] 27.8
Frequency [MHz] 805.000
Field Flatness [%] 2
Geometrical Parameters
Inner cell End Cell Left End Group (coupler)
Left Right
L [cm] 5.68 5.68 5.68
Riris [cm] 4.3 4.3 4.3 6.5
D [cm] 16.376 16.376 16.698
d [cm] 1.1 1.0 1.1 1.0
r 1.7 1.5 1.7 1.5
R 1.0 1.0 1.0
a [deg] 7.0 8.36 7.0 10.0
KL70 = -2.9 [Hz/(MV/m)2] KL80 = -3.4 [Hz/(MV/m)2]
Nb thickness = 3.8 mm-
Effective b that matches the TTF curve = 0.630
Slide 45 of 65
bg = 0.81 Cavity for SNS
Ep/Eacc 2.19 (2.14 inner cell)
Bp/Eacc [mT/(MV/m)] 4.72 (4.58 inner cell)
R/Q [W] 484.8
G [W] 233
k [%] 1.52
QBCS @ 2 K [109] 36.2
Frequency [MHz] 805.004
Field Flatness [%] 1.1
Geometrical Parameters
Inner cell End Cell Left End Group (coupler)
Left Right
L [cm] 7.55 7.55 7.55
Riris [cm] 4.88 4.88 4.88 7.0
D [cm] 16.415 16.415 16.611
d [cm] 1.5 1.3 1.5 1.3
r 1.8 1.6 1.8 1.6
R 1.0 1.0 1.0
a [deg] 7.0 10.072 7.0 10.0
KL70 = -0.7 [Hz/(MV/m)2] KL80 = -0.8 [Hz/(MV/m)2]
Nb thickness = 3.8 mm-
Effective b that matches the TTF curve = 0.832
Slide 46 of 65
Multipacting Simulations
Once the cavity shape has been designed, multipacting simulations
have to be done:
• get the fields on the contour
• electrons are launched from given initial sites at given phases of the RF field
• for a fixed field level the electron trajectories are calculated by integrating the
equations of motion, until the electrons hit the wall
• record the location, phase, and impact energy
• the number of secondary electrons is determined, given the SEY function
• the trajectory calculation is continued if the field phase is such as secondary
electrons leave the wall
• after a given number of impacts N the No. of free electrons and their avg. impact
energy and the No. of secondary electrons is calculated
Counter functionEnhanced counter function
Counter function: field levels at which resonant conditions are satisfied
At field levels where Enhanced counter function > No. initial electrons: Multipacting
Slide 47 of 65Slide 47 of 65
MultiPac• 2D code, has it’s own FEM field solver
• Runs on Linux
• MATLAB user interface
Slide 48 of 65Slide 48 of 65
FishPact
• 2D code, uses SUPERFISH to compute surface fields
• Runs on PC
10
15
20
25
30
35
40
45
0 10 20 30 40
Eacc [MV/m]
Ef [
eV
]
Jlab high-current
Jlab-OC
Jlab-HG
Jlab-LL
SNS high-b
BNL High Current
MP trajectory, site 2, Eacc=24.5 MV/m, =250
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.1
0 0.02 0.04 0.06 0.08 0.1 0.12
z (m)
r (m
)
Slide 49 of 65Slide 49 of 65
Track3P
• 3D code, uses Omega3P for field solver
• Runs on Supercomputer, user interface not fully developed
Example: Multipacting found in beam pipe step of LL cavity
Slide 50 of 65
Example: Multipacting in SNS HOM Coupler
Slide 51 of 65Slide 51 of 65
Mechanical Analysis
The mechanical design of a cavity follows its RF design:
• Lorentz Force Detuning
• Mechanical Resonances
• Structural stability under different load conditions
-0.006
-0.003
0
0.003
0 20 40 60z [mm]
P [
N/m
m^
2]
Lorentz Force Detuning
E and H at Eacc = 25 MV/m in TESLA inner-cup
50 MV/m
92 kA/m
Slide 52 of 65Slide 52 of 65
Stiffening
10-4m 3∙10-5m
No stiffening ring
Wall thickness 3mm
Stiffening ring at r=54mm
Wall thickness 3mm
kL = -1 Hz/(MV/m)2Essential for the operation of a pulsed accelerator
Δf = kL(Eacc)2
Surface deformation without and with stiffening ring
Slide 53 of 65
Optimal stiffening ring position
Rstiff = 80 mm
The Lorentz forces coefficients for 15
different stiffening ring positions are
evaluated automatically with ANSYS,
preparing the geometry and reading the
fields from the SFO output from
SUPERFISH
Displacements
[mm]
Fixed cell
length L
Reference data
L = 56.8 mm
R = 1
r = 1.7
d = 11 mm
k = 1.5%
Riris = 43 mm
Nb thick. = 3.8 mm
ANSYS 5.6
SEP 13 2000
14:36:14
PLOT NO. 2
NODAL SOLUTION
STEP=1
SUB =1
TIME=1
USUM
RSYS=0
DMX =.122E-05
SMN =.305E-07
SMX =.122E-05
1
MN
MX
0
.278E-06
.556E-06
