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GenieEvoMetalclad, vacuumindoor switchgear
installation,operation and maintenanceinstructionsversion 4.0 / November 2009
2Schneider GenieEvo
Details of revisionVersion Comment Date
1.0 First Issue April 2003
2.0 Padlock interlock August 2003operation added.Busbar earth paneladded.
2.1 Live primary VT April 2004isolation added.And ENA commentsincorporated.
3.0 Withdrawable VT fuse March 2005option added.Weights of optionsadded
4.0 Addition of 2500A November 2009
3Schneider GenieEvo
GenieEvo contents
PageGeneral
general description 4weights and dimensions 4offloading 5storage 6
Installation
floor preparation 7connection of panels 8connection of busbars 9installation of pilot cables 10
Connection
main cable connection 11bus end cable box connection 12
Operation
panel architecture - circuit connected 14panel architecture - busbar connected 15
operation flow chart 16operation of circuit breaker
main on 17isolated 18
earthing scheme 19circuit / cable earthing 20operation of bus section
LHS busbar earth 21RHS busbar earth 23
cable testing 25vacuum interrupter testing 26Lever rest button 28VT access / isolation
standard 29key interlocked 30withdrawable fuses 31
phase live indication / comparison 33
Commissioning
introductionphysical checks 34H.V. withstand test 34test voltages 35test connection 35
Maintenance 36
Endurance characteristics 38
4Schneider GenieEvo
GenieEvo general description
Introduction
These instructions coverall operations concerninghandling, installation,operation andmaintenance of theGenieEvo range ofequipment.
The range comprises:-
VC2 200A circuit breaker
VC6 630A circuit breaker
VC12 1250A circuit breaker
VB6 630A bus section
VB12 1250A bus section.
VBES busbar earthing panel
BBVT busbar VT panel
VC21/25
VB21/25
Weights and dimensions
1100kg900kg850kg750kgpacked
1000kg800kg750kg650kgMaximum weight (kg)*
900kg650kg660kg465kgpacked
800kg550kg560kg365kgAverage weight (kg)
1350W, 2000H, 1300D850W, 2000H, 1300D1100W, 2000H, 1330D600W, 200H, 1330Dpacked
1250W, 1900H, 1200D750W, 1900H, 1200D1000W, 1900H, 1230D500W, 1900H, 1230DAverage dimensions(mm)
Bus-sectionStandardBus-sectionStandard
VB21, VB25VC21, VC25VB6, VB12VC2, VC6, VC12,VBES, BBVT
unit(s)
* Maximum weight includes for a single freestanding unit which includes all available options, such as inverted cable box, voltage transformers, surgearrestors, busbar connected cable box, motors etc.
5Schneider GenieEvo
GenieEvo storage
GenieEvo lifting instructions
Maximum mass = 800kGMaximum mass = 1000kG
Note: Lifting chains/ropesshall be positioned at2000mm from the liftingpoints as shown.
Important: during the liftingof the unit, all three liftingpoints must be used
Note: Lifting chains/ropesshall be positioned at2000mm from the liftingpoints as shown.
Important: during the liftingof the unit, all four liftingpoints must be used
Lifting pointsLifting points
Maximum mass = 750kgMaximum mass = 650kg
Lifting points
2000mm
2000mm
2000
mm
2000
mm
Panel types:VC2, VC6, VC12, VBES,& VBVT
Panel types:VB6 & VB12
Forklift truck lifting points Forklift truck lifting points
Panel types:VC21, VC25
Panel types:VB21, VB25
6Schneider GenieEvo
GenieEvo storage
Storage These units are designed for indoor use only and must not be left outdoors. Itis therefore necessary to protect the equipment from the environment beforeand during erection/commissioning. The unit should be stored in a warm, dryswitchroom and protected against dust and debris. Should the busbarchamber or cable box become exposed to the elements, they should bethoroughly cleaned prior to energising.
Offloading All units can be offloaded by forklift truck using the integral lifting points at thebottom of each panel. They can also be offloaded using a kit consisting ofthe appropriate number of lifting lugs and can be offloaded using anoverhead crane (see above diagrams).
Ancillary kits Ancillary kits containing busbars, dyscon boots, glands, screws etc. areeither supplied loose with each unit, fastened to the panel, or secured in thecable box.
7Schneider GenieEvo
GenieEvo installation
Floor preparation Please refer to the arrangement drawing for the foundation details.
