General Information - Great Plainsassets.greatplainsmfg.com › manuals › pdf › 118-253m.pdf30-Foot 3-Section 00 Series Drills General Information ... Great Plains Mfg., Inc. Installation

Great Plains Mfg., Inc.

Installation Instructions 1

Main Seed Box Agitator Kit30-Foot 3-Section 00 Series Drills

General Information

These instructions explain how to install a Main Seed Box Agitator Kit on a drill having only a main seed box. The agitator stirs seed in the main box directly above the meter cups. This helps prevent bridging of light fluffy seeds and helps separate seeds sticky with innoculant.

These instructions apply to an installation of:

One kit updates one drill (3 sections). Drills manufac-tured in 1996 or later (including all 3S-3000HD models) may be compatible with this kit. Drills manufactured ear-lier do not have mounts for key components.

(*) The components in this kit are incompatible with an installation of Fertilizer and/or Small Seeds.

The kit presumes 6in row spacing, and may include more components than are required for your drill.

Related DocumentsHave the Operator Manual at hand for drill movements.

Have the current Parts Manual at hand for parts ID.

Notations and Conventions“Left” and “Right” are facing in the direction of machine travel. An orienta-tion rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down.

Call-Outs

Used with:• 3S-3000• 3S-3000HD

Kit Kit Description118-252A 3S-3000 AGITATOR PKG W/ DRIVE

Drill Model Kit Compatibility3000-3S 1996+, serial number S1563 or higher3S-3000 1996+, serial number S1563 or higher3S-3000F * Not compatible3S-3000HD All drills3S-3000HDF * Not compatible

When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!!

FigureSpacer:

Figure 1Agitators Above Cups

29355

U

DF

B

L

R

195-110M-A Operator, 3S-3000195-068M Operator, 3S-3000HD

195-110P Parts, 3S-3000195-068P Parts, 3S-3000HD

U

DL

R

B

F

to Single-digit callouts identify components in the currently referenced Figure or Figures. These numbers may be reused for different items from page to page.

to Two-digit callouts in the range 11 to 59 refer-ence new parts from the new parts lists beginning on page 19.

to Two-digit callouts in the range 71 to 93 refer-ence affected existing parts from the table on page 21. The descriptions match those in your Parts Manual. The narrative and table indicate any re-use of the parts.

1 9

11 59

71 93

©Copyright 2009 Printed 11/10/2016 118-253M


2 Main Seed Box Agitator Kit

Before You Start

CompatibilityRefer to Figure 21. Check the serial number plate against the table on

page 1. Verify from the serial number or date of manufacture that the drill is compatible with this kit.

2. Check for an installation of Fertilizer (“HDF” model, or divided main box, and a transmission at front left of each section). If the drill has Fertilizer, do not install this kit.

3. Check for an installation of Small Seeds (small seed box at upper rear of main box). If the drill has Small Seeds options installed, do not install this kit.

4. Check for an installation of Point Row option (sole-noid valve block behind pressure adjustment valves, mechanical clutch in center section). If the drill has Point Row installed, do not install this kit.

Note: This kit is compatible with the electric clutch option.

Inventory5. Make sure all parts are present.

Comprehension6. Review these instructions. Make sure the installers

understand where each part or assembly is installed, and what tools are required for the task.

Note: Some sequences in these instructions have you update one box at a time. Parts are removed and re-installed. Parts can vary between boxes, with some risk of part mix-up if all disassembly is done at once.

Note: Illustrations in this manual, based on the parts manuals for this family of drills, may show exploded views that are fully disassembled. Rely on the instructions for required disassembly and reassembly steps.

FigureSpacer:

Figure 2Serial Number Plate

15614

U

DF

B

L

R

118-253M 11/10/2016



Pre-Assembly Preparation

Tools Required• updated drill Parts Manual (see page 1)

• suitable tractor for raising and folding implement

• basic hand tools,including punch for removing 14in roll pins

• two people suggested for shaft installations

Work Location7. Clean out the main seed boxes. See Operator Man-

ual for instructions.

If treated seed has been used,open seed cup doors to clean-out position,wash out the boxes,thoroughly rinse the boxes, andallow them to dry.

Do this in a suitable location other than where the installation work is to be performed.

8. Move the implement to a location with:

• room to unfold it,

• access to tractor or hydraulic power,

• adequate illumination, and;

• clear surface beneathfor recovery of any falling or dropped parts - if the surface is not clear, have a tarp or drop cloth available.

Prepare Implement9. Partially unfold implement. Stop the unfold about

halfway, both to provide access to the front and ends of all boxes, and to allow removal of the center drive shaft.

10. Lower the drill.

11. Shut off tractor or hydraulic source. Put tractor in Park.

! CAUTIONChemical HazardThis installation requires contact with interior components of the main seed box. If treated seed has ever been used in the box, follow chemical supplier instructions for protective equip-ment and cleaning residue from the seed box.

! WARNINGNegative tongue weight hazard3S-3000 drills can have significant negative tongue weight when fully unfolded. The tongue can fly up during transport or opener lift, if using stationary hydraulic power to operate implement.

11/10/2016 118-253M



Pre-Assemble Components

Mount End Plate BearingsRefer to Figure 3 and Figure 412. Select six (6) new:

822-128C BRG INS 3/4HEXX1.85OD SPHand twelve (12) new:

822-041C FLANGETTE 47 MSTInsert each bearing in between flangettes .

