57
Catalog Number of KHK Stock Gears 9 (Example) The Catalog Number for KHK stock gears is based on the simple formula listed below. Please order KHK gears by specifying the Catalog Numbers. Table of Contents Special Characteristics, Points of Caution in Selecting and Using Worms, Worm Wheels ..... page 292 KWGDL Duplex Worms, KWGDLS Duplex Worms Shafts, AGDL Worm Wheels ............................................ page 310 KWG Ground Worm Shafts, AGF Worm Wheels ............................................... page 314 SWG Ground Worms, AG Worm Wheels ............. page 320 SW Worms, BG . CG Worms Wheels ..................... page 328 SUW Worms, PG Plastic Worm Wheels ............... page 344 Worm Gear Pair Worms K WGDL 2 - R1 Hand of Thread & Number of Starts (Right hand, Single thread) Material K SCM440 S S45C SU SUS303 Type W Worms WG Ground Worms WGDL Duplex Ground Worms Worms Material A CAC702(A BC2) B CAC406C(BC6) CAC502A(PBC2) C FC200 P MC901 Type G Worm Gears GDL Duplex Worm Gears * ( ) indicates old JIS designation Worms Wheels Worm Wheels A G 1.5 - 20 R2 Hand of Thread & Number of Starts (Right hand, Double thread) 291 Module(2) Type( Duplex Worm) Material(SCM440) Number of teeth(20) Module(1.5) Type( Worm Gears) Material(CAC702) Worm Gear Pair

Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

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Page 1: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

Catalog Number of KHK Stock Gears 9(Example)

The Catalog Number for KHK stock gears is based on the simple formula listed below.Please order KHK gears by specifying the Catalog Numbers.

Table of ContentsSpecial Characteristics, Points of Caution

in Selecting and Using Worms, Worm Wheels ..... page 292

KWGDL Duplex Worms,

KWGDLS Duplex Worms Shafts,

AGDL Worm Wheels ............................................ page 310

KWG Ground Worm Shafts,

AGF Worm Wheels ............................................... page 314

SWG Ground Worms, AG Worm Wheels ............. page 320

SW Worms, BG.CG Worms Wheels ..................... page 328

SUW Worms, PG Plastic Worm Wheels ............... page 344

Worm Gear PairWorms

K WGDL 2 - R1Hand of Thread & Number ofStarts (Right hand, Single thread)

MaterialK SCM440S S45CSU SUS303

TypeW WormsWG Ground WormsWGDL Duplex Ground Worms

Worms

MaterialA CAC702(AℓBC2)B CAC406C(BC6) CAC502A(PBC2)C FC200P MC901

TypeG Worm GearsGDL Duplex Worm Gears

* ( ) indicates old JIS designation

Worms Wheels

Worm Wheels

A G 1.5 - 20 R2Hand of Thread & Number of Starts(Right hand, Double thread)

291

Module(2)

Type( Duplex Worm)

Material(SCM440)

Number of teeth(20)

Module(1.5)

Type( Worm Gears)

Material(CAC702)

WormGear Pair

Page 2: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

Teeth inductionhardened 1

1

1

2

2

2

2

2

4

4

4

4

5

292

Available in Speed Reduction Ratios of 1/10 to 1/120 in Many Materials and Styles.

The simplest way to obtain a large speed reduction with high torque in a compact space is with worm gear drives. KHK stock worms and

worm wheels are available in modules 0.5~6 and in speed ratios of 1/10~1/120, made in a variety of materials and styles. We also offer stock

duplex worms and worm wheels with which you can obtain a very low backlash, high rotational precision system.

Catalog No.

KWGDL

KWGDLS

AGDL

KWG

AG NOTE 1

AGF NOTE 1

SWG

AG NOTE 1

SW

SUW

CG

BG

PG

2~4

2~4

2~4

0.5~6

0.5~1.5

2~6

1~6

1~6

0.8~6

1~3

1~6

0.8~6

1~3

Single thread

Single thread

1/20~1/60

Single thread~ Double thread

1/10~1/60

1/10~1/60

Single thread~ Triple thread

1/10~1/60

Single thread~ Double thread

Single thread~ Double thread

1/10~1/120

1/10~1/50

1/10~1/50

Ground

Ground

Cut

Ground

Cut

Cut

Ground

Cut

Cut(Thread rolled)

Cut

Cut

Cut

Cut

Duplex lead worms have slightly different leads and lead angles on the opposite face of the gear tooth. A range of backlash can be obtained by moving the worm axially. Worms have a high precision ground finish while worm wheels are made of abrasion-resistant Aluminum Bronze, making these the top-grade products. Worms come in bore type and shaft type styles.

Use of worm shafts eliminate the need to attach worms to shafts. Machining of bearing journal can be performed on the shafts. KWG2 or larger worm shafts have smaller pitch diameters than the comparable SWG worms, which allow more compact design with higher efficiency.

Superior strength and wear-resistance lead to compact designs with these gears. They have the same center distances as the more popular SW/CG series which permit substitution of these in place of SW/CG series for more demanding applications.

A large selection is available in these economical

and most popular series. Modules range from 0.8

to 6 and speed ratios from 1/10 to 1/120. Worm

wheels are also available in lightweight MC nylon

which can be used without lubrication.

SCM440

SCM440

CAC702(AlBC2)

SCM440

CAC702(AlBC2)

CAC702(AlBC2)

S45C

CAC702(AlBC2)

S45C

SUS303

FC200

CAC406C(BC6)CAC502A(PBC2)

MC901

Module No. of threadsor speed ratio

Material

( ) indicates old

JIS designation

Heat

treatment

Toothsurfacefinish

PrecisionKHK W 001KHK W 002

NOTE 2

Main Characteristics

NOTE 1: The material of cast hubs of AGF and AG worm wheels is FC200. AG worm wheels mate primarily with SWG worms. But, for Modules 0.8 or smaller, AG worm wheels mate with KWG worms. NOTE 2: KHK stock worms and worm wheels are produced to KHK’s own precision grades. See the “Precision of Worms and Worm Gears” in the “Selection Hints” section.

Type

Duple

x Wor

ms &

Wor

m W

heels

Wor

ms

& W

orm

Gea

rs

The following table lists the main features for easy selection.

Worm

Worm

Worm Wheel

Worm

Worm Wheel

Worm Wheel

Worm

Worm Wheel

Worm

Worm

Worm Wheel

Worm Wheel

Worm Wheel

Worm Gear Pair

Characteristics

■ Main Features of Types of Worm Gear Pair Offered

Thermal refining and teeth induction hardened

-

Thermal refining and teeth induction hardened

-

-

Teeth inductionhardened

-

-

-

-

-

-

Page 3: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

293

100 Worm min-1

Worm min-1

Worm min-1

SWG1.0 -R1SWG1.5 -R1 SWG2.0 -R1 SWG2.5 -R1 SWG3.0 -R1 SWG4.0 -R1 SWG5.0 -R1SWG6.0 -R1

100 300 KWG0.5 -R1KWG0.8 -R1 KWG1.0 -R1 KWG1.5 -R1KWG2.0 -R1 KWG2.5 -R1 KWG3.0 -R1 KWG4.0 -R1KWG5.0 -R1 KWG6.0 -R1

KWG0.5 -R2KWG0.8 -R2KWG1.0 -R2 KWG1.5 -R2 KWG2.0 -R2KWG2.5 -R2 KWG3.0 -R2 KWG4.0 -R2

The efficiency of power transmission varies somewhat with the conditions of assembly and lubricant, but is generally 30~90% (excludes losses from bearings and churning of lubricants). The efficiency of KHK stock worm gear pair is given below as a reference.

■ Efficiency of KWGDL(S)/AGDL Worm Gear Pair (%) ■ Efficiency of SWG/AG Worm Gear Pair (%)

■ Efficiency of KWG/AGF Worm Gear Pair (%)

(min-1=Rotation of worm)

100

4042434343

4649515252

5255565859

5559616263

5962646566

6266676869

300 600 900 1200 1800 Catalog No.

KWGDL2.0 -R1KWGDL2.5 -R1 KWGDL3.0 -R1 KWGDL3.5 -R1 KWGDL4.0 -R1

36374042434347495354565960606366

6969

42424649515256585859636567687173

7475

46485255565963656365687172747778

7980

49525559616366686668717475777981

8283

51555962646669716870717678798183

8484

56596266676972747174777980818485

8586

300 600 900 1200 1800 Catalog No.

SWG1.0 -R2SWG1.5 -R2 SWG2.0 -R2 SWG2.5 -R2SWG3.0 -R2SWG4.0 -R2SWG5.0 -R2SWG6.0 -R2

SWG3.0 -R3 SWG4.0 -R3

31363637464646525354

4752535462626267

36424243535353596162

5258585968686973

39464648585859656769

5662636573737478

42494952616263697172

5965666875767681

44515155646566717374

6167687077787982

47545659676869747677

6470717480818185

600 900 1200 1800 Catalog No.

■ Efficiency of SW, SUW/CG, BG, PG Worm Gear Pair (%)

The efficiency is approximately as follows, depending on the

assembly, loading, lubrication and rotational speed:

Single thread 40~50%

Double thread 50~60%

Self-locking is defined as the inability of worm wheels to drive the worms. Factors affecting the self-locking feature include the materials of the worm and worm wheel, lead angle, precision of manufacture, types of bearings, lubricant, etc. Thus, it is not dependent simply on the lead angle. But, in general, self-locking will occur when the lead angle in a single thread worm is less than 4。. For systems requiring fail-safe prevention of back drive, we

recommend other braking mechanisms or one-way clutches.

KHK Technical Information

■ Efficiency of Worm Gear Drives and Their Self-Locking Feature

1. Efficiency of Worm Gear Pair

2. Self-Locking Feature of Worm Gear Pair

(min-1=Rotation of worm)

(min-1=Rotation of worm)

Page 4: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

RH, singleRH, singleRH, doubleRH, singleRH, doubleRH, tripleRH, singleRH, doubleLH, singleLH, doubleRH, singleRH, double

294

Please select the most suitable products by carefully considering the characteristics of items and contents of the product tables. It is also important to read all applicable “CAUTION” notes shown below before the final selection. Use of catalog numbers when ordering will simplify and expedite the processing of your order.

■ The Maximum Allowable Sliding Speed Due to Heat

Worms and worm wheels have either right-hand or left-hand helix.

The same hand worms and worm wheels comprise sets. However,

the number of threads and whether they use normal module or

axial module system must also be matched. The table below shows

available combinations of KHK stock worms and worm wheels.

The gear strength values shown in the product pages were computed by assuming a certain application environment as shown below. Therefore, they should be used as reference only. We recommend that each user computes their own values by applying the actual usage conditions.

WormKWGDL(S)

KWG

SWG

SW

SUW

AGDL RH, single

AGF, AG0.5~AG1.5 RH, single

AGF, AG0.5~AG1.5 RH, double

AG RH, single

AG RH, double

AG RH, triple

CG, BG, PG RH, single

CG, BG, PG RH, double

CG, BG LH, single

CG, BG LH, double

CG, BG, PG RH, single

CG, BG, PG RH, doubleNOTE 1: Select the same module for both members.

■ The Helixes of Worms and Worm Wheels

Formula NOTE 2

Rotations of worm

Lubricant

Lubrication

Starting condition

Durability

Impact from motor

Impact from load

Allowable stress factor Sclim

Item KWGDL(S)/AGDL,KWG/AGF,SWG/AG SW/CG,SW/BG SUW/PG

Formula of worm gear’s strength (JGMA405-01)

600min-1

Lubricant for gears with proper viscosity and with anti-pressure additives

Oil bath

Starting torque less than 200% of rated torque. Less than 2 starts per hour

26000Hrs

Uniform load

Uniform load

0.67 0.42NOTE 2: The gear strength formula is based on JGMA (Japanese Gear Manufacturer’s Association)

specifications and “MC Nylon Technical Data” by Nippon Polypenco Limited. The units for the rotational speed (min-1) and the stress (kgf/mm2) are adjusted to the units needed in the formula.

Catalog No. Max. Sliding Speed (m/s) AGDLAGFAGBGCGPG

* 15* 15* 15* 5* 2.51 (no lubrication)

The maximum allowable sliding speed for each series of worm wheels is given below. Select the appropriate part by calculating the sliding speed.

Sliding speed υs (m/s) d : Worm pitch dia. n : Worm speed (min-1)γ : Worm nominal lead angle

Worm Gear Pair

Selection Hints

1. Caution in Selecting the Mating Gears

■Mating Worm Gear Selection Chart

2. Caution in Selecting Gears Based on Gear Strength

■ Calculation of Surface Durability ■ Calculation of Bending Strength

*JGMA405-01

Mating worm wheel NOTE 1

υs=dn

19100 cosγ

The Lewis formula

Allowable

bending

stress

1.15kgf/mm2

(40OC with no

lubricant)

RH single thread LH single thread

RH double thread LH double thread

Page 5: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

Error

295

① There are various footnotes to the product pages under the headings of “CAUTION” and” NOTE”. Please consider them carefully when selecting these products.

② There may be slight differences in color or shape of products shown in the photographs from the actual products.

③ KHK reserves the right to make changes in specifications and dimensions without notice.

④KHK standard Worms and Worm Wheels are made for general commercial machinery. Please avoid using them for precision positioning applications.

⑤KHK is ready to produce and supply custom order products. When you require specific gears different from KHK Stock Gears please contact our distributor for quotation. Also, please refer to page 16 “KHK Custom Order Products”.

■ Precision Grades of Worms (KHK W 001) (Unit:μm)

Gra

de

Error over M0.4up to 1

over M1up to 1.6

over M1.6up to 2.5

over M2.5up to 4

over M4up to 6

1

2

3

4

Tooth profile error Lead error

Tooth profile errorLead error

Tooth profile errorLead error

Tooth profile errorLead error

87121516202030

129161823233032

1611202130274038

2013242537335046

2516292850377052

Module

Gra

de

4

1

2

3

5

Single pitch errorTooth-to-tooth errorTotal composite errorRunout errorSingle pitch errorTooth-to-tooth errorTotal composite errorRunout errorSingle pitch errorTooth-to-tooth errorTotal composite errorRunout errorSingle pitch errorTooth-to-tooth errorTotal composite errorRunout errorSingle pitch errorTooth-to-tooth errorTotal composite errorRunout error

56

2115

88

3021111243301517604321258660

66

2417

89

3324121347331719664724289466

77

2619

910372613155337192174532631

10574

78

30211012423015176042212583603035

12083

99

34241213483417196848242895683443

13595

67

2518

99

352512145035182070502529

10070

77

28191010392814155539192277552833

11077

88

31221112443116176244222687623139

12587

99

35251214503518207150252999713544

14099

1011412914165741202481572934

115814151

165115

77

2719

910382713155338192175532732

10575

78

30211012423015175942212583593035

12083

89

33231213463316186646232792663341

13092

910372613155237192174522631

105743747

150105

1112433015176043212585603038

120854353

170120

89

33231113463316186546232791653341

13091

910362513145136182072512530

100723645

145100

1011402814165740202481572833

115814050

160115

1113463216186446232791643240

130914657

185130

13155337182174532631

105743746

145105

5369

210145

910372613155237192174522631

105743746

150105

1011402814165740202481572834

115814051

160115

1113453216186345222690633239

125904556

180125

13145035182071502530

100703544

140100

5066

200140

14165740202480572934

115804050

160115

5775

230160

over m0.4 up to 1 over m1 up to 1.6 over m1.6 up to 2.5 over m2.5 up to 4 over m4 up to 6 Pitch diameter (mm)

■ Precision Grades of Worm Wheels (KHK W 002) (Unit:μm)

KHK Technical Information

3. Selecting Worms and Worm Wheels by Precision The precision standards of KHK stock worms and worm wheels are

established by us. The table below indicates the tolerance ranges for our products.

4. Other Points to Consider in the Selection Process

② Precision of worm wheels (KHK W 002)We have established standard grades 1~5 of worm wheels using JIS B 1702:1976, “Precision of Spur and Helical Gears” as the reference.

① Precision of worms (KHK W 001) KHK established the precision grades 1~4 of worms. For profile

and lead errors, JIS B 4354:1988, “Gear Hobs”, was used as reference. Lead errors are measured over one full revolution.

6 up

to 1

2

12 u

p to

25

25 u

p to

50

50 u

p to

100

100

up to

200

12 u

p to

25

25 u

p to

50

50 u

p to

100

100

up to

200

200

up to

400

12 u

p to

25

25 u

p to

50

50 u

p to

100

100

up to

200

200

up to

400

25 u

p to

50

50 u

p to

100

100

up to

200

200

up to

400

400

up to

800

25 u

p to

50

50 u

p to

100

100

up to

200

200

up to

400

400

up to

800

Page 6: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

Bore Type

0.1-0.1

296

In order to use KHK stock worms and worm wheels safely, carefully read the Application Hints before proceeding. If there are questions or you require clarifications, please contact our technical department or your nearest distributor.

② To open up the bore to its maximum, calculate the bore size so that the tooth strength is weaker than the strength of the remaining material.

