GEN-L-XXX-SP-0001_5_Specification for Piping and Valve Materials

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    TABLE OF CONTENTS

    1.0 INTRODUCTION 31.1 Order of Precedence 3

    1.2 Definitions of Term 3

    1.3 Project Overview 4

    2.0 SCOPE 4

    3.0 SPECIFICATIONS, CODES, STANDARDS AND REGULATIONS 4

    4.0 CLASSIFICATION 4

    5.0 DESIGN PRINCIPLES 4

    5.1 Design Values 4

    5.2 General Requirements 4

    5.3 Pipes 5

    5.4 Pipe Fittings 6

    5.5 Flanges 7

    5.6 Bolting 7

    5.7 Gaskets 8

    5.8 Insulating Gasket Sets 8

    5.9 Valves 8

    5.10 Ball Valves 14

    5.11 Globe Valves 14

    5.12 Check Valves 14

    5.13 Gate Valves 14

    5.14 Integral / Mono-flange Block and Bleed Valves 14

    5.15 Butterfly Valves 14

    5.16 Needle Valves 14

    6.0 PREPARATION FOR SHIPMENT OF VALVES 14

    6.1 Marking 14

    6.2 Protection 15

    6.3 Preparation for Dispatch 15

    6.4 Preservation 15

    6.5 Quality Assurance & Control 15

    7.0 PIPING FOR VACUUM SERVICE 16

    8.0 PIPING MATERIAL SPECIFCATIONS 169.0 IDENTIFCATION OF PIPING CLASSES 18

    10.0 PIPING/INSTRUMENT HOOK-UP 19

    10.1 Basic principles 19

    10.2 Connection Configuration 19

    APPENDICES:

    I. PIPING CLASS SPECIFICATION SHEETSII. MATERIAL DATA SHEETS FOR DUPLEX MATERIALSIII VALVE MATERIAL SPECIFICATION

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    1.0 INTRODUCTION

    This specification covers the minimum requirements for design, materials, manufacture, inspection and

    testing of pipe, fittings, flanges, valves, spectacle blind, bolting and gaskets for piping systems that will beused in offshore Vietnam by Hoang Long Joint Operating Company, hereinafter known as theCOMPANY.

    This specification is a COMPANY General Specification and shall be read in conjunction with theapplicable project specific documents listed in datasheets or specifications. Unless specified otherwise inthe datasheets or specifications, the information given in this document shall apply for the design.

    1.1 Order of Precedence

    In general, the order of precedence shall be as follows. However, more stringent requirement shall takeprecedence.

    National Code or Vietnamese Standard

    Piping Class Specification Sheets Project Specification.

    Company Specification

    International Codes and Standards

    1.2 Definitions of Terms

    Terms used in this specification are defined as follows:

    COMPANY Hoang Long Joint Operating Company

    PURCHASER It is defined as the entity responsible for engineering andprocurement and who executes the PURCHASE ORDER forthe supply of equipment and services detailed in thisspecification.

    SUPPLIER/SELLER/VENDOR/

    PACKAGER The Person, firm or the Company (including its Sub-vendor /Sub-supplier) to whom the PURCHASE ORDER issued tosupply the equipment and service detailed in thisspecification. This is the entity having unit responsibility asdefined in the industry codes and standards.

    SUB-SUPPLIER / SUB-VENDOR Sub-supplier / Sub-vendor to the Supplier / Vendor / Seller

    PURCHASE ORDER The PURCHASE ORDER together with requisition and allthe documents referred therein.

    WORK The goods and / or equipment and /or documentation to beprovided under the PURCHASE ORDER.

    CERTIFICATION AUTHORITY The authority selected by the COMPANY for certification.The authority, in accordance with the applicable rules andguidelines for the certification, will perform design appraisalsand equipment certification with respect to the subjectWORK.

    THIRD PARTY INSPECTOR (TPI) The independent agency, appointed by the COMPANY,to perform design appraisals and manufacturing surveillanceactivities at SUPPLIERs works with respect to the subjectWORKon behalf of the COMPANY.

    1.3 Project Overview

    The WHP development facilities include the following features:

    One or more WHP structure located over the development area, each WHP having certainnumber of well slots.

    The WHPs are to be normally unmanned.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    A Central Processing Facility based on FPSO or a Central Processing Platform.

    The WHP shall be controlled and operated from the FPSO or Central Processing Platform.

    2.0 SCOPEThis specification defines piping material requirements for the engineering development of all Topsidesprocess and utility piping systems for the TGT Field DEVELOPMENT Project-offshore Vietnam.

    3.0 SPECIFICATIONS, CODES, STANDARDS AND REGULATIONS

    The following is a list of sponsoring organisations for codes and standards, which relate to the pipingsystems. The latest edition at contract award of the applicable piping codes and standards are to beconsidered as part of this specification.

    ASME American Society of Mechanical EngineersASTM American Society for Testing and MaterialsAPI American Petroleum InstituteANSI American National Standards InstituteEEMUA Engineering Equipment and Materials Users AssociationNACE National Association of Corrosion Engineers

    AISI American Iron and Steel InstituteBSI British Standards InstituteISO International Organization for StandardizationMSS SP Manufacturers Standardization SocietyEN European StandardsTCVN Vietnamese Standards

    4.0 CLASSIFICATION

    The topside process facilities will be certified according to applicable Rules and Regulations.

    5.0 DESIGN PRINCIPLES

    5.1 Design Values

    Piping systems and all components included in these systems shall conform to API RP 14E, API 6D,ASME B31.3, ANSI B31.4, ANSI B31.8 and ASME B16.5.

    5.2 General Requirements

    5.2.1 All piping component wall thicknesses specified in the individual Piping Standard Data Sheets arecalculated in accordance with ASME B31.3/ ANSI B31.4/ ANSI B31.8/ as noted and are based oncontinuous long-term internal design pressure, design temperature, specified corrosion/erosionallowance, the manufacturing minus/under tolerance and the threading allowance as applicable. All

    piping subject to any additional loading such as short term upset conditions, occasional loads,external pressure, thermal loading, live loads, etc shall be individually assessed to ensure fullcompliance with ASME B31.3.

    5.2.2 Pipe dimensions shall be in accordance with ASME B36.10 for carbon steel and for stainless steelwith wall thicknesses in excess of Sch 80S. For stainless steel with wall thicknesses up to andincluding Sch 80S, dimensions shall be in accordance with ASME B36.19.

    5.2.3 All Carbon steel, Stainless Steel & Duplex Stainless steel Pipes & component should comply withNACE standard MR0175. Compliance shall be limited to only the hardness and testing requirementsof the Code.

    5.2.4 All materials shall be new, unused and free from imperfections, excessive mill scales, slag intrusion,laminations, pitting and excessive rust, that may impair their strength, durability or appearance.

    5.2.5 Pipe, valves and fittings in sizes 1 1/4, 2 1/2, 3 1/2 and 5 shall not be used. Where equipment isnormally provided by a Vendor with connections in any of the above sizes, connections will be madewith suitable swages or reducers to pipe of approved size.

    5.2.6 Materials shall conform to impact test requirements specified in ASME B31.3, for the combination ofminimum design metal temperature (MDMT) and reference thicknesses specified.

    5

    5

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    5.2.7 Galvanized piping requiring welding shall be galvanized after fabrication. Galvanized piping shallcomply with the requirements of ASTM A123.

    5.2.8 Deviations from the Piping Standard Sheet may occur due to non-availability or design conditions.These deviations are permissible if they are of an equal or higher standard than the individual PipingStandard requirements, and written approval is given by Purchaser.

    5.2.9 All piping materials except for bolts / nuts and gaskets shall be supplied with material certificatesconforming to European Standard EN 10204, Type 3.1, or Purchaser approved Inspection Certificate.Bolts / nuts and gaskets shall be supplied with material certificates conforming to European StandardEN 10204, Type 2.2 and 2.1 respectively, or Purchaser approved Inspection Certificate.

    5.2.10 Threading

    Wherever NPT threaded connections are specified for instrument connections, the threads shall meetthe requirements of ASME B1.20.1 with the exception of the following. The objective of theseexceptions is to ensure the minimum engagement of 4 to 6 threads by hand pressure and anadditional 0.5 to 1.5 turns by means of a wrench.

    The L1 thread-gauging requirement as stated in sections 8.1 and 8.2 of ASME B1.20.1 shallbe read as follows.

    Gauging External Taper Threads with Ring Gauge (Male Threads) During handtightening, the male fitting shall engage in to the ring gauge by +1/4 to +1 turn morethan the start of the first scratch mark on the chamfer zone. The gauge is to be turnedtowards the body of the fitting.

    Gauging Internal Threads with Plug Gauge (Female Threads)

    During hand tightening, the plug gauge shall engage in to the female fitting by +1/4 to +1 turnbelow the last thread scratch mark on the chamfer zone. The gauge is to be turned towardsthe body of the fitting.

    Threading allowance recommended as per ASME B1.20.1, B31.3 sections 304.1.1 and 314 is1/2 to 3/4 NPS 0.05711 to 1 NPS 0.0696

    5.2.11 Cast iron, ductile or malleable iron, aluminum, plastic or copper-bearing alloys shall not be used inhydrocarbon service.

    5.2.12 Piping design pressure is based on flange maximum-allowable working pressure, unless otherwisenoted in the Piping class Specification sheets.

    5.2.13 Asbestos gaskets shall not be used.

    5.2.14 Machined or threaded surfaces shall be preserved by coating with Shell ENSIS or equivalent.

    5.2.15 All seam welded pipes & fittings shall be 100% Radiography

    5.3 Pipes

    5.3.1 General

    All pipes shall be specified with the nominal size and schedule number as per ASME B36.10 unlessspecified otherwise on the individual Piping Standard Sheet. The pipe wall thickness may be suppliedthicker than specified only after written approval has been given by Purchaser. Corrosion allowanceis as per the relevant Piping Standard Sheet.

    Pipes shall be supplied with bevelled end. Bevelling shall be in accordance with ASME B16.25.Where plain end pipes are specified, as for small bore pipes for socket welded piping, the pipes shallbe supplied with plain ends.

    Pipe shall preferably be supplied in double random lengths. Each length of pipe shall be subject to ahydrostatic test in accordance with the relevant code. Single random lengths will be accepted wherespecified in the Job Specification or for small diameter pipes or where double random lengths areunavailable.

    Pipes shall be shipped with end protectors to protect bevelled ends. Also, pipes shall be supplied

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    preserved and protected as per the requirements of ASTM A 700.

