GEP-9145

GE Industrial Systems

Pre-emptive Multi-tasking

Control

g

Innovation Series Controller Product Catalog

ContentsCommitment to Quality ..................................................................................................................................................... 1

Six Sigma Dependability.................................................................................................................................................. 1ISO 9001 Certification ..................................................................................................................................................... 1Technical Support ............................................................................................................................................................ 1Training............................................................................................................................................................................ 1

Overview............................................................................................................................................................................. 2Primary Controller ........................................................................................................................................................... 2Series 90-70 PLC Interface Module.............................................................................................................................. 3Mill Stand Control Application........................................................................................................................................ 4

Innovation Series Controllers ........................................................................................................................................... 5Common Features VME Controllers............................................................................................................................. 5Differentiating Features VME Controllers .................................................................................................................... 7Common Features ACL Controllers.............................................................................................................................. 9Differentiating Features ACL Controllers ................................................................................................................... 10

Execution of Control Logic ............................................................................................................................................. 11

I/O Drivers........................................................................................................................................................................ 14

Control System Toolbox .................................................................................................................................................. 25Configuration of I/O Drivers and Hardware................................................................................................................... 26Organization of Control Logic ....................................................................................................................................... 27Instruction Blocks .......................................................................................................................................................... 29

Permissive Diagnostic Function ...................................................................................................................................... 32Fault Detection............................................................................................................................................................... 33Presenting the Diagnosis ................................................................................................................................................ 35

Ordering Information...................................................................................................................................................... 36Innovation Series Controllers......................................................................................................................................... 36Innovation Series Controller I/O .................................................................................................................................... 36Genius I/O System Blocks and Options ......................................................................................................................... 37Field Control I/O System Components and Options ...................................................................................................... 38Control System Solutions (Windows NT Applications & Service)................................................................................ 39Catalog Number Structure.............................................................................................................................................. 40

CIMPLICITY, Genius, and Series 90 are registered trademarks of GE Fanuc Automation North America, Inc.Ethernet is a trademark of Xerox Corporation.Field Control is a trademark of GE Fanuc Automation North America, Inc.IBM and PC are registered trademarks of Internation Business Machines Corporation.Innovation Series and ISBus are trademarks of General Electric Company, USA.Windows is a registered trademark of Microsoft Corporation.

GEP-9145 Innovation Series Controller Product Catalog 1

GE Industrial Control Systems is committed to improve customer productivity withthe best industrial automation technology, reliability, and service worldwide.

Six Sigma DependabilityGE businesses are committed to attaining a Six Sigma level of quality. This programhas been initiated to identify quality issues and to address these in such a way that allour business and manufacturing processes are performed correctly 99.99966% of thetime. There are only a few firms in the world, including hospitals and airlines thathave attained Six Sigma quality, and GE has made a commitment, backed by trainingand resources to join this select group.

ISO 9001 CertificationGE Industrial Control Systems quality processes and software development haveearned the ISO 9001 certification in accordance with TickIT from Lloydss Registerof London. This certification is the most comprehensive of all standards developedby the International Organization for Standardization. It promotes consistent qualityof design and manufacturing processes world-wide.

Technical SupportGE provides responsive service and support at any time. GEs OnSite SupportSMremote monitoring and diagnostics system puts you online with a team of experiencedengineers to answer questions and diagnose problems. They are available 24 hours aday to support your team. Over 3,000 sales people are now available to serve youthrough our new DS-750 Distribution Network "2000" program linking GE IndustrialControl System Solutions authorized GE distributors to better serve our endcustomers.

TrainingExtensive training tailored to your needs is available for both operating andmaintenance personnel. Training can be taught at your site or at the GE TrainingCenter in Salem, Virginia. All training facilities feature professionally developedcourses taught by experienced, knowledgeable instructors in well-equippedclassrooms and laboratories.

Commitment to Quality

2 GEP-9145 Innovation Series Controller Product Catalogin

The pre-emptive multi-taskingfeature allows the scheduledexecution of a high prioritycontrol task to interrupt theexecution of a low or mediumpriority control task.

Innovation Series controllers are specifically designed for application in largeintegrated drive systems and high performance hydraulic regulators. Each controllerhas a pre-emptive multi-tasking operating system with revolutionary networking anddiagnostic features. The Windows-based Control System toolbox provides uniqueconfiguration and monitoring tools with an integrated Graphics Window, DataHistorian, and Trend Recorder. Two controller form factors allow installation in aVersa Module Eurocard (VME) rack (two forms available) or in an InnovationSeries drive rack (known as the Application Control Layer (ACL) as follows:

VME Form Factor ACL Form Factor Primary controller in the system High speed coordination of drives Interface between sequencing logic

in programmable logic controller(PLC) and drives in the system

Mill stand control in the metalsmanufacturing industry

Tension regulation in a coordinatedline

Coil diameter calculation in paperand metal applications

Primary ControllerAs the primary controller in a system, the Innovation Series controller uses theGenius I/O and/or Field Control I/O for interface with field devices. I/O driversfor the Drive LAN+ (DLAN+), Ethernet Global Data (EGD), and ISBus provideconnectivity to the AC/DC2000 and Innovation Series drives. Additional I/O driversare available for interfaces with other components in the system.

Control logic is edited and monitored in a graphic block diagram format using thetoolbox. The CIMPLICITY Human Machine Interface (HMI) and the controllercommunicate over Ethernet using Serial Request Transfer Protocol (SRTP) or EGD.

Ethernet

Genius

CIMPLICITY HMIServer

Control SystemToolbox


CIMPLICITY HMIViewer

Innovation SeriesControllers

Field Control

DLAN+ISBus

ISBus+-

AC

InnovationSeries

+-

AC

InnovationSeries

+-

AC

InnovationSeries

AC/DC2000AC/DC2000AC/DC2000

Motor Control LayerApplication Control Layer

Innovation Series controllers system configuration in a general purpose sequencing application

Overview

GEP-9145 Innovation Series Controller Product Catalog 3

Series 90-70 PLC Interface ModuleThe Innovation Series controller can be used to interface the Series 90-70 PLC to theAC/DC2000 and Innovation Series drives. The AC/DC2000 and Innovation Seriesdrives have different LAN options for coordination between drive control and thesequencing software as follows:

Product LAN ConnectivityAC/DC2000 DLAN+

Genius Bus

Innovation Series Drives Ethernet Serial Request Transfer Protocol (SRTP)Ethernet Global Data (EGD)ISBusGenius Bus

In this type of system, the sequencing logic is implemented in the Series 90-70 PLCand the Innovation Series controller provides the interface with the drives. VMEread/write commands initiated from the Series 90-70 central proccessing unit (CPU)provide the mechanism for data exchange between the CPU and the InnovationSeries controller.