③ Some of SWG and KWG ground worms in small modules become hardened during heat treatment to the depth of 1 to 2mm below the root. Caution must be exercised when performing secondary operations on the bore.

④ Heat treating SW worms will increase lead and pressure angle errors. Therefore, pay special attention to the backlash and tooth contact.

⑤ PG plastic worm wheels are susceptible to effects of temperature and moisture. Dimensions may change between during remachining operations and afterwards.

① KHK stock worms and worm wheels are designed such that when assembled according to the specified mounting distance with a tolerance of H7~H8, the backlash shown in the product tables is obtained. Do not attempt to eliminate backlash by pushing worms into worm wheels or operate with the worm shifted in the direction along the tooth.

② Because of the helix of the gear teeth, worms and worm wheels produce axial thrust forces. The directions of thrust depend on the hand of the helix and the direction of rotation. This is illustrated below in Fig.2. The bearings must be selected properly to be able to handle these thrust forces.

If chucking operation using scroll chucks is

to be done, we recommend the use of new

or rebored jaws for improved precision.

Fig.1

Fig.2

① If you are reboring, it is important to pay special attention to locating the center in order to avoid runout. (Fig.1)

The reference datum for gear cutting or grinding is the bore. (For worm shafts, it is ground portion of the shaft.) Therefore,

use the bore or shaft for locating the center. If it is too difficult to do for small bores, the alternative is to use one spot on the bore and the runout of the side surface.

③ Overall Length Tolerance of Worms

Type

KWGDL

SWG,SWSUW

KWGDLSKWG

- 0.15-0.15

0.1-0.2

Normal toleranceShaft Type

SeriesTotal length(mm)

0~99 100~200

1. Caution on Performing Secondary Operations

2. Points of Caution in Assembling

Worm Gear Pair

Application Hints

Lathe Operations

Direction of rotation and thrust forceR helical

driver

L helical

driver

driver driver

thrust bearing

thrust bearing

KHK CO., LTD. TECHNICAL DEPARTMENTPHONE: 81-48-254-1744 FAX: 81-48-254-1765E-mail [email protected]

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297

Food Processing Machine (Worm Gear)

Confectionery making machine (Worm Gears)

④ Because large thrust forces act on worms, if they are not secured to the shaft firmly, they tend to shift. Use of step shafts, set screws, dowel pins, etc., are recommended. Also, check for loosening of bearings due to thrust forces.

⑤ How well the worms and worm wheels are assembled has large effects on the friction of the unit. The tooth contact at the time of assembly must be checked for correctness as shown below.

① Before operating, check the following: ● Are the gears firmly mounted on the shafts? ● Have you eliminated uneven tooth contact?● Does the gear mesh have a proper amount of backlash? (Please avoid the condition of no backlash) ● Is there sufficient lubrication? ② If the gears are exposed, install a safety cover for protection.

Never touch gears while they are in motion. ③ Check the noise and vibration while the machine is in operation

for any unusual conditions. If an abnormality is encountered, recheck the gears and assembly conditions. Also, check lubrication after start-up. Sometimes, when the unit is initially being operated, lubricating oil deteriorates rapidly.

④ Worm gear drives generate more heat then other types of gear drives. Extra care should be exercised in the selection and amount of lubricant.

①KHK products are individually packaged to avoid damage. Depending on how they are handled, it is still possible to deform or break them. It is important to exercise care in handling these parts.

② Check the products as they are being taken out of the boxes. If any of them are rusted, scratched or dented, please return to the dealer where they were bought, for exchange.

③ KHK cannot guarantee the precision of gears once the customer performs a secondary operation on them.

● Verify that the worm axis is perpendicular to the worm

wheel axis.

KHK Technical Information

3. Notes on Starting Operations

4. Other Points to Consider in Applications

● Check for the worm axis to be in the center of the worm

wheel face width.

● Confirm that the center of the worm wheel goes

through the midpoint of the worm length. The worm cannot rotate correctly if the worm is engaged close to either end of its length.

good bad

bad

bad

good

good

Example of KHK Gear Applications

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298

The dual-lead worm is formed to give a difference between the right tooth surface and left tooth surface so that it provides a unique tooth profile in which the tooth thickness varies continuously, corresponding with the lead difference (Fig.1)The worm gear is also formed in its right and left tooth surface.When such a worm and worm gear are set up at a constant assembly distance and the worm is moved in the axial direction, the tooth thickness of the worm in mesh with the worm gear changes making backlash adjustment possible.An arrow marking on the outer circumference of the hub of the KHK duplex worm indicates the direction of assembly as well as acts as a guide for the backlash adjustment.When the worm is held with arrow mark pointing right, the tooth thickness is thinner on the right and thicker on the left. Therefore, moving the worm to the right causes the thicker teeth to come into actual engagement with the worm gear, thereby reducing the backlash (Fig.2)

The usual method of adjusting the backlash of a worm gear assembly is to modify the center distance. Once assembled, such adjustment require a major rework of the gearbox housing. The use of duplex worm gears allows the backlash adjustment to be made by axially shifting the worm. This simplifies greatly the assembly and maintenance operations. Because of the unique characteristics of the product, please take time to study its construction and proper use.

CAUTION: The amount of change in backlash ( △ j mm) in

relation to the axial movement of the duplex worm shaft

(V mm) can be calculated from the formula below.

CAUTION: The KHK duplex worm is designed so that, for all modules, the backlash reduces by 0.02mm when the worm is shifted 1mm.

Fig.1

Fig.2

■ Description of duplex worm gears

1. Backlash adjustment mechanism and method of adjustment

Worm Gear Pair

(a tooth surface pitch) (b tooth surface pitch)

b tooth surface a tooth surface

d (N

omin

al P

CD)

m b-m aΔj = 2V m a+m b

Where

ma and mb are duplex modules from the table.

Reference toothMoving the worm in the direction of the arrow causes the backlash to decrease.

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299

KHK duplex worm gears differs in module between the right and left tooth surface and, therefore, you must orient the worm and worm wheel properly. Please carefully verify the following two aspects before proceeding with assembly.

An arrow indicating the orientation of assembly is stamped on both the duplex worm and worm wheel. When assembling the worm and worm wheel, check the worm wheel of the arrow mark on the front such that the direction of arrow mark on the worm coincides with that on the worm wheel. Should the assembly be incorrect, the center distance “a” will become larger than the normal distance, resulting in difficulty of assembly and improper gear engagement. (Fig.3)

A V-groove (60°, 0.3mm deep line) on tip peripheral of the duplex worm tooth marks the reference tooth. The gear set is designated to have a backlash of nearly zero (+/-0.03) when the reference tooth is positioned in alignment with the center of rotation of the worm wheel with the center distance set at the value “a” (Fig.3)

Fig.3

KHK Technical Information

2. Point of caution during assembly

■ Verifying the orientation of assembly ■ Verifying the reference position

Reference tooth

Cent

er d

istan

ce a

Reference tooth

Cent

er d

istan

ce a

Arrow mark indicates the correct orientation of two gears when assembled. As shown, the two arrows must point in the same direction.

Page 10: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

■ Module 2 Duplex Worms

LH7 M N O P Q R

300

KWGDL2-R1 2 1 3°41' R 14 25 31 35 36 14 50

■ Module 2 Duplex Worm Shafts

KJ L M N O P QKWGDLS2-R1 2 1 R 220 75 13 36 21 75 31 35

■ Module 2 Duplex Worm Wheels

AH7 B C D D' E F GAGDL2-20R1 AGDL2-30R1 AGDL2-36R1 AGDL2-40R1 AGDL2-50R1 AGDL2-60R1

222 22 2

1/20 1/30 1/36 1/40 1/50 1/60

203036 4050 60

11 1111

R R R RRR

12 15 15 15 15 15

33 40 45 45 50 60

040 060072 080 100120

044064 076 084 104124

046 066 078 086 106126

18 18 18 18 18 18

15 15 15 15 15 15

33333333 33 33

CAUTION: Duplex worms and worm wheels must be mated in a predetermined orientation. Please see the beginning of this section (page 298) for details.CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

W4 Shape

W6 Shape

Number of

starts

Nominal lead

angleHand of thread

Bore Hub dia. Pitch dia. Outside dia. Face width Hub length Total lengthNominal axialmodule

Catalog

No.

m

Nominal axialmodule

Catalog

No.

Number of

starts

Hand of

thread

Total length Shaft length (L) Neck length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia.

m

Nominal axialmodule

m

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub length Total length

2KWGDL(S) Duplex Worms, AGDL Worm WheelsW

orm

Gea

r Pa

irNominal Axial Module

KWGDL.KWGDLS.AGDL

Page 11: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

30

KWGDL2-R1

KWGDLS2-R13024 8 1.98/2.02 W6 1.2S

22TR Vmax. ma/mb

AGDL2-20R1 AGDL2-30R1 AGDL2-36R1 AGDL2-40R1 AGDL2-50R1 AGDL2-60R1

——————

——————

35.545.551.555.565.575.5

H1 H1 H1 H1 H1 H1

0.28 0.55 0.79 0.93 1.40 2.04

H I J1.98/2.02 1.98/2.02 1.98/2.02 1.98/2.02 1.98/2.02 1.98/2.02

ma/mb11.22 24.80 35.5343.6166.9494.58

(1.14)(2.53)(3.62)(4.45)(6.83)(9.64)

301

NOTE 1: If the worm and worm wheel are assembled to the standard center distance, it is designated to have a near zero backlash (+/-0.03).

NOTE 2: When the center distance is moved so as to reduce the backlash, V max is the maximum amount that you may shift without causing problems with gear mesh. It is not the recommended adjustment value.

NOTE 4: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The table below shows the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 3: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

■ AGDL2 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.

AGDL2-20R1AGDL2-30R1AGDL2-36R1AGDL2-40R1AGDL2-50R1AGDL2-60R1

021.0044.3062.3075.8114.5160.2

017.45037.30052.60064.00096.80136.00

013.63029.60042.00051.40078.40110.40

11.2224.8035.5043.6066.9094.60

09.8421.9031.3038.5059.5084.90

08.9419.8028.4034.9054.2077.20

07.7517.4325.0030.7047.6068.10

100 300 600 900 1200 1800

S

22

Vmax.

8 W4 0.21

ma/mb

1.98/2.02

H1 Shape

Position of reference toothNOTE 1

Max. allowable shiftNOTE 2 Duplex module

ShapeWeight

(kgf)

Catalog

No.

Catalog

No.

Weight

(kgf)Shape

Shaft dia. NOTE 3Neck dia. Max. allowable shiftNOTE 2

Duplex modulePosition of reference toothNOTE 1

Catalog

No.

Weight

(kgf)Shape

Allowable torque (N.m)NOTE 4

Allowable torque (kgf.m)Web thickness Web O.D. Mounting distance Duplex module

Surface durability Surface durability

Duplex Worms, Worm Wheels

Wor

mG

ear

Pair

KWGDL.KWGDLS.AGDL

Datum reference surfacefor gear cutting and grinding Bore

Possible except tooth area

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGDLKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440Teeth induction hardened after thermal refining

50~55HRC—

Ground

KWGDLSKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440Teeth induction hardened after thermal refining

50~55HRCBlack oxide except ground surfaces

Ground Shaft (ground portion)

Possible except tooth area

AGDLKHK W 002 grade 1Rotating planeStandard full depth17˚30´CAC702 (Formerly JIS AℓBC2)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Page 12: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

■ Module 2.5 Duplex Worms

LH7 M N O P Q R

302

KWGDL2.5-R1 2.5 1 3°52' R 18 30 37 42 48 17 65

■ Module 2.5 Duplex Worm Shafts

KJ L M N O P QKWGDLS2.5-R1 2.5 1 R 260 85 16 48 26 85 37 42

■ Module 2.5 Duplex Worm Wheels

AH7 B C D D' E F GAGDL2.5-20R1 AGDL2.5-30R1 AGDL2.5-36R1 AGDL2.5-40R1 AGDL2.5-50R1 AGDL2.5-60R1

2.5 2.5 2.5 2.5 2.5 2.5

1/20 1/30 1/36 1/40 1/50 1/60

20 30 36 40 50 60

1 1 1 1 1 1

R R R R R R

15 15 15 15 15 15

40 40 45 45 60 80

050 075 090 100125150

055 080 095 105130155

057.5 082.5 097.5 107.5 132.5 157.5

22 22 22 22 22 22

15 15 15 15 15 15

37 37 37 37 37 37

CAUTION: Duplex worms and worm wheels must be mated in a predetermined orientation. Please see the beginning of this section (page 298) for details.CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

W4 Shape

W6 Shape

Number of

starts

Nominal lead

angleHand of thread

Bore Hub dia. Pitch dia. Outside dia. Face width Hub length Total lengthNominal axialmodule

Catalog

No.

m

Nominal axialmodule

Catalog

No.

Number of

starts

Hand of

thread

Total length Shaft length (L) Neck length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia.

m

Nominal axialmodule

m

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub length Total length

2.5KWGDL(S) Duplex Worms, AGDL Worm Wheels Nominal Axial Module

KWGDL.KWGDLS.AGDL

Wor

mG

ear

Pair

Page 13: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

038.1

30

KWGDL2.5-R1

KWGDLS2.5-R13630 10 2.475/2.525 W6 2.1S

29TR Vmax. ma/mb

AGDL2.5-20R1 AGDL2.5-30R1 AGDL2.5-36R1 AGDL2.5-40R1 AGDL2.5-50R1 AGDL2.5-60R1

—1010101212

—063075086108133

43.5 56.0 63.568.5 81.0 93.5

H1 H1 H1HB HB HB

0.500.771.071.242.093.11

H I J2.475/2.525 2.475/2.525 2.475/2.525 2.475/2.525 2.475/2.525 2.475/2.525

ma/mb 020.14 044.51 063.76 078.26 120.10 169.80

(02.05)(04.54)(06.50)(07.98)(12.25)(17.31)

303

NOTE 1: If the worm and worm wheel are assembled to the standard center distance, it is designated to have a near zero backlash (+/-0.03).

NOTE 2: When the center distance is moved so as to reduce the backlash, V max is the maximum amount that you may shift without causing problems with gear mesh. It is not the recommended adjustment value.

NOTE 4: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The table below shows the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 5: The dimension tolerance of CS parts are the very coarse grade of JIS B 0405.

NOTE 3: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

■ AGDL2.5 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.

AGDL2.5-20R1AGDL2.5-30R1AGDL2.5-36R1AGDL2.5-40R1AGDL2.5-50R1AGDL2.5-60R1

080.5113.2137.8208.0291.0

031.4067.1094.5115.0174.0245.0

024.5053.1075.5092.4141.0198.4

020.1044.5063.8078.3120.1169.8

017.6039.1056.0068.8106.3151.8

016.04035.50051.00062.70097.30138.50

013.75030.90044.30054.40084.30120.80

100 300 600 900 1200 1800

S

29

Vmax.

10 W4 0.37

ma/mb

2.475/2.525

*CS has a sand mold casting finish. NOTE 5H1 Shape

HB Shape

Position of reference toothNOTE 1

Max. allowable shiftNOTE 2 Duplex module

ShapeWeight

(kgf)

Catalog

No.

Catalog

No.

Weight

(kgf)Shape

Shaft dia. NOTE 3Neck dia. Max. allowable shiftNOTE 2 Duplex modulePosition of reference tooth

NOTE 1

Catalog

No.

Weight

(kgf)Shape

Allowable torque (N.m)NOTE 4

Allowable torque (kgf.m)Web thickness Web O.D. Mounting distance Duplex module

Surface durability Surface durability

Duplex Worms, Worm Wheels

Wor

mG

ear

Pair

KWGDL.KWGDLS.AGDL

BorePossible except tooth area

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGDLKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRC—

Ground

KWGDLSKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRCBlack oxide except ground surfaces

Ground

Possible except tooth area

AGDLKHK W 002 grade 1Rotating planeStandard full depth17˚30´CAC702 (Formerly JIS AℓBC2)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Teeth induction hardened after thermal refining

Teeth induction hardened after thermal refining

Shaft (ground portion) Datum reference surfacefor gear cutting and grinding

Page 14: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

3

■ Module 3 Duplex Worms

LH7 M N O P Q R

304

KWGDL3-R1 3 1 3°54' R 20 35 44 50 54 20 74

■ Module 3 Duplex Worm Shafts

KJ L M N O P QKWGDLS3-R1 3 1 R 300 100 18 54 28 100 44 50

■ Module 3 Duplex Worm Wheels

AH7 B C D D' E F GAGDL3-20R1 AGDL3-30R1 AGDL3-36R1 AGDL3-40R1 AGDL3-50R1 AGDL3-60R1

3 3 3 3 3 3

1/20 1/30 1/36 1/40 1/50 1/60

20 30 36 40 50 60

1 1 1 1 1 1

R R R R R R

20 20 20 20 20 20

50 55 60 60 70 80

060 090 108120150180

066 096 114126156186

069 099 117129159189

28 28 28 28 28 28

17 17 17 17 17 17

45 45 45 45 45 45

CAUTION: Duplex worms and worm wheels must be mated in a predetermined orientation. Please see the beginning of this section (page 298) for details.CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

W4 Shape

W6 Shape

Number of

starts

Nominal lead

angleHand of thread

Bore Hub dia. Pitch dia. Outside dia. Face width Hub length Total lengthNominal axialmodule

Catalog

No.

m

Nominal axialmodule

Catalog

No.