The units can be directly bolted tothe concrete floor by use of 2 x10mm rawlbolts for single widthpanels or 4 x 10mm rawlbolts forbus-section panels. The floortolerance is ±1mm over 1 metre
Where it is not possible toguarantee that the floor is within thespecified tolerance, we stronglyrecommend the use of foundationchannels I.e. Unistrut P3270 orsimilar.
note: the floor must be 1mm below thetop of the Unitstrut.
Installation ofcircuit breaker panel
Line up the first panel in position (seeUnistrut diagram). Insert 2 channel nutsinto the Unistruts shown and slide intoposition. Finger tighten the M10 screws atthe front and rear of the unit (do nottighten). Manoeuvre the next panel intoposition and repeat.
If the panel is being bolted directly to thefloor, line up the first panel in position andremove the lower panel front plate. Drillfront and back fixing position's throughthe access holes. The recommended drillsize is 16mm ø. Install rawlbolts, (shownabove). Finger connect the M10 nuts andwashers. Manoeuvre the next panel intoposition and repeat.
M10 channel fixing
Foot of unit
Channels grouted inposition using setting jigssupplied
Channels made insubfloor
Spring loadedchannel nut
Note: floor levelflush to +/ - 1mmwith foundationchannel
730
41
70
Nylon hole plug to be fitted from theunderside of the base to ensure verminproofing.
8Schneider GenieEvo
GenieEvo installation
connection of panels VC2-12, VB6-12
Remove the busbar chamber topand rear cover plate. To removeundo the M6 captive screws alongthe top and rear of the busbarchamber cover.
With the busbar chamber coverremoved, bolt the panel busbarchamber flanges together using 16off M8 screws and nuts via theflange holes along the lower andfront edges.
Repeat until all panels within theswitchboard have been installedand bolted together.
Multicore pilot cable riser kit(bottom entry cables)
A multicore pilot riser kit is availablefor switchboards which requirebottom entry multicore cable. Thisallows easy fixing and support forall multicore cables associated withthe switchboard. It can be suppliedloose for installation to an existingswitchboard, or factory installed viaa busbar trunking. An additionalpilot cable tray can supplied forfitting to the LV compartment toallow multicores to travel to therelevant panel.
Full assembly instructions areprovided with the appropriate kits.
9Schneider GenieEvo
GenieEvo installation
Connection of busbars
Ensure that the environment isclean and dry.
Clean busbar boots and bushingsusing cleaning pad provided.Apply silicon grease* to boots. Fitbusbars into boots as shownabove.
* Silicone Paste type:-Unisilkon TKM 1011Part No. 2D58121
Refer to accessory kits for fulldetails.
note: is recommended prior torefitting the busbar chambercovers that the busbars are tested- see page 34/35 for typical tests
Busbar torque
1250A
2500A
1250A Totally encapsulated 56Nm
1250A Totally encapsulated with earth screening 75Nm
2500A Totally encapsulated 28Nm
10Schneider GenieEvo
GenieEvo installation
Arrangement of bus-section busbarsconnection of busbars totally encapsulted/earth screened
Ensure that the environment is clean and dry
Remove busbar boot and clean bushings using cleaning pad provided. Apply Kluber silicon grease to boots.Fit busbars into boots as shown below.
Refer to accessory kits for full details.
Installation of pilot cables through pilot cable box
Remove the pilot cable box cover. To remove undothe 10 x M6 captive screws along the top and rear ofthe pilot cable box cover. Pilot cables can beinstalled from above using the pre-punched glandplate with various sized mechanical knockouts.
Rear view (2500A)Rear view (1250A)
Riser panel Bus section circuitbreaker panel
N.b - bootsterminate todisconnectormouldings
Bus section circuitbreaker panel
Riser panel
11Schneider GenieEvo
GenieEvo connection
Main cable connection
All units are fitted with dry type cableconnections suitable for acceptingshrink fit termination kits.Accessory kits containing glandplates etc are available.
Cable termination torque = 75Nm
Standard cable entry (1250A)
Ensure that the cable issupported by gland platebefore placing on bushings.Failure to do so combined withthe physical stresses whichcould be encountered duringtermination may result indamage to the resin insulation.
