76
C 2012 Honda Motor Co., Ltd. -All Rights Reserved Owner , s Manual GENERATOR EB3000c See page 65 for Initial Use Instructions

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Page 1: GENERATOR EB3000ccdn.powerequipment.honda.com/pe/pdf/manuals/00X31Z037200.pdfExhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing

C 2012 Honda Motor Co., Ltd. -All Rights Reserved

Owner,s Manual

GENERATOREB3000c

英 NAH HC

HiEM4

DIC F101(PF)BK

See page 65 forInitial Use Instructions

31Z0372000X31-Z03-7200

3000.2012.02Printed in Japan

EB3000C AH O/M 31Z03720

K2

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Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness or death.

Never run the generator in a closed,or even partly closed area wherepeople may be present.

The information and specifications included in this publication were ineffect at the time of approval for printing. Honda Motor Co., Ltd.reserves the right, however, to discontinue or change specifications ordesign at any time without notice and without incurring any obligationwhatever.

Keep this owner’s manual handy so that you can refer to it at any time.This owner’s manual is considered a permanent part of the generatorand should remain with the generator if resold.

The engine exhaust from this productcontains chemicals known to the State

of California to cause cancer, birthdefects or other reproductive harm.

12/02/01 13:40:24 31Z03720_001

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1

INTRODUCTION

Congratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerators on the market.

We want to help you get the best results from your new generator andto operate it safely. This manual contains all the information on how todo that; please read it carefully.

As you read this manual, you will find information preceded by asymbol. That information is intended to help you avoid

damage to your generator, other property, or the environment.

When your generator needs scheduled maintenance, keep in mindthat your Honda servicing dealer is specially trained in servicingHonda generators and is supported by the parts and service divisionsof American Honda. Your Honda servicing dealer is dedicated to yoursatisfaction and will be pleased to answer your questions andconcerns.

Best Wishes,Honda Motor Co., Ltd.

We suggest you read the Distributor’s Limited Warranty to fullyunderstand its coverage and your responsibilities of ownership. TheDistributor’s Limited Warranty is a separate document that shouldhave been given to you by your dealer.

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2

A FEW WORDS ABOUT SAFETY

Safety Labels

Safety Messages

Safety Headings

Safety Section

Instructions

Your safety and the safety of others are very important. And using thisgenerator safely is an important responsibility.

To help you make informed decisions about safety, we have providedoperating procedures and other information on labels and in thismanual. This information alerts you to potential hazards that couldhurt you or others.

Of course, it is not practical or possible to warn you about all thehazards associated with operating or maintaining a generator. Youmust use your own good judgement.

You will find important safety information in a variety of forms,including:

on the generator.

preceded by a safety alert symbol and oneof three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

be or ifyou don’t follow instructions.

be or ifyou don’t follow instructions.

be if you don’t followinstructions.

such as IMPORTANT SAFETY INFORMATION.

such as

how to use this generator correctly and safely.

This entire book is filled with important safety information pleaseread it carefully.

You WILL KILLED SERIOUSLY HURT

You CAN KILLED SERIOUSLY HURT

You CAN HURT

GENERATOR SAFETY .

12/01/27 14:55:30 31Z03720_003

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3

CONTENTS

................................................................................GENERATOR SAFETY .6

........................................................................CONTROLS & FEATURES .10

...............................................................................BEFORE OPERATION .20

..................................................IMPORTANT SAFETY INFORMATION .6......................................................................Operator Responsibility .6

.................................................................Carbon Monoxide Hazards .6.......................................................................Electric Shock Hazards .7........................................................................Fire and Burn Hazards .7

.................................................................................Refuel With Care .8.................................................................SAFETY LABEL LOCATIONS .9

...........................................COMPONENT & CONTROL LOCATIONS .10............................................................................................CONTROLS .12

................................................................................Fuel Valve Lever .12....................................................................................Engine Switch .12

..........................................................................................Choke Rod .12.....................................................................................Recoil Starter .13

..........................................................................AC Circuit Protector .13.............................................................................AC Circuit Breaker .14

...........................................Ground Fault Circuit Interrupter (GFCI) .15.............................................................................................FEATURES .16

...............................................................................Ground Terminal .16................................................................................Output Indicator .17..............................................................................Oil Alert Indicator .18

.........................................................................................Fuel Gauge .19

................................................ARE YOU READY TO GET STARTED? .20.........................................................................................Knowledge .20

..............................................IS YOUR GENERATOR READY TO GO? .20...............................................................................Check the Engine .21

..................................................................................Check the GFCI .21

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4

CONTENTS

..............................................................................................OPERATION .22

.............................................................SERVICING YOUR GENERATOR .32

..................................................................................................STORAGE .47

.....................................................SAFE OPERATING PRECAUTIONS .22......................................................................STARTING THE ENGINE .23......................................................................STOPPING THE ENGINE .25....................................................................GFCI OPERATION CHECK .26

.....................................................................................AC OPERATION .28.................................................................................AC Applications .30................................................................................STANDBY POWER .31

...............................Connections to a Building’s Electrical System .31.................................................................................System Ground .31

.......................................................................Special Requirements .31

.............................................THE IMPORTANCE OF MAINTENANCE .32......................................................................MAINTENANCE SAFETY .33

............................................................................Safety Precautions .33................................................................MAINTENANCE SCHEDULE .34

...........................................................................................REFUELING .35...............................................................FUEL RECOMMENDATIONS .36

..................................................................ENGINE OIL LEVEL CHECK .37...........................................................................ENGINE OIL CHANGE .38

....................................................ENGINE OIL RECOMMENDATIONS .39........................................................................AIR CLEANER SERVICE .40

.............................................................FOAM AIR FILTER CLEANING .41.................................................................SEDIMENT CUP CLEANING .42

.........................................................................SPARK PLUG SERVICE .44................................................................SPARK ARRESTER SERVICE .46

....................................................................STORAGE PREPARATION .47.............................................................................................Cleaning .47

.....................................................................................................Fuel .47..........................................................................................Engine Oil .50

...................................................................STORAGE PRECAUTIONS .51................................................................REMOVAL FROM STORAGE .51

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5

CONTENTS

......................................................................................TRANSPORTING .52

.......................................TAKING CARE OF UNEXPECTED PROBLEMS .53

....................................................................TECHNICAL INFORMATION .56

...................................................................CONSUMER INFORMATION .63

..................................................................INITIAL USE INSTRUCTIONS .65

........................................................................................................INDEX .68

.............................QUICK REFERENCE INFORMATION .Inside back cover

...................................................................ENGINE WILL NOT START .53.......................................................................ENGINE LACKS POWER .54

..............................................NO POWER AT THE AC RECEPTACLES .55

...................................................................Serial Number Location .56....................Carburetor Modification for High Altitude Operation .57

............................................Emission Control System Information .58.............................................................................................Air Index .60

....................................................................................Specifications .61.................................................................................Wiring Diagram .62

...........................................................................Honda Publications .63.........................................................Customer Service Information .64

...........................................................................................ENGINE OIL .65.......................................................................................................FUEL .66

...........................................................................BEFORE OPERATION .67.....................................................................................REGISTRATION .67

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6

GENERATOR SAFETY

Operator Responsibility

IMPORTANT SAFETY INFORMATION

Carbon Monoxide Hazards

Honda generators are designed for use with electrical equipment thathas suitable power requirements. Other uses can result in injury to theoperator or damage to the generator and other property.Most injuries or property damage can be prevented if you follow allinstructions in this manual and on the generator. The most commonhazards are discussed below, along with the best way to protectyourself and others.