13. Select three (3) each new: 175-339D 1300 AGITATOR BRG PLT RH 175-340D 1300 AGITATOR BRG PLT LH

and twelve (12) sets new: 802-009C RHSNB 5/16-18X1 1/4 GR5 804-009C WASHER LOCK SPRING 5/16 PLT 803-008C NUT HEX 5/16-18 PLT

14. With the top break up and away from you, mount a bearing assembly on the side facing you, with the bolts inserted from behind the plate (under the break). Secure bolts only to finger-tight with lock washers and nuts (final tightening is at step 42).

FigureSpacer:

Mount End Plate Idler(s)Refer to Figure 415. Select the left bearing plates and three (3) each

new: 118-439H AGITATOR IDLER BOLT 5/8-11 804-022C WASHER LOCK SPRING 5/8 PLT 808-046C SPKT 40A17 IDLER

and nine (9): 803-023C NUT HEX JAM 5/8-11 PLT

Place the idler on the bolt . Add a jam nut and torque to 100 ft-lbs. Add another jam nut, and spin on to the position show in Figure 4 - until the plate face will be 212 to 2916in from the idler center-

line when the bolt is placed in the forward hole . Secure with third jam nut , torqued to 100 ft-lbs.

Refer to Figure 3 and Figure 416. Select nine (9) sets new:

802-050C HHCS 5/8-11X1 1/4 GR5 804-022C WASHER LOCK SPRING 5/8 PLT 803-023C NUT HEX JAM 5/8-11 PLT

Use these bolts, washers and jam nuts to block the rear middle hole of the left bearing plates, and both middle holes of the right bearing plates.

FigureSpacer:

FigureSpacer:

Figure 3Right Bearing Plate

29357

19

59

29

57

5745 38

1

31

31

41

41

U

DF

B

L

R

47

47

59

57

59 57

19

20

29

45

38

1

29

45 38

FigureSpacer:

Figure 4Left Bearing Plate

17041

20 31

41

U

DR

L

F

B

1

3

212in to 2916in41

41

41

47

5112

2

51

47

12

47

51

41

51 12 41

2

41

31

47

41

3

118-253M 11/10/2016



Pre-Assemble WeldmentsRefer to Figure 2417. Select three (3) new:

195-145H FERTILIZER DRIVE WELDMENT LH

18. Select six (6) sets new: 802-099C HHCS 1/2-13X3 1/4 GR5 817-025C NO. 40 12T IDLER SPKT. 804-015C WASHER LOCK SPRING 1/2 PLT

and twelve (12) new: 803-036C NUT HEX JAM 1/2-13 PLT 804-113C WASHER FLAT 1/2 USS HARD PLT

Assemble and install idlers in the idler slots of left side of the left-most vertical plate of weldment .

19. Select three (3) new: 822-119C BRG 7/8HEXX2.05OD SPH

and six (6) new: 822-032C FLANGETTE 52 MST

Insert each bearing in between flangettes .

20. Select six (6) sets new: 802-282C RHSNB 5/16-18X1 GR5 804-009C WASHER LOCK SPRING 5/16 PLT 803-008C NUT HEX 5/16-18 PLT

Mount each bearing assembly on the left side of the left-most vertical plate of the weldment . Thread nuts on only to finger tight.

Install Shafts and Paddles

Remove End Panel CoversRefer to Figure 621. At all end panel covers ( and ), remove and

save four (4)sets (24 sets total): 803-014C NUT HEX 3/8-16 PLT 804-011C WASHER FLAT 3/8 USS PLT 802-079C HHCS 3/8-16X1 1/4 GR5

which may include 24 or 48: 804-013C WASHER LOCK SPRING 3/8 PLT

22. Remove one each: 195-101D INTERIOR ENDPANEL COVER LH 195-102D INTERIOR ENDPANEL COVER RH

These panels are not re-used.

FigureSpacer:

FigureSpacer:

Figure 5Pre-Assemble a Weldment

29361

22

5856

5645 38

35

48 42 54

33

48

4246

22

33

54

46

42

48

22

58

56

58 56

35

45

38

22

FigureSpacer:

Figure 6Existing End Panel Covers

17039

85

89 8888

89

83

85

74

75

83

U

DF

B

L

R

74 75

85

88

83

89

74

75

11/10/2016 118-253M



Install Bearing PlatesRefer to Figure 723. Select the six (6) bearing plate assemblies:

Right end, bearing only Left end, bearing and sprocket(s)

24. Install the bearing plates where the end panel cov-ers were removed, using for each plate, four sets of saved bolts , flat washers , lock washers and nuts (not shown).

If only one lock washer is available per saved bolt, place it under a nut .

FigureSpacer:

Install Divider BearingsRefer to Figure 8 (which depicts components outside the seed box for clarity - do not remove dividers)25. Select six (6) new:

822-128C BRG INS 3/4HEXX1.85OD SPHand twelve (12) new:


26. Select twelve (12) sets new: 802-009C RHSNB 5/16-18X1 1/4 GR5 804-009C WASHER LOCK SPRING 5/16 PLT 803-008C NUT HEX 5/16-18 PLT

27. At each divider panel , install a bearing assembly ( - - ) with two sets of square neck bolts , lock washers and nuts .

Mount assembly on whichever side of the divider places the bearing further from seed cup center-lines. Spin on nuts only to finger-tight.