Ethernet



CIMPLICITYControl or LM90



DLAN+ISBus

Ethe

rne

t

Ge

niu

s B u

s

ISBus+-

AC

InnovationSeries

+-

AC

InnovationSeries

+-

AC

InnovationSeries

AC/DC2000 AC/DC2000 AC/DC2000

Series 90-70

CPU

CPU

Ethe

rne

t

Ge

niu

s B u

s

Series 90-70


Innovation Series controllers system configuration in a VME PLC-based drive system application


Mill Stand Control ApplicationIn metal rolling mills, there are several high performance control functions associatedwith the mill stand. The Innovation Series controller has several features specificallytied to this class of applications as follows: Control block programming language well suited for configuration of regulators Pre-emptive multi-tasking operating system with task scheduling (1ms, 2ms,

4ms, 8ms, 16ms, etc) Special purpose I/O modules tailored for hydraulic cylinder driven regulators Coherent sampling of process feedback data for inter-related mill stand

regulators Integrated trending package in toolbox for commissioning and maintenance

Control functions implemented in steel and aluminum mills include the following:Metal Rolling Mill Hydraulic Cylinder ControlWork Roll BendingWork Roll ShiftingHydraulic Loopers (hot strip mill)Eccentricity ControlAutomatic Gauge ControlBackup Roll BalanceWedge Pass Line AdjustElongation ControlAutomatic Width Control (hot strip mill)Roll Change Sequencing

Rod & Bar MillWaterbox ControlLaying Head ControlLaying Head Pinch Roll ControlRoll Change Sequencing

Ethernet





FieldControl

CTR 1CTR 2CTR 3

A/I 1

A/I 8

A/O 1

A/O 4

CTR 1CTR 2CTR 3

A/I 1

A/I 8

A/O 1

A/O 4

CTR 1CTR 2CTR 3

A/I 1

A/I 8

A/O 1

A/O 4

Load CellDLAN+

ISBus

ISBus+-

AC

InnovationSeries

+-

AC

InnovationSeries

+-

AC

InnovationSeries AC/DC2000 AC/DC2000 AC/DC2000


Innovation Series controllers system configuration in a mill stand control application

GEP-9145 Innovation Series Controller 5

The VME rack-based controllers share a common processor platform with differentdrive LAN connectivity options to address a particular application. The ACLcontrollers are designed to mount in the Innovation Series drive control rack. Thefollowing section describes common and differentiating features of these controllers.

Common Features VME Controllers

Processor Pentium 133 MHz

Memory 16 MB DRAM, 256KB of level 2 cache

Operating System Pre-emptive multi-tasking operating system built on QNX platform (refer to thesection, Execution of Control Logic).

LEDs LEDs on the faceplate of the CPU provide status information as follows:

LED DescriptionActive Microprocessor is activeSlot 1 Controller configured as the slot 1 controller in VME bus systemBMAS Indicates VME master access is occurringENET Ethernet packets are being transmittedBSLV Indicates VME slave access is occurringSTATUS Display rotating LED pattern when OK -displays flashing error code

when faultedFLSH Flash memory is being writtenGEN_ Genius I/O is active

Ethernet Interface Thinwire 10base2, BNC connector TCP/IP protocol used for communication between controller and toolbox Serial Request Transfer Protocol (SRTP) interface between controller and HMI Ethernet Global Data (EGD) protocol used for communication with Innovation

Series drives, Series 90-70 PLCs, or CIMPLICITY HMI Ethernet Modbus protocol supported for communication between controller

and Distributed Control System (DCS)COM Ports 9-pin D connector

COM 1 reserved for diagnostics only

COM 2 can be used for serial protocols, such as Modbus communicationbetween controller (slave only) and DCS as follows:

Parameter DescriptionBaud Rate 19200Mode Binary (Remote Terminal Unit), ASCIIData Bits 7, 8Parity None, Odd, EvenStop Bits 1, 2

Innovation Series Controllers


Genius Bus Interface

DLAN+ Interface

Programming Language

One or two Genius bus controllers are integrated with the CPU. For additionalGenius buses, up to five third party VME modules can be installed in the rack.Each module supports two Genius buses. Full support of communicationservices on the Genius bus includes:

Run time communication with Genius I/O blocks and Field Control I/OSystem for status of inputs and controlling of outputs.

Datagram communication services with Genius I/O blocks and FieldControl I/O System for upload and download of configuration data.Local forcing of I/O points is also supported using datagrams from thecontroller. This allows the user to remotely force I/O points from thetoolbox.

Global Genius services allow communication (32 or 128 bytes broadcastfrom each node) between GE Fanuc PLCs and Innovation Seriescontrollers.

Datagram communication services provide read/write access of processvariables for GE Fanuc Data Panels and Computer TechnologyCorporation (CTC) Power Stations.

Full support of DLAN+ communication services includes:

Direct access to all 255 Status_S pages. Each page is 256 words inlength. Each device on the DLAN+ has a Status_S page partitioned intocommands and feedback data. The Status_S pages are periodically(default of 320 ms) broadcast to all other devices on the network.

Directed and group command messages can be sent to any devicesStatus_S page with an instruction from user logic.

Each Innovation Series controller can have up to five pages.

Control block language with Boolean logic represented in relay ladderdiagram format. Supported data types include:

Boolean

16-bit signed integer

32-bit long signed integer

32-bit floating point

64-bit long floating point

Environmental Temperature 0 to 45 Celsius inlet air operating

-40 to 85 Celsius , storage

Cooling Forced Air, 100 linear feet per minute minimum

Humidity 10 to 95% relative humidity, non-condensing

Shock 6G Max. operating, 10G Max. non-operating


Differentiating Features VME Controllers

VME

Catalog Number DS215UCVBG1 DS215UCVBG3

1 08

1

STATUS

DLAN

+

GENIUS

RSET

EthernetCO

M

21

DLAN+

H L

SER 1SER 2

GENIUS B

1 08

1

DLAN

+

1 08

1

DLAN

+

COM

21

RSET

STATUS

STATUS

Ethernet

DLAN+A DLAN+B

H L H L

SER 1SER 2

SER 1SER 2

GENIUS A

DLAN+ Interfaces

Genius InterfacesISBus InterfacesRequired VME SlotsPower Requirements

1

1

none

2

+5 V dc 5.64 A

+12 V dc 900 mA

-12 V dc 200 mA

2

2

none

4

+5 V dc 6.08 A

+12 V dc 900 mA

-12 V dc 200 mA


VME

Catalog Number IS215UCVCH1 IS215UCVCH3 IS215UCVCH5

ISBus B

ISBus A

GENIUS

EthernetCO

M

21

RSET

STATUS

GENIUS GENIUS

COM

21

ISBus A

ISBus B

RSET

STATUS

STATUS

Ethernet

ISBus A

ISBus B

GENIUS

1 08

1

DLAN

+

GENIUS

COM

21

RSET

STATUS

STATUS

Ethernet

ISBus A

ISBus B

DLAN+ Interfaces

Genius InterfacesISBus InterfacesRequired VME SlotsPower Requirements

none

1

2

2

+5 V dc 5.64 A

+12 V dc 900 mA

-12 V dc 200 mA

none

2

4

4

+5 V dc 6.08 A

+12 V dc 900 mA

-12 V dc 200 mA

1

2

2

4

+5 V dc 6.08 A

+12 V dc 900 mA

-12 V dc 200 mA


Common Features - ACL ControllersProcessor 486 100MHz

Memory 8 MB DRAM128KB of level 2 cache

Operating System Pre-emptive multi-tasking operating system built on QNX platform (refer to thesection, Execution of Control Logic).

LEDs LEDs on the faceplate of the CPU provide status information as follows:

LED Description

ACTIVE Microprocessor is active

ENET Ethernet packets are being transmitted

OK Runtime code is executing

ACTIVE CPU is accessing DRAM

FLSH Flash memory is being written

STATUS Display rotating LED pattern when OK -displays flashing error code when faulted

Ethernet Interface 10BaseT or AUI connector

TCP/IP protocol used for communication between controller and toolbox

Serial Request Transfer Protocol (SRTP) interface between controller and HMI Ethernet Global Data (EGD) protocol used for communication with Innovation

Series drives, Series 90-70 PLCs, or CIMPLICITY HMI

Ethernet Modbus protocol supported for communication between controllerand Distributed Control System (DCS)

COM Ports Micro-miniature 9-pin socket D connector

COM 1 reserved for diagnostics only

COM2 Modbus communication between controller (slave only) and DCSParameter DescriptionBaud Rate 9600, 19200Mode Binary (Remote Terminal Unit), ASCIIData Bits 7, 8Parity None, Odd, EvenStop Bits 1, 2

Environmental Temperature 0 to 45 Celsius inlet air, operating

-40 to 85 Celsius, storage

Cooling Forced Air, 100 linear feet per minute minimum

Humidity 10 to 95% relative humidity, non-condensing

Shock 6G Max. operating, 10G Max. non-operating


Differentiating Features ACL ControllersACLCatalog Number IS215ACLAH1 IS215ACLAH2 IS215ACLIH1 IS215ACLIH2

Ethernet

STATUS

COM

21

OKACTIVEENETFLASH

RST

STATUS

COM

21

OKACTIVEENETFLASH

RST

Ethernet

Ethernet

STATUS

COM

21

OKACTIVEENETFLASH

RST

ISBus A

ISBus B

STATUS

COM

21OKACTIVEENETFLASH

RST

ISBus A

ISBus B

Ethernet

Ethernet Interface

ISBus Interface

10BaseT

None

AUI

None

10BaseT

2

AUI

2


Large industrial drive systems and mill stand controls require a wide range ofperformance in execution of control functions. The following table displays typicalsweep rate requirements for common control functions.