    5.3.2 Carbon Steel Pipe

    Carbon steel pipe shall have a maximum carbon content of 0.23% by ladle analysis or 0.25% byproduct analysis. Maximum carbon equivalent (CE) shall be 0.43% by ladle analysis or 0.45% byproduct analysis according to the formula:

    CE = C + (Mn/6) + (Cr + Mo + V)/5 + (Ni + Cu)/15

    5.3.3 Low Temperature Carbon Steel Pipe

    The pipe material shall have maximum carbon content of 0.23% except where ASTM Specification ismore restrictive, the manganese content may be increased to 1.30% max. The carbon equivalent(CE) shall be 0.45% max.

    Impact testing shall be carried out as per ASTM A370 at -50OF. Impact values shall meet therequirements specified in ASME B31.3.

    5.3.4 Austenitic Stainless Steel Pipe

    Pipe materials shall be in accordance with ASTM A312 TP 316 (UNS S31600) and TP 316L (UNSS31603).

    All pipes shall be supplied in the de-scaled, pickled, passivated and solution heat treated condition.

    Repair by welding is not permitted.

    Material shall be capable of successfully passing an intergranular corrosion test in accordance withASTM A262 Practice E.

    5.3.5 Duplex Stainless Steel Pipe

    Pipe materials shall be in accordance with ASTM A790 Duplex SS.

    All the Pipes shall be supplied as per APPENDIX II(Material Data Sheets Duplex Materials).5.3.6 Fiberglass Pipe /GRP

    All technical requirements for the design, manufacture, testing, and installation of fiberglass / GRPpipe and fittings shall be as specified in the APPENDIX I -Piping Material Class Specifications (1H)and Manufacturers recommendations and requirements specified in the Job Specification.

    All fibreglasses piping system (pipes, adhesives, flanges) shall be of low smoke emission and lowtoxicity types (under elevated temperature).

    5.4 Pipe Fittings

    5.4.1 Fittings manufactured from pipe shall comply with requirements specified for pipe.

    5.4.2 Carbon steel forgings shall be supplied with a maximum carbon content of 0.25% and CE of 0.45% byproduct analysis.

    5.4.3 For Stainless Steel and Duplex Stainless Steel fittings, the material requirements specified for Pipesshall be complied with.

    5.4.4 Dimensions of metallic butt weld fittings shall be in accordance with ASME B16.9, with socket weldand threaded fittings to ASME B16.11. All 90obutt weld elbows shall be long radius (1.5D) unlessspecified otherwise.

    5.4.5 All Olets / Nipoflanges shall meet the requirements of MSS SP 97. Design of all Olets shall conformto ASME B31.3. Vendor shall provide Burst Proof test certificates (type approval / test and proof testcertificates) for all Olet type fittings.

    5.4.6 Tees shall not be fabricated (stub-in) type.

    5.4.7 The thickness of reducing fittings shall match with the relevant pipe wall thickness.

    5.4.8 Repair by welding of wrought fittings shall not be allowed.

    5.4.9 Fittings shall be marked and shipped in crates, grouped according to pressure/class rating wherepossible.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    5.4.10 All welded carbon steel fittings greater than 20mm wall thickness shall be supplied in the PWHTcondition unless agreed otherwise. A production test shall be performed on the maximum thicknessof welded CS fittings to confirm the SMYS, UTS and Charpy absorbed impact energy in base

    material, weld and heat affected zone have been maintained after PWHT. The recorded valuesshall be above the minimum specified values so as to allow for further degradation possible afterany PWHT of circumferential butt welded joints.

    5.5 Flanges

    5.5.1 Weld-neck flanges and socket-weld flanges shall be provided with bore to match the attached pipe.

    5.5.2 All flanges in butt weld (BW) piping shall be weld-neck (WN) unless specific requirements dictateotherwise.

    5.5.3 Flange dimensions shall be in accordance with ASME B16.5. Non metallic flanges shall generallymeet the bolting dimensions of the above standards and be suitably face finished to mate with

    ASME B16.5 flanges. However, the flange thickness & hub dimensions of the non-metallic flanges

    may vary depending on the material used.

    5.5.4 Repair by welding is not permitted.

    5.5.5 Flanges shall be packed and shipped in such a way as to prevent damage of machined parts. Allmachined or threaded parts shall be protected in accordance with ASTM A 700. Suitable protectionshield or cover shall be provided on the gasket contact surface. Galvanized flanges shall bepacked in accordance with ASTM A53.

    5.5.6 Carbon steel forgings shall be supplied with a maximum carbon content of 0.25% and CE of 0.45%by product analysis.

    5.5.7 For Stainless Steel and Duplex Stainless Steel flanges, the material requirements specified for Pipesshall be complied with.

    5.5.8 All flange faces other than for non-metallic and Cu-Ni materials shall meet the following minimumcriteria:

    a. Roughness for RF = 125 to 250 in Ra; Roughness for FF flange= 250 to 500in Ra;

    Roughness of Groove for RTJ Flange = 63 in Ra

    b. Continuous spiral groove finish with 45 to 55 grooves per inch for RF and RTJflanges.

    c. Non-Metallic, Copper and Cu-Ni shall be stock finish.

    5.5.9 Bolting shall be as per section 5.9.13.

    5.6 Bolting

    5.6.1 Stud bolts shall be threaded full length and dimensionally in accordance with ASME B18.2.1 withtwo nuts to ASME B18.2.2.

    5.6.2 Reduced shank stud bolts shall not be used.

    5.6.3 All carbon steelstud bolts and nuts shall beFluoro Carbon Coated.

    5.6.4 Bolting shall be UNC threaded for diameters up to and including 1 and UN8 for bolt diameters above1 in accordance with ASME B1.1.

    5.6.5 All stud bolts threads shall be Class 2A fit and nuts shall be Class 2B fit. In order to account for theadditional thickness provided on the studs due to galvanizing, the dimensional tolerances onmating threads shall be achieved either by undercutting the male thread or over cutting the femalethread.

    5.6.6 Nuts for stud bolts shall be Hexagon Heavy Series to ASME B18.2.2 and oversized to accommodate

    the stud bolt coating system as appropriate.

    5.6.7 Hydraulic bolt tightening shall be used on all stud bolts 1-1/2 and larger diameter and length of thesebolts are to be increased by a minimum of one bolt diameter to allow the use of bolt tensioningequipment.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    5.6.8 The length of stud-bolts shall be in accordance with ASME B16.5.

    5.6.9 Procedures for surface pre-treatment, hot-dip galvanizing, thickness measurement, storage and

    packaging prior to shipment shall be submitted with the bid for review.5.6.10 Bolting and nuts shall be supplied with nuts threaded on and packed for shipment to prevent damage

    to the coatings.

    5.7 Gaskets

    5.7.1 Asbestos is not permitted to be used for any gasket.

    5.7.2 SS 304 material is not permitted to be used for any part of gasket.

    5.7.3 Non-metallic gaskets shall conform to ASME B16.21. Full face gaskets shall be used with flat-faceflanges.

    5.7.4 Spiral wound gaskets shall be used for all metallic RF joints. Spiral Wound gaskets shall be as perfollowing.

    a. 0.175 nominal thickness.b. Windings as perAPPENDIX I -Piping Class Specification Sheets.c. Flexite super filler or equal.d. Outer ring 0.125" thick, CS Black Epoxy Coated.e. Design to ASME B16.20.

    5.7.5 Gaskets for Fibreglass Reinforced Piping (FRP)/GRP systems shall be as specified inAPPENDIX I -Piping Class Specification Sheets.

    5.7.6 Ring type joint gaskets shall be octagonal in section and shall conform to ASME B16.20 or to API6A (as applicable).

    5.7.7 Octagonal gaskets for 900# & above shall be Type-R and ring material shall be as following.

    a. For CS/LTCS Piping, ring material shall be Soft Iron with Max BHN 90.

    b. For SS Piping, ring material shall be SS316 with Max BHN 135.

    c. For Duplex Stainless Steel Piping, ring material shall be Inconel 625 with MaxBHN 150.

    5.8 Insulating gasket Sets

    Insulating gasket sets shall be installed at line specification change where dissimilar metals are incontact as identified inthe P&ID, shall be as per the detail below.

    Insulating gasket set is comprised of one central gasket with coating on both faces, one sleeve asper bolt, two washers per bolt and two steel washers per bolt, packed in an individual box. Note:- Cutinsulating sleeve length shorter than dimension A.

    5.9 Valves

    5.9.1 All manual valves within the process and utility piping shall be as specified in Appendix III.

    5.9.2 Pressure/temperature ratings and valve design shall meet ASME B16.34 requirements.

    5.9.3 Valve selection shall be in accordance with the relevant Piping Class Specification Sheets and theassociated Valve Tag Identification System.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    5.9.4 Valves sized 2 and over which are described as Outside Screw and Yoke (OS&Y) with rising stemand non-rising hand wheel shall be provided with stem protectors and visual position indicators.

    5.9.5 Valves shall be supplied with gear operators as indicated in theAPPENDIX III - Valve MaterialSpecification. Valves heavier than 500lb shall be provided with lifting points. The design of suchlifting points shall be approved by the Purchaser.

    5.9.6 Valves shall be bi-directional unless valve construction specifically renders this requirementimpracticaleg. globe, check and needle valves. For uni-directional valves, an indicator showingflow direction shall be engraved or cast/forged into the valve body.

    5.9.7 Valve position indicators shall be designed so as to prevent incorrect orientation on valveassembly.

    5.9.8 Quarter turn valve handles shall be lever lock type if specified in the purchase requisition or datasheet. Each lever operated valve shall be provided with Lever. Quarter turn Valves specified withInsulation shall have the stem extended by 150mm to accommodate insulation. Insulated valvesshall be identified with a letter designation I as indicated in the valve identificationtable.

    5.9.9 Gearbox operators shall be sized to provide an output torque of at least 150% of the maximumrequired valve operating torque. Gearbox ratios shall be 60:1 maximum for valves 8 and smallerand 120:1 maximum for valves 10 and larger. Maximum operating force required to operate thevalve shall be within 70lbf. Where indicated in the Valve Material Specification, gear operators areto be supplied and shall be the manufacturer's standard heavy duty models selected to provide thevalve torque requirements. Gearboxes shall be fitted with position indicators, have self-lockingmechanisms, and be fully sealed and protected to suit a very corrosive marine environment. GearUnits shall be fully protected from a coastal marine atmosphere whilst permitting lubrication andmaintenance. Bevel type gearing shall be supplied unless specified otherwise on the Valve DataSheets.

    As a general guide the following valves shall be gear operated:

    CLASS BALL GATE GLOBE BUTTERFLY

    150 6& above 14 & above 10 &above 8& above

    300 6& above 14& above 8& above 8 & above

    600 6& above 8& above 8& above

    900 4& above 8 & above 6 & above

    1500 3& above 4 & above 4 & above

    25001-1/2NB &above

    3NB & above 3NB & above

    5.9.10 Bonnet gaskets may be to the manufacturers standard, provided that the standard is equal to, orbetter than, that of associated flange gaskets.