FigureSpacer:

FigureSpacer:

Figure 7New End Panel Bearing Plates

17042

U

DF

B

L

R

19

2089 8883

19

20

83 88 89

85

89

85

FigureSpacer:

Figure 8Divider Bearing Component Order

29356

U

DF

B

L

R

38

4

45

29

57

5957

59

57

59 57

29

45

38

4

57 59 57 29

45 38

118-253M 11/10/2016



Prepare Agitator Shaft ComponentsRefer to Figure 928. Select three (3) each new:

118-648D SPKT 40B17X3/4 HEX W/SS 118-647D 1006 AGITATOR SHAFT

and six (6) new: 118-494D LOCK COLLAR 3/4 HEX BORE

29. If the sprockets do not have set screws installed, select six (6) new:

801-035C SCREW SET 5/16-18 SKT KP X 3/8Screw the set screws into the sprockets, stopping just before the tips intrude into the hex bore.

Note that the sprockets have a raised hub on one side. When installed, this hub is to drill right.

30. If the lock collars do not have set screws installed, select twelve (12) new:

801-035C SCREW SET 5/16-18 SKT KP X 3/8Screw the set screws into the collars, stopping just before the tips intrude into the hex bore.

31. At the left end of each box, note the location of the external hole for the agitator shaft.

Prepare Agitator Shaft ComponentsTwo people are recommended for this sequence.At each box.

Refer to Figure 1032. Insert an inch (2-3cm) of an agitator shaft

through the external shaft hole .

33. Add a sprocket to the end of the shaft just inside the left end wall. Orient the sprocket with the flat toothed side to the left (onto the shaft first), and the raised hub (with set screws) to the right. Do not tighten the set screws at this time.

34. Insert the shaft through the left end bearing/idler plate . When the shaft appears inside the box, add a lock collar . Do not tighten the set screws at this time.

35. Insert the shaft through the bearings of both divider panels . When the shaft appears to the right of the right divider, add another lock collar .

36. Insert the shaft through the right end bearing plate . Stop insertion when the shaft ends are about equal distances from both outside end walls.

37. Slide both lock collars to the outside. Secure their set screws.

FigureSpacer:

Figure 9Divider Bearings

29356

U

DF

B

L

R

14

5

2815

28

15

16

14

15

28

15

14

28

5

FigureSpacer:

Figure 10Divider Bearing Component Order

29356

U

DF

B

L

R5

20

15

1914

4

4

14

1616

5

15

16

20

14

16

4

14

19

14

11/10/2016 118-253M



Install Agitator PaddlesThe kit includes enough paddles and hardware for 6in row spacing. If you have 712in or 8in spacing, there will be extra paddles. Row counts are:

Refer to Figure 1138. For each row, select one set:

118-493D AGITATOR PADDLE 3/4 HEX 802-448C HFSS 1/4-20X2 GR5 803-088C NUT HEX LOCK 1/4-20 FLG

39. Starting at box left end, install a paddle pointing straight down at the center of a seed cup. Paddle break may be oriented to left or right as needed to clear other box components, and still allow paddle to be on cup center-line. Secure with bolt and flange nut .

40. Install the next paddle at the next seed cup, placed on the next shaft face forward (60 clockwise) from the previous paddle. Repeat for all seed cups.

Secure Agitator Bearing Flangettes41. Rotate the shaft to ensure bearings are centered

and paddles clear all box components.

42. At an end bearing, secure the 516-18 nuts. Rotate the shaft again to ensure bearings remain centered. Secure the other end bearing, and then both divider bearings in this manner, in each box.

Note: The shaft input sprocket set screws are not tight-ened at this time.

Rows Spacing Models60 6in 3S3000-6006, 3S3000HD-600648 7.5in 3S3000-4875, 3S3000HD-487536 8in 3S3000-3608, 3S3000HD-3608

FigureSpacer:

Figure 11Agitator Paddle Installation

29355

U

DF

B

L

R

6

13

4336

60

13

36

43

13

6

36

43

118-253M 11/10/2016



Install Auxiliary Drives

Update Main Shafts43. If the drill has electric clutches, skip to “Install Aux-

iliary Drive Weldments” on page 14.

Clear Clutch Areas

Whether or not clutch sprockets need to be updated, new parts are added at those sites, and this is easier if some clutch linkage components are moved out of the way.

Start with the left wing.

Refer to Figure 1244. Release one end of:

807-072C SPRING EXT 1 1/16 ODX.120WX5.5

45. At the rear end of: 195-254D CLUTCH PULL TAB

remove and save one set: 802-017C HHCS 3/8-16X1 GR5 803-215C NUT NYLOCK JAM THIN 3/8-16 PLT

46. Swing the 195-130H CLUTCH SHUTOFF LINK, 00 SERIES

away from the clutch.

47. Repeat step 44 through step 46 for the right wing.

Note: The center section has no mechanical clutch.

Check for Accessory Sprockets

Refer to Figure 1348. Inspect the mechanical clutch on the left wing drive.

If it has dual sprockets , one unused, skip to “Install Auxiliary Drive Weldments” on page 14.

If it has a single sprocket , already in use for main box drive, continue below at “Update Left Clutch”.