Function Required Sweep RateSequencing of hydraulic pumps 128 msSequencing of material handling equipment 32 msHydraulic position regulator for a coil car ina metals process line

16 msec

Work roll bending regulator in a mill stand 8 msEccentricity control in a mill stand 1 msec

To meet this wide range of sweep rate requirements, the Innovation Series controllersprovide a pre-emptive multi-tasking environment for the execution of control logic.Control functions are organized into tasks, which are scheduled and prioritized perthe requirements of the mechanical equipment. The following table displays availablepriorities and rates for a given control task.

Priority of Control TaskAvailable Sweep Rates (ms) High Medium Low

1, 2 Yes - -4 Yes Yes -

8, 16 - Yes -32 - Yes Yes

64, 128, 256 - - Yes

The pre-emptive multi-tasking feature allows the scheduled execution of a highpriority control task to interrupt the execution of a low or medium priority controltask. Also, a medium priority control task can interrupt a low priority control task.

Control task execution is as follows (refer to figure on following page):1. Copy all of the external inputs referenced in the task from the I/O Table to the

Software Signal Table.

2. Execute the control logic in the task per the numbered sequence of blocks.

3. When execution is complete, all external outputs referenced in the task arecopied from the Software Signal Table to the I/O Table except:

Configured I/O drivers read andwrite the I/O Table values tohardware asynchronously with theexecution of control logic tasks.

Mill Stand VME I/O outputs that are written directly to the I/O board at thecompletion of high priority tasks.

DLAN+ command messages sent on the network according to the priority of thetask. All high and medium priority tasks run to completion before the messageis sent. In low priority tasks, the message is sent when the block is executed.

Tasks can be dynamically enabled and disabled from the control logic by connectingthe task enable to a signal and modifying the online value. When a task is disabled,neither the I/O or user logic is executed.

Execution of Control Logic


CPUBasedGenius

Limit_Switch

Solenoid

Start_PB

DLAN+

E-NetSRTP &Genius

Datagram

E-NetGlobalData

ISBus

ModbusRTU

AllenBradley

DH+

ModbusE-Net

VME BusRead/Write

VMEBoardBasedGenius

Mill StandVME I/O

CTR 1CTR 2CTR 3

A/I 1

A/I 8

A/O 1

A/O 4

I/OTable

I/ODrivers

SoftwareSignalTableInputs at

start of task

Outputs atend of task

GE Fanuc PLC

VMEInterfaceSysTran

Scram Net

Stop_PB

Start_PB Solenoid

Solenoid

Stop_PB

Limit_Switch

Read Task Inputs into SoftwareSignal Table

Write Task Outputs into I/OTable

Sequencing Tasks(Low Priority)


Write Task Outputs into I/OTable

Low PerformanceRegulators Tasks(Medium Priority)


Write Task Outputs Directly toStand Controller I/O Board

High PerformanceRegulators Tasks

(High Priority)

Cylinder_Position

Cylinder_Reference

Cylinder_Position

Cylinder_Reference

Start_PBStop_PBSolenoid

Limit_Switch

Cylinder_Position

Signal Flow / Control Logic Task Execution


In the following example, consider a skin pass mill in steel galvanizing process linewith the control functions listed:

Control Functions Required ControlSweep Rate (ms)

TaskPriority

Task SweepRate

Hydraulic gap control (HGC) 2 High 2Work roll bending regulators 4 Medium 4Mill sequencer 64 Low 64Elongation control 64 Low 64

The following figure shows the execution of control tasks. High priority tasks, suchas HGC are run before medium and low priority tasks. The HGC task is run in eachtwo-millisecond time slice. The remaining time in that time slice executes lowerpriority tasks.

0 2 msec 4 msec 6 msec 8 msec

HGCTask

Work RollBending

Task

Portion of MillSequencer

TaskHGCTask

Remainder ofMill

SequencerTask

IdleTime

HGCTask

Work RollBending

Task

IdleTime

HGCTask

IdleTime

ElongationControlTask

Time line for control logic execution


I/O drivers interface the Innovation Series controllers with sensors, actuators, andother components in the system. They generally operate asynchronously with controltasks, periodically writing inputs to the I/O table and reading outputs.

I/ODriver

I/OTable

I/ODrivers

SoftwareSignalTable

Inputs at start of task, scaledeach time

Outputs at end of task, scaledeach time

Start_PBStop_PBSolenoid

Limit_Switch

Operation of I/O drivers

All input points referenced in a control logic task are read from the I/O Table, scaled,and written to the Software Signal Table at the beginning of that task. All outputpoints referenced in a control logic task are read from the Software Signal Table,scaled, and written to the I/O Table at the completion of the task.

Genius I/O DriverGenius

I/O

Genius BusThis bus can have up to 32devices such as, Genius I/Oblocks, Field Control I/O BusInterface Units (BIU),controllers, and a hand heldmonitor.

Both the Genius I/O system and Field Control I/O system use the Genius bus forcommunication. The Genius bus has features well suited for industrial I/Oapplications including: High noise immunity (1500 volt isolation to ground) Wide range of baud rates for different lengths and cable plants Protocol specifically designed for I/O, configuration, and diagnostic data

Genius I/O BlocksThe Genius I/O blocks are a well-proven I/O system with unmatched diagnosticfeatures as follows:

Discrete I/O Blocks Analog I/O BlocksOpen-wire detection (inputs) Open-wire detection (inputs)Sense shorted wire (inputs) High alarm (inputs)Failed switch (inputs/outputs) Low alarm (inputs)Over temperature (inputs/outputs) Internal fault (inputs)Loss I/O power (inputs/outputs) Wiring error (inputs)Short-circuit (outputs) Input short (inputs)Load state feedback (outputs) Under-range (input/outputs)Pulse Test (outputs) Over-range (inputs/ouputs)No-load (outputs) Feedback error (output)Overload (outputs)

I/O Drivers


The diagnostic information related to a Genius I/O point can be referenced in controllogic with two additional signals. These signals are automatically defined for eachpoint as follows:

Genius I/O Point Signals Data Type DescriptionSignal_Name Boolean or

IntegerValue of I/O point

Point Health#Signal_Name

Boolean Indicates point health

Point Health Detail##Signal_Name

4 Bytes Byte 1 I/O point fault codeByte 2 Block fault codeByte 3 Block presentByte 4 Controller OK

These diagnostic signals can be used in control logic to intelligently react toelectrical/mechanical faults in a split second and annunciate the fault in the HMI.

Blocks can be monitored or configured from the Genius bus hand held monitor or thetoolbox.