    5.9.11 The materials for soft seals shall be selected to coincide with the temperature limit and shall besuitable for the pressure rating of the valves.

    5.9.12 Where valves have an operating pressure exceeding 1500psi, explosive decompression (ED) failureof elastomeric materials shall be considered.

    5.9.13 Valve bolting shall comply with the following:

    a. Carbon Steel & Duplex Stainless Steel Valves:ASTM A193-B7ASTM A194-2H(Fluoro Carbon Coated), Blue Color

    b. LTCS Valves:ASTM A320 GR L7ASTM A194 GR 4 S3(Fluoro Carbon Coated), Red Color

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    c. Stainless Steel Valves:ASTM A193 B8M Cl. 2ASTM A194 8M

    d. Bronze Valves:Manufacturers Standard

    5.9.14 Bolting specified above is for external bolting only. Internal bolting requirements are subject tointended fluid service requirements.

    5.9.15 Where specified, welding end valves shall be supplied with pup pieces having a minimum length of16".

    5.9.16 Valves flange pressure class rating shall be in accordance with ASME B16.5.

    5.9.17 Valves shall be tested as per API 598 or API 6D, test pressures shall be as per ASME B16.34.Hydrostatic seat test for bi-directional valves shall be carried out in both directions.

    5.9.18 Hydrostatic test fluid shall have a chlorine content of less than 200ppm for carbon steel valves andless than 30ppm for stainless steel valves.

    5.9.19 NDT of valves shall be carried out as specified below.

    Valve castings and forgings shall be subject to inspection in accordance with the followingrequirements

    RATING SIZES INSPECTION REQUIREMENTS

    Class 150 All )Class 300 12NB & below ) To MSS-SP-55Class 600 6NB & below )

    RATING SIZES INSPECTION REQUIREMENTS

    Class 300 14NB & above ) To MSS-SP-55 and 10%Class 600 8NB & above ) radiography selected at

    random to ASME B 16.34Class 900 3NB to 10NB ) Appendix-I **Class 1500* 2NB & below )Class 2500 2NB & below )

    RATING SIZES INSPECTION REQUIREMENTS

    Class 900 12NB & above ) To MSS-SP-55 and 100%Class 1500 3NB & above ) radiography to ASME B 16.34Class 2500 3NB & above ) Appendix-I **

    *Note: This includes valves 2NB and below which are for class 900 valves. ** Note: Random selection shall be per heat/quantity to be agreed between Contractor and

    Supplier.

    5.9.20 Material certificate per EN 10204 Type 3.1 or Company approved certificate shall be provided for allthe pressure containing parts of the valves.

    5.9.21 All valves shall be shipped in the closed position except ball valves, which shall be shipped in the openposition.

    5.9.22 Valve ends and stuffing box shall be covered with close fitting protectors (eg plastic caps) to protectthe machined parts and prevent ingress of dirt and moisture.

    5.9.23 All valves shall be marked in accordance with MSS SP-25.

    5.9.24 Carbon steel valves, austenitic stainless steel and duplex stainless steel valves shall be sandblastedand coated in accordance with project painting procedure, if specified by Company. Alternatively,valves shall be supplied with the manufacturers standard finish, only if agreed in writing by thePurchaser.

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    5.9.25 SS 304 material is not permitted to be used for any part of valves.

    5.9.26 Materials of valve trim components (ball, gate, stem, etc) shall be suitable for the working fluid and

    valve duty. The Vendor may offer a superior alternative to those specified on the Valve MaterialSpecification (Appendix III) having regard for service conditions and the required operatingcharacteristics. Materials shall be selected such that galling does not occur and galvanic corrosionbetween dissimilar metals is avoided.

    5.9.27 All valves with body cavities are to be provided with a body cavity relief facility to relieve highpressure that may exist due to temperature changes in fluids trapped in the cavity.

    5.9.28 All valves face to face dimension are in accordance with ASME B16.10, unless otherwise stated.Supplier shall advise face to face or end to end dimension in their quotation.

    5.9.29 The following describes all valve materials and codes that govern their design, fabrication andtesting:

    Rating:

    Class 800 as defined by API 602 Class 150, 300, 600, 900, 1500 and 2500 as defined by ASME B16.34.

    Class 150 and 300 for Bronze as per ANSI B16.24.Ends:

    Threaded ends as defined by ASME B1.20.1 and ASME B16.11

    Socket weld ends as defined by ASME B16.11

    Flanged ends as defined by ASME B16.5(up to 24)and ASME B16.47 Series B(above 24)

    Design:

    Bronze gate valves as per MSS-SP-80

    Steel gate valves as per API 600, API 602

    Bronze ball valves as per MSS-SP-72

    Steel ball valves as per ASME B16.34

    Bronze globe valves as per MSS-SP-80

    Steel globe valves as per ASME B16.34

    Bronze check valves as per MSS-SP-80

    Steel check valves as per ASME B16.34Test:

    Test shall be accordance with API 598

    Note: The optional tests in API 598 are not required.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    5.9.30 Valve Tagging:

    First twoletters Third Letter Fourth digit

    Fifth & Sixthdigits Last character

    Valve Type - MaterialValvespeciality

    - Rating -Specialcharacters

    BA - BallValve

    A - Carbonsteel

    1- Reduced /Regularbore

    01- 150#, RF M- Metal Seated

    BV- ButterflyValve

    B- LTCS 2- Full bore 02- 150# FFHT- Hightemperature

    CH- CheckValve

    C- StainlessSteel

    3- Wafer 03- 300# RFLT- LowTemperature

    GA - Gate

    Valve

    D- Al Bronze 4- Wafer lug05- 800#

    Screwed NPT

    L- Lock Open /

    CloseGL-Globevalve

    G- DuplexStainlessSteel

    5- Piston Lift 06- 600# RF6- CS with 6mm

    corrosionallowance

    DB- DoubleBlock andBleed Valve

    R- Bronze6- Swingcheck

    07- 800#Socket weldedx ScrewedNPTF

    9- CS with 9mmcorrosionallowance

    NE- NeedleValve

    M- Monel 7- Modular08- BW xScrewed NPTF

    6M- MetalSeated and 6mmCorrosion

    Allowance

    MOMono-flange Valve

    S- CarbonSteel HighStrength

    8- Plug typedisc

    09- 900# RTJ

    9M- metal

    Seated and 9mmCorrosion

    Allowance

    SB-SwagelokBall valve

    9- Wedgetype

    15- 1500# RTJCCompact

    valves

    SC- SwagelokCheck valve

    16- 1500#RTJ xScrewed NPTF

    I- Extended Stemfor insulation(refer Cl. 5.9.9)

    17- 5000 PSI S - Special

    25- 2500# RTJ

    26- 2500#RTJ xScrewed NPTF

    27-10000 PSI

    60- 6000 PSIScrewed NPTF

    Example: CS Ball Valve, Full Bore, 150 # RF Metal Seats will be tagged as BA-A2-01-M

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    5.10 Ball Valves

    5.10.1 All soft seal valves shall be certified fire-safe in accordance with API Std 607 or BS6755 Part 2.

    Test certification shall be provided by the valve manufacturer to verify the valve performance.

    5.10.2 Vents or drains are not required for floating ball valves.

    5.10.3 For trunnion mounted ball valves, vent and drain connection shall be provided as per MSS SP 45.

    5.10.4 Ball valves shall be reduced bore unless specifically stated otherwise, with valve bodies of either 1or 2 piece construction.

    5.10.5 All ball valves over 2 shall incorporate anti-static feature ensuring electrical continuity betweenball, stem and body. For ball valves 2 and smaller electrical continuity is required between valvestem and body. Use of conductive stem seal is not permitted as the sole means of achieving theanti-static function.

    5.10.6 Ball valves shall be fitted with blow-out proof stems and have the body split outside the plane of the

    stem protrusion. Trunnion mounted balls shall have body cavity relief. Stem seal covers shall bebolted. Valve stems shall be designed so that the stem weak point is outside of the valve body.

    5.10.7 All valves shall be provided with a Lock Open / Lock Close facility.

    5.10.8 The Vendor shall select materials to minimize the effect of galling by providing differential hardnessbetween mating surfaces .Where ENP is required on stems, ENP application procedure shall besubmitted to the contractor for approval.

    5.10.9 Ball and seat contact for the metal seated valves are to be coated with High velocity oxy flame(HVOF). Tungsten carbide coating application procedure for HVOF coating shall be submitted tocontractor for approval.

    5.10.10 Ball Valves of the size and rating limits specified below shall be trunnion mounted design.

    Rating Valve SizeClass 150 8"& above

    Class 300 8"& above

    Class 600 4"& above

    Class 900 3"& above

    Class 1500 2"& above

    Class 2500 2"& above

    5.11 Globe Valves

    5.11.1 The minimum requirement for valve trim for carbon steel valve bodies is 13% chrome.

    5.11.2 Unless specified otherwise, straight plug designs only are acceptable.

    5.12 Check Valves

    5.12.1 Flow direction of the valve shall be clearly marked on the valve body.

    5.12.2 Swing Check valves, wherever specified shall meet requirements of API 6D. For swing checkvalves, the disk shall be secured in the closed or open position to prevent damage during transportand handling. Valves shall be regular pattern unless specified otherwise. The area of the flowpassage shall be at least equal to the seat port area. Valves shall also have a travel stop to limitdisc swing in the open position

    5.12.3 Wherever Non Slam type check valves are specified, the Vendor shall prove the non-slam

    capability of the valve by necessary calculations and valve characteristic plots.

    5.12.4 Check Valves 1 and below shall be Piston check valves unless noted otherwise on ValveMaterial Specification.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    5.12.5 In general check valves 2 and above shall be dual plate wafer and of retainer less design unlessnoted otherwise on the valve data sheets. These shall be suitable for horizontal or vertical up-flowinstallation. All dual plate check valves shall be designed in accordance with API 594. The design

    of the retainer less type shall be such that the pin keeper plates/inserts do not impinge upon thegasket contact surface areas.

    5.13 Gate Valves

    5.13.1 Gate Valves shall be solid wedge types with solid disc or flexible wedge disc. Split wedge gates arenot permitted.

    5.13.2 For Gate valve sizes 3 and smaller, where operating torque is not a concern, solid wedge discsshall be used.

    5.13.3 For gate valve sizes 4 and larger, higher operating torques and possibilities of sticking of gate dueto differential temperatures shall be considered. Accordingly, flexible wedge H type discs shal l beused.

    5.13.4 Where corrosion or erosion of seat material is possible due to entrapped fluid between the H typedisc and the seat, simple flexible wedge discs shall be used.