Update Left Clutch

49. Remove and save two sets: 803-014C NUT HEX 3/8-16 PLT 804-013C WASHER LOCK SPRING 3/8 PLT 804-011C WASHER FLAT 3/8 USS PLT 802-079C HHCS 3/8-16X1 1/4 GR5

and the one: 152-263D CLUTCH ENGAGE TAB

FigureSpacer:

FigureSpacer:

Figure 12Clear Clutch Linkage

29359

U

DF

B

L

R

92

80

76

86

82

92

80

82

86

76

FigureSpacer:

Figure 13Clutch Sprocket Check

29359

87

7283

88

89

85

U

DF

B

L

R

7

8

85

89

88

83

72

11/10/2016 118-253M



Refer to Figure 1450. Relax idler , and remove chain

136-122D CHAIN RL #40 129 PITCHESfrom sprocket on clutch assembly

176-042S JAW CLUTCH CW EXT 7/8 HEX

51. Compress spring on right end of clutch assembly , rotate it into the parking groove, so that the roll pin

805-180C PIN ROLL 1/4 X 1 1/2 LG PLTis fully exposed. Drive the roll pin out of shaft:

195-189D POWER SHAFT 7/8 HEX LHThe roll pin is not re-used.Slowly release pressure on the spring.Remove the clutch assembly for update.

52. Remove three (3) sets each: 802-004C HHCS 1/4-20X3/4 GR5 804-006C WASHER LOCK SPRING 1/4 PLT 805-026C PIN ROLL 1/4 X 3/4 PLT

These parts are not re-used.

53. The sprocket: 808-240C SPKT 40A23X1.813-1.818 BR/6HOL

may fall loose. Save it.FigureSpacer:

Modify LH Clutch

Refer to Figure 1554. Select one each new:

195-222D BRG 7/8 HEX ID X 1.254 OD 176-065D CLUTCH FRICTION WASHER 817-111C BSHG FLG 1.26IDX1.41ODX.87L 195-160H SPKT CLUTCH 40B23T RND BORE

Orient the clutch spring end down. If the existing sprocket is loose, place it back on the clutch. Add the hex bore bearing , then the friction washer , the bushing , and the second sprocket . For sprocket , the taller side of the hub, with the larger bore, is toward the clutch.

55. Select three each new: 802-152C HHCS 1/4-20X2 GR5 804-006C WASHER LOCK SPRING 1/4 PLT 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT

Loosely screw a bolt with lock washer through both sprockets and into the threaded holes of the clutch face (every second hole). Drive roll pins into alternate holes (not threaded at clutch). Tighten bolts to torque spec. Compress spring and park the cup in the groove.

56. Select one new: 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT

Place the updated clutch back on the main jack-shaft, and secure with pin . Re-mount the chain on the original sprocket. Engage idler.

FigureSpacer:

Figure 14Remove Left Clutch

21627

U

DF

B

L

R

171

91732

79

90

8781

93

1

71

73

2

73

91

91

79

73

81

87

90

93

FigureSpacer:

Figure 15Update Left Clutch

16465

49

93

27

21

55

23

4434

73

27

21

55

23

93

27

21 55

23 23

34

44

49

34 44

49

49

49

118-253M 11/10/2016



Update Center Shaft

Release Shaft

Refer to Figure 1657. At the left end of:

195-188D POWER SHAFT 7/8 HEX CENTERremove and save the acremeter at the left end of the center shaft . Remove this instrument before driving out any pins.

58. Near the left end, remove one each: 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT 808-259C SPKT 40B14 X 7/8 HEX BORE

Save the sprocket. The pin is not re-used.

! CAUTIONShaft moves, under spring tension, about 12in (13mm) to the left as the next pin is removed.

59. At the left side of the right support weldment, remove one:

805-180C PIN ROLL 1/4 X 1 1/2 LG PLTThis pin is not re-used.

Add Bearing and Sprocket

Refer to Figure 1760. Select one new:

822-119C BRG 7/8HEXX2.05OD SPHand six (6) new:


61. Select two (2) sets new: 802-282C RHSNB 5/16-18X1 GR5 804-009C WASHER LOCK SPRING 5/16 PLT 803-008C NUT HEX 5/16-18 PLT

Refer to Figure 1862. Select one:

808-256C SPKT 40C23 X 7/8 HEX BORE

63. Slide the shaft right until the left end is to the right of the middle support weldment . Add the new sprocket to the shaft, with the raised hub side of the sprocket oriented to the left. Support the shaft so that it cannot fall out of the drill.

64. Mount the bearing assembly on the left side of the middle support weldment . Slide the shaft back into the new bearing, until the jaw spring is about to compress.


Drive the pin into the shaft at the (previously unused) hole to the right of the new sprocket .

Two people are recommended for the next step.

FigureSpacer:

Figure 16Release Center Shaft

21634

U

DF

B

L

R

3

7891

91

9478

3

78

91

94

78

91

FigureSpacer:

Figure 17Install Center Bearing

28110

4

58

35

5656

4538

U

DF

B

L

R

58

56

58 56

35

45

38

52

FigureSpacer:

Figure 18Re-install Center Shaft

21635

U

DF

B

L

R

5278

5

6

49

4

78

4

52

4

49

49 78

52

11/10/2016 118-253M




Push the jaw to the left, compressing the spring.Drive the pin into the shaft at the shaft hole to the left of the right support weldment.