Function Hand HeldMonitor

Toolbox

Configure block Yes YesMonitor block Yes YesForce I/O at the block level Yes YesForce list of I/O points No YesReset faults Yes YesSet node number Yes No

Field Control I/O SystemField Control I/O provides a cost effective I/O system on the Genius bus withlimited diagnostics relative to the Genius blocks. Each I/O station contains aBIU, field terminal bases, and field I/O modules. Several terminal block optionsare designed to eliminate auxiliary terminal blocks.

DIN-rail is an internationalstandard for I/O connectors.

The BIU interfaces the I/O station to the Genius bus. The universal field terminalbases are DIN-rail (Deutsche Industrie Norm) mounted in the I/O enclosure andcan accept two I/O modules. Up to eight field terminal bases can be mounted in agiven I/O station.

Field ControlI/O Point Signals

Data Type Description

Signal_Name Boolean orInteger

Value of I/O point




4 Bytes Byte 1 I/O point fault codeByte 2 Block fault codeByte 3 Block presentByte 4 Controller OK, bit 0 Module fault code, bits 4-7


VME High Speed RegulatorI/O Driver CTR 1

CTR 2CTR 3

A/I 1

A/I 8

A/O 1

A/O 4

HighSpeed

RegulatorI/O

VME Bus

ResolverI/O

Module

FarrandInductosyn

IncrementalEncoders

A VME rack-based I/O module is available to provide the I/O requirements of highperformance regulators. The inputs tied to each VME high-speed regulator I/Omodule are read into the I/O table once per millisecond, allowing synchronization ofinputs across several inter-related regulators. The outputs are written directly to themodule at the completion of the control logic task. Features of the VME I/O driverare as follows:

Physical Mounting

DIN-rail is an internationalstandard for I/O connectors

The universal I/O board, SIOB, occupies one VME slot using the P1 connector.Module faceplate connectors, J1 and J2, attach through cabling to a terminal base.Field wiring connections on the terminal base are DIN-rail (Deutsche IndustrieNorm) mounted.Three High-Speed CountersEach counter has a marker pulse input that can also be configured for low speed orhigh speed operation. The marker can be optionally enabled/disabled from asoftware jumper. Each 16-bit counter operates in one of the following modes basedon jumper settings:Low Speed (100 KHz) Isolated Differential - Optically isolated differential input at+/- 5V or +/-15V differential. Maximum of 100 KHz in the A quad B or up/downmode.

When using high speed, useBeldon 813X cable (X isnumber of cable pairs), for nolonger than 37m (120 ft).

High Speed (4/2.5 MHz) Differential Differential input at +/-5 V or +/-15 V.Maximum frequency of 2.5 MHz in the A quad B mode or 4 MHz in the up/downmode.

3-pulse Tachometer Alarm InputsEach of the 3-pulse counter input circuits has a corresponding discrete alarm inputcircuit. This input is commonly used with the Sony Magnescale MSD-560N product,to alert the control system that there is a problem with the sensor.

Eight Analog Inputs

Each analog input can be configured to one of the following ranges:

0 to 20mA

-10 to +10mA

0 to 10V

-10 to +10V

-5 to +5V


A voltage-controlled oscillator (VCO) technology is used for these circuits that yielda variable resolution based on:

Sweep rate of the control logic task using the referenced point

Range selected for the point

For ranges 0 to 10V and -5 to +5V:Resolution = 10 / [(2*106)*(Scan Rate of Control Task)] (V/Cnt)

For 10 to +10V:Resolution = 20 / [(2*106)*(Scan Rate of Control Task)] (V/Cnt)

For ranges 0 to 20mA and -10 to +10mA:Resolution = 10 / [(109)*(Scan Rate of Control Task)] (A/Cnt)

3-Pulse Tach Alarm OutputsEach of the 3-pulse counter input circuits has a corresponding discrete alarm resetoutput circuit. This output is commonly used with the Sony Magnescale MSD-560Nproduct, to reset an alarm tied to a fault condition.

Three Analog Outputs (buffered)Each of the buffered analog outputs can operate in one of the following modes:

10 to +10V

20 to +20mA

60 to +60mA

Each of the outputs is capable of driving up to 60mA at +/-10V. This allows theoutput to directly (without amplifier) control two stage servo valves.16-bit analog to digital converter with 13-bits of monotonicity and 12-bits ofaccuracy

Dither on each output is software configurable to allow 20/15.4/12.5/10.5% peak topeak of full scale at 400 Hz. (This is used with servo valves to prevent sticking.)One Analog OutputOperates at 10 to +10 V at 5 ma.

16-bit analog to digital converter with 13-bits of monotonicity and 12-bits ofaccuracy.

Power Requirements

Nominal P5 = 2 A

With 3 Analog Outputs at 60 mA, power required = 2.6 A

VMEI/O Point Signals Data Type DescriptionSignal_Name Boolean or





4 Bytes Byte 1 board health and presentByte 2 stall status; set true if not stalled


DLAN+ I/O DriverDLAN+

Innovation SeriesController

AC/DC2000

The Attached Resourcecomputer NETwork is a LANcommunications protocol thatserves as the basis forDLAN+.

The Drive Local Area Network (DLAN+) is a control network for the InnovationSeries controllers (VME) and AC/DC2000 drives. The DLAN+ supports up to 255devices, using a token-pass, peer-to-peer communication protocol. When a devicehas the token, it can send a directed, group, or broadcast message.

Each device on the network has a page of memory that contains feedback andcommand data. The addresses of the points on the pages are made known to otherdevices through the System Database (SDB).Each page in the system is broadcast every 320 milliseconds to all devices. This isthe default time and can be modified. To save bandwidth, only the variables of apage that have changed are broadcast. To ensure that devices coming online areproperly initialized, the entire feedback page is broadcast every five seconds.

The Innovation Series controller maintains a copy of all pages in memory. Thus, itcan reference any feedback or command signal from any page. The diagnosticinformation related to a page is carried into the control logic in two additional signalsthat are automatically defined for each point:

DLAN+I/O Point Signals Data Type DescriptionSignal_Name Boolean,

Integer, or RealValue of signal




4 long (only 2 bytesused)

Byte 1 page healthByte 2 point health

These diagnostic signals can be used in control logic to intelligently react toelectrical/mechanical faults in a split second and annunciate the fault in the HumanMachine Interface (HMI) system.Blocks and alarms/diagnostics are available in control logic to send commandmessages to one or a group of devices. These messages are sent out on the DLAN+immediately after execution of the instruction, provided the instruction is not in a lowpriority task.


Serial ModbusTM I/O DriverModbusProtocol

DCS / HMISystem

Com 1/2

This protocol is a master/slave scheme, where the master device (typically DCS orHMI system) initiates all transactions (read or write). The Innovation Seriescontroller is always the follower, responding to requests from the master.

Error checking is done at both the byte (optional) and message level. Parity check isdone on each byte and either a Cyclical Redundancy Check (CRC) or LongitudinalRedundancy Check (LRC) check sum is appended to each transmission based on themode.

There are two transmission modes:

ASCII Mode - Each 8-bit byte in the message is sent as two ASCII characters.This allows time intervals of up to one second to occur between characters withoutcausing an error. Each transmission has an LRC check sum appended to themessage.

Remote Terminal Unit (RTU) Mode - Each 8-bit byte in the message is sent astwo 4-bit hexadecimal characters. This mode packs the data more efficiently than theASCII mode, providing better throughput at the same baud rate. Each message mustbe sent as a continuous stream in this mode. Each transmission has a CRC check sumappended to the message.

Serial ModbusI/O Point Signals Data Type DescriptionSignal_Name Boolean,



N/A (set to always health)


N/A


Ethernet Modbus I/O Driver ModbusApplication

Protocol

DCS / HMISystem

Ethernet

The Ethernet Modbus is a multi-layer protocol, providing peer-to-peercommunication between controllers and other intelligent components in the system.The Innovation Series controllers support the Data Access (register read/write) classof services.