Number of

starts

Hand of

thread

Total length Shaft length (L) Neck length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia.

m

Nominal axialmodule

m

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub length Total length

3KWGDL(S) Duplex Worms, AGDL Worm Wheels

KWGDL.KWGDLS.AGDL

Nominal Axial Module

Wor

mG

ear

Pair

Page 15: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

30

KWGDL3-R1

KWGDLS3-R14034 10 2.97/3.03 W6 3.5S

32TR Vmax. ma/mb

AGDL3-20R1 AGDL3-30R1 AGDL3-36R1 AGDL3-40R1 AGDL3-50R1 AGDL3-60R1

——— 14 14 14

———

106 134 164

52 67 76 82 97

1120

H1 H1 H1 HB HB HB

0.881.782.482.363.484.74

H I J2.97/3.03 2.97/3.03 2.97/3.03 2.97/3.03 2.97/3.03 2.97/3.03

ma/mb033.79 074.67 107.00 131.30 201.50 284.80

(03.45)(07.61)(10.91)(13.39)(20.55)(29.04)

305

ウウウウウウ

NOTE 1: If the worm and worm wheel are assembled to the standard center distance, it is designated to have a near zero backlash (+/-0.03).

NOTE 2: When the center distance is moved so as to reduce the backlash, V max is the maximum amount that you may shift without causing problems with gear mesh. It is not the recommended adjustment value.

NOTE 4: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The table below shows the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 5: The dimension tolerance of CS parts are the very coarse grade of JIS B 0405.

NOTE3: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

■ AGDL3 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.

AGDL3-20R1AGDL3-30R1AGDL3-36R1AGDL3-40R1AGDL3-50R1AGDL3-60R1

065.0137.4193.2235.0355.0497.0

053.3113.9160.4195.2295.0415.0

041.590.

128.0156.6239.0336.0

033.8074.7107.0131.3202.0285.0

029.5065.5093.8115.2178.2254.0

026.9059.5085.6105.3163.4233.0

022.8051.2073.4090.1139.7200.0

100 300 600 900 1200 1800

S

32

Vmax.

10 W4 0.61

ma/mb

2.97/3.03

H1 Shape

*CS has a sand mold casting finish. NOTE 5

HB Shape

Position of reference toothNOTE 1

Max. allowable shiftNOTE 2 Duplex module

ShapeWeight

(kgf)

Catalog

No.

Catalog

No.

Weight

(kgf)Shape

Shaft dia. NOTE 3Neck dia. Max. allowable shiftNOTE 2 Duplex modulePosition of reference tooth

NOTE 1

Catalog

No.

Weight

(kgf)Shape

Allowable torque (N.m)NOTE 4

Allowable torque (kgf.m)Web thickness Web O.D. Mounting distance Duplex module

Surface durability Surface durability

Duplex Worms, Worm Wheels

Wor

mG

ear

Pair

KWGDL.KWGDLS.AGDL

BorePossible except tooth area

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGDLKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRC—

Ground

KWGDLSKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRC

Ground

Possible except tooth area

AGDLKHK W 002 grade 1Rotating planeStandard full depth17˚30´CAC702 (Formerly JIS AℓBC2)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Black oxide except ground surfaces

Teeth induction hardened after thermal refining

Teeth induction hardened after thermal refining

Shaft (ground portion) Datum reference surfacefor gear cutting and grinding

Page 16: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

■ Module 3.5 Duplex Worms

LH7 M N O P Q R

306

KWGDL3.5-R1 3.5 1 3°47' R 24 44 53 60 62 23 85

■ Module 3.5 Duplex Worm Shafts

KJ L M N O P QKWGDLS3.5-R1 3.5 1 R 330 110 18 62 30 110 53 60

■ Module 3.5 Duplex Worm Wheels

AH7 B C D D' E F GAGDL3.5-20R1 AGDL3.5-30R1 AGDL3.5-36R1 AGDL3.5-40R1 AGDL3.5-50R1 AGDL3.5-60R1

3.5 3.5 3.5 3.5 3.5 3.5

1/20 1/30 1/36 1/40 1/50 1/60

2030 36 40 50 60

1 1 1 1 1 1

R R R R R R

20 20 20 20 20 20

55 60 70 70 80 90

070 105126140175210

077 112133147182217

080.5 115.5 136.5 150.5 185.5 220.5

32 32 32 32 32 32

18 18 18 18 18 18

50 50 50 50 50 50

CAUTION: Duplex worms and worm wheels must be mated in a predetermined orientation. Please see the beginning of this section (page 298) for details.CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

W4 Shape

W6 Shape

Number of

starts

Nominal lead

angleHand of thread

Bore Hub dia. Pitch dia. Outside dia. Face width Hub length Total lengthNominal axialmodule

Catalog

No.

m

Nominal axialmodule

Catalog

No.

Number of

starts

Hand of

thread

Total length Shaft length (L) Neck length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia.

m

Nominal axialmodule

m

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub length Total length

3.5KWGDL(S) Duplex Worms, AGDL Worm Wheels

KWGDL.KWGDLS.AGDL

Nominal Axial Module

Wor

mG

ear

Pair

Page 17: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

30

KWGDL3.5-R1

KWGDLS3.5-R14842 12 3.465/3.535 W6 5.0S

37TR Vmax. ma/mb

AGDL3.5-20R1 AGDL3.5-30R1 AGDL3.5-36R1AGDL3.5-40R1AGDL3.5-50R1 AGDL3.5-60R1

——— 15 16 16

———

124 155 189

061.5 079.0 089.5 096.5 114.0 131.5

H1 H1 H1 HB HB HB

1.342.733.953.585.447.31

H I J3.465/3.535 3.465/3.535 3.465/3.535 3.465/3.535 3.465/3.535 3.465/3.535

ma/mb050.38 111.30 159.50 195.80 300.50 424.60

(05.14)(11.35)(16.26)(19.96)(30.64)(43.30)

307

NOTE 1: If the worm and worm wheel are assembled to the standard center distance, it is designated to have a near zero backlash (+/-0.03).

NOTE 2: When the center distance is moved so as to reduce the backlash, V max is the maximum amount that you may shift without causing problems with gear mesh. It is not the recommended adjustment value.

NOTE 3: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

■ AGDL3.5 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.

AGDL3.5-20R1AGDL3.5-30R1AGDL3.5-36R1AGDL3.5-40R1AGDL3.5-50R1AGDL3.5-60R1

098.5208.0293.0356.0538.0753.0

080.4171.9242.0295.0446.0627.0

062.5135.6192.9236.0360.0506.0

050.4111.3159.5195.8301.0425.0

044.2098.1140.7172.7267.0381.0

040.0088.3127.0156.2243.0345.0

033.7075.7108.6133.3207.0296.0

100 300 600 900 1200 1800

S

37

Vmax.

12 W4 1.05

ma/mb

3.465/3.535

H1 Shape *CS has a sand mold casting finish. NOTE 5

HB Shape

NOTE 4: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The table below shows the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 5: The dimension tolerance of CS parts are the very coarse grade of JIS B 0405.

Position of reference toothNOTE 1

Max. allowable shiftNOTE 2 Duplex module

ShapeWeight

(kgf)

Catalog

No.

Catalog

No.

Weight

(kgf)Shape

Shaft dia. NOTE 3Neck dia. Max. allowable shiftNOTE 2 Duplex modulePosition of reference tooth

NOTE 1

Catalog

No.

Weight

(kgf)Shape

Allowable torque (N.m)NOTE 4

Allowable torque (kgf.m)Web thickness Web O.D. Mounting distance Duplex module

Surface durability Surface durability

Duplex Worms, Worm Wheels

Wor

mG

ear

Pair

KWGDL.KWGDLS.AGDL

BorePossible except tooth area

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGDLKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRC—

Ground

KWGDLSKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRC

Ground

Possible except tooth area

AGDLKHK W 002 grade 1Rotating planeStandard full depth17˚30´CAC702 (Formerly JIS AℓBC2)

CutBorePossible

CAUTION: AℓBC2 is aluminum bronze.

Black oxide except ground surfaces

Teeth induction hardened after thermal refining

Teeth induction hardened after thermal refining

Shaft (ground portion) Datum reference surfacefor gear cutting and grinding

Page 18: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AGDL4-20R1 AGDL4-30R1 AGDL4-36R1 AGDL4-40R1 AGDL4-50R1 AGDL4-60R1

4 4 4 4 4 4

1/20 1/30 1/36 1/40 1/50 1/60

■ Module 4 Duplex Worms

LH7 M N O P Q R

308

KWGDL4-R1 4 1 3°41' R 28 50 62 70 74 26 100

■ Module 4 Duplex Worm Shafts

KJ L M N O P QKWGDLS4-R1 4 1 R 360 120 16 74 30 120 62 70

■ Module 4 Duplex Worm Wheels

AH7 B C D D' E F G20 30 36 40 50 60

1 1 1 1 1 1

R R R R R R

20 20 20 20 20 30

060 065 075 075 090 120

080 120144160200240

088 128152168208248

092 132156172212252

35 35 35 35 35 35

20 20 20 20 20 20

55 55 55 55 55 55

CAUTION: Duplex worms and worm wheels must be mated in a predetermined orientation. Please see the beginning of this section (page 298) for details.CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

W4 Shape

W6 Shape

Number of

starts

Nominal lead

angleHand of thread

Bore Hub dia. Pitch dia. Outside dia. Face width Hub length Total lengthNominal axialmodule

Catalog

No.

m

Nominal axialmodule

Catalog

No.

Number of

starts

Hand of

thread

Total length Shaft length (L) Neck length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia.

m

Nominal axialmodule

m

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub length Total length

4KWGDL(S) Duplex Worms, AGDL Worm Wheels

KWGDL.KWGDLS.AGDL

Nominal Axial Module

Wor

mG

ear

Pair

Page 19: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

30

KWGDL4-R1

KWGDLS4-R15650 14 3.96/4.04 W6 7.4S

44TR Vmax. ma/mb

AGDL4-20R1 AGDL4-30R1 AGDL4-36R1 AGDL4-40R1 AGDL4-50R1 AGDL4-60R1

—17 17 17 17 17

— 99 121 137 177 200

71 91 103 111 131 151

H1 HB HB HB HB H5

01.9203.2304.44

5.207.6911.68

H I J3.96/4.04 3.96/4.04 3.96/4.04 3.96/4.04 3.96/4.04 3.96/4.04

ma/mb067.91 150.10 215.00 263.90 405.10 572.40

(06.92)(15.30)(21.92)(26.91)(41.31)(58.37)

309

NOTE 1: If the worm and worm wheel are assembled to the standard center distance, it is designated to have a near zero backlash (+/-0.03).

NOTE 2: When the center distance is moved so as to reduce the backlash, V max is the maximum amount that you may shift without causing problems with gear mesh. It is not the recommended adjustment value.

NOTE 3: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

■ AGDL4 Allowable Worm Wheel Torques (N.m)Worms min-1

Catalog No.

AGDL4-20R1AGDL4-30R1AGDL4-36R1AGDL4-40R1AGDL4-50R1AGDL4-60R1

0134.40284.00400.00486.00735.01028.0

109.2234.0329.0400.0605.0851.0

084.8183.9262.0320.0488.0687.0

067.9150.1215.0264.0405.0572.0

059.7132.4189.9233.0361.0515.0

053.4117.9169.5208.0324.0461.0

044.8100.7144.4177.3275.0393.0

100 300 600 900 1200 1800

S

44

Vmax.

14 W4 1.67

ma/mb

3.96/4.04

H1 Shape

H5 Shape

*CS has a sand mold casting finish. NOTE 5

HB Shape

NOTE 4: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The table below shows the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 5: The dimension tolerance of CS parts are the very coarse grade of JIS B 0405.

Position of reference toothNOTE 1

Max. allowable shiftNOTE 2 Duplex module

ShapeWeight

(kgf)

Catalog

No.

Catalog

No.

Weight

(kgf)Shape

Shaft dia. NOTE 3Neck dia. Max. allowable shiftNOTE 2 Duplex modulePosition of reference tooth

NOTE 1

Catalog

No.

Weight

(kgf)Shape

Allowable torque (N.m)NOTE 4

Allowable torque (kgf.m)Web thickness Web O.D. Mounting distance Duplex module

Surface durability Surface durability

Duplex Worms, Worm Wheels

Wor

mG

ear

Pair

KWGDL.KWGDLS.AGDL

BorePossible except tooth area

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGDLKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRC—

Ground

KWGDLSKHK W 001 grade 1AxialJIS 3 type Standard full depth

17˚30´SCM440

50~55HRC

Ground

Possible except tooth area

AGDLKHK W 002 grade 1Rotating planeStandard full depth17˚30´CAC702 (Formerly JIS AℓBC2)(Hub of H5 shape is S45C)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Black oxide except ground surfaces

Teeth induction hardened after thermal refining

Teeth induction hardened after thermal refining

Shaft (ground portion) Datum reference surfacefor gear cutting and grinding

Page 20: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

0.604

AG0.5-20R1 AG0.5-20R2 AG0.5-30R1 AG0.5-30R2 AG0.5-40R1AG0.5-50R1 AG0.5-60R1

KWG0.5-R1 KWG0.5-R2

■ Module 0.5 Ground Worm Shafts

J K M NL O P Q R

310

0.5 0.5

1 2

3̊11' 6̊20'

R R

65 65

19 19

12 12

——

——

34 34

9 9

10 10

——

■ Module 0.5 Worm Wheels

AH7 B C D E F F'D'0.5 0.5 0.5 0.5 0.50.5 0.5

1/20 1/10 1/30 1/15 1/401/50 1/60

20 20 30 30 4050 60

0 0 0 0 00 0

1 2 1 2 11 1

R R R R RR R

4 4 4 4 55 5

09 09 12 12 1520 25

10 10 15 15 2025 30

—————

——

5 5 5 5 55 5

7 7 7 7 77 7

—————

——

11 11 16 16 2126 31

AG0.8-20R1 AG0.8-20R2 AG0.8-30R1 AG0.8-30R2 AG0.8-40R1AG0.8-50R1 AG0.8-60R1

KWG0.8-R1 KWG0.8-R2

■ Module 0.8 Ground Worm Shafts

J K M NL O P Q R0.8 0.8

1 2

3̊49'7̊36'

R R

85 85

25 25

20 20

——

——

4040

1212

13.613.6

——

■ Module 0.8 Worm Wheels

AH7 B C D E F F'D'0.8 0.8 0.8 0.8 0.80.8 0.8

1/20 1/10 1/30 1/15 1/401/50 1/60

20 20 30 30 4050 60

0 0 0 0 00 0

1 2 1 2 11 1

R R R R RR R

5 5 5 5 68 8

12 12 18 18 2025 25

16 16 24 24 3240 48

—————

——

8 8 8 8 88 8

8 8 8 8 88 8

—————

——

17.617.625.625.633.641.649.6

CAUTION: The root area of teeth on worm shafts is very hard due to heat treatment. Extra caution is urged for any secondary operations.CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

30

■ AG0.5 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.

AG0.5-20R1AG0.5-20R2AG0.5-30R1AG0.5-30R2AG0.5-40R1AG0.5-50R1

0.5150.5111.0891.0871.8632.820

0.4370.4220.9350.9181.6022.420

0.3560.3310.7730.7311.3452.050

0.2960.2730.654

1.1501.766

0.2620.2380.5810.5361.0221.581

0.2410.2180.5320.4880.9411.461

0.2120.1901.4770.4320.8401.302

100 300 600 900 1200 1800

AG0.5-60R1 3.940 3.410 2.890 2.500 2.260 2.080 1.865

W5 Shape

Wor

mG

ear

Pair

KWG.AG

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.

Catalog

No.Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia. Neck dia.Neck length (L)

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.

0.5~0.8KWG Ground Worm Shafts, AG Worm Wheels Axial Modules

Axialmodulem

Transversemodulem

Axialmodulem

Transversemodulem

Page 21: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

バックラッシ(mm)

バックラッシ(mm)

AG0.5-20R1AG0.5-20R2AG0.5-30R1AG0.5-30R2AG0.5-40R1

KWG0.8-R1 KWG0.8-R2

KWG0.5-R1KWG0.5-R2

AG0.5-50R1AG0.5-60R1

12 12 12 12 1212 12

—————

——

—————

——

HAHAHAHAHAHAHA

0.01 0.01 0.01 0.01 0.020.040.06

G H I09.5 09.5 12.0 12.0 14.517.0 19.5

J0.30 0.27 0.65 0.60 1.151.772.50

(0.03)(0.03)(0.07)(0.06)(0.12)(0.18)(0.25)

311

NOTE 1: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

2.020

30

■ AG0.8 Allowable Worm Wheel Torques (N.m)Worms min-1

Catalog No.