Be sure that anyone who operates the generator receives properinstruction. Do not let children operate the generator withoutparental supervision.

Know how to stop the generator quickly in case of emergency.

Understand the use of all generator controls, output receptacles,and connections.

Exhaust contains poisonous carbon monoxide, a colorless, odorlessgas. Breathing carbon monoxide can cause loss of consciousnessand may lead to death.

If you run the generator in an area that is confined, or even partlyenclosed area, the air you breathe could contain a dangerousamount of exhaust gas.

Never run your generator inside a garage, house, or near openwindows or doors.

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--

7

GENERATOR SAFETY

Electric Shock Hazards

Fire and Burn Hazards

The generator produces enough electric power to cause a seriousshock or electrocution if misused.

Using a generator or electrical appliance in wet conditions, such asrain or snow, or near a pool or sprinkler system, or when your handsare wet, could result in electrocution. Keep the generator dry.

The muffler becomes very hot during operation and remains hot fora while after stopping the engine. Be careful not to touch the mufflerwhile it is hot. Let the engine cool before storing the generatorindoors.

Keep the generator at least 3 feet (1 meter) away from buildingsand other equipment during operation.Do not enclose the generator in any structure.Keep flammable materials away from the generator.

The exhaust system gets hot enough to ignite some materials.

If the generator is stored outdoors, unprotected from the weather,check the Ground Fault Circuit Interrupter (GFCI) receptacle, and allother electrical components on the control panel before each use.Moisture or ice can cause a malfunction or short circuit in electricalcomponents that could result in electrocution.

Do not connect to a building’s electrical system unless an isolationswitch has been installed by a qualified electrician.

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8

GENERATOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode.Allow the engine to cool if the generator has been in operation.Refuel only outdoors in a well-ventilated area with the engine off.Do not refuel during operation.Do not overfill the fuel tank.Never smoke near gasoline, and keep other flames and sparks away.Always store gasoline in an approved container.Make sure that any spilled fuel has been wiped up before starting theengine.

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9

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause seriousinjury. Read them carefully. If a label comes off or becomes hard toread, contact your Honda servicing dealer for a replacement.

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10

CONTROLS & FEATURES

COMPONENT & CONTROL LOCATIONS

ENGINE SWITCH

OIL ALERT INDICATOR

AC CIRCUIT PROTECTOR

AC CIRCUIT BREAKER

OUTPUT INDICATOR

LED

GFCI TEST BUTTON

AC RECEPTACLES

GROUND TERMINAL

CONTROL PANEL

Use the two illustrations on these pages to locate and identify themost frequently used controls.

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11

CONTROL & FEATURES

STARTER GRIP

FUEL GAUGE

FUEL VALVE LEVER

CONTROL PANEL

OIL FILLER CAP/DIPSTICK

FUEL SEDIMENT CUP

AIR CLEANER

FUEL TANK CAP

MUFFLER

CHOKE ROD

SPARK PLUG CAP

CANISTEROIL DRAIN PLUG

CYCLOCONVERTER UNITTM

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12

CONTROL & FEATURES

CONTROLS

Fuel Valve Lever

Engine Switch

Choke Rod

OONN

OOFFFF

OOPPEENN

CCLLOOSSEEDD

FUEL VALVE LEVER

ENGINE SWITCH

ON

OFF

CHOKE ROD

The fuel valve lever is locatedbetween the fuel tank andcarburetor.

The fuel valve must be in the ONposition for the engine to run.

After stopping the engine, turnthe fuel valve to the OFF position.

The engine switch controls theignition system.

The choke rod opens and closesthe choke valve in the carburetor.

Pulling the choke rod to theCLOSED position enriches thefuel mixture for starting a coldengine.

Pushing the choke rod to theOPEN position provides thecorrect fuel mixture for operationafter starting, and for restarting awarm engine.

ON Running position, and forstarting with the recoil starter.

OFF Stops the engine.

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13

CONTROL & FEATURES

Recoil Starter

AC Circuit Protector

PUSH

ON

OFF

DDiirreeccttiioonn ttoo ppuullll

STARTER GRIP

20 A RECEPTACLES

30 A RECEPTACLE

AC CIRCUIT PROTECTOR

Pulling the starter grip operatesthe recoil starter to crank theengine for starting.

Do not let the starter rope rubagainst the generator body, orthe rope will wear outprematurely.

Do not allow the starter grip tosnap back against the engine.Return it gently to preventdamage to the starter.

The AC circuit protector will automatically switch to OFF if there is ashort circuit or a significant overload of the generator at eachreceptacle. If an AC circuit protector switches OFF automatically, checkthat the appliance is working properly and does not exceed the ratedload capacity of the circuit before resetting the AC circuit protector ON.

12/01/27 14:56:42 31Z03720_014

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14

CONTROL & FEATURES

AC Circuit Breaker

OONN

OOFFFF

AC CIRCUIT BREAKER

The AC circuit breaker may be used to switch the generator power ONor OFF.

The AC circuit breaker will automatically switch OFF if there is a shortcircuit or a significant overload at the receptacles, or if the ground faultcircuit interrupter (GFCI) detects a ground fault current.

12/01/27 14:56:46 31Z03720_015

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15

CONTROL & FEATURES

Ground Fault Circuit Interrupter (GFCI)

GFCI TEST BUTTON

AC CIRCUIT BREAKER

An example of ground-fault current is the current that would flowthrough a person who is using an appliance with faulty insulation and,at the same time, is in contact with an electrical ground such as aplumbing fixture, wet floor, or earth.

All receptacles on the generator are protected by a Ground FaultCircuit Interrupter (GFCI) for protection against the shock hazard ofground fault current. The GFCI has a TEST button and is connected tothe AC circuit breaker.

The GFCI will not protect against short circuits or overloads. The ACcircuit breaker and AC circuit protector provide that protection (seepages and ).13 14

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16

CONTROL & FEATURES

FEATURES

Ground Terminal

GROUND TERMINAL

Before using the ground terminal, consult a qualified electrician,electrical inspector, or local agency having jurisdiction for local codesor ordinances that apply to the intended use of the generator.

The ground terminal is connected to the frame of the generator, themetal non-current-carrying parts of the generator, and the groundterminals of each receptacle.

12/01/27 14:56:56 31Z03720_017

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17

CONTROL & FEATURES

Output Indicator

OUTPUT INDICATOR (GREEN)

Determine if the cause is a short circuit in a connected appliance or anoverheated CycloConverter unit. Correct the problem and restart theengine.

The output indicator (green) will remain ON during normal operatingconditions.

If the output indicator (green) blinks again, consult your Hondagenerator dealer.

The output indicator (green) may blink at intervals of 2.5 secondsdepending on connected appliance(s) to the AC receptacles. Itindicates that the output voltage has dropped slightly. It does notmatter as long as the connected appliance(s) work properly.

If there is a short circuit in a connected appliance or if theCycloConverter unit overheats, the output indicator (green) blinksand current to the connected appliance(s) will shut off. When thishappens, disconnect the appliance(s) and stop the engine toinvestigate the problem.