    5.13.5 Wedge shall be made from one solid piece of material (mono-block construction).

    5.14 Integral / Mono-flange Block and Bleed valves

    5.14.1 Integral / Mono-flange double block and bleed valves shall meet the requirements of EEMUA-182.

    5.14.2 These are basically two block valves with a bleed valve in between. The block valve shall either be aball, gate or globe valve type and the bleed valve shall be a globe type needle valve. Integral doubleblock and bleed valves shall be either metal seated or soft seated as indicated in the Valve MaterialSpecification. The pressure / temperature rating of the valve shall be as per ASME B16.34. Thesevalves are used for instrument and line isolations and shall either be in flanged/threaded or

    flanged/flanged combinations as indicated in the Valve Material Specification.

    5.15 Butterfly Valves

    5.15.1 All valves shall be lugged, through drilled, wafer type, bi-directional and designed for tight shut-offas defined in API 609 or BS 6755 Part 1-Table 1, Leakage rate A unless noted otherwise in theValve Material Specification.

    5.15.2 Valves shall be of High performance design if specified in Valve datasheet and shall have a discand shaft configuration which incorporates a double or triple offset to accomplish a cam sealingaction.

    5.15.3 All operators shall be capable of seating and unseating, and in the case of geared operators,holding the valve in any intermediate position under all operating conditions. Wrench operatorsshall be capable of holding the disc in at least five equally spaced intermediate positions between

    fully closed and fully open. All valves shall be fitted with an adjustable mechanical stop limitingdevice to prevent over travel of the valve disc in the open and closed positions. The machine boltsshall be supplied by the Vendor.

    5.16 Needle Valves

    5.16.1 Neddle valves designshall be to manufacturers standards incorporating all features as per BS ENISO 15761/ BS 5352 unless noted otherwise on the valve data sheets.

    5.16.2 Needle valves shall have a minimum bore of 5mm.

    6.0 PREPARATION FOR SHIPMENT OF VALVES

    6.1 Marking

    6.1.1 In addition to the marking required by Section 18 of MSS-SP-25, the following shall apply:

    (a) Each valve shall be provided with a corrosion resistant 316 Stainless Steel metaltag 50mm x 20mm wide wired to the valve with corrosion resistant wire. Thefollowing shall be stamped on this tag: Heat Number, Valve CodeNumber, Valve

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    Rating, Body Material,Serial Number and Date of manufacture. Minimum height ofa character to be 2.5mm.

    (b) The following additional markings shall be added to the permanently attachedidentification plate on each valve: Wall Thickness (where appropriate), Valve TagNumber. Permanent tag on the valve body shall be made of 316 SS.

    (c) Valves shall be marked on the body by cold stamping using round nosed or dotmatrix low stress stamps, on the edge of the flange when not incorporated intovalve casting etc. For non-flanged valves manufactured from impact tested carbonsteel, high yield carbon steel and austenitic stainless steel, where marking on theedge of the flange is not possible, marking shall be by vibro etching.

    (d) Markings required by Section 18 of MSS-SP-25, shall not be omitted without priorapproval of Purchaser.

    6.1.2 Markings shall be made at the following locations:

    (a) Flanged valves - on the edge of the flange.

    (b) Other than flanged valves - on body where wall thickness is the greatest andwhere the number is most likely to be visible after installation and which will not actto the detriment of the product.

    (c) All markings must remain legible after painting.

    6.2 Protection

    6.2.1 After hydrostatic testing the internal surfaces of all valves shall be coated with water displacingtype of anti-corrosion fluid. To ensure total coverage, the valve shall be placed in to the half openposition, filled with the fluid, and then drained.

    6.2.2 The ends of all valves shall be suitably protected against damage or ingress of dirt using plasticend caps or plywood/plastic discs (minimum thickness = 5mm) as follows:

    6.2.3 Flanged ends: - plywood or plastic discs, to be bolted (minimum of 4 bolts) to the flange face orsecurely fixed to the flange face using waterproof tape.

    5.2.4 For extended storage (greater than 6 months) additional protection will be required (suitablyfinished metal covers). The procedure shall be agreed between the Purchaser and Vendor.

    6.3 Preparation for Dispatch

    6.3.1 Gate, globe and butterfly valves shall be dispatched fully closed. Ball valves shall be dispatchedopen except fail-close actuated valves, which shall be shipped in the closed position.

    6.4 Preservation

    6.4.1 The Vendor shall provide a detailed preservation and shipping procedure for Purchaser approval.

    6.5 Quality Assurance & Control

    Vendor shall establish and implement the Quality System in accordance with the relevant sectionsof ISO 9001:2008 standard / General Quality Requirements or any other equivalent standardrecognized by COMPANY.

    Purchaser shall verify that the system is established and effective either by physical audit or byquestionnaire or both at his desecrations.

    Reasonable access should be allowed to the Purchaser Representative(s) as well as to theRepresentative(s) of Authorized Inspection / Testing Agency.

    Vendor shall submit a Quality Plan & Inspection Approach with the proposal, which to be agreedbetween VENDOR and PURCHASER or their Authorized Inspection Agency (AIA) during Kick-offmeeting, prior to start of manufacturing.

    VENDOR shall ensure that the product/s is meeting the requisite quality requirements as specifiedin the various sections of this document and applicable standards at the time ofmanufacturing/supplying.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    VENDOR shall obtain an unconditional Inspection Release from the PURCHASER or theirAUTHORIZED INSPECTION AGENCY (AIA), as applicable, prior to any shipment

    7.0 PIPING FOR VACUUM SERVICE

    For partial vacuum (sea water de-aeration) service ASME Class 150 should be used for allpiping/valve sizes. Valves in vacuum service shall be of a design which negates stem seal leakage.The valve manufacturer shall warrant all applicable valves suitable for vacuum service.

    8.0 PIPING MATERIAL SPECIFICATIONS

    The individual Pipe Class Data Sheets included in Appendix I define piping classes for the variousservice conditions in process and utility piping systems on the Topsides Piping.

    PIPECLASS

    MATERIAL PRESSURECLASS

    CORROSIONALLOWANCE

    (mm )

    SERVICE APPENDIX I

    PAGE

    1A02 Carbon Steel 150 3.0DC, DO, DF, PF, PG, PL,BD, GF, GI, GU, GL, SC,VA, VL, WC, WF, WI, WO

    2

    1A03 Carbon Steel 150 6.0 PG, PL, DO 4

    1A04 Carbon Steel 150 9.0 PG, PL 6

    1B02 Low Temp Carbon Steel 150 3.0 PG, PL GF 8

    1C00 Austenitic Stainless Steel 150 0VH, OL, OH, PL, CI, CP,GF, WP

    10

    1E02 C.S. Galv. 150 3.0 (C.S.) AI, AU, WP, WW 12

    1G00 Duplex Stainless Steel 150 0 PG 14

    1H00 Conductive GRE 150 0 WS 16

    2H00 Conductive GRE 150 0 WO 183A02 Carbon Steel 300 3.0 PG, PL, GF, 20

    3A03 Carbon Steel 300 6.0 PG, PL, WO 22

    3B02 Low Temp Carbon Steel 300 3.0 PG, PL, GF 243C00 Austenitic Stainless Steel 300 0 GF 26

    3G00 Duplex Stainless Steel 300 0 PG 28

    6A02 Carbon Steel 600 3.0 PG, PL, DC 30

    6A03 Carbon Steel 600 6.0 PG, PL 32

    6B02 Low Temp Carbon Steel 600 3.0 PG, PL, GF 34

    6C00 Austenitic Stainless Steel 600 0 GF 36

    6G00 Duplex Stainless Steel 600 0 PG 38

    9A02 Carbon Steel 900 3.0 PG, PL, GF 40

    9A03 Carbon Steel 900 6.0 PG, PL 42

    9B02 Low Temp Carbon Steel 900 3.0 PG, PL, GF 44

    9C00Austenitic StainlessSteel 900 0 GF, WO 46

    9G00 Duplex Stainless Steel 900 0 PG 48

    15A02 Carbon Steel 1500 3.0 PG, PL, PF, GF, WI, DC, BD 50

    15S22 Carbon Steel 1500 3.0 PF, PG, PL 53

    15B02 Low Temp Carbon Steel 1500 3.0 PG 55

    15C00 Austenitic Stainless Steel 1500 0 PG 57

    15G00 Duplex Stainless Steel 1500 0 PL ,PG 60

    25A02 Carbon Steel 2500 3.0 PG, DC, WI 62

    25S12 Carbon Steel 2500 3.0 WI 64

    25C00 Austenitic Stainless Steel 2500 0 PG 66

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    SERVICE IDENTIFIERS:

    IDENTIFIER DESCRPTION IDENTIFIER DESCRPTIONAI INSTRUMENT AIR PG PROCESS HYDROCARBON GAS

    AU UTILITY AIR PL PROCESS HYDROCARBON LIQUID

    BD BLOW DOWN VENT RF REFRIGERANT

    CC CHLORINATION CHEMICAL SC STEAM CONDENSATE

    CF FIRE FIGHTING CHEMICAL SH STEAM HIGH PRESSURE

    CI CHEMICAL INJECTION SL STEAM LOW PRESSURE

    CP CHEMICALS, SOLVENTS, ETC VA ATMOSPHERIC VENT

    DC CLOSED DRAIN VH PRESSURE VENT HIGH (TO FLARE)

    DO OPEN DRAIN VL PRESSURE VENT LOW (TO FLARE)

    DF DIESEL FUEL WC COOLING MEDIUM

    FA AVIATION FUEL WD WASHDOWN WATER

    GC CARBON DIOXIDE WE FRESH WATER (NON POTABLE)

    GE EXHAUST GAS WF FIRE WATER

    GF FUEL GAS WH HEATING MEDIUM

    GI INSTRUMENT GAS WI INJECTION WATER

    GL GLYCOL WJ JET WATER

    GU UTILITY GAS WO OILY / PRODUCED WATER

    OF FUEL OIL WP POTABLE WATER

    OH HYDRAULIC OIL WS SEA WATER

    OL LUBE OIL WT TREATED WATER

    OS SEAL OIL WW SEWAGE

    PF PROCESS (GAS & OIL) ZZ MISCELLANEOUS

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    9.0 IDENTIFICATION OF PIPING CLASSES

    Piping class identification codes consist of 4/5 digits, as indicated below.