AG0.8-20R1AG0.8-20R2AG0.8-30R1AG0.8-30R2AG0.8-40R1AG0.8-50R1

1.7831.7613.7703.7506.4509.750

01.49801.44103.21003.14005.49008.310

1.2061.1142.6202.4604.5506.940

0.9950.9142.200

3.8705.940

0.8840.8021.9631.8033.4605.340

0.8170.7361.8051.6483.1904.960

0.7140.6341.6051.4452.8304.380

100 300 600 900 1200 1800

AG0.8-60R1 13.6400 11.680 9.770 8.390 7.630 7.050 6.270

0.020.02

Sh7

6 6

W5W5

AG0.8-20R1AG0.8-20R2AG0.8-30R1AG0.8-30R2AG0.8-40R1AG0.8-50R1AG0.8-60R1

16 16 16 16 1616 16

—————

——

—————

——

HAHAHAHAHAHAHA

0.020.020.040.040.070.110.14

G H I14 14 18 18 2226 30

J1.00 0.91 2.20 2.02 3.875.94 8.39

(0.10)(0.09)(0.22)(0.21)(0.39)(0.61)(0.86)

0.04 0.04

Sh7

8 8

W5W5

0.08 ~ 0.15 0.08 ~ 0.150.08 ~ 0.15 0.08 ~ 0.150.08 ~ 0.150.08 ~ 0.150.08 ~ 0.15

0.06 ~ 0.130.06 ~ 0.13

0.06 ~ 0.13 0.06 ~ 0.130.06 ~ 0.13 0.06 ~ 0.130.06 ~ 0.13

NOTE1: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚SCM440Teeth induction hardened afterthermal refining

50~55HRC—

Ground Shaft (ground portion)

Possible except tooth area

AGKHK W 002 grade 2Rotating planeStandard full depth20˚CAC702 (Formerly JIS AℓBC2)

CutBorePossible

CAUTION: AℓBC2 is aluminum bronze.

HA Shape Datum reference surfacefor gear cutting and grinding

Wor

mG

ear

Pair

KWG.AG

Shaft dia.Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Shaft dia.Shape

Weight

(kg )

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Ground Worm Shafts, Worm Wheels

Page 22: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AG1-40R1

1800

03.72

AG1-20R1 AG1-20R2 AG1-30R1 AG1-30R2 AG1-40R1AG1-50R1 AG1-60R1

KWG1-R1 KWG1-R2

312

1 1

1 2

3̊35' 7̊08'

R R

140140

35 35

30 30

10 10

10 10

55 55

16 16

18 18

13 13

1 1 1 1 11 1

1/20 1/10 1/30 1/15 1/401/50 1/60

20 20 30 30 4050 60

0 0 0 0 00 0

1 2 1 2 11 1

R R R R RR R

06 06 06 06 0808 10

16 16 20 20 2630 35

20 20 30 30 40 50 60

22 22 32 32 4252 62

10 10 10 10 1010 10

10 1010 101010 10

—————

——

23 23 33 33 4353 63

AG1.5-20R1 AG1.5-20R2 AG1.5-30R1 AG1.5-30R2 AG1.5-40R1AG1.5-50R1 AG1.5-60R1

KWG1.5-R1 KWG1.5-R2

J K M NL O P Q R1.5 1.5

1 2

3̊26' 6̊51'

R R

190190

50 50

40 40

1515

15 15

70 70

25 25

28 28

21 21

AH7 B C D E F F'D'1.5 1.5 1.5 1.5 1.5 1.5 1.5

1/20 1/10 1/30 1/15 1/401/50 1/60

20 20 30 30 4050 60

0 0 0 0 00 0

1 2 1 2 11 1

R R R R RR R

08 08 10 10 1212 12

22 22 30 30 3545 50

30 30 45 45 6075 90

33 33 48 48 6378 93

14 14 14 14 141414

10 10 10 10 1010 10

—————

——

34.534.549.549.564.5 79.594.5

30

AG1-20R1AG1-20R2AG1-30R1AG1-30R2

AG1-50R1

03.3503.3107.0807.0312.1118.30

02.7902.6905.9805.8410.2415.49

02.2302.0604.8404.5608.4312.85

01.8301.6804.05

07.1210.93

01.6301.4803.6303.3306.3809.87

1.501.3503.3103.0305.8609.09

1.301.1502.9202.6305.1307.95

100 300 600 900 1200

AG1-60R1 25.60 21.80 18.09 15.44 14.09 12.94 11.39

W6 Shape

■ Module 1 Ground Worm Shafts

■ Module 1 Worm Wheels

■ Module 1.5 Ground Worm Shafts

■ Module 1.5 Worm Wheels

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

■ AG1 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.

KWG.AG

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R) Shaft length (R) Pitch dia. Outside dia. Neck dia.Neck length (L)

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.

1~1.5KWG Ground Worm Shafts, AG Worm Wheels Axial Modules

J K M NL O P Q RCatalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.Axialmodulem

AH7 B C D E F F'D'Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

Axialmodulem

Transverse modulem

Wor

mG

ear

Pair

Page 23: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AG1.5-60R1

KWG1.5-R1 KWG1.5-R2

NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

KWG1-R1 KWG1-R2

0.050.050.080.080.15

0.1 ~ 0.17 0.1 ~ 0.170.1 ~ 0.170.1 ~ 0.170.1 ~ 0.17

AG1-20R1 AG1-20R2 AG1-30R1 AG1-30R2 AG1-40R1 AG1-50R1 AG1-60R1

20 20 20 20 2020 20

—————

——

—————

——

H1 H1 H1 H1 H1H1 H1

0.230.32

0.1 ~ 0.170.1 ~ 0.17

0.12 ~ 0.19 0.12 ~ 0.190.12 ~ 0.190.12 ~ 0.190.12 ~ 0.190.12 ~ 0.190.12 ~ 0.19

G H I18 18 23 232833 38

J01.83 01.68 04.05 03.72 07.1210.93 15.44

(0.19)(0.17)(0.41)(0.38)(0.73)(1.11)(1.57)

313

10.76

30

■ AG1.5 Allowable Worm Wheel Torques (N.m)

AG1.5-20R1AG1.5-20R2AG1.5-30R1AG1.5-30R2AG1.5-40R1AG1.5-50R1

09.8409.7220.8020.7035.6053.80

08.1807.8717.5017.1230.0045.40

6.405.9213.8913.0824.2036.90

5.304.8711.71

20.6031.60

04.6804.2510.4009.5618.3028.30

04.2503.83

9.408.5816.6225.80

03.6803.2708.2807.4614.5822.60

100 300 600 900 1200 1800

75.30 63.80 51.90 44.70 40.40 36.70 32.40

0.25 0.25

Sh7

18 18

W6 W6

AG1.5-20R1 AG1.5-20R2 AG1.5-30R1 AG1.5-30R2 AG1.5-40R1 AG1.5-50R1AG1.5-60R1

24 24 24 24 2424 24

—————

——

—————

——

H1 H1 H1 H1 H1H1 H1

0.090.090.270.270.430.680.95

G H I27.527.5 35.035.0 42.550.057.5

J05.30 04.87 11.71 10.76 20.5931.60 44.65

(0.54)(0.50)(1.19)(1.10)(2.10)(3.22)(4.55)

0.74 0.74

S

26 26

W6 W6

NOTE 1: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

H1 Shape

Worms min-1

Catalog No.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚SCM440

50~55HRC—

Ground

Possible except tooth area

AGKHK W 002 grade 2Rotating planeStandard full depth20˚CAC702 (Formerly JIS AℓBC2)

CutBorePossible

CAUTION: AℓBC2 is aluminum bronze.

Teeth induction hardened afterthermal refining

Shaft (ground portion)Datum reference surfacefor gear cutting and grinding

Wor

mG

ear

Pair

KWG.AG

Shaft dia.NOTE 1 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Shaft dia.NOTE 1 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Ground Worm Shafts, Worm Wheels

Page 24: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

1800

314

AGF2.5-36R1 AGF2.5-40R1 AGF2.5-48R1 AGF2.5-50R1 AGF2.5-60R1

AGF2-36R1 AGF2-40R1 AGF2-48R1 AGF2-50R1 AGF2-60R1

AGF2-20R1 AGF2-20R2 AGF2-25R1 AGF2-30R1AGF2-30R2

KWG2-R1 KWG2-R2

2 2

1 2

05̊12' 10̊18'

R R

200 200

35 35

40 40

25 25

25 25

75 75

22 22

26 26

17 17

2 2 2 2 22 2 2 2 2

1/20 1/10 1/25 1/30 1/151/36 1/40 1/48 1/50 1/60

20 20 25 30 3036 40 48 50 60

- 0.5- 0.5- 0.5- 0.5- 0.5- 0.0- 0.5+ 0.5- 0.5- 0.5

1 21 121 1 1 1 1

R R R R RR R RR R

12 12 12 12 1212 12 12 12 12

32 32 35 38 3840 45 50 50 50

040 040 050 060 060072 080 096 100 120

042 042 052 062 062076 082 102 102 122

18 18 18 18 1818 18 18 18 18

12 12 12 12 1212 12 12 12 12

555555 5 5 5 5

044 044 054 064064 078 084 104 104 124

AGF2.5-20R1 AGF2.5-20R2 AGF2.5-25R1 AGF2.5-30R1 AGF2.5-30R2

KWG2.5-R1 KWG2.5-R2

KWG.AGF

2.5 2.5

1 2

4̊46' 8̊28'

R R

250 250

50 50

46 46

27 27

27 27

100 100

30 30

35 35

23 23

2.5 2.5 2.5 2.5 2.52.5 2.5 2.5 2.52.5

1/20 1/10 1/25 1/30 1/151/36 1/40 1/48 1/50 1/60

20 20 25 30 3036 40 48 50 60

0 0 0 0 00 0 0 0 0

1 2 1 1 21 1 1 1 1

R R R RRR R R R R

12 12 12 12 1212 12 12 12 12

35 35 40 40 4045 45 50 55 60

050.0 050.0 062.5 075.0 075.0090.0 100.0 120.0 125.0150.0

055.0 055.0 067.5 080.0 080.0 095.0 105.0 125.0 130.0 155.0

20 20 20 20 2020 20 20 20 20

151515151515 15 15 15 15

5 5 5 5 555555

057.5 057.5 070.0 082.5 082.5097.5 107.5 127.5 132.5 157.5

CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

30

■ AGF2 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

AGF2-60R1AGF2-50R1

AGF2-20R1AGF2-20R2AGF2-25R1AGF2-30R1AGF2-30R2AGF2-36R1AGF2-40R1AGF2-48R1

016.14 12.75 010.48 9.3 08.49 07.3116.1 12.21 009.99 08.75 07.92 06.7424.5 19.57 016.28 14.42 13.17 11.4334.5 27.7 23.2 20.70 18.75 16.44

035.00 27.0 22.1 19.68 17.74 15.35048.60 39.3 33.2 29.60 27.00 23.60

59.2 48.1 40.7 36.40 33.20 28.9083.0 68.0 57.9 51.90 47.50 41.3089.5 73.4 62.5 56.20 51.50 44.90

125.90 103.30 88.4 80.30 73.30 64.20

019.43019.90029.40041.10042.30057.80070.30098.50106.30148.60

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.NOTE 1: These worm wheels are profile shifted except the 36 tooth gear.

W6 Shape

H6 Shape

■ Module 2 Ground Worm Shafts

■ Module 2 Worm Wheels

■ Module 2.5 Ground Worm Shafts

■ Module 2.5 Worm Wheels

KWG Ground Worm Shafts, AGF Worm Wheels 2~2.5Axial Modules

J K M NL O P Q R

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.Axialmodulem

AH7 B C D E F F'D'

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile shift

NOTE 1

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transversemodulem

J K M NL O P Q R

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.Axialmodulem

AH7 B C D E F F'D'

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

Worms min-1

Catalog No.

Wor

mG

ear

Pair

Page 25: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

0.4 0.4 0.6 0.8 0.8

(1.07)(1.02)(1.66)(2.36)(2.25)

10.48 09.99 16.28 23.17 20.08

25 25

30

■ AGF2.5 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200 1800

AGF2.5-20R1AGF2.5-20R2AGF2.5-25R1AGF2.5-30R1AGF2.5-30R2AGF2.5-36R1AGF2.5-40R1AGF2.5-48R1AGF2.5-50R1AGF2.5-60R1

035.1 29. 022.6 018.62 016.29 014.83 012.77034.6 027.9 020.9 017.11 014.77 013.35 011.33053.0 043.9 034.8 28.9 25.3 23.0 019.97074.1 62. 049.1 41.2 36.7 32.8 28.7073.6 060.6 046.2 37.8 33.2 29.9 25.8104.2 087.4 069.8 59.0 51.8 47.1 41.2126.8 106.3 085.4 72.4 63.7 57.9 50.5177.8 149.1 120.7 102.80 90.8 83.1 72.2191.7 160.8 130.3 111.10 98.4 90.0 78.3268.0 226.0 183.4 157.00 140.50 128.00 112.20

KWG2.5-R1 KWG2.5-R2

KWG2-R1 KWG2-R2

0.25 0.25 0.35 0.50 0.50

0.14 ~ 0.21 0.14 ~ 0.21 0.14 ~ 0.21 0.14 ~ 0.21 0.14 ~ 0.21

AGF2-20R1 AGF2-20R2 AGF2-25R1 AGF2-30R1 AGF2-30R2AGF2-36R1 AGF2-40R1 AGF2-48R1 AGF2-50R1 AGF2-60R1

35 35 35 35 3535 35 35 35 35

—————

10 —10 12 12

—————

62— 76 81 96

H6 H6 H6 H6 H6H6H8 H9 H9 H9

0.70 0.80 1.10 1.10 1.50

0.14 ~ 0.21 0.14 ~ 0.21 0.14 ~ 0.21 0.14 ~ 0.21 0.14 ~ 0.21

0.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.24

G H I30 30 35 40 4047 50 60 60 70

J

33.19 40.74 57.85 62.53 88.36

(3.38)(4.15)(5.90)(6.38)(9.01)

Ground Worm Shafts, Worm Wheels

315

KWG.AGF

0.7 0.7

SW6 W6

AGF2.5-20R1 AGF2.5-20R2 AGF2.5-25R1 AGF2.5-30R1 AGF2.5-30R2AGF2.5-36R1 AGF2.5-40R1 AGF2.5-48R1 AGF2.5-50R1 AGF2.5-60R1

40 40 40 40 4040 40 40 40 40

———10 10— 12 13 13 13

——— 60 60—8097

100.0 125.0

H6 H6 H6 H6 H6H8 H9 H9 H9 H9

1.2 1.3 1.7 1.9 2.6

G H I40.00 40.00 46.25 52.50 52.5060.00 65.00 75.00 77.50 90.00

J018.62 017.11 028.92 041.16 037.81058.97 072.38 102.80 111.10 157.00

(01.90)(01.74)(02.95)(04.20)(03.86)(06.01)(07.38)(10.48)(11.33)(16.01)

1.3 1.3

S30 30

W6 W6

NOTE 3: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 2: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

H8 Shape

H9 Shape

NOTE 4: Please avoid secondary operations that affect the strength of the joint between CAC702 and FC200. Also, there may be space in the casting between the two materials, but it will not affect the joint strength.