TM

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18

CONTROL & FEATURES

Oil Alert Indicator

OIL ALERT INDICATOR (RED)

If the engine stops or the Oil Alert indicator comes on when you pullthe starter grip, check the engine oil level (see page ) beforetroubleshooting in other areas.

The Oil Alert system is designed to prevent engine damage causedby an insufficient amount of oil in the crankcase. Before the oil level inthe crankcase can fall below a safe limit, the Oil Alert indicator comeson, and the Oil Alert system automatically will stop the engine (theengine switch will remain in the ON position).

37

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19

CONTROL & FEATURES

Fuel Gauge

FULL

FUEL TANK CAP

TETHER

FUEL LEVEL GAUGE

EMPTY

The fuel gauge is a mechanical device that measures the fuel level inthe tank. The red indicator in the window will reference the level inrelation to full or empty. To provide increased operating time, startwith a full tank before beginning operation. Check the fuel level withthe generator on a level surface. Always refuel with the engine OFFand cool.

12/01/27 14:57:11 31Z03720_020

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20

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Knowledge

IS YOUR GENERATOR READY TO GO?

Your safety is your responsibility. A little time spent in preparation willsignificantly reduce your risk of injury.

Read and understand this manual. Know what the controls do andhow to operate them.

Familiarize yourself with the generator and its operation before youbegin using it. Know how to quickly shut off the generator in case ofan emergency.

Improperly maintaining thisgenerator, or failing to correct aproblem before operation, couldcause a malfunction in which youcould be seriously injured.

Always perform a pre-operationinspection before each operation,and correct any problem.

Before beginning your pre-operation checks, be sure the generator ison a level surface and the engine switch is in the OFF position.

To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.

If the generator is being used to power appliances, be sure that theydo not exceed the generator’s load rating (see page ).

For your safety, to ensure compliance with environmental regulations,and to maximize the service life of your equipment, it is very importantto take a few moments before you operate the generator to check itscondition. Be sure to take care of any problem you find, or have yourservicing dealer correct it, before you operate the generator.

30

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21

BEFORE OPERATION

Check the Engine

Check the GFCI

Check the oil level (see page ). A low oil level will cause the Oil Alertsystem to shut down the engine.

Check the air filter (see page ). A dirty air filter will restrict air flow tothe carburetor, reducing engine and generator performance.

Check the fuel level (see page ). Starting with a full tank will help toeliminate or reduce operating interruptions for refueling.

Check the GFCI operation (see page ) after starting the engine.

35

26

37

40

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22

SAFE OPERATING PRECAUTIONS

OPERATION

For your safety, do not operate the generator in an enclosed area suchas a garage. Your generator’s exhaust contains poisonous carbonmonoxide gas that can collect rapidly in an enclosed area and causeillness or death.

Carbon monoxide gas is toxic.Breathing it can causeunconsciousness and even kill you.

Avoid any enclosed areas oractivities that expose you to carbonmonoxide.

Before connecting an AC appliance or power cord to the generator:

Use grounded 3-prong extension cords, tools, and appliances, ordouble-insulated tools and appliances.Inspect cords and plugs, and replace if damaged.

Do not operate the generator in an enclosed structure.

Operate the generator at least 3 feet (1 meter) away from buildingsand other equipment.

Make sure the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.

Make sure that the appliance is in good working order. Faultyappliances or power cords can create a potential for electric shock.

Do not use cord lengths greater than 164 feet (50 meters), and donot use multiple tools and appliances with built-in noise filters. Suchuse may activate the GFCI and trip the circuit breaker.

Before operating the generator for the first time, review chaptersGENERATOR SAFETY (see page ) and BEFORE OPERATION (seepage ).

620

12/01/27 14:57:35 31Z03720_023

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23

OPERATION

STARTING THE ENGINE

AC CIRCUIT BREAKER

OOFFFF

OOPPEENN

CCLLOOSSEEDD

FUEL VALVE LEVER

ON

OFF

CHOKE ROD

Refer to Safe Operating Precautions on page .

Make sure that the AC circuitbreaker is in the OFF position.The generator may be hard tostart if a load is connected.

Turn the fuel valve lever to theON position.

Pull the choke rod to theCLOSED position to start a coldengine.Leave the choke rod in theOPEN position to start a warmengine.

1.

2.

3.

22

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24

OPERATION

ENGINE SWITCH

OOFFFF

STARTER GRIP

ON

DDiirreeccttiioonn ttoo ppuullll

CHOKE ROD

OOPPEENN

CCLLOOSSEEDD

Turn the engine switch to theON position.

Pull the starter grip lightly untilresistance is felt, then pullbriskly.

Do not let the starter rope rubagainst the generator body,or the rope will wear outprematurely.

Do not allow the starter gripto snap back against theengine. Return it gently toprevent damage to the starter.

If the choke rod was moved tothe CLOSED position to startthe engine, gradually push it tothe OPEN position as theengine warms up.

4.

5.

6.

12/01/27 14:57:51 31Z03720_025

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25

OPERATION

STOPPING THE ENGINE

OONN

OOFFFF

AC CIRCUIT BREAKER

ENGINE SWITCH

OOFFFF ON

OOFFFF

FUEL VALVE LEVER

To stop the engine in an emergency, simply turn the engine switch tothe OFF position. Under normal conditions, use the followingprocedure.

Switch the AC circuit breaker tothe OFF position.

Turn the engine switch to theOFF position.

Turn the fuel valve lever to theOFF position.

1.

2.

3.

12/01/27 14:57:58 31Z03720_026

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26

OPERATION

GFCI OPERATION CHECK

AC CIRCUIT BREAKER

GFCI TEST BUTTON

OOFFFF

LED

Always check GFCI operation before using the generator.

A faulty GFCI can cause electricshock which can seriously injury orkill you.

Always perform the GFCI inspectionbefore using the generator. If theGFCI fails the test, the generatormust be repaired by an authorizedHonda servicing dealer before use.

Unplug all tools and appliances from the generator.Start the engine (see page ).Turn the AC circuit breaker to the ON position.Press the GFCI TEST button. The LED comes on, and the AC circuitbreaker switches to the OFF position.

1.2.3.4.

23

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27

OPERATION

AC CIRCUIT BREAKER

LED

ON

When you switch the AC circuit breaker to the ON position, LED willturn off.

If the GFCI and AC circuit breaker do not function as described, takethe generator to an authorized Honda generator dealer for repair.

During generator use, if the AC circuit breaker trips, this usuallyindicates a faulty power tool, appliance, or cord.

If that occurs, perform test steps 1 through 5 to verify that the GFCIand AC circuit breaker are in proper working order. If the GFCI andAC circuit breaker do test correctly, then the fault is likely to be in thepower tool, appliance, or cord. Repair or replace the faulty powertool, appliance, or cord before further use.

5.

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28

OPERATION

AC OPERATION

OUTPUT INDICATOR (GREEN)

AC CIRCUIT BREAKER

ON

If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance, anddetermine whether the problem is in the appliance or the rated loadcapacity of the generator has been exceeded.

Start the engine (see page ) and make sure the output indicator(green) comes on.

Switch ON the AC circuit breaker.

Plug in the appliance.

Most motorized appliances require more than their rated wattage forstartup.