Refer to Figure 1967. Select the saved:

808-259C SPKT 40B14 X 7/8 HEX BOREPlace the sprocket on the shaft (raised hub side to the right).


Drive the pin into the shaft at the hole to the left of sprocket .

69. Re-install the saved acremeter .Release the clutch spring from parking groove.

Update RH Clutch

Refer to Figure 20 (which depicts the LH clutch - this step is identical for the RH clutch)70. Remove and save two sets:

803-014C NUT HEX 3/8-16 PLT 804-013C WASHER LOCK SPRING 3/8 PLT 804-011C WASHER FLAT 3/8 USS PLT 802-079C HHCS 3/8-16X1 1/4 GR5

and the one: 152-263D CLUTCH ENGAGE TAB

Refer to Figure 2171. Loosen the idlers (not shown) on the right hand

ground drive chain (not shown), and lift the chain off the shaft input sprocket .

FigureSpacer:

Figure 19Complete Center Shaft

21635

U

DF

B

L

R

943

49

78

49

5

49 78

94

94

49

49 78

94

3

FigureSpacer:

Figure 20Remove Clutch Tab

29359

72

83

88

89

85

U

DF

B

L

R

85

89

88

83

72

1

118-253M 11/10/2016



72. At the right hand clutch , loosen an idler , and lift chain off clutch sprocket .

! CAUTIONThe pin removed in the next step is under lateral spring tension from the clutch assembly. The shaft will jump to the right about 12in (13mm) as the pin or punch is withdrawn.

73. At the left side of the bearing support weldment , drive one:

805-180C PIN ROLL 1/4 X 1 1/2 LG PLTout of input shaft:

195-186D POWER SHAFT 7/8 HEX RH INPUTThis pin is not re-used.

74. Slide the shaft right far enough to remove the clutch assembly from the shaft. Support the shaft so that it does not fall from the drill. Set the clutch assembly sprocket-up on a workbench.

75. Remove three (3) sets: 802-551C HHCS 1/4-20X2 1/4 GR5 804-006C WASHER LOCK SPRING 1/4 PLT 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT

These parts are not re-used.

76. Remove the hex bore adaptor (part number var-ies). Save the sprocket. It may be left on the clutch.

Refer to Figure 2277. If the existing:

808-240C SPKT 40A23X1.813-1.818 BR/6HOLhas come off, place it back on the clutch .

78. Select one new: 195-161H SPKT CLUTCH 40B23T HEX BORE

Place the sprocket onto the clutch assembly, with the large raised hub side, with circular bore, facing down, and smaller side with hex bore facing up.

79. Select three (3) sets new: 802-551C HHCS 1/4-20X2 1/4 GR5 804-006C WASHER LOCK SPRING 1/4 PLT 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT

Loosely screw a bolt with lock washer through both sprockets and into the threaded holes of the clutch face (every second hole). Drive roll pins into alternate holes (not threaded at clutch). Tighten bolts to torque spec. Compress the spring and park the spring cup in the shaft groove.

FigureSpacer:

Figure 21Remove RH Clutch

21631

1

77

U

DF

B

L

R

91

473

2

3

93

5

8487 91

73 2

3 93

4

91

77

77

84

87

91

5

FigureSpacer:

Figure 22Rebuild RH Clutch

16452

93

73

24

3744

49

93

73

24

37

44

49

37 44

49

11/10/2016 118-253M



Refer to Figure 2380. With sprockets facing left, place the updated clutch

back between the input and output shafts.


Push the input shaft left. Drive the pin into the shaft hole at the left of the right end support weldment . Release the clutch spring from park-ing groove.

82. Re-mount the saved ground drive input sprocket on the right end of the input shaft, with raised hub to left. Re-mount chain and re-engage idler.

83. At the clutch, re-mount the chain on the (right) clutch sprocket . Re-engage the chain idler.

FigureSpacer:

Install Auxiliary Drive Weldments(all sections)

Refer to Figure 2484. Select the three (3) new:

195-145H FERTILIZER DRIVE WELDMENT LHpre-assembled at step 17,and six (6) sets new:

802-034C HHCS 1/2-13X1 1/4 GR5 804-015C WASHER LOCK SPRING 1/2 PLT 803-020C NUT HEX 1/2-13 PLT

Loosely secure weldment to the gusset plate at the front left corner of each section frame.

85. Select three (3) new: 195-212D ANGLE, FERTILIZER DRIVE MOUNT 806-060C U-BOLT 1/2-13 X 6 1/32 X 7 1/4

and six sets new: 804-015C WASHER LOCK SPRING 1/2 PLT 803-019C NUT LOCK 1/2-13 PLT

Loosely secure each weldment to the front tool bar and the angle using the U-bolt.

86. Select six (6) sets new: 802-034C HHCS 1/2-13X1 1/4 GR5 804-015C WASHER LOCK SPRING 1/2 PLT 803-020C NUT HEX 1/2-13 PLT

Loosely secure the weldment to the angle . Slide the weldment tight against the left frame and tighten all bolts to torque spec.

FigureSpacer:

Figure 23Re-install RH Clutch

27474

49

77

6

4

1

93

77 6

49

77

4

1

93

FigureSpacer:

Figure 24Install Accessory Weldment

29362

1

2230

39

46

50

40

46

2630

22

30

46

40

22 1

26

50

46

39

26

30

46

40

26

118-253M 11/10/2016



Install Jackshaft Bearings(all sections)

Refer to Figure 25 (which depicts the left wing - the center section and right wing installation is similar)Below where a clutch was updated, and where a sprocket was added to the center section, there is a sin-gle idler slot below the new sprocket, and a bearing cut-out below that.