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary operations

Reference section of gearGear teeth

KWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚SCM440

50~55HRC—

Ground

Possible except tooth area

AGFKHK W 002 grade 2Rotating planeStandard full depth20˚CAC702(Formerly AℓBC2)(Hub of H8, H9 shape is FC200)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Teeth induction hardened afterthermal refining

Shaft (ground portion)Datum reference surfacefor gear cutting and grinding

Wor

mG

ear

Pair

Shaft dia.NOTE 2 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

NOTE 4

Allowable torque (N.m)NOTE 3

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Shaft dia.NOTE 2 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

NOTE 4

Allowable torque (N.m)NOTE 3

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Page 26: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AGF3-20R1

1800

R R R R R

1 1 1 1 1

R R R R R

1 2 1 1 2

0 0 0 0 0

20 20 25 30 30

1 1 11 1

3 3 3 3 3

1/20 1/10 1/25 1/30 1/15

20 20 25 30 30

30 30

3 3

AGF4-36R1 AGF4-40R1 AGF4-48R1 AGF4-50R1 AGF4-60R1

AGF3-36R1 AGF3-40R1 AGF3-48R1 AGF3-50R1 AGF3-60R1

AGF3-20R1 AGF3-20R2 AGF3-25R1 AGF3-30R1 AGF3-30R2

KWG3-R1 KWG3-R2

1 2

4̊31' 8̊58'

R R

300 300

55 55

60 60

30 30

125 125

38 38

44 44

30 30

3 3 3 3 3

1/36 1/40 1/48 1/50 1/60

36 40 48 50 60

+ 0.333+ 0.333+ 0.333+ 0.333+ 0.333+ 0.333+ 0.333+ 0.333+ 0.333+ 0.333

1 2 1 1 2

R R R R RR R R R R

20 20 20 20 2020 20 20 20 20

50 50 55 55 5560 65 70 75 80

060 060 075 090 090108 120 144 150 180

068 068 081 098 098116 128 152 158 188

25 25 25 25 2525 25 25 25 25

17.5 17.5 17.5 17.5 17.517.5 17.5 17.5 17.5 17.5

7.5 7.5 7.5 7.57.57.5 7.5 7.5 7.57.5

071071 084 101 101119 131155 161191

AGF4-20R1 AGF4-20R2 AGF4-25R1 AGF4-30R1 AGF4-30R2

KWG4-R1 KWG4-R2

4 4

1 2

05̊43' 11̊19'

R R

360360

70 70

75 75

32.5 32.5

32.5 32.5

150150

40 40

48 48

29 29

4 4 4 4 44 44 4 4

1/20 1/10 1/25 1/30 1/151/36 1/40 1/48 1/50 1/60

36 40 48 50 60

0 0 0 00

020020 020 020 020020 020 020 020 160

60 60 65656570 80 90 90 —

080 080 100 120 120144 160 192 200 240

088088108128128152 168 200 208 248

30 30 30 30 30 30 30 30 30 30

20 20 20 20 202020 20 20 15

10 10 10 10 1010 10 10 10 07

092 092 112 132 132156 172 204 212 252

CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

30

316

KWG.AGF

■ AGF3 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

059.7 049.1 038.3 031.5 027.5 025.1 021.50AGF3-20R2 060.2 048.2 036.1 029.5 025.4 23. 019.42AGF3-25R1 090.2 074.3 058.8 048.9 042.6 39. 33.5AGF3-30R1 126.2 105.0 083.1 069.6 61. 055.4 48.2AGF3-30R2 128.0 104.7 079.8 065.2 057.2 051.6 44.3AGF3-36R1 177.5 147.8 118.1 099.7 087.5 079.7 69.1AGF3-40R1 216.0 179.9 144.5 122.4 107.5 98. 84.9AGF3-48R1 303.0 252.0 204.0 173.8 153.3 140.5 121.30AGF3-50R1 326.0 272.0 220.0 187.9 166.1 152.2 131.60AGF3-60R1 457.0 383.0 310.0 265.0 237.0 217.0 188.40

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.NOTE 1: These worm wheels are profile shifted except the 25 tooth gear.

W6 Shape

H6 Shape

■ Module 3 Ground Worm Shafts

■ Module 3 Worm Wheels

■ Module 4 Ground Worm Shafts

■ Module 4 Worm Wheels

Wor

mG

ear

Pair

J K M NL O P Q R

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.Axialmodulem

AH7 B C D E F F'D'

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

J K M NL O P Q R

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.Axialmodulem

AH7 B C D E F F'D'

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

KWG Ground Worm Shafts, AGF Worm Wheels 3~4Axial Modules

Worms min-1

Catalog No.

Coefficient of profile shift

NOTE 1

Page 27: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

0.22 ~ 0.290.22 ~ 0.290.22 ~ 0.290.22 ~ 0.290.22 ~ 0.29

0.22 ~ 0.290.22 ~ 0.290.22 ~ 0.290.22 ~ 0.290.22 ~ 0.29

AGF4-36R1 AGF4-40R1 AGF4-48R1 AGF4-50R1 AGF4-60R1

AGF4-20R1 AGF4-20R2 AGF4-25R1 AGF4-30R1 AGF4-30R2

—————

113 128 160 168 204

—————

60 60 60 60 60

H6 H6 H6 H8 H8

H6 H6 H6 H8 H8

2.8 2.8

W6 W6

40 40

30

■ AGF4 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200 1800

AGF4-20R1AGF4-20R2AGF4-25R1AGF4-30R1AGF4-30R2AGF4-36R1AGF4-40R1AGF4-48R1AGF4-50R1AGF4-60R1

123.1 101 78.8 64.6 56.3 51.5 43.8 126.8 101.3 76 61.9 53.2 48.3 40.5

186 153 121 100.3 87.3 79.9 68.5260 216 171 142.8 1250 113.70 98.4270 220 167.9 136.7 119.7 108.20 92.2366 304 243 204 179.3 163.50 141.10445 370 297 251 2200 20100 173.30624 519 420 356 3140 28800 24800673 560 454 385 3400 31200 26900941 788 638 544 4860 44400 38500

KWG4-R1 KWG4-R2

NOTE 3: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 4: Please avoid secondary operations that affect the strength of the joint between CAC702 and FC200. Also, there may be space in the casting between the two materials, but it will not effect the joint strength.

KWG3-R1 KWG3-R2

0.90.91.41.61.6

0.19 ~ 0.260.19 ~ 0.260.19 ~ 0.260.19 ~ 0.260.19 ~ 0.26

AGF3-20R1 AGF3-20R2 AGF3-25R1 AGF3-30R1 AGF3-30R2AGF3-36R1 AGF3-40R1 AGF3-48R1 AGF3-50R1 AGF3-60R1

50 50 50 50 5050 50 50 50 50

—————

—16 15 15 15

—————

—095 120 125 155

H8 H9 H9 H9 H9

2.22.4 3.3 3.6 4.8

0.19 ~ 0.260.19 ~ 0.260.19 ~ 0.260.19 ~ 0.260.19 ~ 0.26

050.0 050.0 056.5 065.0 065.0074.0 080.0 092.0 095.0 110.0

031.49 029.52

48.9 69.6

065.23099.71 122.40173.80 187.90 265.50

(03.21)(03.01)(04.99)(07.10)(06.65)(10.17)(12.48) (17.72)(19.16)(27.07)

Ground Worm Shafts, Worm Wheels

317

KWG.AGF

60 60 60 60 30

20 23 20 20 08

H9 H9 H9 H9 H0

1.71.7 2.6 3.2 3.24.8 5.1 7.1 7.4 3.7

060 060 070 080 080092 100 116 120 140

064.59 061.85 100.30 142.8 0136.70204.50251.00 356.40 385.30 544.40

(06.59)(06.31)(10.23)(14.56)(13.94)(20.85)(25.59)(36.34)(39.29)(55.51)

3.9 3.9

45 45

W6 W6

NOTE 2: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

H8 Shape

H9 Shape

H0 Shape

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Shaft dia.NOTE 2 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

NOTE 4

Allowable torque (N.m)NOTE 3

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durabilityG H I J

S

Shaft dia.NOTE 2 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

NOTE 4

Allowable torque (N.m)NOTE 3

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durabilityG H I J

S

Worms min-1

Catalog No.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚SCM440

50~55HRC—

Ground

Possible except tooth area

KHK W 002 grade 2Rotating planeStandard full depth20˚CAC702(Formerly AℓBC2)(Hub of H8, H9 shape is FC200)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Teeth induction hardened afterthermal refining

Shaft (ground portion)

AGF

Datum reference surfacefor gear cutting and grinding

Wor

mG

ear

Pair

Page 28: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AGF6-36R1 AGF6-40R1 AGF6-48R1 AGF6-50R1 AGF6-60R1

AGF6-20R1 AGF6-25R1 AGF6-30R1

KWG6-R1

0 0 0

0 0 0 0 0

36 40 48 50 60

AGF5-20R1 AGF5-25R1 AGF5-30R1

1/20 1/25 1/30

5 5 5

5̊43'1 5

5 5 5 5 5

AGF5-36R1 AGF5-40R1 AGF5-48R1 AGF5-50R1 AGF5-60R1

KWG5-R1 R 400 75 90 30 30 175 50 60 36

1/36 1/40 1/48 1/50 1/60

20 25 30

1 1 1

1 1 1 1 1

R R R

R R R R R

022 022 022

022 022 140 150 200

075 075 075

090 110 ———

100 125 150

180 200 240 250 300

110 135 160

190 210 250 260 310

35 35 35

35 35 35 35 35

23.0 23.0 23.0

23.0 23.0 17.5 17.5 17.5

12.0 12.0 12.0

12.0 12.0 07.5 07.5 07.5

115 140 165

195 215 255 265 315

6 1 5̊43' R 400 60 100 4040 160 60 72 44

6 6 6

6 6 6 6 6

1/20 1/25 1/30

1/36 1/40 1/48 1/50 1/60

20 25 30

36 40 48 50 60

0 0 0

0 0 0 0 0

1 1 1

1 1 1 1 1

R R R

R R R R R

025 025 025

025 130 180 190 250

085 090 100

110————

120 150 180

216 240 288 300 360

132 162 192

228 252 300 312 372

40 40 40

40 40 40 40 40

23 23 23 23 20 20 20 20

121212

12 08 08 08 08

138 168 198

234 258 306 318 378

30

318

KWG.AGF

CAUTION: Do not take heavy cuts when performing secondary operations on worm shafts to avoid bending them.

■ AGF5 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200 1800

AGF5-60R1

AGF5-30R1

AGF5-20R1AGF5-25R1

AGF5-36R1AGF5-40R1AGF5-48R1AGF5-50R1

0211 0172.4 0134.2 108.3 095.0 086.2 072.70319 0261.0 0206.0 168.2 147.3 133.9 113.70446 0369.0 0291.0 239.0 211.0 190.5 163.50627 0519.0 0414.0 343.0 302.0 274.0 234.00763 0632.0 0506.0 421.0 371.0 337.0 288.01070 0886.0 0715.0 598.0 530.0 483.0 411.01153 0956.0 0772.0 646.0 574.0 523.0 446.01614 1344.0 1087.0 913.0 820.0 744.0 639.0

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.

W6 Shape

H6 Shape

Worms min-1

Catalog No.

Wor

mG

ear

Pair

■ Module 5 Ground Worm Shafts

■ Module 5 Worm Wheels

■ Module 6 Ground Worm Shafts

■ Module 6 Worm Wheels

J K M NL O P Q R

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.Axialmodulem

AH7 B C D E F F'D'

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

AH7 B C D E F F'D'

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transversemodulem

KWG Ground Worm Shafts, AGF Worm Wheels 5~6Axial Modules

J K M NL O P Q R

Catalog

No.

Number of

startsLead angle

Hand of

thread

Total length Shaft length (L) Face width Neck length (R)Neck length (L) Shaft length (R) Pitch dia. Outside dia. Neck dia.Axialmodulem

Page 29: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

30

■ AGF6 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200 1800AGF6-20R1AGF6-25R1AGF6-30R1AGF6-36R1AGF6-40R1AGF6-48R1AGF6-50R1AGF6-60R1

0329 0268 0208 0166.7 0146.4 0131.2 110.30497 0405 0319 0259.0 0227.0 0204.0 172.50696 0572 0451 0368.0 0325.0 0290.0 248.00978 0806 0641 0528.0 0466.0 0417.0 355.01190 0981 0784 0648.0 0572.0 0513.0 436.01669 1376 1108 0920.0 0816.0 0735.0 623.01799 1484 1196 0994.0 0885.0 0796.0 676.02520 2090 1684 1405.0 1260.0 1133.0 969.0

KWG6-R1

NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 3: Please avoid secondary operations that affect the strength of the joint between CAC702 and FC200. Also, there may be space in the casting between the two materials, but it will not affect the joint strength.

KWG5-R1

03.304.405.4

0.25 ~ 0.320.25 ~ 0.320.25 ~ 0.32

AGF5-20R1 AGF5-25R1 AGF5-30R1AGF5-36R1 AGF5-40R1 AGF5-48R1 AGF5-50R1 AGF5-60R1

70 70 70

70 70 35 35 35

—— 25

2526 10 10 10

——

115

140 162 195 205 255

H6 H6 H9

H9H9H0 H0 H0

07.7 10.0 05.1 05.3 06.5

0.25 ~ 0.320.25 ~ 0.320.25 ~ 0.320.25 ~ 0.320.25 ~ 0.32

0.27 ~ 0.340.27 ~ 0.340.27 ~ 0.34

0.27 ~ 0.340.27 ~ 0.340.27 ~ 0.340.27 ~ 0.340.27 ~ 0.34

G H I0 75.0 0 87.5 100.0

115.0 125.0 145.0 150.0 175.0

J108.3 168.2 239.4

343.0 421.0 597.8 646.2 913.1

(11.05)(17.15)(24.41)

(34.97)(42.93)(60.96)(65.90)(93.11)

Ground Worm Shafts, Worm Wheels

319

KWG.AGF

7.8

S50 W6

AGF6-20R1AGF6-25R1 AGF6-30R1AGF6-36R1 AGF6-40R1 AGF6-48R1 AGF6-50R1 AGF6-60R1

75 75 75

75 40 40 40 40

——30

30 12 12 12 12

——

135

172 190 240 250 310

H6 H6 H9

H9 H0 H0 H0 H0

04.5 07.2 09.1

13.0 06.3 07.7 08.2 10.1

G H I090 105 120

138 150 174 180 210

J0166.7 0258.8 0368.4

0527.8 0647.8 0919.8 0994.4 1405.0

(017.00)(026.39)(037.57)

(053.82)(066.05)(093.80)(101.40)(143.30)

8.2

S60 W6

NOTE 1: The shaft O.D., S, has the tolerance +0.2/+0.1 except where ground the tolerance is +0.40/+0.35.

H9 Shape

H0 Shape*CS has a sand mold casting finish. The

dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Shaft dia.NOTE 1 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

NOTE 3

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Shaft dia.NOTE 1 Shape

Weight

(kgf)

Catalog

No.

Backlash

(mm)

Catalog

No.

Total length Weight

(kgf)Shape

NOTE 3

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary Operations

Reference section of gearGear teeth

KWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚SCM440

50~55HRC—

Ground

Possible except tooth area

KHK W 002 grade 2Rotating planeStandard full depth20˚CAC702(Formerly AℓBC2)(Hub of H9 shape is FC200)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Worms min-1

Catalog No.

Teeth induction hardened afterthermal refining

Shaft (ground portion)

AGF

Datum reference surfacefor gear cutting and grinding

Wor

mG

ear

Pair

Page 30: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

10 10 10 10 10

AG1.5-20R1 AG1.5-20R2 AG1.5-30R1 AG1.5-30R2 AG1.5-40R1

1.5 1.5 1.5 1.5 1.5

SWG1.5-R1SWG1.5-R2

AG1-20R1 AG1-20R2 AG1-30R1 AG1-30R2 AG1-40R1

2020202020

G

R3232

SWG.AG

SWG1-R1SWG1-R2

1 1 1 1 111

SWG Ground Worms, AG Worm Wheels

■ Module 1 Ground Worms

LH7 M O PN Q Q'

320

11

12

3̊35' 7̊08'

RR

88

——

1818

2020

1616

——

——

■ Module 1 Worm Wheels

AH7 B C D E F F'D'

CAUTION: The root area of teeth on worms is very hard due to heat treatment. Extra caution is urged for any secondary operations. This caution applied especially to remachining the bore of W2 shape worms.

AG1-50R1 AG1-60R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

0 0 0 0 0

1 2 1 2 1

R R R R R

6 6 6 6 8

16 1620 20 26

20 20 30 30 40

22 22 32 32 42

23 23 33 33 43

10 10 10 10 10

—————

2020

1/50 1/60

50 60

0 0

1 1

R R

8 10

30 35

50 60

5262

5363

10 10

10 10

——

■ Module 1.5 Ground Worms

LH7 M O PN Q Q' R1.51.5

12

3̊26' 6̊51'

RR

1010

2020

2828

3030

2525

1010

——

4040

2424242424

G

1.51.5

■ Module 1.5 Worm Wheels

AH7 B C D E F F'D'

AG1.5-50R1 AG1.5-60R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

0 0 0 0 0

1 2 1 2 1

R R R R R

8 8 10 10 12

22 22 30 30 35

30 30 45 45 60

33 33 48 48 63

34.5 34.5 49.5 49.5 64.5

14 14 14 14 14

10 10 10 10 10

—————

2424

1/50 1/60

5060

0 0

11

RR

1212

4550

7590

7893

79.5 94.5

1414

1010

——

30

■ AG1 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200 1800

AG1-20R1 03.35 02.79 02.23 01.83 01.63 1.5 1.3

AG1-20R2 03.31 02.69 02.06 01.68 01.48 01.35 01.15

AG1-30R1 07.08 05.98 04.84 04.05 03.63 03.31 02.92

AG1-30R2 07.03 05.84 04.56 03.72 03.33 03.03 02.63

AG1-40R1 12.11 10.24 08.43 07.12 06.38 05.86 05.13

AG1-50R1 18.30 15.49 12.85 10.93 09.87 09.09 07.95

AG1-60R1 25.60 21.80 18.09 15.44 14.09 12.94 11.39

W2 ShapeW1 Shape

1~1.5AxialModules

Wor

mG

ear

Pair

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

Total length

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

Total length

Worms min-1

Catalog No.