Do not exceed the current limit specified for any one receptacle. If anoverloaded circuit causes the AC circuit breaker to switch OFF, reducethe electrical load on the circuit, wait a few minutes and then reset theAC circuit breaker.

1.

2.

3.

23

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29

OPERATION

If there is a short circuit in a connected appliance, or if the inverter isoverheated, the output indicator (green) will blink and current to theconnected appliance(s) will shut off. Stop the engine and investigatethe problem.

Determine if the cause is a short circuit in a connected appliance, or anoverheated inverter. Correct the problem and restart the generator.

Before connecting an appliance to the generator, make sure that it is ingood order and that its electrical rating does not exceed that of thegenerator. Then start the generator and connect the appliance powercord.

If the output indicator (green) blinks again, consult your Hondagenerator dealer.

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30

OPERATION

AC Applications

The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.

2.6 kVA

For continuous operation (longer than 30 minutes), do not exceed therated power.Rated power is:

3.0 kVA

Limit operation requiring maximum power to 30 minutes.Maximum power is:

Substantial overloading will open the circuit breaker. Exceeding thetime limit for maximum power operation or slightly overloading thegenerator may not switch the circuit breaker or circuit protector OFF,but will shorten the service life of the generator.

Make sure that the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.

If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance or the ratedload capacity of the generator has been exceeded.

Make sure that it is in good working order. Faulty appliances orpower cords can create a potential for electrical shock.

Before connecting an appliance or power cord to the generator:

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31

OPERATION

STANDBY POWER

Connections to a Building’s Electrical System

System Ground

Special Requirements

Do not connect an EB3000c generator to a home or building’selectrical system.

The Honda EB3000c generator is designed for construction job site useand cannot be connected to a building’s electrical system. Thisgenerator has the neutral bonded to ground to comply with OSHA jobsite temporary power regulation. Building main breaker boxes alsohave the neutral bonded to ground, so if an EB3000c generator isconnected to a home or building electrical system, the GFCI relay willtrip the generator’s main circuit breaker.

The Honda EB3000c generator has a system ground that connectsgenerator frame components to the ground terminals at the AC outputreceptacles. The system ground is connected to the AC neutral wire.

There may be Federal or State Occupational Safety and HealthAdministration (OSHA) regulations, local codes, or ordinances thatapply to the intended use of the generator. Please consult a qualifiedelectrician, electrical inspector, or the local agency having jurisdiction.

In some areas, generators are required to be registered with localutility companies.

If the generator is used at a construction site, there may beadditional regulations that must be observed.

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32

SERVICING YOUR GENERATOR

THE IMPORTANCE OF MAINTENANCE

Maintenance, replacement, or repair of the emission control devicesand systems may be performed by any engine repair establishment orindividual, using parts that are ‘‘certified’’ to EPA standards.

Good maintenance is essential for safe, economical, and trouble freeoperation. It will also help reduce air pollution.

To help you properly care for your generator, the following pagesinclude a maintenance schedule, routine inspection procedures, andsimple maintenance procedures using basic hand tools. Other servicetasks that are more difficult or require special tools are best handledby professionals and are normally performed by a Honda technician orother qualified mechanic.

The maintenance schedule applies to normal operating conditions. Ifyou operate your generator under unusual conditions, such assustained high-load or high-temperature operation, or use it in dustyconditions, consult your servicing dealer for recommendationsapplicable to your individual needs and use.

Improper maintenance, or failure tocorrect a problem before operation,can cause a malfunction in whichyou can be seriously hurt or killed.

Always follow the inspection andmaintenance recommendations andschedules in this owner’s manual.

Remember that your servicing dealer knows your generator best andis fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new, HondaGenuine parts or their equivalents for repair and replacement.

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33

SERVICING YOUR GENERATOR

MAINTENANCE SAFETY

Safety Precautions

Carbon monoxide poisoning from engine exhaust.

Burns from hot parts.

Injury from moving parts.

Some of the most important safety precautions follow. However, wecannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.

Failure to properly followmaintenance instructions andprecautions can cause you to beseriously hurt or killed.

Always follow the procedures andprecautions in the owner’s manual.

Make sure the engine is off before you begin any maintenance orrepairs. This will eliminate several potential hazards:

Be sure there is adequate ventilation whenever you operate theengine.

Let the engine and exhaust system cool before touching.

Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have thetools and skills required.

To reduce the possibility of fire or explosion, be careful whenworking around gasoline. Use only a non-flammable solvent, notgasoline, to clean parts. Keep cigarettes, sparks, and flames awayfrom all fuel-related parts.

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34

SERVICING YOUR GENERATOR

MAINTENANCE SCHEDULE

REGULAR SERVICE PERIOD (3)ITEMPerform at every indicated monthor operating hour interval,whichever comes first.

Firstmonth

or20 Hrs.

Every3 months

or50 Hrs.

(1)

Page

Engine oil

Air cleaner

GFCI operationCanisterPurge tubeCharge tubeSediment cupSpark plug

Spark arresterValve clearanceCombustionchamberFuel tank and filterFuel tube

Check levelChangeCheckCleanReplaceCheckCheckCheckCheckCleanCheck-adjustReplaceCleanCheck-adjustClean

CleanCheck

Eachuse

Every6 months

or100 Hrs.

Everyyear

or300 Hrs.

( )

(2)

(2)

Failure to follow this maintenance schedule could result in non-warrantable failures.

For commercial use, log hours of operation to determine proper maintenanceintervals.

See ‘‘Honda Publications’’ on page for ordering information.

These items should be serviced by your Honda servicing dealer, unless you havethe proper tools and are mechanically proficient. Refer to the Honda shop manualfor service procedures.

Service more frequently when used in dusty areas.Replace paper element type only.

After every 500 Hrs. (2)

Every 2 years (Replace if necessary) (2)

Every 2 years (Replace if necessary) (2)Every 2 years (Replace if necessary) (2)Every 2 years (Replace if necessary) (2)

( )(1)(2)

(3)

373840414026

42444446

63

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35

SERVICING YOUR GENERATOR

REFUELING

EMPTY

FUEL TANK CAP

FUEL GAUGE

TETHER

UPPER LEVEL MARK (RED)

FULL

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

With the engine stopped, check the fuel level gauge. Refill the fuel tankif the fuel level is low.

Refuel in a well-ventilated area before starting the engine. If the enginehas been running, allow it to cool. Refuel carefully to avoid spilling fuel.Do not fill the fuel tank above the upper level mark.Never refuel the engine inside a building where gasoline fumes mayreach flames or sparks. Keep gasoline away from appliance pilot lights,barbecues, electric appliances, power tools, etc.Spilled fuel is not only a fire hazard, it causes environmental damage.Wipe up spills immediately.After refueling, reinstall the fuel tank cap securely.

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36

SERVICING YOUR GENERATOR

FUEL RECOMMENDATIONS

This engine is certified to operate on regular unleaded gasoline with apump octane rating of 86 or higher.

Never use stale or contaminated gasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fuel tank.

You may use regular unleaded gasoline containing no more than 10%ethanol (E10) or 5% methanol by volume. In addition, methanol mustcontain cosolvents and corrosion inhibitors.

Use of fuels with content of ethanol or methanol greater than shownabove may cause starting and/or performance problems. It may alsodamage metal, rubber, and plastic parts of the fuel system.