A transaction consists of a request-response message pair. The request has a functioncode that defines its mission. The response contains the data in a read or anacknowledge in a write operation. The layers of Modbus application protocol usedare:

Application layer is the Modbus Application Protocol (MBAP). Transport layer (TCP) provides a reliable flow of data between two applications

TCP/UDP system.

Network layer handles routing of packets around the network.

Link layer handles communication to a specific network.

Physical layer is 10base T.

Ethernet ModbusI/O Point Signals Data Type DescriptionSignal_Name Boolean,


Poin Health#Signal_Name

N/A


N/A


Ethernet Serial RequestTransfer Protocol (SRTP)& Genius Datagram I/ODriver

E-Net SRTP& GeniusDatagram

%Rxx

%MxxEthernet

Genius Bus

CIMPLICITY HMI

The Ethernet SRTP and Genius Datagram I/O drivers share a common I/O page ofmemory designed to mimic the Series 90 PLC register (%Rxx) and internal Boolean(%Mxx) areas of memory. This is used to tie variables to some external host. Twoexamples are:

CIMPLICITY HMI system using the Ethernet SRTP protocol

GE Fanuc Data Panel 1060 using Genius datagrams

The Innovation Series controllers implementation of the SRTP protocol supportsreading and writing of Boolean, 16-bit integers, and 32-bit real variables. Thesupport of Genius datagram services is similar, with support of reading and writing ofBoolean, 16-bit integers, and 32-bit real variables

SRTPI/O Point Signals Data Type DescriptionSignal_Name Boolean,



N/A


N/A


Ethernet Global Data(EGD) I/O Driver

+-

AC+-

AC

E-Ne

t

EthernetGobalData

(EGD)

90-7

0 CP

U

Ethernet


CIMPLICITY HMI

+-

AC

InnovationSeries

Most industrial control systems need to repeatedly send out a set of process variablesto other components in the system. This sharply contrasts with the connection-oriented model that is associated with most Ethernet TCP/IP protocols. Using theEGD protocol, a data producer sends the data once and all data consumers receive itsimultaneously. This greatly reduces the network and device processing overheadtied to the exchange of control data.

EGD uses a low level protocol (UDP/IP), which requires less overhead than fullyacknowledged stream oriented protocols. This type of protocol is very useful in thefollowing classes of applications:

Exchange of interlocks between PLCs and Innovation Series controllers in alarge system.

HMI systems that need periodic updates of selected variables to animate processmimic screens.

Data collection processes that require periodic updates of certain processvariables.

EGD protocol is currently supported in the following control system products:

Series 90-70 PLCs

Innovation Series controllers

Innovation Series drives

CIMPLICITY HMI System

Mark VI Turbine Control System

A Windows NT Host Communication Toolkit is available from GE Fanuc for theintegrator that would like to establish EGD connectivity.

EGDI/O Point Signals Data Type DescriptionSignal_Name Boolean or





4 Bytes Byte 1 page healthByte 2 point health


SCRAMNet I/O Driver

SysT

ran

SysT

ran

SCRAMNet

90-7

0 CP

U

SCRAMNet


The SCRAMNet Network (Shared Common RAM Network) was developed bySYSTRAN to satisfy the demanding real-time requirements of aircraft simulators.The LAN utilizes a 150 Mb fiber optic ring topology communication scheme toachieve speed and noise immunity. The network memory appears in the addressspace of each node in the system.

GE has taken this raw memory transfer scheme and added a layer that provides globalmemory allocation rules for each node, and node and variable health status rules.This layer is fully documented in the system manual for third-party interface.

SCRAMNetI/O Point Signals Data Type DescriptionSignal_Name Boolean,

Integer or RealValue of I/O point




4 Bytes Byte 1 page healthByte 2 point health

Allen-Bradley DataHighwayTM Plus (DH+) I/ODriver

AllenBradley

DH+

AB P

LC

Data Highway Plus Data LinkDL 200

Com 1/2

The Allen-Bradley DH+ is used for remote programming of A-B PLCs and sharingdata between different devices in the control system. It is a token passing protocolthat operates at 57.6 KB. Using the Datalink DL2000, the Innovation Seriescontroller can share data with other devices on the network.

DH+I/O Point Signals Data Type DescriptionSignal_Name Boolean,



N/A


N/A


Series 90-70 PLC VMEInterface I/O Driver

90-70PLCVME

VME Bus

CPU

Series 90-70

The Series 90-70 PLC VME I/O driver exchanges control data between theInnovation Series controller and 90-70 CPU using the VME bus on the backplane.Boolean, 16-bit integers, and 32-bit real variables are supported data types. Full datacoherency is guaranteed.

Series 90-70 PLC VMEI/O Point Signals

Data Type Description

Signal_Name Boolean orInteger

Value of I/O point




4 Bytes Byte 1 page version mismatchByte 2 page heartbeat timeoutByte 3 read/write semaphore timeout

ISBus I/O Driver

+-

AC+-

AC

ISBusISBus


+-

AC

InnovationSeries

ISBus is a fast synchronous serial bus, which provides a high performancereplacement for a parallel I/O bus. Its primary purpose is to maintain tightsynchronous coupling (1, 4, 8 msec) between different devices in a control system.Two services are provided, the majority of the bandwidth is allocated for sharingregister data between a master device and a set of slave devices. Any remainingbandwidth is used to implement an asynchronous channel for configuration data. Forexample, the following table shows permissible maximum frame rates for differentnumbers of slave drives.

Number ofdrives

Maximumframe rate (ms)

4 116 430 8

ISBus I/O Point Signals Data Type DescriptionSignal_Name Boolean,



N/A N/A


N/A N/A


The Control System Toolbox is used to configure and maintain the Innovation Seriescontrollers. It is a Windows-based application, which runs on an IBM PC

compatible personal computer (PC). Primary functions of the toolbox include: Configuration of controller and I/O hardware

Configuration, monitoring, and documentation of control logic

Configuration and monitoring of trend graphs

The toolbox work area has three views that can be dynamically sized:

Outline View (left hand side) contains device configuration items.Summary View (right hand side) contains detailed view of item selected.Error Log View (bottom) displays function errors when they occur in the toolbox.The status bar displays toolbox commands and device settings. Ethernet is used asthe communications network between the Innovation Series controllers and toolbox.

Outline View

Summary View

Error LogView

Status Bar

Choose Detached Summary todisplay a separate window

Control System Toolbox

26 GEP-9145 Innovation Series Controller

Configuration of I/O Drivers and HardwareHardware modules and I/O devices define the I/O used by the controller and connectI/O with signals referenced in control logic. Each of the I/O drivers and hardwaredevices are configured as follows:

1. Insert an I/O driver or I/O device under the item, Hardware and I/O Definitionsitem in the Outline View.

2. Modify the hardware parameters using the associated dialog box.

3. Define the I/O points associated with the I/O device or driver and connect themto internal signals.


Organization of Control LogicControl logic is organized at several levels to address functional partitioning, codereuse, and performance requirements. The following table describes these levels onthe heirarchy, from the bottom up.

Control Logic Item Examples DescriptionInstruction Block A library of instructions provide fundamental building

blocks for the control logic.

The order of execution for the instructions is determinedby the order of entry within the task.

There are two views of the library:A list view of the instruction blocks in order of sequencethat does not illustrate signal connection betweenblocks.A connected view that displays signal connection (lines)between blocks and order of execution with blocknumbers. This connected view is auto generated.

Logic is documented by inserting comment blocks.