Page 31: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AG1-20R1AG1-20R2AG1-30R1AG1-30R2AG1-40R1

——

Wor

mG

ear

Pair

SWG.AG

SWG1-R1SWG1-R2

Ground Worms, Worm Wheels

321

0.050.05

S

55

M4M4

W2W2

0.050.050.080.080.15

0.1 ~ 0.170.1 ~ 0.170.1 ~ 0.170.1 ~ 0.170.1 ~ 0.17

JIH

H1 H1 H1 H1 H1

1818232328

—————

—————

01.83 01.63 04.05 03.72 07.12

(0.19)(0.17)(0.41)(0.38)(0.73)

AG1-50R1AG1-60R1

0.230.32

0.1 ~ 0.170.1 ~ 0.17

H1 H1

3338

——

10.93 15.44

(1.11)(1.57)

NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

AG1.5-20R1AG1.5-20R2AG1.5-30R1AG1.5-30R2AG1.5-40R1

——

SWG1.5-R1SWG1.5-R2

0.090.09

S——

——

W1W1

0.09 0.09 0.27 0.27 0.43

0.12 ~ 0.190.12 ~ 0.190.12 ~ 0.190.12 ~ 0.190.12 ~ 0.19

JIH

H1 H1H1 H1H1

27.527.535.035.042.5

—————

—————

05.3004.8711.7110.7620.59

(0.54)(0.50)(1.19)(1.10)(2.10)

AG1.5-50R1AG1.5-60R1

0.680.95

0.12 ~ 0.190.12 ~ 0.19

H1 H1

50.057.5

——

31.6044.65

(3.22)(4.55)

30 100 300 600 900 1200 1800

AG1.5-20R1 09.84 08.18 6.4 5.3 04.68 04.25 03.68

AG1.5-20R2 09.72 07.87 05.92 04.87 04.25 03.83 03.27

AG1.5-30R1 20.80 17.50 13.89 11.71 10.40 09.40 08.28

AG1.5-30R2 20.70 17.12 13.08 10.76 09.56 08.58 07.46

AG1.5-40R1 35.60 30.00 24.20 20.60 18.30 16.62 14.58

AG1.5-50R1 53.80 45.40 36.90 31.60 28.30 25.80 22.60

AG1.5-60R1 75.30 63.80 51.90 44.70 40.40 36.70 32.40

H1 Shape

NOTE 1: The W2 shape worms are supplied with set screws.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary operations

Reference section of gearGear teeth

SWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚S45CTeeth induction hardened

48~53HRC

Ground BorePossible except tooth area

AGKHK W 002 grade 2Rotating planeStandard full depth20˚CAC702 (Formerly JIS AℓBC2)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

■ AG1.5 Allowable Worm Wheel Torques (N.m)

Catalog

No.Shape

Allowable torque (N.m)NOTE 2

Allowable torque(Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Screw NOTE 1Shape

Weight

(kgf)

Catalog

No.Size

Backlash

(mm)

Catalog

No.

Weight

(kgf)Shape

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Screw NOTE 1Shape

Weight

(kgf)

Catalog

No.Size

Backlash

(mm)

Weight

(kgf)

Worms min-1

Catalog No.

Black oxide except ground surfaces

Datum reference surfacefor gear cutting and grinding

Page 32: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AG2-20R1

1800

2.5 2.5 2.5 2.5 2.5

AG2.5-20R1 AG2.5-20R2 AG2.5-30R1 AG2.5-30R2 AG2.5-40R1

SWG2.5-R1SWG2.5-R2

AG2-20R1 AG2-20R2 AG2-30R1 AG2-30R2 AG2-40R1

33 33 33 33 33

G

R5050

SWG.AG

SWG2-R1SWG2-R2

2 2 2 2 22 2

LH7 M O PN Q Q'

322

22

12

3̊41' 7̊21'

RR

1212

2525

3535

3232

3131

1515

33

AH7 B C D E F F'D'

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.

AG2-50R1AG2-60R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

0 0 0 0 0

1 2 1 2 1

R R R R R

12 12 12 12 12

33 33 40 40 45

040 040 060 060 080

044 044 064 064 084

046 046 066 066 086

18 18 18 18 18

15 15 15 15 15

—————

33 33

1/50 1/60

50 60

0 0

1 1

R R

12 12

50 55

100 120

104 124

106 126

18 18

15 15

——

LH7 M O PN Q Q' R2.52.5

12

3̊52' 7̊42'

RR

1515

3030

4242

4545

3737

1717

33

6565

34 34 34 34 34

G

2.5 2.5

AH7 B C D E F F'D'

AG2.5-50R1 AG2.5-60R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

0 0 0 0 0

1 2 1 2 1

R R R R R

12 12 12 12 15

35 35 40 40 45

050 050 075075 100

055 055 080 080 105

057.5 057.5 082.5 082.5 107.5

20 20 20 20 20

14 14 14 14 14

—————

34 34

1/50 1/60

50 60

0 0

1 1

R R

15 15

55 60

125150

130 155

132.5 157.5

20 20

14 14

——

30

■ AG2 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

021.0 017.45 013.63 11.22 09.84 08.94 07.75

AG2-20R2 020.7 016.78 012.59 10.31 08.93 08.05 06.89

AG2-30R1 044.3 037.30 029.60 24.80 21.90 19.75 17.43

AG2-30R2 044.0 036.50 027.80 22.80 20.10 18.03 15.69

AG2-40R1 075.8 064.00 051.40 43.60 38.50 34.90 30.70

AG2-50R1 114.5 96.8 078.40 66.90 59.50 54.20 47.60

AG2-60R1 160.2 136.10 110.40 94.60 84.90 77.20 68.10

W3 ShapeH1 Shape

■ Module 2 Ground Worms

■ Module 2 Worm Wheels

■ Module 2.5 Ground Worms

■ Module 2.5 Worm Wheels

SWG Ground Worms, AG Worm Wheels 2~2.5AxialModules

Wor

mG

ear

Pair

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

Total length

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transversemodulem

Total length

Worms min-1

Catalog No.

Page 33: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AG2-20R1 AG2-20R2 AG2-30R1 AG2-30R2 AG2-40R1

08 11

SWG.AG

SWG2-R1SWG2-R2

Ground Worms, Worm Wheels

323

0.20.2

S——

——

W3W3

0.29 0.29 0.55 0.55 0.85

0.14 ~ 0.210.14 ~ 0.210.14 ~ 0.210.14 ~ 0.210.14 ~ 0.21

JIH

H1 H1 H4 H4 H4

35.535.545.545.555.5

—————

—————

11.22 10.31 24.80 22.79 43.61

(1.14)(1.05)(2.53)(2.32)(4.45)

AG2-50R1 AG2-60R1

0.95 1.50

0.14 ~ 0.210.14 ~ 0.21

H5 H5

65.575.5

083 100

66.94 94.58

(6.83)(9.64)

NOTE 1: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 2: Please avoid secondary operations that affect the strength of the joint between CAC702 and FC200. Also, there may be space in the casting between the two materials, but it will not affect the joint strength.

AG2.5-20R1 AG2.5-20R2 AG2.5-30R1 AG2.5-30R2 AG2.5-40R1

12 12

SWG2.5-R1SWG2.5-R2

0.40.4

S——

——

W3W3

0.4 0.4 0.8 0.8 1.4

0.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.240.17 ~ 0.24

JIH

H1 H1 H4 H4 H5

43.543.5 56.0 56.0 68.5

————

081

————11

018.31 016.82 040.46 037.17 071.15

(01.87)(01.72)(04.13)(03.79)(07.26)

AG2.5-50R1 AG2.5-60R1

2.1 2.3

0.17 ~ 0.240.17 ~ 0.24

H5 H5

81.0 93.5

106 130

109.22 154.32

(11.14)(15.74)

30

■ AG2.5 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200 1800

AG2.5-20R1 012.50

AG2.5-20R2 011.09

AG2.5-30R1 028.10

AG2.5-30R2 025.30

AG2.5-40R1 049.50

AG2.5-50R1 076.70

AG2.5-60R1

034.6 028.5 022.3 018.31 016.00 014.58

034.2 027.4 020.6 016.82 014.51 013.13

073.2 061.0 048.3 040.50 035.50 032.20

072.7 059.6 045.5 037.20 032.60 029.40

125.2 104.6 084.0 071.20 062.50 057.00

189.3 158.2 128.1 109.20 096.70 088.50

265.0 222.0 180.4 154.30 138.00 125.90 109.80

H4 Shape

H5 Shape*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary operations

Reference section of gearGear teeth

SWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚

Teeth induction hardened

48~53HRC

Ground

Possible except tooth area

AGKHK W 002 grade 2Rotating planeStandard full depth20˚

CutBorePossible

CAUTION: AℓBC2 is aluminum bronze.

Backlash

(mm)

Catalog

No.

Weight

(kgf)

Shape

NOTE 2

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Weight

(kgf)Catalog

No.

ScrewShape

Size

Backlash

(mm)

Catalog

No.

Weight

(kgf)

Shape

NOTE 2

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

ScrewShape

Weight

(kgf)Catalog

No.Size

Wor

mG

ear

Pair

Worms min-1

Catalog No.

CAC702(Formerly AℓBC2)(Hub of H4,H5 shape is FC200)S45C

Bore

Black oxide except ground surfaces

Datum reference surfacefor gear cutting and grinding

Page 34: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

4 4 4 4 4

20 20 20 20 20

18 18 18 18 18

SWG3-R1SWG3-R2SWG3-R3

SWG4-R1SWG4-R2SWG4-R3

AG4-20R1 AG4-20R2 AG4-30R1 AG4-30R2 AG4-30R3

AG3-40R1 AG3-45R3 AG3-50R1 AG3-60R1

AG3-20R1 AG3-20R2 AG3-30R1 AG3-30R2 AG3-30R3

43 43 43 43 43

G

R747474

3 3 3 33 3 3 3 3

LH7 M O PN Q Q'

324

333

123

03̊54' 07̊46' 11̊34'

RRR

161616

353535

505050

505050

444444

202020

444

AH7 B C D E F F'D'

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.

1/20 1/10 1/30 1/15 1/10

20 20 30 30 30

0 0 0 0 0

1 2 1 2 3

R R R R R

20 20 20 20 20

50 50 55 55 55

060 060 090 090 090

066 066 096 096 096

069 069 099 099 099

25 25 25 25 25

—————

43 43 43 43

1/40 1/15 1/50 1/60

40 45 50 60

0 0 0 0

1 3 1 1

R R R R

20 20 20 20

65 70 75 85

120 135 150 180

126 141 156 186

129 144 159 189

25 25 25 25

18 18 18 18

————

LH7 M O PN Q Q' R444

123

03̊41' 07̊21' 10̊57'

RRR

222222

505050

707070

707070

626262

252525

555

100100100

50 50 50 50 50

G

4 4 4 4

AH7 B C D E F F'D'

AG4-40R1 AG4-45R3 AG4-50R1 AG4-60R1

1/20 1/10 1/30 1/15 1/10

20 20 30 30 30

0 0 0 0 0

1 2 1 2 3

R R R R R

20 20 20 20 20

060 060 065 065 065

080 080 120 120 120

088 088 128 128 128

092 092 132 132 132

30 30 30 30 30

—————

50 50 50 50

1/40 1/15 1/50 1/60

40 45 50 60

0 0 0 0

1 3 1 1

R R R R

20 20 20 20

080 090 090 100

160 180 200240

168 188 208 248

172 192 212 252

30 30 30 30

20 20 20 20

————

30 100 300 600 900 1200 1800

059.5 048.8 038.0 030.9 027.0 024.7 020.90058.7 046.9 035.1 028.4 024.5 022.2 018.51125.7 104.3 082.4 068.4 059.9 054.5 046.90124.9 102.0 077.6 062.8 055.1 049.7 042.20129.1 103.0 077.1 062.4 053.8 048.7 040.60215.0 178.7 143.4 120.2 105.5 096.4 082.50274.0 224.0 170.5 137.8 120.9 109.2 092.60

AG3-60R1

AG3-20R1AG3-20R2AG3-30R1AG3-30R2AG3-30R3AG3-40R1AG3-45R3AG3-50R1 325.0 270.0 219.5 184.5 163.1 149.6 127.90

455.0 380.0 308.5 261.8 233.9 213.2 183.10

W3 ShapeH1 Shape

SWG.AG

■ AG3 Allowable Worm Wheel Torques (N.m)

■ Module 3 Ground Worms

■ Module 3 Worm Wheels

■ Module 4 Ground Worms

■ Module 4 Worm Wheels

SWG Ground Worms, AG Worm Wheels 3~4AxialModules

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

Total length

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transverse modulem

Total length

Worms min-1

Catalog No.

Wor

mG

ear

Pair

Page 35: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AG4-60R1

AG4-20R1 AG4-20R2 AG4-30R1 AG4-30R2 AG4-30R3

SWG4-R1SWG4-R2SWG4-R3

AG3-20R1 AG3-20R2 AG3-30R1 AG3-30R2 AG3-30R3

SWG3-R1SWG3-R2SWG3-R3

10 11 15 15

Ground Worms, Worm Wheels

325

0.60.60.6

S———

———

W3W3W3

0.75 0.75 1.40 1.40 1.40

0.19 ~ 0.260.19 ~ 0.260.19 ~ 0.260.19 ~ 0.260.19 ~ 0.26

JIH

H1H1 H4 H4 H4

052.0 052.0 067.0 067.0 067.0

—————

—————

030.93 028.41 068.35 062.78 062.35

(03.15)(02.90)(06.97)(06.40)(06.36)

AG3-40R1 AG3-45R3 AG3-50R1 AG3-60R1

2.30 2.50 3.20 4.30

0.19 ~ 0.260.19 ~ 0.260.19 ~ 0.260.19 ~ 0.26

H5 H5 H5 H5

082.0 089.5 097.0 112.0

103 120 130 155

120.20 137.80184.50260.70

(12.26)(14.05)(18.81)(26.58)

15 16 16 17

1.71.71.7

S———

———

W3W3W3

1.5 1.52.5 2.5 2.5

0.22 ~ 0.290.22 ~ 0.290.22 ~ 0.290.22 ~ 0.290.22 ~ 0.29

JIH

H1H1 H4H4H4

071 071 091 091 091

—————

—————

058.21 053.48 128.70 118.20 117.30

(05.94)(05.45)(13.12)(12.05)(11.96)

AG4-40R1 AG4-45R3 AG4-50R1 AG4-60R1

4.4 5.5 6.5 8.5

0.22 ~ 0.290.22 ~ 0.290.22 ~ 0.290.22 ~ 0.29

H5 H5 H5 H5

111 121 131 151

133 153 173 210

226.20 259.20 347.20 490.60

(23.07)(26.43)(35.41)(50.03)

30

■ AG4 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200 1800

AG4-20R1 115.2 093.6 072.7 058.2 051.1 045.7 038.4AG4-20R2 113.8 090.0 067.2 053.5 046.4 041.2 034.1AG4-30R1 244.0 200.0 157.6 128.7 113.5 101.1 086.3AG4-30R2 242.0 195.7 148.4 118.2 104.3 092.2 077.6AG4-30R3 250.0 197.5 147.4 117.3 101.8 090.2 074.7AG4-40R1 417.0 343.0 274.0 226.0 200.0 178.7 152.0AG4-45R3 531.0 430.0 326.0 259.0 229.0 202.0 170.2AG4-50R1 630.0 519.0 418.0 347.0 309.0 277.0 236.2

881.0 730.0 589.0 491.0 441.0 395.0 337.2

NOTE 1: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

H4 Shape

H5 Shape

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

NOTE 2: Please avoid secondary operations that affect the strength of the joint between CAC702 and FC200. Also, there may be space in the casting between the two materials, but it will not affect the joint strength.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary operations

Reference section of gearGear teeth

SWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚

Teeth induction hardened

48~53HRC

Ground

Possible except tooth area

AGKHK W 002 grade 2Rotating planeStandard full depth20˚

CutBorePossible

CAUTION: AℓBC2 is aluminum bronze.

Backlash

(mm)

Catalog

No.

Weight

(kgf)

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Weight

(kgf)Catalog

No.Shape

Size

Backlash

(mm)

Catalog

No.

Weight

(kgf)

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

ShapeWeight

(kgf)Catalog

No.Size

SWG.AG

Wor

mG

ear

Pair

Worms min-1

Catalog No.

Shape

NOTE 2

Screw

Shape

NOTE 2

Screw

CAC702(Formerly AℓBC2)(Hub of H4,H5 shape is FC200)S45C

Bore

Black oxide except ground surfaces

Datum reference surfacefor gear cutting and grinding

Page 36: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

6 6

6 6 6 6 6

SWG6-R1SWG6-R2

AG5-20R1 AG5-20R2 AG5-30R1 AG5-30R2 AG5-40R1

60 60 60 60 60

G

R120120

SWG5-R1SWG5-R2

5 5 5 5 55 5

LH7 M O PN Q Q'

326

55

12

4̊05' 8̊08'

RR

2525

5656

8080

8585

7070

3030

55

AH7 B C D E F F'D'

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.