    A B C D

    X X X X X

    Part A indicates the ASME class as follows:

    1 for ASME class 1502 for ASME class 150 (Only for High Temperature & High Pressure GRE PIPE)3 for ASME class 3006 for ASME class 6009 for ASME class 90015 for ASME class 1500

    25 for ASME class 2500SP for Non Standard piping

    Part B is related to the basic material selected:

    A Carbon SteelB Low Temperature CSC Stainless Steel (316 / 316L Dual Stamped)E Carbon Steel, GalvanisedF Cupro-NickelG 22% Duplex Stainless SteelH Glass-fibre Reinforced EpoxyP PVC or Thermoplastic

    S Carbon Steel - High StrengthX Super Duplex Stainless Steel

    Part C:

    0 for Topsides Piping to ASME B31.3PROCESS PIPING1 for Topsides Piping toASME B31.4 - LIQUID TRANSPORTATION SYSTEM2 for Topsides Piping toASME B31.8 - GAS & MULTIPHASE TRANSPORTATION SYSTEM

    Part Dis a sequential number for corrosion allowances for the specific Piping Class.

    0 0mm corrosion allowances1 1.5mm corrosion allowances

    2 3 mm corrosion allowances3 6 mm corrosion allowances4 9 mm corrosion allowances

    For example:1A02 = 150lb Carbon Steel with 3 mm corrosion allowances for Topsides Piping to ASME B31.3

    5

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    10.0 PIPING/INSTRUMENT HOOK-UP

    10.1 Basic Principles

    The following basic principles have been adopted to define the piping/instrument connections:

    All branch connections shall be according to the branch connection tables as defined in Appendix I.

    For pressure instrument hook-ups, in general, piping scope is defined as the items up to andincluding the first block valve, piping scope shall include either a blind flange with NPT tapped hole ora mono-flange if it is the first piping/instrument isolation.

    Piping block valves on instrument connections shall be according to the valve selection criteria asspecified for each pipe class in Appendix I. For connections 600# and above double block and bleedvalves shall be used.

    Socket weld connections shall not be used in corrosive service or in hydrocarbon gas service.

    All instrument connections on piping shall be flanged, sizes as specified for each pipe class inAppendix I.

    Temperature instruments shall be flanged, in low-pressure service (600# and lower) RF size 1,

    and for 900# and higher the temperature instruments shall be flanged RTJ, size 2. Minimum pipe-run size for temperature connections is 4. For pipe-run sizes smaller than 4, the line

    shall be swaged up to 4 to allow temperature instrument connection.

    Drain and vent connections on piping shall be NB as a minimum.

    Tubing and Compression connections are out of the scope of this specification.

    Tubing and Construction fittings used on instrument connections shall be Swagelok type NPT xImperial tube size.

    10.2 Connection Configuration

    Standard piping/instrumentation hook-up connections shall be according to the applicable pipe class branchtable in Appendix I of this specification and Instrument Installation Details (Typ.) Diagrams.

    Any connections not defined in this specification shall be according to the P&IDs

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    APPENDIX I

    PIPING CLASS SPECIFICATION SHEETS

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    CARBON STEELPIPINGCLASS 1A02 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME class 150CORROSION ALLOWANCE : 3.0 mmWALL THICKNESS TOLERANCE : -12.5%

    DESIGN CODE : ASME B31.3MATERIAL : Carbon SteelSERVICE : DC, DO, DF, PF, PG, PL, BD, GF, GI, GU, OL, SC, VA, VL, WC, WO,

    WWLOCATION : Topsides

    Max. design press.At temperature

    Bar g C

    19.6-29

    19.6+38

    17.7+100

    15.8+150

    14.6+180

    13.8+200

    Item Size Description Material Note

    Pipe 2430 36

    Seamless according to ASME B36.10, beveled ends.SAW according to ASME B36.10, beveled ends

    ASTM A106 grade BAPI 5L Gr B (SAW)

    1) 3)8) 10)

    Fitting All Seamless, Butt-weld, same wall thickness as pipe.Dimensions according to ASME B16.9.

    ASTM A234-WPB orASTM A105N

    3)

    Branch fitting All Dimensions according to MSS SP97.Bore to match pipe schedules.

    ASTM A105N 3) 6)

    Flange All 150# RF, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A105N 3)

    3 300# RF, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A105N

    3 2500# RTJ, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A105N

    Blind flange All

    All

    150# RF, smooth finish.Dimensions according to ASME B16.5.150#, RF, smooth finish, Dimensions according toASME B16.5 with tapping NPTF.

    ASTM A105N 3)

    13)

    Spectacle blind All Suitable for installation between flanges 150#, RFaccording to ASME B16.5, smooth finish.

    ASTM A516 Gr.70N 3) 5)9)

    Gasket All Spiral wound with outer centering ring,Dimensions according to ASME B16.20.

    SS 316 windings, flexitesuper filler or equivalent, CS

    outer ring epoxy coated.Stud bolt with2 nuts

    All Stud bolt with two heavy hexagonal nuts.Dimensions according to ASME B16.5.

    Bolts: ASTM A193-B7Nuts: ASTM A194-2H

    2)

    Ball valve All

    4

    Flanged, 150#, RF, red./ full bore, soft seats

    Flanged, 150#, RF, red./ fullbore, soft seats,extended stem for insulation

    BA-A1-01 (Reduced Bore)BA-A2-01 (Full Bore)BA-A1-01-I (Reduced Bore)BA-A2-01-I (Full Bore)

    3) 4)7)11)

    Gate valve 12 Flanged, 150#, RF GA-A9-01 3) 4)11)

    Globe valve 10 Flanged, 150#, RF GL-A8-01 3) 4)11)

    Check valve 1 Piston type, flanged, 150#, RF CH-A5-01 3) 4)11)2 36 Dual plate type, wafer type, 150#, RF CH-A3-01

    Needle Valve 1 6000 psi, Screwed NPTF NE-C1-60 3) 4)

    11)Notes:1. Pipe wall thickness shall be according to Table 1.2. Stud bolt diameter and length shall be in accordance with ASME B16.5. All studs and nuts shall be Fluoro Carbon

    Coated. Bolt size 1-1/2 and above shall have additional nut length for hydraulic tensioning equipment.3. Material certificates according to ISO-EN 10204, type 3.1.4. Valve Specification see Appendix iii5. Spectacle blind according to ASME B16.48.6. Weldolet dimensions shall be according to MSS SP97.7. Soft seats suitability must be confirmed for the process temperature and pressure.8. Pipe nipple length shall be 100mm.9. Use Spectacle Blinds for sizes up to 12 and Spacer/Spade for sizes 14 and above.10. All SAW pipes & components should be 100% Radiography tested.11. Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements.

    12. All materials shall conform to NACE MR0175/ ISO 15156 requirements. Compliance shall be limited to only thehardness and testing requirements of the Code.

    13. To be used for instrument connection only.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    CARBON STEEL PIPINGCLASS 1A02 (ASME CLASS 150# RATING)

    Table 1 Pipe wall thicknessNominal size (in.) 1 1 2 3 4 6Outside dia.(mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule 160 160 160 160 80 40 40 40

    Wall thickness (mm) 4.78 5.56 6.35 7.14 5.54 5.49 6.02 7.11

    Nominal size (in.) 8 10 12 14 16 18 20 24 30 36

    Outside dia.(mm) 219.1 273.1 323.9 355.8 406.4 457.0 508.0 610.0 762.0 914.4

    Schedule 20 20 20 20 20 20 20 20 20 20

    Wall thickness (mm) 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53 12.7 12.7

    Table 2 Branch connection table

    HEADER SIZE36 30 24 20 18 16 14 12 10 8 6 4 3 2 1 1

    BRANCH

    SIZ

    E

    6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 4 2

    6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 2

    1 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 2

    1 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 4 2

    2 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 2

    3 6 6 6 6 6 6 6 6 6 6 4 4 24 6 6 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 6 6 4 4 4 4 4 2

    8 6 6 6 4 4 4 4 4 4 2

    10 6 4 4 4 4 4 4 4 2

    12 6 4 4 4 4 4 4 214 6 4 4 4 4 4 216 4 4 4 4 4 218 4 4 4 4 220 4 4 4 224 4 4 230 4 2

    36 2

    1. Equal tee, socket-weld 4. Reducing tee, butt-weld 7. Nipoflange2. Equal tee, butt-weld 5. Sockolet3. Reducing tee, socket-weld 6. Weldolet

    Table 3 Piping scope for vents & drains and instrument hook-up.

    Pipe-runsize

    Instrument type Branch size(Note ) Valve Spec. Remarks

    - PI (with seal) 2 BA-A1-01

    all PI (no seal) 1 BA-A1-01

    all TI 1 -

    N/A LI (with seal) 3 BA-A1-01

    N/A LI (no seal) 2 BA-A1-01

    and > Drain BA-A1-01

    and > Vent BA-A1-01

    Note

    a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch sizeb. For TI connections use Nipo-flanges with standout length of 150 mm.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    CARBON STEEL PIPINGCLASS 1A03 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME class 150CORROSION ALLOWANCE : 6.0 mmWALL THICKNESS TOLERANCE : -12.5%

    DESIGN CODE : ASME B31.3MATERIAL : Carbon SteelSERVICE : PL, PG, DOLOCATION : Topsides

    Max. design press.At temperature

    Bar g C

    19.6-29

    19.6+38

    17.7+100

    15.8+150

    13.8+200

    Item Size Description Material Note

    Pipe All Seamless according to ASME B36.10, beveled ends. ASTM A106 grade B 1) 3)8)

    Fitting All Seamless, Butt-weld, same wall thickness as pipe.Dimensions according to ASME B16.9.

    ASTM A234-WPB orASTM A105N

    3)

    Branch fitting All Dimensions according to MSS SP97.Bore to match pipe schedules.

    ASTM A105N 3) 6)

    Flange All 150# RF, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A105N 3)

    Blind flange All 150# RF, smooth finish.Dimensions according to ASME B16.5.

    ASTM A105N 3)

    Spectacle blind All Suitable for installation between flanges 150#, RFaccording to ASME B16.5, smooth finish.

    ASTM A516 Gr.70N 3) 5)9)

    Gasket All Spiral wound with outer centering ring,Dimensions according to ASME B16.20.

    SS 316 windings, flexite superfiller or equivalent, CS outerring epoxy coated.

    Stud bolt with2 nuts

    All Stud bolt with two heavy hexagonal nuts.Dimensions according to ASME B16.5.

    Bolts: ASTM A193-B7Nuts: ASTM A194-2H

    2)

    Ball valve All Flanged, 150#, RF, red./ full bore, soft seats BA-A1-01-6 (Red Bore)BA-A2-01-6 (Full Bore)

    3) 4)7)10)All Flanged, 150#, RF, red./ full bore, metal seats BA-A1-01-6M (Reduced Bore)

    BA-A2-01-6M (Full Bore)Gate valve - - - -Globe valve 10 Flanged, 150#, RF GL-A8-01-6 3) 4)

    10)

    Check valve 1 Piston type, flanged, 150#, RF CH-A5-01-6 3) 4)10)2 24 Dual plate type, wafer type, 150#, RF CH-A3-01-6

    Needle Valve 1 6000 psi, Screwed NPTF NE-C1-60 3) 4)10)

    Notes:1. Pipe wall thickness shall be according to Table 1.2. Stud bolt diameter and length shall be in accordance with ASME B16.5. All studs and nuts shall be

    Fluoro Carbon Coated. Bolt size 1-1/2 and above shall have additional one bolt diameter length forhydraulic tensioning.