Inverted cable entry (1250A)
note: L1 phase bushing is onrear right of the unit
12Schneider GenieEvo
GenieEvo installation
Dyscon elbow adaptersCan be used for double cableconnection
note: hole size in the dyscon palm is14mmØ for M12 fixing
Inverted cable entry (1250A)
Bus end cable box connection
standard cable entry (1250A)
13Schneider GenieEvo
GenieEvo installation
Always clamp the cable with the appropriate glanding system before connecting the cable to the bushing.Proceeding otherwise will put unacceptable stress on the bushing and could damage the bushing, leading toequipment failure. The weight of the cable must always be supported by the cable gland.
Standard cable entry (2500A)
Inverted cable entry (2500A)
14Schneider GenieEvo
GenieEvo operation
•
ArchitectureCircuit connected panel
GenieEvo consists of a (demountable) fixed patternvacuum circuit breaker with a series, 3 position,disconnector between the Vacuum Interrupter (VI)and the busbars.
The series disconnector is an off load device whichcan only be moved from one position to another withthe circuit breaker in the OFF position.
An interlock prevents the circuit breaker from beingclosed if the series disconnector is part way betweenone of its three positions.
All load and fault current interruption is carried out bythe vacuum circuit breaker.
3 position series disconnector vacuum circuit breaker
15Schneider GenieEvo
GenieEvo operation
ArchitectureBusbar connected panel
The bus section panel consists of a (demountable) fixedpattern vacuum circuit breaker with 2 off seriesdisconnector on either side of the Vacuum Interrupter (VI)
The series disconnectors are off load devices which canonly be moved from one position to another with thecircuit breaker in the OFF position.
An interlock prevents the circuit breaker from beingclosed if the series disconnector is part way between oneof its three positions.
All load and fault current interruption is carried out by thevacuum circuit breaker.
16Schneider GenieEvo
Operation map
This is an operation map showing the position of the panel and the process required to get to the next stage.Each step of the operation is interlocked to ensure that the equipment can only operate in accordance with theprocedure below.
Circuit Breaker ON
Disconnector MAIN MAIN ONTest Access CLOSED
Close Circuit Breaker to ON Trip Circuit Breaker
Circuit Breaker OFFDisconnector MAINTest Access CLOSED
Close Disconnector to MAINDisconnector cannot be moved in this position
Circuit Breaker ON Circuit Breaker OFF
Disconnector OFF Disconnector OFF ISOLATEDTest Access CLOSED Test Access CLOSED
Open Disconnector to OFF Close disconnector to EARTH
Circuit Breaker OFFDisconnector EARTHTest Access CLOSED
Open Circuit Breaker to OFF Close Circuit Breaker to Earth circuit
Circuit Breaker ON
Disconnector EARTH EARTH ONTest Access CLOSED
Close Test Access Point
Circuit Breaker ON
Disconnector EARTH CABLE TESTTest Access OPEN
Close Circuit Breaker to ON Open Circuit Breaker to OFF
Circuit Breaker OFF
Disconnector EARTH VI TESTTest Access OPEN
GenieEvo operation
17Schneider GenieEvo
Operation of circuit beaker
Main On Position
Move the disconnector leverdown to the free position.
Insert the operating handle, found inthe LHS end cover plate, and rotateclockwise until the selector resets inthe locked position, and thedisconnector is in the Main Onposition.
If the motorised mechanism ishas not been chosen the circuitbreaker close springs can becharged via the integral multistroke charging handle asindicated above
Close the vacuum circuit breaker toMain On by depressing the blackmanual close button. Clear plasticshields may be secured over the trip& close buttons, using padlocks toprevent unauthorised access.
GenieEvo operation
Check the fascia diagram for theservice condition. Removepadlocks if fitted. Move theselector to the disconnectorposition.
18Schneider GenieEvo
Operation of circuit beaker
Main Off Position
Check the fascia diagram for theservice condition. Removepadlocks if fitted. Open thevacuum circuit breaker to the Offposition by depressing the redmanual trip bush button.
Move the disconnector leverdown to the free position.
Insert the operating handle,found in the LHS end coverplate, and rotate anti-clockwiseuntil the lever resets in thelocked position, and thedisconnector is in the Isolatedposition.
GenieEvo operation
Move the selector to the centreposition.