87. Select three (3) new: 822-119C BRG 7/8HEXX2.05OD SPH

and six (6) new: 822-032C FLANGETTE 52 MST

Insert each bearing in between flangettes .

88. Select six (6) sets new: 802-282C RHSNB 5/16-18X1 GR5 804-009C WASHER LOCK SPRING 5/16 PLT 803-008C NUT HEX 5/16-18 PLT

Mount each bearing assembly on the left side of each weldment. Thread nuts on only to finger tight.

89. Select three (3) sets new: 802-099C HHCS 1/2-13X3 1/4 GR5 817-025C NO. 40 12T IDLER SPKT. 804-015C WASHER LOCK SPRING 1/2 PLT

and six (6) new: 804-113C WASHER FLAT 1/2 USS HARD PLT 803-036C NUT HEX JAM 1/2-13 PLT

Assemble and install idler in the forward idler slot of each weldment right side.

Install Auxiliary Jackshafts(all sections)

Refer to Figure 26 (which depicts the left wing - the center section and right wing installation is similar)90. Select three (3) new:

195-211D HEX SHAFT 7/8, AUXILIARY POWERInsert the shaft into the new bearings. Rotate the shaft to assure bearing alignment, then tighten the flangette nuts and bolts to torque spec. Slide shaft until all four shaft pinning holes are outside the bearings (left holes to left of left bearing, right holes to right of right bearing).

91. Select six (6) new: 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT

Drive the pins into the inside (second from end) holes at each bearing.

FigureSpacer:

Figure 25Jackshaft Input End

21628

U

DF

B

L

R

5856

56

48

4246

45

38

35

484254

33

58

56

58 56

35

45

38

33

54

46

48

42

FigureSpacer:

Figure 26Install Auxiliary Jackshaft

20096

25

49

49

25

49

11/10/2016 118-253M



Install Jackshaft Sprockets(all sections)

Refer to Figure 27 (which depicts the left wing - the center section and right wing installation is similar)92. Select three (3) sets new:

808-256C SPKT 40C23 X 7/8 HEX BORE 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT

Place the sprocket , raised hub side to left, onto the right end of the jackshaft . Secure with roll pin .

93. Select three (3) sets new: 808-259C SPKT 40B14 X 7/8 HEX BORE 805-180C PIN ROLL 1/4 X 1 1/2 LG PLTPlace

the sprocket , raised hub side to left, onto the left end of the jackshaft . Secure with roll pin

94. Select six (6) new:

Drive the pins into the inside (second from end) holes at each bearing.

Install Agitator Chains(all sections)

Whenever mounting a chain, make sure the clip at the removable link is oriented to minimize snags.

Refer to Figure 28Install clip with open end facing away from direction of chain travel (shown by striped arrows in chain routing diagrams).

FigureSpacer:


136-016D CHAIN RL #40 122 PITCHESRoute chain around sprockets and idlers as shown. Engage idlers at front for 12in (13cm) slack. Rotate auxiliary jackshaft to ensure chains, sprockets and idlers move freely and without interference.

FigureSpacer:

Figure 27Install Jackshaft Sprockets

20096

25

49

49

52

53U

DF

B

L

R

52

49

52

25

49

53

49

53

25 49

FigureSpacer

.eps60%

Figure 28Chain Clip Orientation

26482

FigureSpacer:

Figure 29Agitator Chain Routing

29364

U

D

F B

53 54 5451 15

17

17

118-253M 11/10/2016




136-064D CHAIN RL #40 51 PITCHESRoute chain around sprockets and idlers as shown. Engage idlers at front for 14in (6cm) slack.

FigureSpacer:

Re-install Torque TabsThis applies to wings only, unless electric clutches are installed, in which case the center clutch also has a torque tab.

Refer to Figure 3197. Select the saved:

152-263D CLUTCH ENGAGE TABand two sets of saved:

802-079C HHCS 3/8-16X1 1/4 GR5 804-013C WASHER LOCK SPRING 3/8 PLT 804-011C WASHER FLAT 3/8 USS PLT 803-014C NUT HEX 3/8-16 PLT

Rotate the clutch torque tab up and slightly back. Place the engage tab over it, and secure with bolt , flat washer , lock washer and nut .

FigureSpacer:

Reconnect Clutch LinkagesIf the drill has electric clutches, installation is complete. Skip these last steps.

Start with the left wing.

Refer to Figure 3298. Swing the

195-130H CLUTCH SHUTOFF LINK, 00 SERIEStoward the clutch.

99. At the rear end of: 195-254D CLUTCH PULL TAB

install one saved set: 802-017C HHCS 3/8-16X1 GR5 803-215C NUT NYLOCK JAM THIN 3/8-16 PLT

100. Re-attach the free end of: 807-072C SPRING EXT 1 1/16 ODX.120WX5.5

101. Repeat step 98 through step 100 for the right wing.

Note: The center section has no mechanical clutch.

