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Getrag iB5 Transmission AfterSalesTraining

Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

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Page 1: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

Getrag

iB5

Transmission

AfterSalesTraining

Page 2: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

AfterSalesTraining

Page 3: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

AfterSalesTraining

Page 4: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5

Transmission

AfterSalesTraining

Page 5: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

Due to be implemented in Quarter 2 2003

Warranty “Black Box” for 3 years or 60,000

miles.

Fitted to: Rover 25

MG ZR

Rover 45

Page 6: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

The new Transmission will be fitted to the

following models using the “K Series” engine:

Rover 25 1.1

Rover 25 1.4

MG ZR 105

Rover 25 1.6

Getrag iB5 Transmission

Rover 45 1.4

Rover 45 1.6

Page 7: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

Page 8: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

Transmission History

Derived from the original Ford B4 transmission

Improved to B5 5-speed transmission in 1982

Further enhanced to iB5 in 1996

iB5 – i = improved

Currently marketed by Getrag/Ford transmissions

Page 9: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

Transmission Overview

“Two Shaft” transmission c/w differential

All gear wheels sit on the output shaft

All gear wheels except for reverse gear are

constantly in mesh

All forward gears are synchronised

Page 10: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

Transmission Overview

Transmission torque capability 165 Nm

1st and 2nd gears are double synchronised

The iB5 transmission is filled for life with 75W90

synthetic transmission fluid

Page 11: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

1. 5th gear housing

2. Transmission-end housing half

3. Steel gasket

4. Clutch-end transmission

housing half

Transmission Housings

Page 12: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Transmission

Dual Synchronisers

1. Gear wheel

2. Inner synchroniser ring

3. Cone ring

4. Outer synchroniser ring

5. Synchroniser hub

Page 13: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Power Flow

1st Gear

Page 14: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Power Flow

2nd Gear

Page 15: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Power Flow

3rd Gear

Page 16: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Power Flow

4th Gear

Page 17: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Power Flow

5th Gear

Page 18: Getrag iB5 Transmission...Getrag iB5 Transmission Due to be implemented in Quarter 2 2003 Warranty “Black Box” for 3 years or 60,000 miles. Fitted to: Rover 25 MG ZR Rover 45 AfterSalesTraining

AfterSalesTraining

Getrag iB5 Power Flow

Reverse