    3. Material certificates according to ISO-EN 10204, type 3.1.4. Valve Specification see Appendix III5. Spectacle blind according to ASME B16.48.6. Weldolet dimensions shall be according to MSS SP97.7. Soft seats suitability must be confirmed for the process temperature and pressure.8. Pipe nipple length shall be 100mm.9. Use Spectacle Blinds for sizes up to 12 and Spacer/Spade for sizes 14 and above. 10. Refer to section 5.9.9 and 5.9.30for Valves to be used in lines with insulation requirements.11. All materials shall conform to NACE MR0175/ ISO 15156 requirements. Compliance shall be limited to

    only the hardness and testing requirements of the Code.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    CARBON STEEL PIPINGCLASS 1A03 (ASME CLASS 150# RATING)

    Table 1 Pipe wall thicknessNominal size (in.) 1 1 2 3 4 6Outside dia.(mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule XXS XXS XXS XXS 160 160 80 80Wall thickness (mm) 7.47 7.82 9.09 10.15 8.74 11.13 8.56 10.97

    Nominal size (in.) 8 10 12 14 16 18 20 24

    Outside dia.(mm) 219.1 273.1 323.9 355.8 406.4 457.0 508.0 610.0

    Schedule 80 40 40 40 40 XS XS XS

    Wall thickness (mm) 12.7 9.27 10.31 11.13 12.7 12.7 12.7 12.7

    Table 2 Branch connection tableHEADER SIZE

    24 20 18 16 14 12 10 8 6 4 3 2 1 1

    BRANCH

    SIZE

    6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 4 2

    6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 21 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 2

    1 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 4 2

    2 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 2

    3 6 6 6 6 6 6 6 6 4 4 24 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 4 4 4 4 4 2

    8 6 4 4 4 4 4 4 2

    10 4 4 4 4 4 4 2

    12 4 4 4 4 4 214 4 4 4 4 2

    16 4 4 4 2

    18 4 4 220 4 2

    24 2

    1. Equal tee, socket-weld 4. Reducing tee, butt-weld 7. Nipoflange2. Equal tee, butt-weld 5. Sockolet3. Reducing tee, socket-weld 6. Weldolet

    Table 3 Piping scope for vents & drains and instrument hook-up.Pipe-run

    sizeInstrument type

    Branch size(Note )

    Valve Spec. Remarks

    - PI (with seal) 2 BA-A1-01-6

    all PI (no seal) 1 BA-A1-01-6

    all TI 1 -

    N/A LI (with seal) 3 BA-A1-01-6

    N/A LI (no seal) 2 BA-A1-01-6

    and > Drain BA-A1-01-6

    and > Vent BA-A1-01-6

    Note:a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch sizeb. For TI connections use Nipo-flanges with standout length of 150 mm.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    CARBON STEEL PIPINGCLASS 1A04 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME class 150CORROSION ALLOWANCE : 9.0 mmWALL THICKNESS TOLERANCE : -12.5%

    DESIGN CODE : ASME B31.3MATERIAL : Carbon SteelSERVICE : PL, PG, WWLOCATION : Topsides

    Max. design press.At temperature

    Bar g C

    19.6-29

    19.6+38

    17.7+100

    15.8+150

    13.8+200

    Item Size Description Material Note

    Pipe 2 Seamless according to ASME B36.10, beveled ends. ASTM A106 grade B 1) 3)8) 10)

    3- 24 Seamless according to ASME B36.10, beveled ends, ASTM A333 Gr. 6

    Fitting 2 Seamless, Butt-weld, same wall thickness as pipe.Dimensions according to ASME B16.9.

    ASTM A234-WPB 3)

    3-24 Seamless, Butt-weld, same wall thickness as pipe.

    Dimensions according to ASME B16.9.

    ASTM A420-WPL6

    Branch fitting 2 Dimensions according to MSS SP97.Bore to match pipe schedules.

    ASTM A105N 3) 6)

    3-24 Dimensions according to MSS SP97.Bore to match pipe schedules.

    ASTM A350 LF2

    Flange 2 150# RF, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A105N 3)

    3-24 150# RF, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A350 LF2

    Blind flange 2 150# RF, smooth finish.Dimensions according to ASME B16.5.

    ASTM A105N 3)

    3-24 150# RF, smooth finish.Dimensions according to ASME B16.5.

    ASTM A350 LF2

    Spectacle blind 2-24 Suitable for installation between flanges 150#, RF

    according to ASME B16.5, smooth finish.

    ASTM A516 Gr.70N 3) 5)

    9) 11)Gasket 2-24 Spiral wound with outer centering ring,Dimensions according to ASME B16.20.

    SS 316 windings, flexite superfiller or equivalent, CS outer ringepoxy coated.

    Stud bolt with2 nuts

    All Stud bolt with two heavy hexagonal nuts.Dimensions according to ASME B16.5.

    Bolts: ASTM A193-B7Nuts: ASTM A194-2H

    2)

    Ball valve 2-24 Flanged, 150#, RF, red./ full bore, soft seats BA-A1-01-9 (Red Bore)BA-A2-01-9 (Full Bore)

    3) 4)7) 12)

    2-24 Flanged, 150#, RF, red./ full bore, metal seats BA-A1-01-9M (Reduced Bore)BA-A2-01-9M (Full Bore)

    Globe valve 2 10 Flanged, 150#, RF GL-A8-01-9 3) 4)

    Check valve 2 24 Dual plate type, wafer type, 150#, RF CH-A3-01-9 3) 4)

    Notes:1. Pipe wall thickness shall be according to Table 1.2. Stud bolt diameter and length shall be in accordance with ASME B16.5. All studs and nuts shall be

    Fluoro Carbon Coated. Bolt size 1-1/2 and above shall have additional one bolt diameter length forhydraulic tensioning Material certificates according to ISO-EN 10204, type 3.1.

    3. Valve Specification see Appendix III4. Spectacle blind according to ASME B16.48.5. Weldolet dimensions shall be according to MSS SP97.6. Soft seats suitability must be confirmed for the process temperature and pressure.7. Pipe nipple length shall be 100mm.8. Use Spectacle Blinds for sizes up to 12 and Spacer/Spade for sizes 14 and above.9. to 1 size is not applicable for this class10. Corrosion allowance to be considered as 9 mm for Spectacle Blind.

    11. Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements.12. All materials shall conform to NACE MR0175/ ISO 15156 requirements. Compliance shall be limited

    to only the hardness and testing requirements of the Code.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    CARBON STEEL PIPINGCLASS 1A04 (ASME CLASS 150# RATING)

    Table 1 Pipe wall thicknessNominal size (in.) 1 1 2 3 4 6Outside dia.(mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule NA NA NA NA XXS XXS 160 120

    Wall thickness (mm) NA NA NA NA 11.07 15.24 13.49 14.27

    Nominal size (in.) 8 10 12 14 16 18 20 24

    Outside dia.(mm) 219.1 273.1 323.9 355.8 406.4 457.0 508.0 610.0

    Schedule 100 80 80 60 60 60 60 40

    Wall thickness (mm) 15.09 15.09 17.48 15.09 16.66 19.05 20.62 17.48

    Table 2 Branch connection tableHEADER SIZE

    24 20 18 16 14 12 10 8 6 4 3 2 1 1

    BRANCH

    SIZE

    NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA

    NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA1 NA NA NA NA NA NA NA NA NA NA NA NA NA NA

    1 NA NA NA NA NA NA NA NA NA NA NA NA NA

    2 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 2

    3 6 6 6 6 6 6 6 6 4 4 24 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 4 4 4 4 4 2

    8 6 4 4 4 4 4 4 2

    10 4 4 4 4 4 4 2

    12 4 4 4 4 4 214 4 4 4 4 2

    16 4 4 4 2

    18 4 4 220 4 2

    24 2

    1. Equal tee, socket weld 4. Reducing tee, butt weld 7. Nipoflange2. Equal tee, butt-weld 5. Sockolet3. Reducing tee, socket weld 6. Weldolet

    Table 3 Piping scope for vents & drains and instrument hook-up.Pipe-run

    sizeInstrument type

    Branch size(Note )

    Valve Spec. Remarks

    - PI (with seal) 2 BA-A1-01-9

    all PI (no seal) 1 NA

    all TI 1 -

    N/A LI (with seal) 3 BA-A1-01-9

    N/A LI (no seal) 2 BA-A1-01-9

    and > Drain NA

    and > Vent -

    Note:a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch sizeb. For TI connections use Nipo-flanges with standout length of 150 mm.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    LOW TEMP CARBON STEEL PIPINGCLASS 1B02 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME class 150CORROSION ALLOWANCE : 3.0 mmWALL THICKNESS TOLERANCE : -12.5%

    DESIGN CODE : ASME B31.3MATERIAL : Carbon SteelSERVICE : PG, PL, GFLOCATION : Topsides

    Max. design press.At temperature

    Bar g C

    19.6-40

    19.6+38

    17.7+100

    15.8+150

    13.8+200

    Item Size Description Material Note

    Pipe All Seamless according to ASME B36.10, beveled ends ASTM A333 gr. 6 1) 3)8)

    Fitting All Seamless, Butt-weld, same wall thickness as pipe.Dimensions according to ASME B16.9.

    ASTM A420-WPL 6 3)

    Branch fitting 10 Dimensions according to MSS SP97.Bore to match pipe schedules.

    ASTM A350 LF2 3) 5)

    Flange All 150#, RF, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A350 LF2 3)

    Blind flange All 150#, RF, smooth finish.Dimensions according to ASME B16.5.

    ASTM A350 LF2 3)

    Spectacle blind All Suitable for installation between flanges 150#, RFaccording to ASME B16.5, smooth finish.

    ASTM A516 Gr.70N 3) 4)10)

    Gasket All Spiral wound with outer centering ring,Dimensions according to ASME B16.20.

    SS 316 windings, flexitesuper filler or equivalent,CS outer ring epoxycoated.

    Stud bolt with2 nuts

    All Stud bolt with two heavy hexagonal nuts.Dimensions according to ASME B16.5.