FigureSpacer:

Figure 30Main-Aux Chain Routing

29365

U

D

F B

54

18

23T

52

18

FigureSpacer:

Figure 31Re-install Clutch Tabs

29359

1

72

83

88

89

85

U

DF

B

L

R

72

83

89

88

85

1

72

83 89 88 85

FigureSpacer:

Figure 32Re-Connect Clutch Linkage

29359

U

DF

B

L

R

92

80

76

86

82

76

80

82

86

92

11/10/2016 118-253M



Agitator Operation

The agitator normally operates whenever the drill is in forward motion with the clutches engaged.

If agitator operation is not desired during planting, tem-porarily remove the jackshaft input chain on each sec-tion.

The agitator has no adjustments, other than periodic checks for chain slack.FigureSpacer:

Agitator Maintenance

Drive Chains

Type of Lubrication: Chain LubeQuantity: Coat thoroughly

Slack:14in (6cm) on jackshaft input chain,12in (13cm) on agitator drive chain.

(grouped, 1 hidden)

FigureSpacer:

2936429365

As

118-253M 11/10/2016



Appendix

New PartsQuantities are units (“ea”). The part call-out numbers in this list match all Figures in

these installation instructions. Part descriptions match those in your updated Parts Manual.

118-252A Kit Contents

CalloutQuantity in

KitPart Number

Part Description1 118-253M MANUAL 3S-3000 AGITATOR PKG3 118-439H AGITATOR IDLER BOLT 5/8-1160 118-493D AGITATOR PADDLE 3/4 HEX6 118-494D LOCK COLLAR 3/4 HEX BORE3 118-648D SPKT 40B17X3/4 HEX W/SS3 118-647D 1006 AGITATOR SHAFT3 136-016D CHAIN RL #40 122 PITCHES3 136-064D CHAIN RL #40 51 PITCHES3 175-339D 1300 AGITATOR BRG PLT RH3 175-340D 1300 AGITATOR BRG PLT LH1 176-065D CLUTCH FRICTION WASHER3 195-145H FERTILIZER DRIVE WELDMENT LH1 195-160H SPKT CLUTCH 40B23T RND BORE1 195-161H SPKT CLUTCH 40B23T HEX BORE3 195-211D HEX SHAFT 7/8, AUXILIARY POWER3 195-212D ANGLE, FERTILIZER DRIVE MOUNT1 195-222D BRG 7/8 HEX ID X 1.254 OD18 801-035C SCREW SET 5/16-18 SKT KP X 3/812 802-009C RHSNB 5/16-18X1 1/4 GR512 802-034C HHCS 1/2-13X1 1/4 GR59 802-050C HHCS 5/8-11X1 1/4 GR512 802-092C RHSNB 5/16-18X3/4 GR59 802-099C HHCS 1/2-13X3 1/4 GR53 802-152C HHCS 1/4-20X2 GR514 802-282C RHSNB 5/16-18X1 GR560 802-448C HFSS 1/4-20X2 GR53 802-551C HHCS 1/4-20X2 1/4 GR538 803-008C NUT HEX 5/16-18 PLT6 803-019C NUT LOCK 1/2-13 PLT12 803-020C NUT HEX 1/2-13 PLT18 803-023C NUT HEX JAM 5/8-11 PLT18 803-036C NUT HEX JAM 1/2-13 PLT60 803-088C NUT HEX LOCK 1/4-20 FLG6 804-006C WASHER LOCK SPRING 1/4 PLT38 804-009C WASHER LOCK SPRING 5/16 PLT21 804-015C WASHER LOCK SPRING 1/2 PLT12 804-022C WASHER LOCK SPRING 5/8 PLT

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

11/10/2016 118-253M



18 804-113C WASHER FLAT 1/2 USS HARD PLT22 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT3 806-060C U-BOLT 1/2-13 X 6 1/32 X 7 1/43 808-046C SPKT 40A17 IDLER4 808-256C SPKT 40C23 X 7/8 HEX BORE3 808-259C SPKT 40B14 X 7/8 HEX BORE9 817-025C NO. 40 12T IDLER SPKT.1 817-111C BSHG FLG 1.26IDX1.41ODX.87L14 822-032C FLANGETTE 52 MST24 822-041C FLANGETTE 47 MST7 822-119C BRG 7/8HEXX2.05OD SPH12 822-128C BRG INS 3/4HEXX1.85OD SPH

CalloutQuantity in

KitPart Number

Part Description48

49

50

51

52

53

54

55

56

57

58

59

118-253M 11/10/2016



Existing Parts AffectedThe following existing parts are involved in the kit instal-lation. The Disposition column indicates whether the part is left in place, moved or not re-used.

The part call-out numbers in the list matches all Figures in the installation instructions. The descriptions match those in your implement Parts manual.