User Defined Macro Instance of Toggle macro

Logic within Toggle macro

User-defined instruction used for common controlfunctions. Attributes of a Macro include:

Name 12 charactersRevision V##.##nEnable Pin Enables executionPins Parameters for the macro

Macros can be nested up to three levels. Each time amacro is inserted in logic, a unique copy is generated.This allows the user to monitor the logic within themacro.

Task Outline View of task A task has 1 to n instruction blocks and macros that areexecuted at a given rate (1 256 msec) and priority(high/medium/low).

At the beginning of the task, all external inputs arecopied from the I/O Table to the Software Signal Tablefor reference during execution of control logic. Aftercompletion of the control logic, external outputs arecopied to the I/O Table.


Control Logic Item Examples Description

Module Outline View of modules A module provides another method for dividing up thecontrol logic and is also a tool for control logic reuse at ahigher level than a macro. Normally, a macro is used atthe device (motor or solenoid valve) level and a moduleis used at the manufacturing function (furnace section,coil car, mill stand) level.

A module is made up of 1 to n tasks that can operate atdifferent rates and the same priorities.

A Graphic Window file can be associated with eachmodule.

Function Outline View of functions A function acts as a grouping mechanism for relatedmodules.

All external I/O signals to be used in the function aredefined in the item, Signal Definitions in the OutlineView.

All macros specific to the function are defined in theitem, Macro Definition in the Outline View.

Graphics Window that can be associated with a module


Instruction Blocks

Instruction Block DescriptionCommunicationsALARM_XMIT Sends a Status-S alarm message (TXTS message with text substitution or TXTV

message with variable substitution) whenever the alarm state changes on eitherDLAN+ or Ethernet.

DYNAMIC_GRP Transmits a message that adds or removes a device from various dynamicgroups and is similar to the message maker block

LD_AUTO Evaluates the INPUT variable using the limit information available from thesignal definition and communicates the results through five Boolean variables.

LD_MAN Evaluates the INPUT variable per a list of limit specifications and communicatesthe results through five Boolean variables.

SS_ONE_DEST Transmits Status-S Command (protocol 2) messages over a DLAN+ networkattached to the controller.

SS_PERIOD Changes the transmission period of an owned Status_S feedback page.MathAVRG Computes a rolling average of the last N inputs presented to the block.MENG_n Solves a mathematical equation of up to 8 inputs and places the result in the

output signal, whose data-type is implied by the block suffix.MIN_MAX Passes the minimum or maximum value from the input list to the output.CLAMP_n Restricts the output to values of the input between and/or equal to the maximum

and minimum limits.COMHYS Compares two real values implementing hysteresis and sensitivity, and sets an

output Boolean reflecting the result.COMPARE_D/F Compares two real values and sets an output Boolean reflecting the result.COMPARE_I/L Compares two integer values and sets an output Boolean reflecting the result.LogicBIT_CNTR Counts the number of input bits that are currently set to TRUE.BENG Solves a Boolean equation of up to 16 Boolean inputs, placing the result in the

output variable.BENG_D Solves a Boolean equation of up to 16 Boolean inputs, placing the result in the

output variable.FiltersBFILT Passes a rising TRUE value on the input pin to the out pin if it remains TRUE for

PU_DEL time .FIR Implements a finite impulse response filter.


Instruction Block Table continued`

Instruction Block DescriptionSequencingBRANCH Used to create up to eight branches from a single Sequential Function Block

(_SFB) step.CHG_DET_n Sets the OUT to TRUE whenever it detects a difference between IN and STATE

greater than the absolute value of DBAND.MERGE Used to merge up to eight branches into a single Sequential Function Block

(_SFB) step.PE_DA Used to start and stop some function with evaluation of permissives and

diagnosis of such permissives when required.PENG Sets its ON output TRUE when the ONREQ input goes TRUE, provided the start

and run permissive inputs are TRUE.PE_SA Used to initiate some maintained function with evaluation of permissives and

diagnosis of such permissives when required.PE_TOGGLE Used to initiate and end (in a toggle fashion) some maintained function with

evaluation of permissives and diagnosis of such permissives when required.PULSE Generates a Boolean one-shot of the specified width at the output pin on the

rising edge of the trigger.SEQMGR Collects global status information from all of the Sequential Function blocks

(_SFBs) in a sequence and distributes global inputs to each of these blocks.SFB Creates a step in an automatic sequence.Data CollectionCAPTURE Collects samples of up to 32 signals in a buffer that may be uploaded by the

toolbox for display and analysis.FUNGEN Creates common signal functions for test and verification.Memory MoveCNT_TO_BOOL Uses an integer input to linearly select one of up to 32 Boolean outputs, where

N can range from 1 to 32.COMPRESS Packs up to 16 Booleans into a single integer variable.EXPAND Transforms the input into its binary equivalent form and stores the expanded

information into 16 simple, Boolean outputs.GET_n Moves a value from an array into a signal of the same data-type.LATCH Sets or resets OUT based on the current values of SET and RESET, and the

previous value of OUTMOVE_n Transfers the value of any signal into another signal whose datatype matches

that denoted by the block suffix.PUT_n Moves a value from a signal into an array element of the same datatype.SELECT_n Moves one of the eight inputs, or the cascade pin into the output, based on the

prioritized evaluation of the eight selection pins.SET_ARRAY_n Initializes an entire array with a single value when enabled.STEER_n Move the input to one of the eight outputs, or to the cascade pin, based on the

prioritized evaluation of the eight selection pins.


Instruction Block Table continued

Instruction Blocks DescriptionPseudo-ControlCOMMENT Used to force a break in the hard copy block diagram.Timers / CountersCOUNTER Accumulates rising edges of the INC pin into CUR_CNT while the RUN is TRUE

and CUR_CNT is less than MAX_CNT.TIMER Accumulates incremental time into CURTIME while RUN is TRUE.TestCTIME Calculates the time in s between successive executions of the block.NOP Performs no execution at all.DiagnosticsDEV_FLTS Displays the state of selected CPU device faults.Program ControlEX_MAC Immediately exits the execution of a block macro if its ENABLE pin is TRUE.EX_TSK Immediately exits the execution of a task if its ENABLE pin is TRUE.I/OGENI_HSCB Sets the Preload Value and On/Off Preset registers of type B High-speed

Counter blocks with specified values.IN_CVRT Converts coded decimal Booleans into a long integer.OUT_CVRT Converts a long integer into coded decimal Booleans.OUT_XFER Conditionally transfers a value to an input point owned by this Innovation Series

controller.PRESET_CNTR Provides a mechanism to preset a given VME High Speed Regulator I/O module

counter input to a specified value.RegulatorsINTWLEAD Computes the integral of IN with a lead term.PID Performs proportional, integral and derivative control on the setpoint, measured

value feedback, and a derivative source.RAMPH Takes a current_ramp and increments and decrements the value until the final

value is reached.SRAMP Modifies the SPEED Output to the FINAL value following a S-Curve.TRNFUN_n Provides a digital implementation of a transfer function. This equation can

approximate a phase lead, phase lag, simple lag, phase lead/lag, or a bridged-T(Notch) compensator depending upon the choice of the appropriate coefficients.The block can also be used to create Butterworth, Chebyshev, etc., secondorder filters and can be cascaded to form higher order filters.


The Innovation Series controllers provide a unique diagnostic function forpermissive faults in control logic. The following sections describe howcontrollers diagnose and present faults.

A common problem in control system maintenance today is the length oftime required to diagnose a permissive related machine fault. The followingare examples of permissive related faults:

Permissive Fault Root Cause

Pump motor does not start Intake valve is closed

Conveyor motor does not start Broken limit switch

Material handling system doesnot go to automatic mode

Safety gate is open

Electrical drive trips out Intermittent current overload fault

The typical scenario for troubleshooting a permissive fault is as follows:

StepTime(Minutes) Description

5 10

10 15

10 20

Operator alerts maintenance of the problem.