AG5-50R1 AG5-60R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

0 0 0 0 0

1 2 1 2 1

R R R R R

22 22 22 22 22

075 075 075 075 110

100 100 150 150 200

110 110 160 160 210

115 115 165 165 215

35 35 35 35 35

25 25 25 25 25

—————

60 60

1/50 1/60

50 60

0 0

1 1

R R

22 22

120 130

250 300

260 310

265 315

35 35

25 25

——

LH7 M O PN Q Q' R66

12

4̊17' 8̊32'

RR

3030

6363

9292

100100

8080

3535

55

140140

AG6-20R1 AG6-20R2 AG6-30R1 AG6-30R2 AG6-40R1

70 70 70 70 70

GAH7 B C D E F F'D'

AG6-50R1 AG6-60R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

0 0 0 0 0

1 2 1 2 1

R R R R R

25 25 25 25 25

085 085 100 100 120

120 120 180 180 240

132 132 192 192 252

138 138 198 198 258

40 40 40 40 40

30 30 30 30 30

—————

70 70

1/50 1/60

50 60

0 0

1 1

R R

25 25

130 150

300 360

312 372

318 378

40 40

30 30

——

30 100 300 600 900 1200 1800

AG5-20R1 0202.0 0162.9 0126.7 101.4 088.4 079.0 065.5

AG5-20R2 0199.6 0156.5 0117.0 093.2 080.2 071.1 058.1

AG5-30R1 0427.0 0348.0 0275.0 224.0 196.3 174.6 147.2

AG5-30R2 0425.0 0340.0 0259.0 206.0 180.2 159.3 132.3

AG5-40R1 0731.0 0597.0 0478.0 394.0 346.0 309.0 259.0

AG5-50R1 1105.0 0903.0 0729.0 605.0 534.0 479.0 402.0

AG5-60R1 1547.0 1270.0 1026.0 855.0 763.0 682.0 575.0

W3 Shape

SWG.AG

■ AG5 Allowable Worm Wheel Torques (N.m)

■ Module 5 Ground Worms

■ Module 5 Worm Wheels

■ Module 6 Ground Worms

■ Module 6 Worm Wheels

SWG Ground Worms, AG Worm Wheels 5~6AxialModules

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transversemodulem

Total length

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length Axialmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Coefficient of profile

shift

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L)Outside dia.Transversemodulem

Total length

Worms min-1

Catalog No.

Wor

mG

ear

Pair

Page 37: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

AG5-20R1 AG5-20R2 AG5-30R1 AG5-30R2 AG5-40R1

23 24

SWG5-R1SWG5-R2

Ground Worms, Worm Wheels

327

2.82.8

S——

——

W3W3

02.702.705.005.008.0

0.25 ~ 0.320.25 ~ 0.320.25 ~ 0.320.25 ~ 0.320.25 ~ 0.32

JIH

H4 H4 H5 H5 H5

085 085 110 110 135

——

120 120 168

——21 21 23

101.4 093.2 224.1 205.8 394.0

(10.34)(09.50)(22.85)(20.99)(40.18)

AG5-50R1 AG5-60R1

13.017.0

0.25 ~ 0.320.25 ~ 0.32

H5 H5

160 185

215 260

604.8 854.6

(61.67)(87.14)

NOTE 1: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

NOTE 2: Please avoid secondary operations that affect the strength of the joint between CAC702 and FC200. Also, there may be space in the casting between the two materials, but it will not affect the joint strength.

AG6-20R1 AG6-20R2 AG6-30R1 AG6-30R2 AG6-40R1

30 30

SWG6-R1SWG6-R2

4.34.3

S——

——

W3W3

05.5 05.5 08.8 08.8 14.0

0.27 ~ 0.340.27 ~ 0.340.27 ~ 0.340.27 ~ 0.340.27 ~ 0.34

JIH

H4H4 H5H5H5

100 100 130 130 160

——

142 142200

——26 26 28

0156.7 0145.4 0346.3 0321.2 0608.9

(015.98)(014.82)(035.31)(032.75)(062.09)

AG6-50R1 AG6-60R1

23.0 29.0

0.27 ~ 0.340.27 ~ 0.34

H5 H5

190 220

258 312

0934.7 1321.0

(095.31)(134.70)

30

■ AG6 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200 1800

AG6-20R1 0315 0252 0195.6 0156.7 0,135.0 0120.9 099.6

AG6-20R2 0314 0244 0182.4 0145.4 0,123.6 0109.8 089.3

AG6-30R1 0666 0538 0424.0 0346.0 0,300.0 0267.0 224.0

AG6-30R2 0668 0532 0403.0 0321.0 0,278.0 0246.0 203.0

AG6-40R1 1140 0923 0738.0 0609.0 0,528.0 0472.0 394.0

AG6-50R1 1723 1396 1126.0 0935.0 0,816.0 0733.0 611.0

AG6-60R1 2410 1963 1584.0 1321.0 1165. 1044.0 875.0

H4 Shape

H5 Shape*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Specifications

Catalog No.

Normal pressure angle

Precision grade

MaterialHeat treatmentTooth hardnessSurface treatmentTooth surface finish

Secondary operations

Reference section of gearGear teeth

SWGKHK W 001 grade 2AxialJIS 3 type Standard full depth

20˚S45CTeeth induction hardened

48~53HRCBlack oxide except ground surface

Ground BorePossible except tooth area

AGKHK W 002 grade 2Rotating planeStandard full depth20˚CAC702(Formerly AℓBC2)(Hub of H4, H5 shape is FC200)

Cut BorePossible

CAUTION: AℓBC2 is aluminum bronze.

Backlash

(mm)

Catalog

No.

Weight

(kgf)

Shape

NOTE 2

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Weight

(kgf)Catalog

No.

ScrewShape

Size

Backlash

(mm)

Catalog

No.

Weight

(kgf)

Shape

NOTE 2

Allowable torque (N.m)NOTE 1

Allowable torque (Kgf.m)Web thickness Web O.D. Mounting distance

Surface durability Surface durability

Weight

(kgf)Catalog

No.

ScrewShape

Size

Worms min-1

Catalog No.

SWG.AG

Wor

mG

ear

Pair

Datum reference surfacefor gear cutting and grinding

Page 38: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

BG1-20R1 BG1-20R2 BG1-30R1 BG1-30R2 BG1-40R1 NOTE 2BG1-50R1 NOTE 2

BG0.8-20R1 BG0.8-20R2 BG0.8-30R1 BG0.8-30R2 BG0.8-40R1 BG0.8-50R1

CG1- 60R1 CG1- 80R1 CG1-100R1 CG1-120R1

SW1-R1 SW1-R2

SW0.8-R1 SW0.8-R2

LH7 M O PN Q Q' R

328

0.8 0.8

1 2

3̊17' 6̊34'

R R

6 6

——

15.6 15.6

——

14 14

——

——

3030

AH7 B C D E F G JD'0.8 0.8 0.8 0.8 0.8 0.8

1/20 1/10 1/30 1/15 1/40 1/50

20 20 30 30 40 50

- 0.016- 0.066- 0.025- 0.099- 0.033- 0.041

1 2 1 2 1 1

R R R R R R

5 5 5 5 6 8

12 12 18 18 20 25

16.03 16.11 24.04 24.16 32.05 40.06

——————

9 9 9 9 9 9

9 9 9 9 9 9

18 18 18 18 18 18

15 15 19 19 23 27

17.6 17.6 25.6 25.6 33.6 41.6

LH7 M O PN Q Q' R1 1

1 2

3̊35' 7̊11'

R R

6 6

——

18 18

——

16 16

——

——

32 32

1 1 1 1

1/060 1/080 1/100 1/120

060 080 100 120

- 0.059- 0.078- 0.098- 0.118

1 1 1 1

R R R R

10 10 10 10

30 35 40 40

060.12 080.16 100.20 120.24

062 082 102 122

063 083 103 123

10 10 10 10

10 10 10 10

————

20 20 20 20

Material: CAC406C NOTE 2

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

1 1 1 1 1 1

1/20 1/10 1/30 1/15 1/40 1/50

20 20 30 30 40 50

- 0.020- 0.079- 0.029- 0.119- 0.119- 0.049

1 2 1 2 1 1

R R R R R R

6 6 6 6 8 8

16 16 20 20 26 30

20.05 20.16 30.07 30.24 40.09 50.12

22 22 32 32 42 52

1010 10 10 10 10

10 10 10 10 10 10

20 20 20 20 20 20

18 18 23 23 28 33

23 23 33 33 43 53

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.CAUTION: SUW worms may also be used to mate with BG and CG worm wheels.NOTE 1: These worm wheels are profile shifted to create the proper center distance. NOTE 2: The material of BG1-40R1 and 50R1 is CAC502A.

30

■ BG0.8 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

BG0.8-20R1 0.632 0.530 0.424 0.349 0.311 0.286

BG0.8-20R2 0.633 0.516 0.397 0.325 0.286 0.261

BG0.8-30R1 1.336 1.133 0.920 0.771 0.689 0.633

BG0.8-30R2 1.346 1.123 0.878 0.718 0.642 0.586

BG0.8-40R1 2.290 1.941 1.600 1.355 1.214 1.119

BG0.8-50R1 3.460 2.940 2.440 2.080 1.877 1.738

W2 ShapeHA Shape

Worms min-1

Catalog No.

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total lengthNormalmodulem

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total lengthNormalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.Normalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.Normalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.Normalmodulem

SW Worms, BG.CG Worm Wheels 0.8~1Normal Modules

■ Module 1 CG Worm Wheels

■ Module 0.8 Worms

■ Module 1 Worms

■ Module 1 BG Worm Wheels

■ Module 0.8 Worm Wheels

Wor

mG

ear

Pair

SW.BG.CG

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 39: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

BG1-20R1 BG1-20R2 BG1-30R1 BG1-30R2 BG1-40R1 BG1-50R1

BG0.8-20R1 BG0.8-20R2 BG0.8-30R1 BG0.8-30R2 BG0.8-40R1 BG0.8-50R1

CG1- 60R1 CG1- 80R1 CG1-100R1 CG1-120R1

30

■ BG1 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200

BG1-20R1 1.136 0.948 0.758 0.621 0.554 0.508

BG1-20R2 1.138 0.925 0.710 0.580 0.510 0.465

BG1-30R1 2.400 2.030 1.643 1.373 1.230 1.124

BG1-30R2 2.420 2.010 1.570 1.281 1.147 1.041

BG1-40R1 4.110 3.470 2.860 2.420 2.170 1.987

BG1-50R1 6.210 5.260 4.360 3.710 3.350 3.090

30

■ CG1 Allowable Worm Wheel Torques (N.m)Worms min-1

Catalog No.100 300 600 900 1200

CG1-060R1 08.69 07.39 06.14 05.24 04.78 04.39

GG1-080R1 14.69 12.60 10.51 09.11 08.30 07.72

CG1-100R1 21.90 19.00 16.00 13.90 12.71 11.85

CG1-120R1 30.47 26.70 22.50 19.56 18.03 16.74

NOTE 4: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

SW0.8-R1 SW0.8-R2

0.02 0.02 0.05 0.05 0.080.12

0.08 ~ 0.180.08 ~ 0.180.08 ~ 0.180.08 ~ 0.180.08 ~ 0.180.08 ~ 0.18

HA HA HA HA HA HA

0.350.330.770.721.362.08

(0.04)(0.03) (0.08)(0.07)(0.14)(0.21)

Worms, Worm Wheels

329

0.03 0.03

S5 5

M4 M4

W2 W2

SW1-R1 SW1-R2

0.2 0.3 0.4 0.6

0.1 ~ 0.20.1 ~ 0.20.1 ~ 0.20.1 ~ 0.2

JIHHB HB H2H2

38 48 58 68

051 070 091 111

6 6 6 6

05.24 09.11 19.90 19.56

(0.53)(0.93)(1.42)(2.00)

0.04 0.04

S5 5

M4 M4

W2 W2

NOTE 5: The H2 shape worm wheels have cast lightening holes in the web.

0.04 0.04 0.09 0.09 0.15 0.20

0.1 ~ 0.20.1 ~ 0.20.1 ~ 0.20.1 ~ 0.20.1 ~ 0.20.1 ~ 0.2

H1 H1 H1 H1 H1 H1

0.62 0.58 1.37 1.28 2.42 3.71

(0.06)(0.06)(0.14)(0.13)(0.25)(0.38)

H1 Shape

HB Shape

H2 Shape NOTE 5

NOTE 3: The W2 shape worms are supplied with a set screw.

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Surface durability Surface durability

Catalog

No.

Screw NOTE 3Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Surface durability Surface durability

Catalog

No.

ScrewShape

Weight

(kgf)Size

Weight

(kgf)

Catalog

No.

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness

Surface durability Surface durability

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal planeJIS 3 type Standard full depth

20˚S45C—

Less than 194HBBlack oxideThread rolledBorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth20˚ 20˚CAC406C( Formerly BC6)CAC502A(Formerly PBC2) FC200

Cut CutBorePossible

BorePossible

Wor

mG

ear

Pair

SW.BG.CG

Allowable torque (N.m)NOTE 4

Allowable torque (Kgf.m)

Allowable torque (N.m)NOTE 4

Allowable torque (Kgf.m)

Allowable torque (N.m)NOTE 4

Allowable torque (Kgf.m)

Datum reference surfacefor gear cutting

Page 40: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

CG1.5- 30R1 CG1.5- 40R1 CG1.5- 50R1 CG1.5- 60R1 CG1.5- 80R1 CG1.5-100R1

BG1.5-20R1 NOTE 2BG1.5-20R2 NOTE 2BG1.5-30R1BG1.5-30R2BG1.5-40R1BG1.5-50R1

BG1.25-20R1 NOTE 2BG1.25-20R2 NOTE 2BG1.25-30R1BG1.25-30R2BG1.25-40R1BG1.25-50R1

SW1.5-R1 SW1.5-R2

SW1.25-R1 SW1.25-R2

LH7 M O PN Q Q' R

330

1.25 1.25

1 2

3̊25' 6̊50'

R R

8 8

——

23.5 23.5

——

21 21

——

——

37 37

AH7 B C D E F G JD'1.25 1.25 1.25 1.25 1.25 1.25

1/20 1/10 1/30 1/15 1/40 1/50

20 20 30 30 40 50

- 0.018- 0.072- 0.027- 0.107- 0.036- 0.044

1 2 1 2 1 1

R R R R R R

6 6 6 6 8 8

20 20 25 25 30 40

25.04 25.18 37.57 37.77 50.09 62.61

27.5 27.5 40.040.0 52.5 65.0

11 11 11 11 11 11

9 9 9 9 9 9

202020202020

23.00 23.00 29.25 29.25 35.50 41.75

28.75 28.75 41.25 41.25 53.75 66.25

LH7 M O PN Q Q' R1.5 1.5

1 2

3̊26' 6̊54'

R R

8 8

20 20

28 28

30 30

25 25

10 10

0 0

40 40

1.5 1.51.5 1.5 1.5 1.5

1/030 1/040 1/050 1/060 1/080 1/100

030 040 050 060 080 100

- 0.027- 0.036- 0.045- 0.054- 0.072- 0.090

1 1 1 1 1 1

R R R R R R

10 12 12 12 15 15

30 30 40 40 50 50

045.08 060.11 075.13 090.16 120.22 150.27

048 063 078 093 123 153

049.5 064.5 079.5 094.5 124.5 154.5

121214141414

10 10 10 10 10 10

——————

222224242424

Material: CAC502A NOTE 2

Material: CAC502A NOTE 2

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

1.5 1.5 1.5 1.5 1.5 1.5

1/20 1/10 1/30 1/15 1/40 1/50

20 20 30 30 40 50

- 0.018- 0.072- 0.027- 0.107- 0.036- 0.044

1 2 1 2 1 1

R R R R R R

08 08 10 10 12 12

22 22 30 30 30 40

30.05 30.22 45.08 45.33 60.11 75.13

33 33 48 48 63 78

12 12 12 12 12 14

10 10 10 10 10 10

222222222224

27.5 27.5 35.0 35.0 42.5 50.0

34.5 34.5 49.5 49.5 64.5 79.5

30

■ BG1.25 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200

BG1.25-20R1 01.915 1.590 1.260 1.034 0.919 0.840

BG1.25-20R2 01.911 1.545 1.177 0.960 0.842 0.764

BG1.25-30R1 04.050 3.400 2.730 2.280 2.040 1.856

BG1.25-30R2 04.060 3.360 2.600 2.120 1.894 1.712

BG1.25-40R1 06.930 5.830 4.750 4.020 3.590 3.280

BG1.25-50R1 10.470 8.820 7.250 6.170 5.550 5.090

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.

CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.

CAUTION: SUW worms may also be used to mate with BG and CG worm wheels.NOTE 1: These worm wheels are profile shifted to create the proper center distance.NOTE 2: Material of BG1.25-20R1 and 20R2, BG1.5-20R1, 20R2 is CAC406C.

W2 ShapeW1 Shape

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total lengthNormalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total lengthNormalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.