.833E-06
.111E-05
.139E-05
.167E-05
.194E-05
.222E-05
.250E-05
ANSYS 5.6
SEP 13 2000
14:36:20
PLOT NO. 6
NODAL SOLUTION
STEP=1
SUB =1
TIME=1
USUM
RSYS=0
DMX =.141E-05
SMN =.380E-07
SMX =.141E-05
1
MN
MX
0
.278E-06
.556E-06
.833E-06
.111E-05
.139E-05
.167E-05
.194E-05
.222E-05
.250E-05
ANSYS 5.6
SEP 13 2000
14:36:27
PLOT NO. 10
NODAL SOLUTION
STEP=1
SUB =1
TIME=1
USUM
RSYS=0
DMX =.139E-05
SMN =.244E-08
SMX =.139E-05
1
MN
MX
0
.278E-06
.556E-06
.833E-06
.111E-05
.139E-05
.167E-05
.194E-05
.222E-05
.250E-05
ANSYS 5.6
SEP 13 2000
14:36:33
PLOT NO. 14
NODAL SOLUTION
STEP=1
SUB =1
TIME=1
USUM
RSYS=0
DMX =.109E-05
SMN =.774E-08
SMX =.109E-05
1
MN
MX
0
.278E-06
.556E-06
.833E-06
.111E-05
.139E-05
.167E-05
.194E-05
.222E-05
.250E-05
ANSYS 5.6
SEP 13 2000
14:36:39
PLOT NO. 18
NODAL SOLUTION
STEP=1
SUB =1
TIME=1
USUM
RSYS=0
DMX =.772E-06
SMN =.822E-08
SMX =.772E-06
1
MN
MX
0
.278E-06
.556E-06
.833E-06
.111E-05
.139E-05
.167E-05
.194E-05
.222E-05
.250E-05
-6
-5
-4
-3
-2
-1
0
0 20 40 60 80 100 120 140 160
Stiffening ring position [mm]
Kfi
xed [
Hz/(
MV
/m)2
]
Riris Rstiff
Slide 54 of 65
KL for different boundary conditions
• The estimate for KL strongly depends on the cell boundaries. We compute it for 3 different cases:
– Fixed cell length
– Free cell length
– Helium Vessel/Tuning System (= 3 tubes with diameter 30 mm and thickness 2 mm)
-6
-5
-4
-3
-2
-1
0
0 20 40 60 80 100 120 140 160
Stiffening ring position [mm]
Kfi
xed, K
vessel [
Hz/(
MV
/m)2
]
-90
-80
-70
-60
-50
-40
-30
-20
-10
0
Kfr
ee
[H
z/(
MV
/m)2
]
Fixed iris Semirigid vessel Free iris
Slide 55 of 65Slide 55 of 65
Mode Analysis
1.E-16
1.E-15
1.E-14
1.E-13
1.E-12
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Frequency (Hz)
PS
D (
g2/H
z)
vertical/equator
axial/equator
tangential/equator
axial/flange13
31
38
70
8253
125
Mode 1 – 14 Hz Mode 2 – 26 Hz
Mode 3 – 40 Hz Mode 5 – 72 Hz
Natural Frequency (Hz)
Mode Test Data FE Analysis
1 13 14
2 31 26
3 38 40
4 53 48
5 70 72
6 82 83
7 125 124
Calculate mechanical resonances of a multi-cell cavity as they modulate frequency of
the accelerating mode. Sources of their excitation: vacuum pumps, ground vibrations…
Slide 56 of 65Slide 56 of 65
Typical Cavity Mechanical Design Requirements
• Minimize/prevent microphonics
• Withstand loss of vacuum accident up to 5 atm
• Withstand cool down at 1.65 atm
• Adhere to intent of ASME B&P Code
– Allowable Stress (Sm) = 2/3 Yield Stress
– Primary Membrane Stress (Pm) <= (Sm)
– Pm + Bending <= 1.5*Sm
– Pm + Bending + Secondary Stress <= 3*Sm
• Allowable Stresses
»Warm Niobium = 4,667 psi
»Cold Niobium = 53,333 psi
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Mechanical analysis tools
• ANSYS: FEM multiphysics solver
Peak von Mises stress in
cold cavity with 5 atm
pressure and 2 mm tuning
displacement, calculated on
CEBAF LL Upgrade cavity
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Cavities, large and small…
Slide 59 of 65
500 MHz, Single-cell
Slide 60 of 65
Pulsed LINACs (ILC, XFEL)
• High gradient ( 25 MV/m)
• Moderate HOM damping
(Qext = 104 – 105)
• High peak (> 250 kW), low
average RF power ( 5 kW)
Slide 61 of 65
CW Low-Current LINACs (CEBAF, ELBE)
• Moderate to low (8 – 20
MV/m)
• Relaxed HOM damping
requirements
• Low average RF power (5 –
13 kW)
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CW High-Current ERLs
• Moderate gradient ( 15 -
20 MV/m)
• Strong HOM damping (Qext
= 102 – 104)
• Low average RF power
(few kW)
Slide 63 of 65
CW High-Current Injectors for ERLs
• Moderate to low gradient (5 - 15 MV/m)
• Strong HOM damping (Qext = 102 – 104)
• High average RF power (50 - 500 kW)
Slide 64 of 65
CW High-Current Storage Rings
• Relatively low gradient (5 - 9
MV/m)
• Strong HOM damping (Qext
102)
• High average RF power (up to
390 kW)
Slide 65 of 65Slide 65 of 65
Summary
Cavity design: be creative and have fun with it!