Technician locates programming softwarefor the controller and connects to thesuspect controller.

Technician traces back from device that willnot start (or is tripped out) through thecontrol logic, looking for the root permissive(or group of permissives) causing theproblem.

Total = 25 45 minutes

Permissive Diagnostic Function


Currently HMI permissive screens help operators and technicians troubleshootpermissive faults. These screens contain animated lists of permissives for keyfunctions. However, there are two significant problems with this approach:

1. Extensive engineering is required to design and test an animated permissivescreen for every control function.

2. Synchronization of the permissive screens in the HMI system and controllogic is a manual operation.

The Innovation Series controllers resolve this problem with a unique set of controlinstruction blocks and associated operator interface tools (Diagnose). By categorizingthe permissives and identifying the start and stop triggers, the controller firmware candetect and diagnose permissive faults. The operator is alerted to permissive faults andpresented with a relay ladder logic (RLD) representation of the permissives causingthe fault.

This dramatically changes the common troubleshooting as follows:

StepTime(Minutes) Description

-

5

Operator detects problem with pushbutton

Permissive diagnostic function graphicallytells the operator the cause of the problem.

Total = 5 minutes

Fault DetectionThe instructions blocks in the following figure contain the permissive logic for a SpotJog Forward and Spot Jog Reverse function. The permissives are categorized intostart (SPRM) and run permissives (RPRM), and on requests (ONREQ), off requests(OFFREQ). This allows the Permissive Engine (PENG) block to detect permissivefaults.


A start permissive fault occurs when the ONREQ input transitions to True and eitherthe SPRM or RPRM inputs are False. A run permissive fault occurs when the ONoutput transitions to False due to the loss of SPRM or RPRM. Upon detection of apermissive fault, the state of all Boolean variables involved (including variablesreferenced in instructions feeding into the permissive engine instruction) in thecontrol logic are captured and archived with Message View.

A chronological log of permissive faults is available in a tabular Windowsapplication for the operator and maintenance personnel. A fault code is also put intoSTATUS output allowing the graphical HMI system to indicate a permissive fault.

Innovation Series Controller Permissive Logic

HMI OperatorScreen

Spot JogFoward

Spot JogFoward

Spot JogReverse

Spot JogReverse

AnimationVariable

Message View

Spot Forward Jog Start Permissive Fault 01:23:34.34 04/03/98

Spot Rerverse Jog Start Permissive Fault 01:15:03.54 04/03/98

Hydraulic Pump 1 Run Permissive Fault 01:09:34.34 04/03/98

Entry Auto Mode Start Permissive Fault 01:04:35.36 04/03/98

Permissive Fault

Detection of permissive faults with the Innovation Series Controllers


Presenting the DiagnosisThe permissive diagnostic application (Diagnose) can be started from the graphicalHMI system or the chronological permissive fault log (Message View).When started from the HMI system, Diagnose is given the name of the controller andname of signal being controlled. It then passes that information to the controller,where the diagnostic function is performed. The diagnostic information is thenpassed back to Diagnose, which presents the missing permissives in a relay ladderdiagram (RLD) format (see figure below).

When started from Message View, Diagnose is given the name of the controller,name of signal being controlled, and the status of all Boolean variables involved inthe control logic for that signal at the time of the fault. This allows the permissivediagnostic function to detect the loss of a permissive in the controller. Aftercompleting the diagnosis, the results are sent to Diagnose, which presents the missingpermissives in RLD format (see figure below).

Innovation Series Controller Permissive Logic

HMI Operator Screen

Spot JogFoward

Spot JogFoward

Spot JogReverse

Spot JogReverse

Message View

Spot Forward Jog Start Permissive Fault 01:23:34.34 04/03/98

Spot Rerverse Jog Start Permissive Fault 01:15:03.54 04/03/98

Hydraulic Pump 1 Run Permissive Fault 01:09:34.34 04/03/98

Entry Auto Mode Start Permissive Fault 01:04:35.36 04/03/98

PermissiveFault

AnimationVariable

Presentation of missing permissives to operator


Innovation Series Controllers

Catalog Number DescriptionDS215UCVBG1 VME, 1 DLAN+ / 1 Genius busDS215UCVBG3 VME, 2 DLAN+ / 2 Genius busesIS215UCVCH1 VME, 1 ISBus bus / 1 Genius busIS215UCVCH3 VME, 2 ISBus buses / 2 Genius busesIS215UCVCH5 VME, 1 ISBus bus / 1 DLAN+ / 2 Genius busesIC697CHS782 Series 90-70 VME integrators rack, 17 slots, rear mountIC697CHS783 Series 90-70 VME integrators rack, 17 slots, front mount

Innovation Series Controller I/OCatalog Number DescriptionDS200SIOBH1A VME High-speed regulator I/O module, 1 VME slot259B2405P1 Terminal block for DS200SIOBBH1A (one per module)259B2409AA: Interface cable for J1:

G01 250 cm (98)G02 226 cm (89)G03 201 cm (79)G04 264 cm (104)G05 236 cm (93)

259B2409AB: Interface cable for J2:G01 244 cm (92)G02 211 cm (83)G03 185 cm (73)G04 250 cm (98)G05 221 cm (87)

DS2020LRPAG2 Inductosyn I/O module (panel mounted)2 Farrand Inductosyn inputs 2 A Quad B outputsDLAN+ (57 KB serial) 120/230 V ac input

DS2020LRPBG1 Resolver I/O Module (panel mounted)2 dual resolver (fine/coarse) inputs2 A Quad B outputsDLAN+ (57 KB serial) 120/230 V ac input

DS2020LRPBG2 Resolver I/O module with Genius (panel mounted)2 dual-resolver (fine/coarse) inputs2 A Quad B outputsDLAN+ (57 KB serial) 120/230 V ac input powerGenius bus interface for configuration and exchange ofruntime data

Ordering Information

There is a limit of five VME high-speed regulator I/O modules orfive VME dual Genius buscontrollers in an InnovationSeries VME rack.

VME controllers are to beinstalled in the Series 90-70integrators rack only.

Each controller is shipped with aSystem Manual.

ACL controllers are availableonly as an option in the drivecontrol rack (not sold separate).


Genius I/O System Blocks and OptionsCatalog Number DescriptionIC660BBD101 115 V ac 8-Circuit I/O block, low leakage *IC660BBS102 115 V ac/125 V dc Isolated 8-Circuit I/O block, with

failed switch diagnostics *IC660BBS103 115 V ac/125 V dc Isolated 8-Circuit I/O block, without

failed switch diagnostics *IC660BBD110 115 V ac 16-Circuit blockIC660BBD020 24 48 V dc Source I/O block, 16-Circuit, 3-wire sensor

compatible*IC660BBD021 24 48 V dc Sink I/O block, 16-Circuit, 3 wire sensor

compatible *IC660BBD022 24 V dc Source I/O block, 16-Circuit, 2 or 3 wire sensor

compatible *IC660BBD023 24 V dc Sink I/O block, 16-Circuit, 2 or 3 wire sensor

compatible *IC660BBD024 12/24 V dc Source I/O block, 32-Circuit *IC660BBD025 5/12/24 V dc Sink I/O block, 32-Circuit *IC660BBR100 Relay output block, normally closed, 16-CircuitsIC660BBR101 Relay output block, normally open, 16-CircuitsIC660BBA100 Analog I/O block, 115 V ac Power, 4 inputs / 2 outputsIC660BBA104 Analog I/O block, current source, 115 V ac/125 V dc power,