19Schneider GenieEvo
Earthing schemes
circuit earthing
All circuit breaker panels have the ability to earth thecircuit as standard. The circuit is earthed via the mainvacuum circuit breaker and the position of the seriesdisconnector. Being an off load device the circuitearth can only be selected with the circuit breaker inthe open position. Once the disconnector is in the earth select position the breaker can be closed earthing the circuit.
busbar earthing
The bus section panel has two seriesdisconnectors utilised to offer either right handor left hand side busbar earthing from the samepanel, this does away with the need for anadditional busbar earth panel.To earth the right hand side of the switchboardsbusbars, with the vacuum circuit breaker in theoff position disconnector number two can bemoved to the main select position and numberone to the earth position.When the circuit breaker is then closed theright hand side of the switchboards busbars areearthed. The position of the two disconnectorsis reversed to earth the left hand sides of theswitchboards busbars.
Vacuumcircuitbreaker
On
Off
Disconnector
Isolated
Earthselect
Main
Vacuumcircuitbreaker
On
Off
Disconnector 1
Isolated
Earthselect
Main
Right hand side busbar
IsolatedMain
Earthselect
Disconnector 2
Left hand side busbar
GenieEvo operation
20Schneider GenieEvo
Operation of circuit beaker
Earth On Position
Remove padlocks if fitted.Move the lever down to the freeposition.
Insert the operating handle, found inthe LHS end cover plate, and rotateanti-clockwise until the lever resets inthe locked position, and thedisconnector is in the Earth Selectposition.
If the circuit breaker closesprings are not already chargedthey can be via the integral multistroke charging handle asindicated above
Close the vacuum circuit breakerto Main On by depressing theblack manual close button asindicated above. The main MVcircuit is now earthed.
GenieEvo operation
Check the fascia diagram for theservice condition. Move theselector to the earth switchposition.
21Schneider GenieEvo
operation of bus section
Earth Left hand side bars
Move the upper (LHS) lever downto the free position.
Insert the operating handle, foundin the LHS end cover plate, androtate clockwise until the selectorresets in the locked position, andthe disconnector is in the Main Onposition.
Move the lower (RHS) leverdown to the free position.
Insert the operating handle androtate anti-clockwise until theselector resets in the lockedposition, and the disconnector isin the Earth Select position.
GenieEvo operation
Check the fascia diagram for theservice condition. Removepadlocks if fitted. Move theupper (LHS) disconnectorselector to the disconnectorposition.
Check the fascia diagram for theservice condition. Removepadlocks if fitted. Move thelower (RHS) disconnectorselector to the earth switchposition.
22Schneider GenieEvo
If the circuit breaker closesprings are not already chargedthey can be via the integral multistroke charging handle asindicated above
Close the vacuum circuit breakerto Main On by depressing theblack manual close button asindicated above. The LHSbusbars are now earthed.
GenieEvo operation
23Schneider GenieEvo
operation of bus section
Earth Right hand side bars
Move the upper (LHS) leverdown to the free position.
Insert the operating handle,found in the LHS end coverplate, and rotate anti-clockwiseuntil the selector resets in thelocked position, and thedisconnector is in the EarthSelect position.
Move the lower (RHS) leverdown to the free position.
Insert the operating handle androtate clockwise until the selectorresets in the locked position, andthe disconnector is in the MainOn position.
Check the fascia diagram for theservice condition. Removepadlocks if fitted. Move theupper (LHS) disconnectorselector to the earth switchposition.
Check the fascia diagram for theservice condition. Removepadlocks if fitted. Move the lower(RHS) disconnector selector tothe disconnector position.
GenieEvo operation
24Schneider GenieEvo
If the circuit breaker close springsare not already charged they canbe via the integral multi strokecharging handle as indicatedabove
Close the vacuum circuit breakerto Main On by depressing theblack manual close button asindicated above. The RHSbusbars are now earthed.
GenieEvo operation
25Schneider GenieEvo
Cable testing main cable
Ensure that the unit is in theEarth On position see page 19.This will allow the test accessinterlock to be moved
Insulated bushing shrouds canbe withdrawn from the fascia toincrease clearances between thebushings and earth.
Note: The disconnector cannotbe operated with the test coveropened.
Reverse the procedure to returnto the service condition.
Remove padlock if fitted, movethe test access interlock to theright and hold it in position, atthe same time open the doorusing the hand recess. Thisoperation will remove the earthstar point and provide access tothe testing bushings (markedwith phase identification labels).
GenieEvo operation
Note: If VT’s are fitted to thepanel then they must be isolatedprior to cable testing (pleaserefer to the VT isolationprocedure on pages 29 & 30).