Engine damage or performance problems that result from using a fuelwith percentages of ethanol or methanol greater than shown aboveare not covered under warranty.

If your equipment will be used on an infrequent or intermittent basis,please refer to the fuel section of the STORAGE chapter (page ) foradditional information regarding fuel deterioration.

47

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37

SERVICING YOUR GENERATOR

ENGINE OIL LEVEL CHECK

OIL FILLER CAP/DIPSTICK

UPPER LIMIT

Check the engine oil level with the generator on a level surface and theengine stopped.

The Oil Alert system will automatically stop the engine before the oillevel falls below safe limits. However, to avoid the inconvenience of anunexpected shutdown, check the oil level regularly.

Remove the oil filler cap/dipstick and wipe it clean.

Insert and remove the dipstick without screwing it into the filler neck.Check the oil level shown on the dipstick.

If the oil level is low, fill to the top of the oil filler neck with therecommended oil (see page ).

Screw in the oil filler cap/dipstick securely.

1.

2.

3.

4.

39

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38

SERVICING YOUR GENERATOR

ENGINE OIL CHANGE

Maximum oil capacity:

SEALING WASHER

OIL DRAIN PLUG

CANISTER

UPPER LIMIT

Drain the oil while the engine is warm to assure rapid and completedraining.

Place a suitable container below the engine to catch the used oil,and then remove the oil filler cap/dipstick, drain plug, and sealingwasher.

Allow the used oil to drain completely, and then reinstall the drainplug and a new sealing washer. Tighten the plug securely.

Improper disposal of engine oil can be harmful to the environment.If you change your own oil, please dispose of the used oil properly.Put it in a sealed container, and take it to a recycling center. Do notdiscard it in a trash bin, dump it on the ground, or pour it down thedrain.

With the generator in a level position, fill with the recommended oilto the outer edge of the oil filler hole (see page ).

Screw in the oil filler cap/dipstick securely.

Wash your hands with soap and water after handling used oil.

18 oz (0.55 L)

1.

2.

3.

4.

39

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39

SERVICING YOUR GENERATOR

ENGINE OIL RECOMMENDATIONS

AMBIENT TEMPERATURE

Oil is a major factor affecting performance and service life. Use4-stroke automotive detergent oil.

SAE 10W 30 is recommended for general use. Other viscositiesshown in the chart may be used when the average temperature inyour area is within the recommended range.

The SAE oil viscosity and service classification are in the API label onthe oil container. Honda recommends that you use API SERVICEcategory SJ or later oil.

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40

SERVICING YOUR GENERATOR

AIR CLEANER SERVICE

CLIPS

FOAM AIR FILTER

AIR CLEANER COVER

PAPER AIR FILTER

AIR CLEANER COVER

Reinstall the air cleaner cover.

Check the foam air filter and paper airfilter to be sure they are clean and ingood condition. If the foam air filter isdirty, clean it as described on page .If the paper air filter is dirty, replace itwith new one. Do not clean the paperair filter.

Unsnap the air cleaner cover clips,and remove the air cleaner cover.

Operating the engine without an air filteror with a damaged air filter will allowdirt to enter the engine, causing rapidengine wear. This type of damage is notcovered by the Distributor’s LimitedWarranty.

3.

2.

1.

41

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41

SERVICING YOUR GENERATOR

FOAM AIR FILTER CLEANING

Wash the foam air filter in a solution of household detergent andwarm water, then rinse thoroughly, or wash in non-flammable orhigh flash point solvent. Allow the foam air filter to dry thoroughly.

Soak the foam air filter in clean engine oil and squeeze out theexcess oil. The engine will smoke during initial startup if too muchoil is left in the foam air filter.

A dirty foam air filter will restrict air flow to the carburetor, reducingengine performance. If you operate the generator in very dusty areas,clean the foam air filter more frequently than specified in theMaintenance Schedule.

Wipe dirt from the air cleaner housing and cover using a moist rag.Be careful to prevent dirt from entering the air duct that leads to thecarburetor.

3.

4. Squeeze1. Soak 3. Oil2. Squeeze to Dry

1.

2.

Do not twist.Do not twist.

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42

SERVICING YOUR GENERATOR

SEDIMENT CUP CLEANING

The sediment cup prevents water that may be in the fuel tank fromentering the carburetor. If the engine has not been run for a long time,the sediment cup should be cleaned.

Turn the fuel valve lever to the OFF position.

Unscrew the sediment cup.

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Turn the engine switch to the OFF position.1.

2.

3.

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43

SERVICING YOUR GENERATOR

SEDIMENT CUP

FUEL VALVE LEVER

O-RING (Replace)

SEDIMENT CUP

Clean the sediment cup in non-flammable or high flash point solvent.

Turn the fuel valve to the ON position and check for leaks.

Reinstall a new O-ring and the sediment cup.

4.

5.

6.

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44

SERVICING YOUR GENERATOR

SPARK PLUG SERVICE

Recommended spark plugs:

SPARK PLUG WRENCH

In order to service the spark plug, you will need a spark plug wrench(commercially available).

To ensure proper engine operation, the spark plug must be properlygapped and free of deposits.

W20EPR-U (DENSO)BPR6ES (NGK)

An incorrect spark plug can cause engine damage.

If the engine is hot, allow it to cool before servicing the spark plug.

Use a spark plug wrench to remove the spark plug.

Clean any dirt from around the spark plug base.

Remove the spark plug cap.1.

2.

3.

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- -

- -

45

SERVICING YOUR GENERATOR

0.028 0.031 in (0.7 0.8 mm)

SIDE ELECTRODE

SEALING WASHER

INSULATOR

Measure the spark plug electrode gap with a wire-type feeler gauge.Correct the gap, if necessary, by carefully bending the side electrode.

Check that the spark plug sealing washer is in good condition, andthread the spark plug in by hand to prevent cross-threading.

After the spark plug is seated, tighten with a spark plug wrench tocompress the washer.

If installing a new spark plug, tighten 1/2 turn after the spark plugseats to compress the washer. If reinstalling a used spark plug,tighten 1/8 1/4 turn after the spark plug seats to compress thewasher.

A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in the cylinderhead.

Visually inspect the spark plug. Replace it if the electrodes are wornor if the insulator is cracked, chipped, or fouled.

Reinstall the spark plug cap on the spark plug securely.

0.028 0.031 in (0.7 0.8 mm)The gap should be:

4.

5.

6.

7.

8.

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46

SERVICING YOUR GENERATOR

SPARK ARRESTER SERVICE

SPARK ARRESTER

4 mm SELF-TAPPING SCREW

If the generator has been running, the muffler will be very hot. Allow itto cool before proceeding.

The spark arrester must be serviced every 100 hours to maintain itsefficiency.

Use a brush to remove carbon deposits from the spark arresterscreen.

Inspect the screen for breaks or tears and replace it if necessary.

Install the spark arrester in the reverse order of removal.

Remove the 4 mm self-tapping screw, and remove the spark arresterfrom the muffler.

1.

3.

4.

2.

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47

STORAGE PREPARATION

Cleaning

Fuel

STORAGE

Proper storage preparation is essential for keeping your generatortrouble-free and looking good. The following steps will help to keeprust and corrosion from impairing your generator’s function andappearance, and will make the engine easier to start when you use thegenerator again.