Abbreviations

Callout Part No. Part Description Part Disposition

136-122D CHAIN RL #40 129 PITCHES Partially removed and re-installed.152-263D CLUTCH ENGAGE TAB Removed and re-installed.176-042S JAW CLUTCH CW EXT 7/8 HEX Removed, modified and re-installed.195-101D INTERIOR ENDPANEL COVER LH Removed. Not re-used.195-102D INTERIOR ENDPANEL COVER RH Removed. Not re-used.195-130H CLUTCH SHUTOFF LINK, 00 SERIES Partially removed and re-installed.195-186D POWER SHAFT 7/8 HEX RH INPUT Partially removed and re-installed.195-188D POWER SHAFT 7/8 HEX CENTER Removed and re-installed.195-189D POWER SHAFT 7/8 HEX LH Partially removed and re-installed.195-254D CLUTCH PULL TAB Partially removed and re-installed.802-004C HHCS 1/4-20X3/4 GR5 Removed. Not re-used.802-017C HHCS 3/8-16X1 GR5 Removed and re-installed.802-079C HHCS 3/8-16X1 1/4 GR5 Removed and re-installed.802-551C HHCS 1/4-20X2 1/4 GR5 Removed. Not re-used.803-014C NUT HEX 3/8-16 PLT Removed and re-installed.803-215C NUT NYLOCK JAM THIN 3/8-16 PLT Removed and re-installed.804-006C WASHER LOCK SPRING 1/4 PLT Removed. Not re-used.804-011C WASHER FLAT 3/8 USS PLT Removed and re-installed.804-013C WASHER LOCK SPRING 3/8 PLT Removed and re-installed.805-026C PIN ROLL 1/4 X 3/4 PLT Removed. Not re-used.805-180C PIN ROLL 1/4 X 1 1/2 LG PLT Removed. Not re-used.807-072C SPRING EXT 1 1/16 ODX.120WX5.5 Removed and re-installed.808-240C SPKT 40A23X1.813-1.818 BR/6HOL Removed and re-installed.808-259C SPKT 40B14 X 7/8 HEX BORE Removed and re-installed.

3S Three Section LG LongBRG Bearing LH Left HandBRKT Bracket MST Metric Spherical Two-holeFLG Flanged OD Outside DiameterGR5 Grade 5 PKG PackageHD Heavy Duty PLT Plated

HDF Heavy Duty Fertilizer RH Right HandHEX Hexagonal RHSNB Round Head Shank Neck Bolt

HEXBR Hexagonal Bore RL RollerHHCS Hex Head Cap Screw (Bolt) RND RoundHOL Hole SKT SocketID Inside Diameter SPH Spherical (profile)

INS Inside SPKT SprocketKP Knurled cup Point USS United States Standard (heavy duty)

LCK Lock X by

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

11/10/2016 118-253M



Torque Values

EOD

94 6

25199m

BoltSize

Bolt Head IdentificationBoltSize

Bolt Head Identification

Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9in-tpia N-mb N-m N-m mm x pitchc N-m N-m N-m1⁄4-20 7.4 11 16 M 5 X 0.81⁄4-28 8.5 13 18 M 6 X 1 7 11 155⁄16-18 15 24 33 M 8 X 1.25 17 26 365⁄16-24 17 26 37 M 8 X 1 18 28 393⁄8-16 27 42 59 M10 X 1.5 33 52 723⁄8-24 31 47 67 M10 X 0.75 39 61 857⁄16-14 43 67 95 M12 X 1.75 58 91 1257⁄16-20 49 75 105 M12 X 1.5 60 95 1301⁄2-13 66 105 145 M12 X 1 90 105 1451⁄2-20 75 115 165 M14 X 2 92 145 2009⁄16-12 95 150 210 M14 X 1.5 99 155 2159⁄16-18 105 165 235 M16 X 2 145 225 3155⁄8-11 130 205 285 M16 X 1.5 155 240 3355⁄8-18 150 230 325 M18 X 2.5 195 310 4053⁄4-10 235 360 510 M18 X 1.5 220 350 4853⁄4-16 260 405 570 M20 X 2.5 280 440 6107⁄8-9 225 585 820 M20 X 1.5 310 650 900

7⁄8-14 250 640 905 M24 X 3 480 760 1050

1-8 340 875 1230 M24 X 2 525 830 1150

1-12 370 955 1350 M30 X 3.5 960 1510 2100

11⁄8-7 480 1080 1750 M30 X 2 1060 1680 2320

11⁄8-12 540 1210 1960 M36 X 3.5 1730 2650 3660

11⁄4-7 680 1520 2460 M36 X 2 1880 2960 4100

11⁄4-12 750 1680 2730

13⁄8-6 890 1990 3230 a. in-tpi = nominal thread diameter in inches-threads per inch

13⁄8-12 1010 2270 3680 b. N· m = newton-meters

11⁄2-6 1180 2640 4290

11⁄2-12 1330 2970 4820

c. mm x pitch = nominal thread diameter in mm x thread pitch

Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.

5.8 8.8 10.9

25199

ft-lbd ft-lb ft-lb ft-lb ft-lb ft-lb5.6 8 12

6 10 14 5 8 11

11 17 25 12 19 27

13 19 27 13 21 29

20 31 44 24 39 53

22 35 49 29 45 62

32 49 70 42 67 93

36 55 78 44 70 97

49 76 105 66 77 105

55 85 120 68 105 150

70 110 155 73 115 160

79 120 170 105 165 230

97 150 210 115 180 245

110 170 240 145 230 300

170 265 375 165 260 355

190 295 420 205 325 450

165 430 605 230 480 665

185 475 670 355 560 780

250 645 910 390 610 845

275 705 995 705 1120 1550

355 795 1290 785 1240 1710

395 890 1440 1270 1950 2700

500 1120 1820 1380 2190 3220

555 1240 2010

655 1470 2380

745 1670 2710

870 1950 3160d. ft-lb = foot pounds

980 2190 3560

3 5 7

118-253M 11/10/2016

Great Plains Manufacturing, Inc.

Corporate Office P.O. Box 5060Salina, Kansas 67402-5060 USA