Warning: ensure the cablesare discharged to earth beforetouching the bushings beforeand after testing.
26Schneider GenieEvo
Checking the Vacuum Integrity
GenieEvo operation
Ensure that the unit is in theEarth On position see page 19.This will allow the test accessinterlock to be moved
Insulated bushing shrouds canbe withdrawn from the fascia toincrease clearances between thebushings and earth.
Note: The disconnector cannotbe operated with the test coveropened.
Remove padlock if fitted, movethe test access interlock to theright and hold it in position, atthe same time open the doorusing the hand recess. Thisoperation will remove the earthstar point and provide access tothe testing bushings (markedwith phase identification labels).
To test the integrity of the vacuumbottles the circuit breaker can beopened with the test bushingsaccessed. The cable should beearthed at the remote end.
Once the circuit breaker is in theopen position a test voltage (seetest voltage table on page 26) isapplied between each phaseand the earth terminal in turn.
Upon completion of each test theexposed terminals must bedischarged to earth usingappropriate propriety equipment.
Reverse the procedure to returnto the service condition.
27Schneider GenieEvo
GenieEvo operation
The adjacent tables detail thetest voltage and connectionpoints.
test voltage
test connection - circuit breaker
Test Phase CB Live terminal Earthed terminal
L1 - Red Open L1 Earth / Frame
L2 - Yellow Open L2 Earth / Frame
L3 - Blue Open L3 Earth / Frame
Rated voltagevoltage
AC test voltage(kV)
Frequency(Hz)
Duration(seconds)
13.8 25* 50/60 10 25*
(d.c test voltage -current practice)
Warning: During the test X-rayswill be emitted from the vacuumbottles. GenieEvo has a 3mmthick steel plate, which offerssignificant protection from thisradiation, however it isrecommended that all personnelshould keep a minimum of 2mfrom the unit during test.
Note: Please note that thetest voltage may need to bede-rated in accordance withthe cable manufacturersrecommendations.
.
L1
L2
L3
Earth
To test the dielectric withstandof each individual phase,perform a power frequencytest, applying 25kV AC (50 or60Hz) from a high voltage testset across the open vacuuminterrupter. A healthy vacuuminterrupter shall withstand thisapplied test voltage.
Note: If VT’s are fitted to thepanel then they must be isolatedprior to testing (please refer tothe VT isolation procedure onpages 29 & 30).
28Schneider GenieEvo
Lever reset
In the event of an inadvertent operation of the lever rather than having to operatethe disconnector to an unwanted position and back again, the lever reset buttoncan be used to reset the lever to the locked position as long as the disconnectorhas not commenced any operation.
GenieEvo operation
29Schneider GenieEvo
Accessing VT’s - standardarrangement
important note: beforeaccessing VT’s (duringcommissioning or replacingfuses) ensure that the panel ispadlocked in the main earth onposition. If the unit is a bus-section ensure that the unit isearthed or completely isolated.See pages 20 & 22 for furtherdetails.
Remove the lower circuitbreaker front cover accesspanel for access to the castresin MV fuse carrier.
Isolation of VT’s - standard arrangement
Ensure that the panel is in the main earth position
With the lower VT chamberfront cover access plateremoved the three VT’s can beisolated via the removal of theMV fuse.Remove the dust cap andutilising an Allen key unscrew inan anticlockwise direction thefuse cap and withdraw the fuse.
To re-connect the VT’s theabove procedure should bereversed remembering toensure that the unit is in themain earth on position.
GenieEvo operation
30Schneider GenieEvo
Accessing VT’s - interlockedarrangement
important note: beforeaccessing VT’s (duringcommissioning, replacing fusesor for isolation during cabletesting) ensure that the panel ispadlocked in the main earth onposition. If the unit is a bus-section ensure that the unit isearthed or completely isolated.See pages 20 & 22 for furtherdetails.
Remove padlock if fitted.Remove the lower circuitbreaker front cover accesspanel for access to the castresin MV fuse carrier.
Isolation of VT’s - interlocked arrangement
Ensure that the panel is in the main earth position
With the lower VT chamberfront cover access plateremoved the three VT’s can beisolated via the removal of theMV fuse.Remove the dust cap andutilising an Allen key unscrew inan anticlockwise direction thefuse cap and withdraw the fuse.
To re-connect the VT’s theabove procedure should bereversed remembering toensure that the unit is in themain earth on position.