4 inputs / 2 outputsIC660BBA105 Analog output block, current source, 115 v ac/125 v dc power, 6

outputsIC660BBA106 Analog input block, current source, 115 v ac/125 v dc power, 6

inputsIC660BBA020 Analog I/O block, 24/48 v dc power, 4 inputs / 2 outputsIC660BBA024 Analog I/O block, current source, 24/48 V dc power,

4 inputs / 2 outputsIC660BBA025 Analog output block, current source, 24/48 V dc power,

6 outputsIC660BBA026 Analog input block, current source, 24/48 v dc power, 6 inputsIC660BBA103 Thermocouple input block, 115 V ac/125 V dc power, 6 channelsIC660BBA023 Thermocouple input block, 24/48 V dc power, 6 channelsIC660BBA021 RTD input block, 24/48 V dc power, 6 channelsIC660BBA101 RTD input block, 115 V ac/125 V dc power, 6 channelsIC660BBD120 High-speed counter, up to 200 KHz, 4 inputs, 4 outputs,

115 V ac powerIC660BPM100 Power TRAC block, 3-phase power monitoring, 115/230 V ac,

monitors frequency and total harmonic power content of eachphase

IC660HHM501 Hand held monitor

* Points can be individually configured as inputs or outputs


Field Control I/O System Components and OptionsCatalog Number Description

Bus Interface Units (BIUs)IC670GBI002 Genius BIU, 24V dc power

Genius BIU, 115 V ac powerField Terminal Bases

IC670CHS001 I/O base, barrier style, accepts 2 modulesIC670CHS002 I/O base, box style, accepts 2 modulesIC670CHS003 High-density connector base, accepts 2 modulesIC670CHS004 Thermocouple cold junction compensation baseIC670TBM001 Auxiliary Terminal block, quantity 2 barrier styleIC670TBM002 Auxiliary Terminal block, quantity. 2 box styleIC670CBL002 53 cm (21) I/O base expansion cable (limit 1 per station)IC670CBL003 2 m cable for connector style base, connector on one endIC670CBL004 1 m cable for connector style base, connector on one end

Field I/O ModulesIC670MDL640 24 V dc positive/negative input 16-point groupedIC670MDL740 12/24 V dc 0.5A positive output 16-point groupedIC670ALG230 Analog input current 8-point, groupedIC670ALG320 Analog output current/voltage 4-point, groupedIC670MDL641 48 V dc positive/negative input 16 point, groupedIC670MDL240 120 V ac input 16-point, groupedIC670MDL241 240 V ac input 16-point, 2 groupsIC670MDL331 120 V ac 2A output 8-point, isolatedIC670MDL330 12-120 V ac output 16-point, groupedIC670MDL930 Relay 2A 8-point 6-form a/2-form C isolatedIC670MDL642 125 V dc input 16-point, groupedIC670ALG240 Analog input current 16-point, groupedIC670ALG330 Analog output current 8-point, groupedIC670ALG630 Thermocouple 8-point, isolatedIC670ALG620 RTD 4-channel isolated 3-wireIC670MDL643 5/12 V dc input 16-point, 2 groupsIC670MDL742 5/12 V dc output negative, 16-point, groupedIC670MDL644 12/24 V dc positive/negative 16-point, grouped fast input IC670MDL730 24 V dc electronic short circuit protection 8-point, outputIC670MDL233 120 V ac 8 point, isolated input

AccessoriesIC660HHM501 Hand held monitorIC670ACC001 8 cm (3 inch) base-to-base replacement connector cable

(quantity 16)IC670ACC002 I/O module keying kit, quantity for 16 modulesIC670ACC003 Connector kit for connector style base


Control System Solutions (Windows NT Applications & Service)Catalog Number ProductDS208xxxxxx Innovation Series Controller Configuration (toolbox application)

Innovation Series controller configuration Genius & Field Control I/O configuration Operator Console 2000 (OC2000) configuration Dual Resolver I/O module configuration System Database Server Graphics Window Check In/Out Utility

Innovation Series Drive Configuration (toolbox application) Innovation Series drive configurationAC/DC/EX2000 Drive Configuration (toolbox application)

AC/DC/EX2000 drive configurationAV-300/DV-300 Drive Configuration (toolbox application) AV-300/DV-300 drive configurationTrend Recorder (toolbox application) Trend window configuration and monitoringData Historian (toolbox application) Data Historian service and configuration (requires SDB)System Integration Applications System Database Utilities CIMPLICITY HMI Alarm Manager Service (GECAMS) CIMPLICITY HMI DLAN+ Devcom CIMPLICITY HMI Integrated Control Network (ICN) Devcom System Database Server SDB Interface From CimEdit System Database Exchange SDB Interface for CIMPLICITY Control, GE Fanuc Data Panels

(WinConfig), and for Third Party Devices Series 90-70 Interface Module Configuration (BEM763)Maintenance & Diagnostic Applications Diagnose Mode Logger Message Archiver (DLAN+ & Ethernet) DLAN+ Status Message View

Demonstration CD - Contains all functionality for 30 days

To determine catalognumbers, refer to thesection, CatalogNumber Structure onthe next page andenter the propernumbers (where x =a number or a letter).


Catalog Number Structure

1 = Innovation Series Controller Configuation

Controller Option0 = No Controller Configuration

2 = AC/DC/EX2000 Drive Configuration

Drive Option0 = No Drive Configuration

1 = Innovation Series Drive Configuation

3 = AV-300/DV-300 Drive Configuration

4 = Innovation Series, AC/DC/EX2000, and AV-300/DV-300 Drive Configuration

1 = Trend Recorder, no Data Historian

2 = Trend Recorder and Data Historian

Trend Recorder /Data Historian Option0 = No Trend Recorder or Data Historian

1 = System Integration Tools

System IntegrationApplications0 = No System Integration Tools

1 = Advanced Maintenance & Diagnostic Tools

Advanced Maintenance &Diagnostic Applications0 = No Advanced Maintenance & Diagnostic Tools

Catalog NumberX = Selected OptionDS208 X X X X X X X

B = Quantity 5 PCs

Quantity OptionA = Quantity 1 PC

C = Quantity 10 PCs

D = Quantity 15 PCs

D = Demonstration CD (30 days)

Demonstration CD0 = Not Demonstration CD

General Electric CompanyAll Rights Reserved

GE Industrial SystemsGeneral Electric Company

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18, rue Horace Vernet, 92136 Issy-les-Moulineaux CedexParis, FranceMarzahner Strasse 34D-13053 BerlinGermanyPraunheimer Landstrasse 50D-60488 Frankfurt/MainGermanyUnit 1725 17/F Pacific Trade Ctr.2 Kai Hing RoadKowloon Bay, Hong KongVia S. Girolamo 31/C Parco Massimo Bari, Italy 70100

2300 Meadowvale Blvd.Mississauga, Ontario, Canada L5N 5P9Al Cantara 200, 11th Fl.Las Condes, Santiago, ChileBeijing East Ocean Ctr. Rm.10924 Jian Guo Men Wai DajieBeijing, China 1000221085 Corniche EL-NilGarden City, Cairo, EgyptPasilantie 8 B1Anjalankoski, Finland 46900

GE Towers; 10th Floor240 Tanjong Pagar RoadSingapore 0885408F-2; No. 6; Ming-Chung; 2nd RdKaohsiung, TaiwanUnit 1103;11/F Diethelm Twr. B93/1 Wireless RoadPatumwan, Bangkok, ThailandApt. No. 2319Mim Kemal Oke Cad. Lal 80200 Nisantasi, Ist, Turkey

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GEP-9145CADMUS

SEPTEMBER 1998

ContentsCommitment to QualityOverviewInnovation Series ControllersExecution of Control LogicI/O DriversControl System ToolboxPermissive Diagnostic FunctionOrdering Information

Documents

GEP-9145