Wipe the generator with a moist cloth. After the generator has dried,touch up any damaged paint, and coat other areas that may rust with alight film of oil.

Depending on the region where you operate your equipment, fuelformulations may deteriorate and oxidize rapidly. Fuel deteriorationand oxidation can occur in as little as 30 days and may cause damageto the carburetor and/or fuel system. Please check with your servicingdealer for local storage recommendations.

Gasoline will oxidize and deteriorate in storage. Old gasoline willcause hard starting, and it leaves gum deposits that clog the fuelsystem. If the gasoline in your generator deteriorates during storage,you may need to have the carburetor and other fuel systemcomponents serviced or replaced.The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary with suchfactors as gasoline blend, your storage temperatures, and whether thefuel tank is partially or completely filled. The air in a partially filled fueltank promotes fuel deterioration. Very warm storage temperaturesaccelerate fuel deterioration. Fuel deterioration problems may occurwithin a few months, or even less if the gasoline was not fresh whenyou filled the fuel tank.

The does not cover fuel system damage orengine performance problems resulting from neglected storagepreparation.You can extend fuel storage life by adding a gasoline stabilizer that isformulated for that purpose, or you can avoid fuel deteriorationproblems by draining the carburetor, sediment cup (if applicable) and/or fuel tank.

Distributor’s Limited Warranty

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48

STORAGE

STORAGE TIME RECOMMENDED SERVICE PROCEDURE TOPREVENT HARD STARTING

Service according to the table below:

Less than 1 month1 to 2 months

2 months to 1 year

1 year or more

Use gasoline stabilizers that are formulated to extend storage life.Follow the manufacturer’s instructions for use.Contact your authorized Honda generator dealer for stabilizerrecommendations.

No preparation requiredFill with fresh gasoline and add gasolinestabilizer .Fill with fresh gasoline and add gasolinestabilizer .Drain the carburetor float bowl (page 49 ).Drain the fuel sediment cup (page 42 ).Fill with fresh gasoline and add gasolinestabilizer .Drain the carburetor float bowl (page 49 ).Drain the fuel sediment cup (page 42 ).Remove the spark plug. Put a teaspoon ofengine oil into the cylinder. Turn the engineslowly with the stater grip to distribute the oil.Reinstall the spark plug.Change the engine oil (page 38 ).After removal from storage, drain the storedgasoline into a suitable container, and fill withfresh gasoline before starting.

*

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49

STORAGE

Draining the Fuel Tank and Carburetor

SEALING WASHER

DRAIN BOLT

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Loosen the carburetor drain screwand drain the gasoline from thecarburetor.

After all the fuel has drained into thecontainer, tighten the drain screwsecurely.

Place an approved gasoline container below the sediment cup, anduse a funnel to avoid spilling fuel.Remove the sediment cup, and then move the fuel valve lever to theON position (see page ).

Allow the fuel to drain completely, and then reinstall the sedimentcup (see page ).

Place a suitable gasoline containerbelow the carburetor.

1.

2.

3.

4.

5.

42

43

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50

STORAGE

Engine Oil

Change the engine oil (see page ).

Remove the spark plug (see page ).

Pull the starter rope several times to distribute the oil in the cylinder.

Reinstall the spark plug (see page ).

Slowly pull the starter grip until resistance is felt. At this point, thepiston is coming up on its compression stroke and both the intakeand exhaust valves are closed. Storing the engine in this positionwill help to protect it from internal corrosion. Return the starter gripgently.

Pour a teaspoon (5 cc) of clean engine oil into the cylinder.

1.

2.

3.

6.

5.

4.

38

44

45

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51

STORAGE

STORAGE PRECAUTIONS

REMOVAL FROM STORAGE

If your generator will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition.

Do not use sheet plastic as a dust cover. A nonporous cover will trapmoisture around the generator, promoting rust and corrosion.

With the engine and exhaust system cool, cover the generator to keepout dust. A hot engine and exhaust system can ignite or melt somematerials.

Place the generator on a level surface. Tilting can cause fuel or oilleakage.

Unless all fuel has been drained from the fuel tank, leave the fuel valvein the OFF position to reduce the possibility of leakage.

If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.

Also avoid any area with a spark-producing electric motor, or wherepower tools are operated.

Select a well ventilated storage area away from any appliance thatoperates with a flame, such as a furnace, water heater, or clothes dryer.

If the cylinder was coated with oil during storage preparation, theengine may smoke briefly at startup. This is normal.

If the fuel was drained during storage preparation, fill the tank withfresh gasoline. If you keep a container of gasoline for refueling, besure that it contains only fresh gasoline. Gasoline oxidizes anddeteriorates over time, causing hard starting.

Check your generator as described in the BEFORE OPERATION chapterof this manual.

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52

TRANSPORTING

Do not lay the generator on its side when moving, storing, oroperating it. Oil or fuel may leak and damage the engine or yourproperty.

If the generator has been used, allow it cool for at least 15 minutesbefore loading the generator on the transport vehicle. A hot engineand exhaust system can burn you and can ignite some material.

Take care not to drop or strike the generator when transporting. Do notplace heavy objects on the generator.

When transporting the generator, turn the engine switch and the fuelvalve lever OFF, and keep the generator level to reduce the possibilityof fuel leakage.

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53

TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE WILL NOT START

Possible Cause CorrectionFuel valve lever OFF.Engine switch OFF.

Out of fuel.Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Low oil level caused Oil Alertto stop engine.

Spark plug faulty, fouled, orimproperly gapped.Spark plug wet with fuel(flooded engine).Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.

Turn lever ON (p. 23).Turn engine switch to ON(p. 24).Refuel (p. 35).Drain fuel tank and carburetor(p. 49).Refuel with fresh gasoline(p. 35).Add oil (p. 37).Turn engine switch to OFF andthen restart the engine.Gap or replace spark plug(p. 44).Dry and reinstall spark plug.

Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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54

TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE LACKS POWER

Possible cause CorrectionAir filter restricted.

Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.

Clean or replace air filter(p. 40, 41).Drain fuel tank and carburetor(p. 49).Refuel with fresh gasoline(p. 35).Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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55

TAKING CARE OF UNEXPECTED PROBLEMS

Possible Cause Correction

NO POWER AT THE AC RECEPTACLES

Check AC load. Stop and restartthe engine.Check the cooling air inlet. Stopand restart the engine.Check AC load and reset ACcircuit breaker (p. 28).Test GFCI (p. 26) and reset ACcircuit breaker.Replace faulty power tool orappliance.Check AC load and reset circuitprotector (p. 13).Replace or repair power tool orappliance.Stop and restart the engine.Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

Output indicator blinks.

AC circuit breaker left in theOFF position after starting.GFCI activated.

AC circuit protector tripped.

Faulty power tool orappliance.

Faulty generator.

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56

TECHNICAL INFORMATION

Serial Number Location

FRAME SERIAL NUMBER

Record the frame serial number in the space below. You will need thisserial number when ordering parts, and when making technical orwarranty inquiries.

Frame serial number:

Date purchased:

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57

TECHNICAL INFORMATION

Carburetor Modification for High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will be toorich. Performance will decrease, and fuel consumption will increase. Avery rich mixture will also foul the spark plug and cause hard starting.Operation at an altitude that differs from that at which this engine wascertified, for extended periods of time, may increase emissions.