    Bolts: ASTM A320-L7Nuts: ASTM A194-4

    2)

    Ball valve AllAll

    Flanged, 150#, RF, red./ full bore, soft seats BA-B1-01 (Reduced Bore)BA-B2-01 (Full Bore)

    3) 6)7)11)

    Gate valve - - - -

    Globe valve 10 Flanged, 150#, RF GL-B8-01 3) 7)

    Check valve 1 Piston type, flanged, 150#, RF CH-B5-01 3) 7)2 16 Dual plate type, wafer type, 150#, RF CH-B3-01

    Needle Valve 1 6000 psi, Screwed NPTF NE-C1-60 3) 7)

    Notes:1. Pipe wall thickness shall be according to Table 1.2. All materials shall conform to NACE MR0175/ ISO 15156 requirements. Compliance shall be limited to

    only the hardness and testing requirements of the Code.3. Stud bolt diameter and length shall be in accordance with ASME B16.5. All studs and nuts shall be

    Fluoro Carbon Coated. Bolt size 1-1/2 and above shall have additional one bolt diameter length forhydraulic tensioning

    4. Material certificates according to ISO-EN 10204, type 3.1.5. Spectacle blind according to ASME B16.48.6. Weldolet dimensions shall be according to MSS SP97.7. Soft seats suitability must be confirmed for the process temperature and pressure.8. Valve Specification see Appendix III9. Pipe nipple length shall be 100mm.10. Use Spectacle Blinds for sizes up to 12 and Spacer/Spade for sizes 14 and above. 11. Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    LOW TEMP CARBON STEEL PIPINGCLASS 1B02 (ASME CLASS 150# RATING)

    Table 1 Pipe wall thicknessNominal size (in.) 1 1 2 3 4 6Outside dia.(mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule 160 160 160 160 80 40 40 40

    Wall thickness (mm) 4.78 5.56 6.35 7.14 5.54 5.49 6.02 7.11

    Nominal size (in.) 8 10 12 14 16 18 20 24 30 36

    Outside dia.(mm) 219.1 273.1 323.9 355.8 406.4 457.0 508.0 610.0 762.0 914.4

    Schedule 20 20 20 20 20 20 20 20 20 20

    Wall thickness (mm) 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53 12.7 12.7

    Table 2 Branch connection table

    HEADER SIZE36 30 24 20 18 16 14 12 10 8 6 4 3 2 1 1

    BRANCH

    SIZE

    6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 4 2

    1 6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 2

    1 6 6 6 6 6 6 6 6 6 6 6 4 4 4 2

    2 6 6 6 6 6 6 6 6 6 6 6 4 4 2

    3 6 6 6 6 6 6 6 6 6 6 4 4 2

    4 6 6 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 6 6 4 4 4 4 4 2

    8 6 6 6 4 4 4 4 4 4 2

    10 6 4 4 4 4 4 4 4 212 6 4 4 4 4 4 4 2

    14 6 4 4 4 4 4 2

    16 4 4 4 4 4 218 4 4 4 4 2

    20 4 4 4 2

    24 4 4 2

    30 4 2

    36 2

    1. Equal tee, socket weld 4. Reducing tee, butt weld2. Equal tee, butt weld 5. Sockolet3. Reducing tee, socket weld 6. Weldolet

    Table 3 Piping scope for vents & drains and instrument hook-up.

    Pipe-run

    size Instrument type

    Branch size

    (Note)

    Valve

    Spec.

    Remarks

    - PI (with seal) 2 BA-B1-01

    all PI (no seal) 1 BA-B1-01

    all TI 1

    N/A LI (with seal) 3 BA-B1-01

    N/A LI (no seal) 2 BA-B1-01

    and > Drain BA-B1-01

    and > Vent BA-B1-01

    Note

    a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch sizeb. For TI connections use Nipo-flanges with standout length of 150 mm.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    AUSTENITIC STAINLESS STEEL PIPINGCLASS 1C00 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME class 150CORROSION ALLOWANCE : 0.0 mmWALL THICKNESS TOLERANCE : -12.5%

    DESIGN CODE : ASME B31.3MATERIAL : Austenitic Stainless SteelSERVICE : VA,VL, VH, OL, OH, CI, CP, PL, GFLOCATION : Topsides

    Max. design press.At temperature

    Bar g C

    19.0-29

    19.0+38

    16.2+100

    14.8+150

    13.7+200

    Item Size Description Material Note

    Pipe All Seamless according to ASME B36.10/B36.19,beveled ends.

    ASTM A312 TP316/316L(Dual Stamped)

    1) 3)7) 11)

    Fitting All Seamless, Butt-weld, same wall thickness as pipe.Dimensions according to ASME B16.9.

    ASTM A403 WP316/316L(Dual Stamped)

    3)

    Branch fitting All Dimensions according to MSS SP97.Bore to match pipe schedules.

    ASTM A182 F316/316L(Dual Stamped)

    3) 6)

    Flange All 150#, RF, welding neck, Dimensions according toASME B16.5.

    ASTM A182 F316/316L(Dual Stamped)

    3)

    Blind flange All

    All

    All

    150#, RF, Dimensions according to ASME B16.5.

    150#, RF, Dimensions according to ASME B16.5with tapping NPTF.150#, RF, Dimensions according to ASME B16.5with tapping NPTF.

    ASTM A182 F316/316L(Dual Stamped)

    3)

    15)

    Spectacle blind All Suitable for installation between flanges 150#, RF,according to ASME B16.5.

    ASTM A240 grade 316/316L(Dual Stamped)

    3) 5)10)

    Gasket All Spiral Wound with outer centering ring, Dimensionsaccording to ASME B16.20.

    SS 316 windings, flexitesuper filler or equivalent, CSouter ring epoxy coated.

    Stud bolt with2 nuts

    All Stud bolt with two heavy hexagonal nuts.Dimensions according to ASME B16.5.

    Bolts: ASTM A193-B8M CL2Nuts: ASTM A194-8M

    2)

    Ball valve All Flanged, 150#, RF, reduced bore / full bore BA-C1-01 (Reduced Bore)BA-C2-01 (Full Bore)

    3) 4)8) 12)13)

    Globe valve 8 Flanged, 150#, RF GL-C8-01 3) 4)

    Check valve 1 Piston type, flanged, 150#, RF CH-C5-01 3) 4)

    2 8 Dual plate, wafer type, 150#, RF CH-C3-01

    Needle Valve 1 6000 psi, Screwed NPTF NE-C1-60 3) 4)

    Notes:1. Pipe wall thickness shall be according to Table 1.2. Stud bolt diameter and length shall be in accordance with ASME B16.5. Bolt size 1-1/2 and above shall

    have additional one bolt diameter length for hydraulic tensioning.3. Material certificates according to ISO-EN 10204, type 3.1.4. Valve Specification see Appendix III.5. Spectacle blind shall be according to ASME B16.48.6. Weldolet dimensions shall be according to MSS SP97.7. Pipe nipple length shall be 100mm for end connection BBE, POE/TOE and BOE/TOE.8. Soft seats suitability must be confirmed for the process temperature and pressure.9. All SS material shall be dual stamped to type SS316/316L.10. Use Spectacle Blinds for sizes up to 12 and Spacer/Spade for sizes 14 and above. 11. Small bore (1-1/2 and below) threaded connection pipe shall be minimumschedule 160.12. Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements13. Valve seats & seals used for valves in Chemical injection services (viz. CI & CP) shall be suitable for the

    chemicals used.

    14. All materials shall conform to NACE MR0175/ ISO 15156 requirements. Compliance shall be limited toonly the hardness and testing requirements of the Code.15. To be used for instrument connection only.16. Pipe wall thickness for Fuel Gas (GF) lines should be min 5.5mm as per TCVN 6767-3.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    AUSTENITIC STAINLESS STEEL PIPINGCLASS 1C00 (ASME CLASS 150# RATING)

    Table 1 Pipe wall thicknessNominal size (in.) 1 1 2 3 4 6

    Outside dia.(mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule 80S 80S 80S 80S 40S 40S 40S 40SWall thickness (mm) 3.73 3.91 4.55 5.08 3.91 5.49 6.02 7.11

    For Fuel Gas (GF) lines (Note 16)Nominal size (in.) 1 1 2 3 4 6Outside dia.(mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule XXS 160 160 160 80S 80S 40S 40SWall thickness (mm) 7.47 5.56 6.35 7.14 5.54 7.62 6.02 7.11

    Nominal size (in.) 8 10 12 14 16 18 20 24

    Outside dia.(mm) 219.1 273.1 323.9 355.8 406.4 457.0 508.0 610.0Schedule 30 20 20 10 10 10 10 10

    Wall thickness (mm) 7.04 6.35 6.35 6.35 6.35 6.35 6.35 6.35

    Table 2 Branch connection tableHEADER SIZE

    24 20 18 16 14 12 10 8 6 4 3 2 1 1

    BRANC

    H

    SIZE

    6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 4 2

    6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 2

    1 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 2

    1 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 4 2

    2 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 6/7 4 4 2

    3 6 6 6 6 6 6 6 6 4 4 2

    4 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 4 4 4 4 4 2

    8 6 4 4 4 4 4 4 2

    10 4 4 4 4 4 4 212 4 4 4 4 4 2

    14 4 4 4 4 2

    16 4 4 4 2

    18 4 4 220 4 2

    24 2

    1. Equal tee, socket-weld 4. Reducing tee, butt-weld 7. Nipoflange2. Equal tee, butt-weld 5. Sockolet3. Reducing tee, socket-weld 6. Weldolet

    Table 3 Piping scope for vents & drains and instrument hook-up.

    Pipe-runsize

    Instrument typeBranch size

    (Note)

    ValveSpec.

    Remarks

    all PI 1 BA-C1-01

    all TI 1 -

    N/A LI (with seal) 3 BA-C1-01

    N/A LI (no seal) 2 BA-C1-01

    and > Drain BA-C1-01

    and > Vent BA-C1-01

    Note

    a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch sizeb. For TI connections use Nipo-flanges with standout length of 150 mm.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    GALVANIZED CARBON STEEL PIPINGCLASS 1E02 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME class 150CORROSION ALLOWANCE : 3 mmWALL THICKNESS TOLERANCE : -12.5%

    DESIGN CODE : ASME B31.3MATERIAL : Carbon Steel, GalvanizedSERVICE : AI, AU, WP, WW, WSLOCATION : Topsides

    Max. design press.At temperature

    Bar g C

    19.60

    19.6+38

    17.7+100

    Item Size Description Material Notes

    Pipe 3 Seamless according to ASME B36.10, THRDends

    ASTM A53 grade B -Galvanized

    1) 3)4) 5)

    Fitting 3 Seamless, Screwed FNPT, 3000#Dimensions according to ASME B16.11

    ASTM A105N - Galvanized 3) 4)

    Flange 3 150# , RF, THRD Flange, Dimensionsaccording to ASME B16.5.

    ASTM A105NGalvanized 3) 4)

    Blind flange 4 150#, RF, Dimensions according to ASMEB16.5.