GenieEvo operation
Turn key anti-clockwise to release
Turn key clockwise and remove coverInsert key in to lower cover
Warning: Isolate VT secondarycircuit prior to this operation.
31Schneider GenieEvo
Optional Accessing of VT’s
important note: beforeaccessing VT’s (duringcommissioning or replacingfuses) ensure that the panel ispadlocked in the main earth onposition. If the unit is a bus-section ensure that the unit isearthed or completely isolated.See pages 20 & 22 for furtherdetails.
Remove padlock if fitted to thelower circuit breaker front coveraccess panel.
service
service
Optional Isolation of VT’s
Ensure that the panel is in the main earth position
The spring loaded VT fuseshutter is lowered to access thethree phase fuse carrier.
VT’s can be isolated via thehorizontal withdrawal MV fusecarrier.
The initial movement of the fusecarrier isolates the secondaryVT circuit prior to breaking theMV connection
GenieEvo operation
32Schneider GenieEvo
isolated
isolated
Optional Isolation of VT’s
The spring loaded VT fuseshutter will close automatically.
Indication of VT isolation isdisplayed as shown.
To re-connect the VT’s theabove procedure should bereversed remembering toensure that the unit is in themain earth on position.
Optional Isolation of VT’s
Replacing VT Fuses
The MV fuses are fitted to thefuse carrier via a screw fixing.
The fuses are removed bysimply unscrewing the fusefrom the insert within in theindividual resin end cap.
To replace the MV fuse theabove procedure should bereversed remembering toensure that the contactspring clip is fitted as shown.
contact spring clip
GenieEvo operation
33Schneider GenieEvo
Phase live indication
Each panel has a circuit voltagepresence indication system VIPSin accordance with IEC 61958.
Each phase has a permanentlyilluminated LED lamps which andtest points
The bus section panel has phaselive indication for both the RHSand LHS busbars. As well asindicating live busbars these canbe used for phase comparisonpurposes between the twoincoming supplies.
Important: this must not be usedto confirm the circuit is dead.
Note: kit reference GEN-A25phase sequence indicator.
Use IEC 61298 type comparator
If a switchboard is being extendedthen all VPIS modules will need tobe identical types. Phase testingusing either a Phisterer or phaseconcordance unit can only bedone on identical VPIS blocks.
GenieEvo operation
34Schneider GenieEvo
Commissioning
All equipment is subject to stringent quality and operational checks prior to despatch, however it is the ownersresponsibility to ensure that commissioning tests have been completed to IEC60694. The following is aresume of these tests.
functional checks
Check operation of auxiliary switchcontacts and remote indication inaccordance with the schematicdiagram. Confirm the phaserelationship of the neon indicatorsockets.
Check the pick up voltage ofauxiliary coils if fitted. Closing coilsshould operate between 85% and110% of the rated voltage. Openingcoils should operate between 70%and 110% of the rated voltage.
note: all voltages should be appliedinstantaneously unless otherwisespecified
protection and control system
Refer to Sepam commissioningguide or relay manufacturer’sdata.
physical checks
Remove all packaging and transitlabels from the equipment. Checkthe data plate details against thespecification. Check the operationof the circuit breaker, testaccess and various interlocks.
high voltage withstand test toBS/IEC
Connect the H. V. test set andcarry out the withstand tests inaccordance with the followingtables.
note: ensure VT’s are disconnectedprior to carrying out any HV pressuretests
GenieEvo commissioning
L3b L2b L1b
L1
L2
L3
Earth
L3aL2a
L1a
L3b L2bL1b
L1L2L3
Earth
L3a L2a L1a
1250A 1250A
2500A2500A
35Schneider GenieEvo
test voltages
test connection - circuit breaker
The following tests should also be carried out. If additional information and/or assistance is required pleaseconsult us.