High altitude performance can be improved by specific modificationsto the carburetor. If you always operate your generator at altitudesabove 5,000 feet (1,500 meters), have your authorized Honda servicingdealer perform this carburetor modification. This engine, whenoperated at high altitude with the carburetor modifications for highaltitude use, will meet each emission standard throughout its usefullife.

Even with carburetor modification, engine horsepower will decreaseabout 3.5% for each 1,000-foot (300-meter) increase in altitude. Theeffect of altitude on horsepower will be greater than this if nocarburetor modification is made.

When the carburetor has been modified for high altitude operation,the air/fuel mixture will be too lean for low altitude use. Operation ataltitudes below 5,000 feet (1,500 meters) with a modified carburetormay cause the engine to overheat and result in serious engine damage.For use at low altitudes, have your servicing dealer return thecarburetor to original factory specifications.

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58

TECHNICAL INFORMATION

Source of Emissions

Tampering and Altering

The U.S. and California Clean Air Acts

Emission Control System Information

The combustion process produces carbon monoxide, oxides ofnitrogen, and hydrocarbons. Control of hydrocarbons and oxides ofnitrogen are very important because, under certain conditions, theyreact to form photochemical smog when subjected to sunlight. Carbonmonoxide does not react in the same way, but it is toxic.

Honda utilizes appropriate air/fuel ratios and other emissions controlsystems to reduce the emissions of carbon monoxide, oxides ofnitrogen, and hydrocarbons.

EPA and California regulations require all manufacturers to furnishwritten instructions describing the operation and maintenance ofemission control systems.

The following instructions and procedures must be followed in orderto keep the emissions from your Honda engine within the emissionstandards.

Additionally, Honda fuel systems utilize components and controltechnologies to reduce evaporative emissions.

Tampering is a violation of Federal and California law.

Tampering with or altering the emission control system may increaseemissions beyond the legal limit. Among those acts that constitutetampering are:

Removal or alteration of any part of the intake, fuel, or exhaustsystems.

Altering or defeating the governor linkage or speed-adjustingmechanism to cause the engine to operate outside its designparameters.

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59

TECHNICAL INFORMATION

Problems That May Affect Emissions

Replacement Parts

Maintenance

If you are aware of any of the following symptoms, have your engineinspected and repaired by your authorized Honda servicing dealer.

Hard starting or stalling after starting.

Rough idle.

Misfiring or backfiring under load.

Afterburning (backfiring).

Black exhaust smoke or high fuel consumption.

The emission control systems on your new Honda engine weredesigned, built, and certified to conform with EPA and Californiaemission regulations. We recommend the use of genuine Honda partswhenever you have maintenance done. These original-designreplacement parts are manufactured to the same standards as theoriginal parts, so you can be confident of their performance. The useof replacement parts that are not of the original design and qualitymay impair the effectiveness of your emission control system.

A manufacturer of an aftermarket part assumes the responsibility thatthe part will not adversely affect emission performance. Themanufacturer or rebuilder of the part must certify that use of the partwill not result in a failure of the engine to comply with emissionregulations.

Follow the MAINTENANCE SCHEDULE on page . Remember thatthis schedule is based on the assumption that your machine will beused for its designed purpose. Sustained high-load or high-temperature operation, or use in dusty conditions, will require morefrequent service.

34

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60

TECHNICAL INFORMATION

Air Index(Models sold in California)

Extended

Intermediate

Moderate

Descriptive Term

300 hours (0 80 cc, inclusive)500 hours (greater than 80 cc)

1,000 hours (225 cc and greater)

125 hours (0 80 cc, inclusive)250 hours (greater than 80 cc)

50 hours (0 80 cc, inclusive)125 hours (greater than 80 cc)

Applicable to Emission Durability Period

The durability description is intended to provide you with informationrelating to the engine’s emission durability period. The descriptiveterm indicates the useful life period for the engine’s emission controlsystem. See your Emission Control System Warranty for additionalinformation.

The bar graph is intended to provide you, our customer, the ability tocompare the emissions performance of available engines. The lowerthe Air Index, the less pollution.

An Air Index Information label is applied to engines certified to anemission durability time period in accordance with the requirementsof the California Air Resources Board.

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× ××

--±±

61

TECHNICAL INFORMATION

Specifications

Dimensions

Engine

Generator

Tuneup Specifications

ITEM SPECIFICATION MAINTENANCE

EZGPEB3000c

A type120 V60 Hz21.7 A

2.6 kVA3.0 kVA

17.5 in (445 mm)15.8 in (402 mm)18.9 in (480 mm)

GX2004-stroke, overhead valve, single cylinder

2.68 2.13 in (68.0 54.0 mm)8.5:1

3,600 rpmForced air

Transistor magneto18 oz (0.55 L)

2.56 US gal (9.7 L)BPR6ES (NGK)

W20EPR-U (DENSO)

12.0 cu-in (196 cm )

Model (Type)Description codeLengthWidthHeightDry mass [weight]

ModelEngine typeDisplacementBore StrokeCompression ratioEngine speedCooling systemIgnition systemOil capacityFuel tank capacitySpark plug

ModelType

ACoutput

Spark plug gap

Valve clearance (cold)

Other specifications

Refer to page: 44

See your authorizedHonda dealer

0.028 0.031 in(0.70 0.80 mm)IN: 0.15 0.02 mmEX: 0.20 0.02 mm

No other adjustments needed.

71.0 lbs (32.2 kg)

Rated voltageRated frequencyRated ampereRated outputMaximum output

EB3000c

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62

TECHNICAL INFORMATION

Wiring Diagram

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63

CONSUMER INFORMATION

Honda Publications

Shop Manual

Parts Catalog

These publications will give you additional information formaintaining and repairing your generator. You may order them fromyour Honda generator dealer.

This manual covers complete maintenance and overhaul procedures.It is intended to be used by a skilled technician.

This manual provides complete, illustrated parts lists.

Available through your Honda dealer or through Helm Inc. at1 (888) 292-5395 or visit http://powerequipment.honda.com/support/shop-manuals.

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64

CONSUMER INFORMATION

Customer Service Information

Honda Power Equipment dealership personnel are trainedprofessionals. They should be able to answer any question you mayhave. If you encounter a problem that your dealer does not solve toyour satisfaction, please discuss it with the dealership’s management.The Service Manager or General Manager can help. Almost allproblems are solved in this way.

If you are dissatisfied with the decision made by the dealership’smanagement, contact the Honda Power Equipment CustomerRelations Office. You can write:

American Honda Motor Co., Inc.Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, Georgia 30005-8847

Or telephone: (770) 497-6400

When you write or call, please give us this information:

Model and serial numbers (see page )Name of the dealer who sold the generator to youName and address of the dealer who services your generatorDate of purchaseYour name, address, and telephone numberA detailed description of the problem

56

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65

INITIAL USE INSTRUCTIONS

WITHOUT OIL

ENGINE OIL

Do not overfill the engine with oil.

OIL FILLER CAP/DIPSTICK

UPPER LIMIT

Place the generator on a level surface.

The generator is shipped in the engine.

Remove the oil filler cap/dipstick.