    ASTM A105N - Galvanized 3) 4)

    Spectacleblind

    4 Suitable for installation between flanges 150#,RF according to ASME B16.5. smooth finish.

    ASTM A516 Gr.70N -Galvanized

    3) 4)7)

    Gasket All Spiral wound with outer centering ring,Dimensions according to ASME B16.20.

    SS 316 windings, flexitesuper filler or equivalent,CS outer ring epoxy coated.

    Stud bolt with2 nuts

    All Stud bolt with two heavy hexagonal nuts.Dimensions according to ASME B16.5.

    Bolts: ASTM A193-B7Nuts: ASTM A194-2H

    2)

    Ball valve 1 Class 800,THRD FNPT, reduced bore BA-A1-05 3) 6)8) 9) 2 Flanged, 150#, RF, reduced bore, soft seals BA-A1-01

    Gate valve - - - -

    Globe valve 1 Class 800,THRD FNPT GL-A8-05 3) 6)2 Flanged, 150#, RF GL-A8-01

    Check valve 1 Piston type, Class 800,THRD FNPT CH-A5-05 3) 6)

    2 Swing type, flanged, 150#, RF CH-A6-01

    Needle Valve 1 6000 psi, Screwed NPTF NE-C1-60 3) 6)

    Notes:1. Pipe wall thickness shall be according to Table 1.2. Stud bolt diameter and length shall be accordance with ASME B16.5 dimensions. All studs and nuts

    shall be Fluoro Carbon Coated.3. Material certificates according to ISO-EN 10204, type 3.1.4. All Piping shall be galvanized.

    5. Pipe nipple length shall be 100mm.6. Valve Specification see Appendix III7. Spectacle blind according to ASME B16.48.8. Soft seats suitability must be confirmed for the process temperature and pressure.9. Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    GALVANIZED CARBON STEEL PIPINGCLASS 1E02 (ASME CLASS 150# RATING)

    Table 1 Pipe wall thicknessNominal size (in.) 1 1 2 3Outside dia. (mm) 21.3 26.7 33.4 48.3 60.3 88.9

    Schedule 160 160 160 160 80 80

    Wall thickness (mm) 4.78 5.56 6.35 7.14 5.54 7.62

    Nominal size (in.)

    Outside dia. (mm)

    Schedule

    Wall thickness (mm)

    Table 2 Branch connection tableHEADER SIZE

    3 2 1 1

    BRANCH

    SIZE

    5 5 3 3 3 1

    5 5 3 3 11 5 5 3 1

    1 5 3 12 3 13 1

    1. Screwed equal tee 4. Reducing tee, butt-weld2. Equal tee, butt-weld 5. Thredolet3. Screwed reducing tee 6. Weldolet

    Table 3 Piping scope for vents & drains and instrument hook-up.

    Pipe-runsize

    Instrument typeBranch size

    (Note)

    ValveSpec.

    Remarks

    all PI 1 BA-A1-01

    all TI 1 -

    and > Drain BA-A1-05

    and > Vent BA-A1-05

    Notea. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch size

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    DUPLEX STAINLESS STEEL PIPINGCLASS 1G00 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME class 150CORROSION ALLOWANCE : 0 mmWALL THICKNESS TOLERANCE : -12.5%

    DESIGN CODE : ASME B31.3MATERIAL : Duplex Stainless SteelSERVICE : PGLOCATION : Topsides

    Max. Design press.At temperature

    Bar g C

    200

    20+38

    17.7+100

    15.8+150

    13.8+200

    Item Size Description Material Note

    Pipe 6

    Seamless according to ASME B36.10/B36.19, beveledends.

    ASTM A790 UNS S31803 1) 4)9)

    8 24EFW (100% Radiography) Pipes according to ASMEB36.10/B36.19, beveled ends.

    ASTM A790 UNS S31803 1) 4)9)

    Fitting 6

    Seamless, Butt-weld, same wall thickness as pipe.Dimensions acc. to ASME B16.9.

    ASTM A815 UNS S31803 4)

    8 24Welded Fittings, Butt-weld, same wall thickness aspipe. Dimensions acc. to ASME B16.9.

    ASTM A815 UNS S31803Class WP-WX

    4)

    Branch fitting 10 Dimensions according to MSS SP97.Bore to match pipe schedules.

    ASTM A182 Gr.F51 4)7)

    Flange All 150#, RF, welding neck, smooth finish.Dimensions according to ASME B16.5.

    ASTM A182 Gr.F51 4)

    Blind flange All 150#, RF, smooth finish.Dimensions according to ASME B16.5.

    ASTM A182 Gr.F51 4)

    Spectacle blind All Suitable for installation between flanges 150#, RFaccording to ASME B16.5, smooth finish.

    ASTM A240 UNS S31803 4)6)10)

    Gasket All Spiral wound with outer centering ring, Dimensionsaccording to ASME B16.20.

    Duplex windings, flexitesuper filler or equivalent,CS outer ring epoxycoated.

    Stud bolt with

    2 nuts

    All Stud bolt with two heavy hexagonal nuts.

    Dimensions according to ASME B16.5.

    Bolts: ASTM A193-B7

    Nuts: ASTM A194-2H

    3)

    Ball valve All Flanged, 150#, RF, red./ full bore, soft seats BA-G1-01BA-G2-01

    4) 5)8)12)

    Globe valve 10 Flanged, 150#, RF GL-G8-01 4) 5)

    Check valve 1 Piston type, flanged, 150#, RF CH-G5-01 4) 5)

    2 24 Dual plate type, Wafer type, flanged, 150#, RF CH-G3-01

    Needle Valve 1 6000 psi , screwed NPTF NE-M1-60 4) 5)

    Notes:

    1. Pipe wall thickness shall be according to Table 1.2. All materials shall conform to NACE MR0175/ ISO 15156 requirements. Compliance shall be limited to

    only the hardness and testing requirement of the Code.3. Stud bolt diameter and length shall be in accordance with ASME B16.5. All studs and nuts shall beFluoro Carbon Coated.Bolt size 1-1/2 and above shall have additional one bolt diameter length forhydraulic tensioning.

    4. Material certificates according to ISO-EN 10204, type 3.1.5. Valve Specification see Appendix III6. Spectacle blind according to ASME B16.48.7. Weldolet dimensions shall be according to MSS SP97.8. Soft seats suitability must be confirmed for the process temperature and pressure.9. Pipe nipple length shall be 100mm.10. Use Spectacle Blinds for sizes up to 12 and Spacer/Spade for sizes 14 and above. 11. All Duplex Stainless Steel Materials shall meet the requirements mentioned at Appendix II.12. Refer to section 5.9.9 and 5.9.30 for Valves to be used in lines with insulation requirements

    13.Pipe wall thickness for Fuel Gas (GF) lines should be min 5.5mm as per TCVN 6767-3.

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    DUPLEX STAINLESS STEEL PIPINGCLASS 1G00 (ASME CLASS 150# RATING)

    Table 1 Pipe wall thicknessNominal size (in.) 1 1 2 3 4 6Outside dia. (mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule 80S 80S 80S 80S 40S 40S 40S 40SWall thickness (mm) 3.73 3.91 4.55 5.08 3.91 5.49 6.02 7.11

    For Fuel Gas (GF) lines (Note 13)Nominal size (in.) 1 1 2 3 4 6Outside dia.(mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3

    Schedule XXS 160 160 160 80S 80S 40S 40SWall thickness (mm) 7.47 5.56 6.35 7.14 5.54 7.62 6.02 7.11

    Nominal size (in.) 8 10 12 14 16 18 20 24

    Outside dia. (mm) 219.1 273.1 323.9 355.8 406.4 457.0 508.0 610.0

    Schedule 20 20 20 10 10 10 10 10Wall thickness (mm) 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

    Table 2 Branch connection tableHEADER SIZE

    24 20 18 16 14 12 10 8 6 4 3 2 1 1

    BRANC

    H

    SIZE

    6 6 6 6 6 6 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 6 6 6 6 6 6 6 6 4 4 2

    1 6 6 6 6 6 6 6 6 6 6 6 6 4 2

    1 6 6 6 6 6 6 6 6 6 4 4 4 2

    2 6 6 6 6 6 6 6 6 6 4 4 2

    3 6 6 6 6 6 6 6 6 4 4 2

    4 6 6 6 6 6 6 4 4 4 2

    6 6 6 6 4 4 4 4 4 28 6 4 4 4 4 4 4 210 4 4 4 4 4 4 2

    12 4 4 4 4 4 2

    14 4 4 4 4 2

    16 4 4 4 2

    18 4 4 2

    20 4 2

    24 2

    1. Equal tee, socket weld 4. Reducing tee, butt weld2. Equal tee, butt-weld 5. Sockolet3. Reducing tee, socket weld 6. Weldolet

    Table 3 Piping and valve scope for vents & drains and instrument hook-up.Pipe-run

    SizeInstrument type

    Branch size(Note)

    Valve Spec. Remarks

    - PI (with seal) 2 BA-G1-01

    all PI (no seal) 1 BA-G1-01

    all TI 1 -

    N/A LI (with seal) 3 BA-G1-01

    N/A LI (no seal) 2 BA-G1-01

    and > Drain BA-G1-01

    and > Vent BA-G1-01

    Note

    a. For branch sizes larger than pipe run size, run pipe shall be swaged up to branch sizeb. For TI connections use Nipo-flanges with standout length of 150 mm

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    SPECIFICATION FOR PIPING AND VALVE MATERIALS

    GRE PIPINGCLASS 1H00 (ASME CLASS 150# RATING)

    PRESSURE RATING : ASME Class 150CORROSION ALLOWANCE : 0 mmWALL THICKNESS TOLERANCE : Manufacturer Std

    DESIGN CODE : ASME B31.3 / ISO 14692 / Vendor DataSpecification

    MATERIAL : FRP ConductiveSERVICE : WSLOCATION : Topsides (Hazardous Areas)

    Max. design press.At temperature

    Bar g C

    16.080

    Item Size Description Material Note

    Pipe 1 Seamless according to ASME B36.10, THRD ends ASTM A53 grade BGalvanized

    1) 3)

    2 20 FRP conductive Pipe, QLF FRP Bondstrand 7000M 1) 9)10)

    Fittings 1 Seamless , FNPT screwed, 3000#, Dimensionsaccording to ASME B16.11

    ASTM A105NGalvanized

    3)

    2 20 FRP conductive, single piece construction, QLF FRP Bondstrand 7000M 9) 10)

    Branch fitting All FRP conductive, single piece construction, QLF FRP Bondstrand 7000M 3) 9)10)

    GroundingSaddle

    All FRP conductive FRP Bondstrand 7000M 9) 10)

    Flange 1 150#, FF, THRD Flange, Dimensions according toASME B16.5

    ASTM A105NGalvanized

    3)

    2 20 Heavy Duty Flange, FF without seal rings, 150#,drilling as per ASME B16.5