- primary injection
- secondary injection
- CT spill test
- CT polarity test
- relay secondary injection
- relay timing and functionality tests
- integrity check of vacuum interrupter
Test number CB / Switch Live terminals Earthed terminals
1 closed L1,L2,L3 frame
2 closed L1,L2 L3, frame
3 closed L2,L3 L1, frame
4 closed L3,L1 L2, frame
5 open L1a,L2a,L3a L1b,L2b,L3b, frame
6 open L1b,L2b,L3b L1a,L2a,L3a, frame
Rated voltage AC test voltage(kV)
Frequency(Hz)
Duration(minutes)
3.6 8 50 1 (AC) 15 (DC) 7.5
7.2 16 50 1 (AC) 15 (DC) 15
12 23 50 1 (AC) 15 (DC) 25
13.8 32 50 1 (AC) 15 (DC) 32
(d.c test voltage - current practice)
note: ensure VT’s are disconnectedprior to carrying out any HV pressuretests
GenieEvo commissioning
36Schneider GenieEvo
routine maintenancerecommendations toBS6626:1985
Routine maintenance willdepend on the conditions towhich the unit is subjected andto the relevant codes andpractice. Periodic inspection of
the substation and equipmentwill be necessary to establishthe conditions to which theunits are subjected to
environmental conditionsUnit installed and commissioned in accordance with the manufacturers instructionsIndoors, completely protected from the weather.Humidity below 40% and no dripping water.Minimal dust and air circulation.Ambient temperature between -50 o C and +40 o C.No contact with any chemical agents (eg. salt).No infestation of any animal life (eg. insects).No contact with any plant life (eg. mould).No earth movements.No damage to the unit of any kind.
operational conditionsNo mal-operation of any kind.No abnormally high number of operations - refer to the graph.No abnormally high number of faults - refer to the graph.No over-voltage or over-current (above rating).
environmental conditionsUnit installed and commissioned in accordance with the manufacturer’s conditions.Humidity below 60%.Unit may be indoors or outdoors within enclosures, but must not be subjected to regularextremes of weather eg. heavy rain storms, dust storms, heavy snow and ice, flooding,temperature cycles greater than 40 o C or less than -5 o C, dense coastal fog or acid rain.No regular or thick covering of debris.No contact with any chemical agents (eg. salt).No infestation of animal or plant life.No earth movements.No damage to the unit of any kind.
operational conditionsNo mal-operation of any kind.No abnormally high number of operations - refer to the graph.No abnormally high number of faults - refer to the graph.No over-voltage or over-current (above rating).
Any environmental or operational conditions which do not satisfy either of the above twodescriptions must be deemed aggressive.
Environmental conditions
note: local legislation may dictate maintenance be carried out with greater frequency, irrespective of site conditions.Please contact your local Merlin Gerin representative for further details.
ideal conditions
aggressive conditions
standard conditions
ideal conditions standard conditions aggressive conditions
Disconnector enclosure no attention no attention no attentionmechanism no attention no attention every 10 yearshousing no attention every 10 years every 5 yearsvacuum bottle every 10 years every 10 years every 10 yearsprotection system every 10 years every 10 years every 10 years
GenieEvo maintenance
37Schneider GenieEvo
general operation
For circuit breaker panels checkthe electrical protection system.
Check the operation of the unitand all mechanical interlocks.
housing
Check all external fixings, labelsand earth connections are presentand tight.
Check inside the MV cable box,busbar system LV cabinet and pilotcable box for heavy deposits ofdust, ingress ofwater or contamination by animal orplant life.
Clean the units thoroughly andtouch up paint work as necessary.
Maintenance
Mechanism
In the unlikely event of amechanism failure, please contactSchneider customer services.
De-mounting
It is possible to de-mount thecircuit breaker from the housingwithout breaking down theswitchboard arrangement.
A separate method statementand video is available detailingthis process if required.
Expected life
We can confirm that the lifeexpectancy of GenieEvo, ifcorrectly maintained, shall be 25years minimum.
GenieEvomaintenance
38Schneider GenieEvo
After sales support customer services
For technical support on current products pleasecontact our customer services department:
Tel: +44 (0) 113 290 3651
Fax: +44 (0) 113 290 3710
Email: [email protected]
Out of hours telephone technical support
Tel: +44(0) 7771 724 090 or
Tel: +44(0) 7775 587 448
This service is available between 5pm and 8am,weekdays, all days weekends and national holidays
Services & Projects
For the following services please contactServices & Projects:
•Spares and managed spares contracts•Maintenance and service contracts•Retrofit•Installation•Testing and commissioning•System design•Training
Tel: +44 (0) 113 290 3634
Fax: +44 (0) 113 290 3777
GenieEvoendurance characteristic
GENIEEvo Prospective Endurance Characteristic
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GenieEvo
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Schneider Electric Ltd, 123 Jack Lane, Leeds LS10 1BSTel: 0113 290 3500 Fax: 0113 0290 3710Internet address: http://www.schneider.co.uke-mail: [email protected]
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