Add enough SAE 10W-30 API service category SJ or later (orequivalent) oil to bring the oil level to the upper limit of the oil fillerneck. SAE 10W-30 oil is recommended for general use; foradditional recommendations, see page .

If the engine is overfilled, theexcess oil may be transferred to the air cleaner housing and air filter.

Screw in the oil filler cap/dipstick securely.

1.

2.

3.

4.

37

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66

INITIAL USE INSTRUCTIONS

FUEL

FUEL TANK CAP

UPPER LEVEL MARK (RED)

FUEL STRAINER

UPPER LEVEL MARK

TETHER

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Add fuel to the generator in a well-ventilated area. Never refuel theengine inside a building where gasoline fumes may reach flames orsparks. Keep gasoline away from appliance pilot lights, barbecues,electric appliances, power tools, etc. Spilled fuel is not only a firehazard, it causes environmental damage. Wipe up spills immediately.

This engine is certified to operate on unleaded gasoline with a pumpoctane rating of 86 or higher. Refer to page for additional fuelrecommendations.

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Remove the fuel tank cap.

After refueling, reinstall the fuel tank cap securely.

Fuel carefully to avoid spilling fuel. Do not fill the fuel tank above theupper level mark (red) on the fuel strainer.

1.

2.

3.

35

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67

INITIAL USE INSTRUCTIONS

BEFORE OPERATION

GENERATOR SAFETY

CONTROLS & FEATURES

BEFORE OPERATION

OPERATION

STARTING THE ENGINE

STOPPING THE ENGINE

MAINTENANCE SCHEDULE

REGISTRATION

Please Register Your Generator

Before using the generator, all generator operators must read thefollowing chapters and sections:

Move the generator at least 10 feet (3 meters) away from the fuelingsource and site before starting the engine.

Fuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not coveredunder warranty.

(pages )

(pages )

(pages )

(page )

(pages )

(page )

(page )

If your dealer did not collect registration information from you, pleasetake a few minutes and register your purchase with Honda. This allowsus to contact you with any important updates regarding yourgenerator. Please note registration is not required to obtain warrantyservice. You can register your generator by visiting the Honda PowerEquipment website, http://powerequipment.honda.com/support andclick on Product Registration. Your information will remainconfidential. It will not be released to any other company ororganization.

6 9

10 19

20 21

22

23 24

25

34

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68

INDEX

A

B

C

E

...................................................................................AC Applications . 30...............................................................................AC Circuit Breaker . 14

............................................................................AC Circuit Protector . 13...................................................................................AC OPERATION . 28

......................................................................AIR CLEANER SERVICE . 40...............................................................................................Air Index . 60

...............................................ARE YOU READY TO GET STARTED? . 20

....................................................................BEFORE OPERATION . 20, 67

..................................................................Carbon Monoxide Hazards . 6......................Carburetor Modification for High Altitude Operation . 57

................................................................................Check the Engine . 21....................................................................................Check the GFCI . 21

...........................................................................................Choke Rod . 12...............................................................................................Cleaning . 47

..........................................COMPONENT & CONTROL LOCATIONS . 10.................................Connections to a Building’s Electrical System . 31

..............................................................CONSUMER INFORMATION . 63............................................................................................CONTENTS . 3..........................................................................................CONTROLS . 12

..................................................................CONTROLS & FEATURES . 10..........................................................Customer Service Information . 64

.........................................................................Electric Shock Hazards . 7..............................................Emission Control System Information . 58

.....................................................................ENGINE LACKS POWER . 54......................................................................................Engine Oil . 50, 65

.........................................................................ENGINE OIL CHANGE . 38................................................................ENGINE OIL LEVEL CHECK . 37

..................................................ENGINE OIL RECOMMENDATIONS . 39.....................................................................................Engine Switch . 12

.................................................................ENGINE WILL NOT START . 53

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69

INDEX

F

G

H

I

K

..........................................................................GENERATOR SAFETY . 6..................................................................GFCI OPERATION CHECK . 26

.............................................Ground Fault Circuit Interrupter (GFCI) . 15.................................................................................Ground Terminal . 16

...........................................................................................Knowledge . 20

...........................................................................................FEATURES . 16..........................................................................Fire and Burn Hazards . 7

...........................................................FOAM AIR FILTER CLEANING . 41.................................................................................................Fuel . 47, 66

..........................................................................................Fuel Gauge . 19.............................................................FUEL RECOMMENDATIONS . 36

..................................................................................Fuel Valve Lever . 12

.............................................................................Honda Publications . 63

................................................IMPORTANT SAFETY INFORMATION . 6...................................................................................................INDEX . 68

............................................................INITIAL USE INSTRUCTIONS . 65............................................IS YOUR GENERATOR READY TO GO? . 20

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70

INDEX

M

O

Q

R

N

........................QUICK REFERENCE INFORMATION . Inside back cover

....................................................................MAINTENANCE SAFETY . 33..............................................................MAINTENANCE SCHEDULE . 34

............................................NO POWER AT THE AC RECEPTACLES . 55

.......................................................................................Recoil Starter . 13..........................................................................................REFUELING . 35

...................................................................................Refuel With Care . 8...................................................................................REGISTRATION . 67

..............................................................REMOVAL FROM STORAGE . 51

................................................................................Oil Alert Indicator . 18.........................................................................................OPERATION . 22

.......................................................................Operator Responsibility . 6..................................................................................Output Indicator . 17

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71

INDEX

S

T

W

...................................................SAFE OPERATING PRECAUTIONS . 22................................................................SAFETY LABEL LOCATIONS . 9

..............................................................................Safety Precautions . 33...............................................................SEDIMENT CUP CLEANING . 42

.....................................................................Serial Number Location . 56.......................................................SERVICING YOUR GENERATOR . 32

..............................................................SPARK ARRESTER SERVICE . 46.......................................................................SPARK PLUG SERVICE . 44........................................................................Special Requirements . 31

........................................................................................Specifications .61..............................................................................STANDBY POWER . 31

....................................................................STARTING THE ENGINE . 23

....................................................................STOPPING THE ENGINE . 25............................................................................................STORAGE . 47

.................................................................STORAGE PRECAUTIONS . 51..................................................................STORAGE PREPARATION . 47

...................................................................................System Ground . 31

.................................TAKING CARE OF UNEXPECTED PROBLEMS . 53...............................................................TECHNICAL INFORMATION . 56

............................................THE IMPORTANCE OF MAINTENANCE . 32.................................................................................TRANSPORTING . 52

...................................................................................Wiring Diagram . 62

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72

MEMO

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- -

QUICK REFERENCE INFORMATION

Unleaded gasoline with a pumpoctane rating of 86 or higher

0.028 0.031 in (0.70 0.80 mm)

Fuel

Spark Plug

Maintenance Check engine oil level.Check air filter.Change engine oil.See Maintenance Schedule(page 34 )

Type

Type

Electrode GapBefore eachuseFirst 20 hoursSubsequent

BPR6ES (NGK)W20EPR-U (DENSO)

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C 2012 Honda Motor Co., Ltd. -All Rights Reserved

Owner,s Manual

GENERATOREB3000c

英 NAH HC

HiEM4

DIC F101(PF)BK

See page 65 forInitial Use Instructions

31Z0372000X31-Z03-7200

3000.2012.02Printed in Japan

EB3000C AH O/M 31Z03720

K2