Normalmodulem

Normalmodulem

Normalmodulem

SW Worms, BG.CG Worm Wheels 1.25~1.5Normal Modules

■ Module 1.5 CG Worm Wheels

■ Module 1.25 Worms

■ Module 1.5 Worms

■ Module 1.5 BG Worm Wheels

■ Module 1.25 Worm Wheels

Wor

mG

ear

Pair

SW.BG.CG

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 41: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

BG1.25-20R1 BG1.25-20R2 BG1.25-30R1 BG1.25-30R2 BG1.25-40R1 BG1.25-50R1

BG1.5-20R1 BG1.5-20R2 BG1.5-30R1 BG1.5-30R2 BG1.5-40R1 BG1.5-50R1

30

■ BG1.5 Allowable Worm Wheel Torques(N.m) Worms min-1

Catalog No.100 300 600 900 1200

BG1.5-20R1 02.86 02.38 01.859 01.538 1.360 1.235

BG1.5-20R2 02.85 02.31 01.736 01.429 1.247 1.124

BG1.5-30R1 06.04 05.08 04.030 03.400 3.020 2.730

BG1.5-30R2 06.07 05.02 03.840 03.160 2.800 2.520

BG1.5-40R1 10.34 08.71 07.010 05.980 5.310 4.830

BG1.5-50R1 18.23 15.37 12.480 10.700 9.590 8.740

30

■ CG1.5 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200

CG1.5-030R1 06.04 05.08 04.03 03.40 03.02 02.73

CG1.5-040R1 10.34 08.71 07.01 05.98 05.31 04.83

CG1.5-050R1 18.23 15.37 12.48 10.70 09.59 08.74

CG1.5-060R1 25.50 21.60 17.57 15.13 13.69 12.44

NOTE 4: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

SW1.25-R1 SW1.25-R2

0.065 0.065 0.1400.140 0.2300.370

0.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.22

H1 H1 H1 H1 H1 H1

1.03 0.96 2.28 2.12 4.02 6.17

(0.11)(0.10)(0.23)(0.22)(0.41)(0.63)

Worms, Worm Wheels

331

0.09 0.09

S5 5

M5 M5

W2 W2

CG1.5-080R1 43.10 36.80 30.10 26.30 23.80 21.90

CG1.5-100R1 64.40 55.60 45.80 40.10 36.40 33.60

CG1.5- 30R1 CG1.5- 40R1 CG1.5- 50R1 CG1.5- 60R1 CG1.5- 80R1 CG1.5-100R1

SW1.5-R1 SW1.5-R2

0.17 0.25 0.42 0.50 0.751.00

0.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.22

JIHH1 H1 HB HB H2 H2

35.0 42.5 50.0 57.572.587.5

——

062 079 112 138

——6 4 9 7

03.40 05.98 10.7015.13 26.31 40.13

(0.35)(0.61)(1.09)(1.54)(2.68)(4.09)

0.12 0.12

S——

——

W1 W1

NOTE 5: The H2 shape worm gears have cast lightening holes in the web.

0.10 0.10 0.22 0.22 0.32 0.58

0.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.220.12 ~ 0.22

H1 H1 H1 H1 H1 H1

01.54 01.43 03.40 03.16 05.98 10.70

(0.16)(0.15)(0.35)(0.32)(0.61)(1.09)

H1 Shape

HB Shape

H2 Shape NOTE 5

NOTE 3: W2 shape worms are supplied with a set screw.

*CS has a sand mold casing finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Surface durability Surface durability

Catalog

No.

Screw NOTE 3Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Surface durability Surface durability

Catalog

No.

ScrewShape

Weight

(kgf)Size

Weight

(kgf)

Catalog

No.

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness

Surface durability Surface durability

Datum reference surfacefor gear cutting

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal planeJIS 3 type Standard full depth

20˚S45C

Less than 194HBBlack oxideThread rolledBorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth20˚ 20˚CAC406C( Formerly BC6)CAC502A(Formerly PBC2) FC200

Cut CutBorePossible

BorePossible

Wor

mG

ear

Pair

SW.BG.CG

— —

Allowable torque (N.m)NOTE 4

Allowable torque (Kgf.m)

Allowable torque (N.m)NOTE 4

Allowable torque (Kgf.m)

Allowable torque (N.m)NOTE 4

Allowable torque (Kgf.m)

Page 42: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

2 2 2 2 2

BG2-20L1 BG2-20L2

2222

2 2 2

2 2 2 2 2

SW2-L1 SW2-L2

SW2-R1 SW2-R2

■ Module 2 Worms

LH7 M O PN Q Q' R

332

2 2

1 2

3̊42' 7̊25'

R R

12 12

25 25

35 35

32 32

31 31

14 14

——

46 46

BG2-20R1 BG2-20R2

■ Module 2 BG Worm Wheels

■ Module 2 CG Worm Wheels

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

2 2

1/20 1/10

20 20

- 0.021- 0.084

1 2

R R

12 12

33 33

40.08 40.34

44 44

2222

1313

3535

35.5 35.5

4646

2 2

1 2

3̊42' 7̊25'

L L

12 12

25 25

35 35

32 32

31 31

14 14

——

46 46

2 2

1/20 1/10

20 20

- 0.021- 0.084

1 2

L L

12 12

33 33

40.08 40.34

44 44

1313

3535

35.5 35.5

4646

CG2-50R1 CG2-50R2 CG2-60R1

1/50 1/25 1/60

50 50 60

- 0.052- 0.211- 0.063

1 2 1

R R R

12 12 12

48 48 60

100.21 100.84 120.25

104 104 124

106 106 126

22 22 22

13 13 13

———

35 35 35

CG2-20R1 CG2-20R2 CG2-30R1 CG2-30R2 CG2-40R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.021- 0.084- 0.031- 0.127- 0.042

1 2 1 2 1

R R R R R

12 12 12 12 12

33 33 40 40 45

040.08 040.35 060.13 060.51 080.17

044 044 064 064 084

046 046 066 066 086

22 22 22 22 22

13 13 13 13 13

—————

35 35 35 35 35

2 2 2

CG2-50L1 CG2-50L2 CG2-60L1

1/50 1/25 1/60

50 50 60

- 0.052- 0.211- 0.063

1 2 1

L L L

12 12 12

48 48 60

100.21 100.84 120.25

104 104 124

106 106 126

22 22 22

13 13 13

———

35 35 35

CG2-20L1 CG2-20L2 CG2-30L1 CG2-30L2 CG2-40L1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.021- 0.084- 0.031- 0.127- 0.042

1 2 1 2 1

L LL L L

12 12 12 12 12

33 33 40 40 45

040.08 040.35 060.13 060.51 080.17

044 044 064 064 084

046 046 066 066 086

22 22 22 22 22

13 13 13 13 13

—————

35 35 35 35 35

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.CAUTION: SUW worms may also be used to mate with BG and CG worm wheels.NOTE 1: These worm wheels are profile shifted to create the proper center distance.

W1 Shape

H1 Shape

Wor

mG

ear

Pair

SW.BG.CG

2Normal Module

Catalog

No.Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total lengthNormalmodulem

Catalog

No.Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.Normalmodulem

SW Worms, BG.CG Worm Wheels

Normalmodulem

Catalog

No.Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 43: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

—————

CG2-20R1 CG2-20R2 CG2-30R1 CG2-30R2 CG2-40R1

CG2-20L1 CG2-20L2 CG2-30L1 CG2-30L2 CG2-40L1

7 7 7

BG2-20L1 BG2-20L20.30.14 ~ 0.24

0.14 ~ 0.24(0.40)(0.38)

3.95 3.69

H1 H1

SW2-R1 SW2-R2

30

■ CG2 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200

CG2-20R1 07.38 06.15 04.80 03.95 03.47 03.15

CG2-20R2 07.41 06.00 04.51 03.69 03.19 02.88

CG2-30R1 15.60 13.15 10.41 08.74 07.7 06.96

CG2-50R1 40.30 34.10 27.60 23.60 21.00 19.10

CG2-50R2 40.70 34.00 26.90 22.40 19.60 17.82

CG2-60R1 56.40 47.90 38.90 33.30 29.90 27.20

30

■ BG2 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200

BG2-20R1 7.38 6.15 4.80 3.95 3.47 3.15

BG2-20R2 7.40 6.00 4.51 3.69 3.19 2.88

SW2-L1 SW2-L2

Worms, Worm Wheels

333

0.2 0.2

0.2 0.2

S——

——

——

——

W1 W1

W1 W1

0.25 0.25 0.53 0.53 0.90

0.14 ~ 0.240.14 ~ 0.240.14 ~ 0.240.14 ~ 0.240.14 ~ 0.24

JIHH1 H1 H1 H1 H1

35.535.545.545.555.5

—————

—————

03.95 03.69 08.74 08.15 15.36

(0.40)(0.38)(0.89)(0.83)(1.57)

0.30.14 ~ 0.240.14 ~ 0.24

BG2-20R1 BG2-20R2

H1H1

3.95 3.69

(0.40)(0.38)

CG2-30R2 15.74 13.06 09.96 08.15 07.18 06.45

CG2-40R1 26.70 22.50 18.11 15.36 13.55 12.30

CG2-50R1 CG2-50R2 CG2-60R1

10.0 10.01.30

0.14 ~ 0.240.14 ~ 0.240.14 ~ 0.24

HB HB HB

65.565.575.5

088 088 108

23.58 22.38 33.31

(2.41)(2.28)(3.40)

7 7 7

0.25 0.25 0.53 0.53 0.90

0.14 ~ 0.240.14 ~ 0.240.14 ~ 0.240.14 ~ 0.240.14 ~ 0.24

H1 H1 H1 H1 H1

35.535.545.545.555.5

—————

03.95 03.69 08.74 08.15 15.36

(0.40)(0.38)(0.89)(0.83)(1.57)

CG2-50L1 CG2-50L2 CG2-60L1

10.010.0 1.30

0.14 ~ 0.240.14 ~ 0.240.14 ~ 0.24

HB HB HB

65.565.575.5

088 088 108

23.58 22.38 33.31

(2.40)(2.28)(3.40)

HB Shape

NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Wor

mG

ear

Pair

SW.BG.CG

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal planeJIS 3 type Standard full depth

14˚30'S45C—

Less than 194HBBlack oxideThread rolledBorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth14˚30' 14˚30'CAC502A(Formerly PBC2) FC200— —

— —

— —

Cut CutBorePossible

BorePossible

Catalog

No.

Screw Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Allowable torque (N.m)NOTE 2

Allowable torque(Kgf.m)

Surface durability Surface durability

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Datum reference surfacefor gear cutting

Page 44: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

2.5 2.5 2.5 2.5 2.5

2.5 2.5

22 22

2.5 2.5 2.5

2.5 2.5 2.5 2.5 2.5

SW2.5-L1 SW2.5-L2

SW2.5-R1 SW2.5-R2

LH7 M O PN Q Q' R

334

2.5 2.5

1 2

3̊52' 7̊46'

R R

15 15

30 30

42 42

45 45

37 37

18 18

——

63 63

BG2.5-20R1 BG2.5-20R2

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

2.5 2.5

1/20 1/10

20 20

- 0.023- 0.093

1 2

R R

12 12

35 35

50.11 50.46

55 55

22 22

14 14

3636

43.5 43.5

57.5 57.5

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.CAUTION: SUW worms may also be used to mate with BG and CG worm wheels.NOTE 1: These worm wheels are profile shifted to create the proper center distance.

2.5 2.5

1 2

3̊52' 7̊46'

L L

15 15

30 30

42 42

45 45

37 37

18 18

——

63 63

BG2.5-20L1BG2.5-20L2

1/20 1/10

20 20

- 0.023- 0.093

1 2

L L

12 12

35 35

50.11 50.46

55 55

14 14

3636

43.5 43.5

57.5 57.5

CG2.5-50R1 CG2.5-50R2 CG2.5-60R1

1/50 1/25 1/60

50 50 60

- 0.057- 0.231- 0.069

1 2 1

R R R

15 15 15

50 50 55

125.29 126.16 150.34

130 130 155

132.5 132.5 157.5

22 22 22

14 14 14

———

36 36 36

CG2.5-20R1 CG2.5-20R2 CG2.5-30R1 CG2.5-30R2 CG2.5-40R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.023- 0.093- 0.034- 0.139- 0.046

1 2 1 2 1

R R R R R

12 12 12 12 15

35 35 40 40 45

050.11 050.46 075.17 075.68 100.23

055 055 080 080 105

057.5 057.5 082.5 082.5 107.5

22 22 22 22 22

14 14 14 14 14

—————

36 36 36 36 36

2.5 2.5 2.5

CG2.5-50L1 CG2.5-50L2 CG2.5-60L1

1/50 1/25 1/60

50 50 60

- 0.057- 0.231- 0.069

1 2 1

L L L

15 15 15

50 50 55

125.29 126.16 150.34

130 130 155

132.5 132.5 157.5

22 22 22

14 14 14

———

36 36 36

CG2.5-20L1 CG2.5-20L2 CG2.5-30L1 CG2.5-30L2 CG2.5-40L1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.023- 0.093- 0.034- 0.139- 0.046

1 2 1 2 1

L L L L L

12 12 12 12 15

35 35 40 40 45

050.11 050.46 075.17 075.68 100.23

055 055 080 080 105

057.5 057.5 082.5 082.5 107.5

22 22 22 22 22

14 14 14 14 14

—————

3636 36 36 36

W1 Shape

H1 Shape

■ Module 2 .5 Worms

■ Module 2.5 BG Worm Wheels

■ Module 2.5 CG Worm Wheels

Wor

mG

ear

Pair

SW.BG.CG

2.5Normal Module

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total lengthNormalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.Normalmodulem

SW Worms, BG.CG Worm Wheels

Normalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 45: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

——10 10 09

CG2.5-20R1 CG2.5-20R2 CG2.5-30R1 CG2.5-30R2 CG2.5-40R1

CG2.5-20L1 CG2.5-20L2 CG2.5-30L1 CG2.5-30L2 CG2.5-40L1

09 09 09

BG2.5-20L1 BG2.5-20L20.40.17 ~ 0.27

0.17 ~ 0.27(0.70) (0.65)

6.83 6.36

H1 H1

SW2.5-R1 SW2.5-R2

30

■ CG2.5 Allowable Worm Wheel Torques (N.m)Worms min-1

Catalog No.100 300 600 900 1200

CG2.5-20R1 12.91 10.64 8.3 06.83 05.97 05.44

CG2.5-20R2 12.93 10.34 07.78 06.36 05.49 04.96

CG2.5-30R1 27.30 22.80 18.01 15.09 13.24 12.02

CG2.5-50R1 70.60 59.00 47.80 40.70 36.10 33.00

CG2.5-50R2 71.10 58.60 46.40 38.60 33.60 30.70

CG2.5-60R1 98.80 82.90 67.30 57.60 51.50 47.00

30

■ BG2.5 Allowable Worm Wheel Torques (N.m)Worms min-1

Catalog No.100 300 600 900 1200

BG2.5-20R1 12.91 10.64 8.30 6.83 5.97 5.44

BG2.5-20R2 12.93 10.37 7.78 6.36 5.49 4.96

SW2.5-L1 SW2.5-L2

Worms, Worm Wheels

335

0.4 0.4

0.4 0.4

S——

——

——

——

W1 W1

W1 W1

0.4 0.4 0.8 0.8 1.4

0.17 ~ 0.270.17 ~ 0.270.17 ~ 0.270.17 ~ 0.270.17 ~ 0.27

JIHH1 H1 HB HB HB

43.543.5 56.0 56.0 68.5

——

060 060 086

——10 10 09

06.83 06.36 15.09 14.05 26.54

(0.70)(0.65)(1.54)(1.43)(2.71)

0.40.17 ~ 0.270.17 ~ 0.27

BG2.5-20R1 BG2.5-20R2

H1 H1

6.83 6.36

(0.70)(0.65)

CG2.5-30R2 27.50 22.50 17.18 14.05 12.33 11.12

CG2.5-40R1 46.70 39.00 31.30 26.50 23.30 21.20

CG2.5-50R1 CG2.5-50R2 CG2.5-60R1

1.9 1.9 2.3

0.17 ~ 0.270.17 ~ 0.270.17 ~ 0.27

HB HB HB

81.0 81.0 93.5

110 110 136

40.73 38.58 57.56

(4.15)(3.93)(5.87)

09 0909

0.4 0.4 0.8 0.8 1.4

0.17 ~ 0.270.17 ~ 0.270.17 ~ 0.270.17 ~ 0.270.17 ~ 0.27

H1 H1 HB HB HB

43.543.5 56.0 56.0 68.5

——

060 060 086

06.83 06.36 15.09 14.05 26.54

(0.70)(0.65)(1.54)(1.43)(2.71)

CG2.5-50L1 CG2.5-50L2 CG2.5-60L1

1.9 1.9 2.3

0.17 ~ 0.270.17 ~ 0.270.17 ~ 0.27

HB HB HB

81.0 81.0 93.5

110 110 136

40.7338.58 57.56

(4.15)(3.93)(5.87)

HB Shape

NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables below show the allowable worm wheel torques (N.m) at selected worm speeds.

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Wor

mG

ear

Pair

SW.BG.CG

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal planeJIS 3 type Standard full depth

20˚S45C—

Less than 194HBBlack oxideCutBorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth20˚ 20˚CAC502A(Formerly PBC2) FC200— —

— —

— —

Cut CutBorePossible

BorePossible

Catalog

No.

Screw Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Allowable torque (N.m)NOTE 2

Allowable torque(Kgf.m)

Surface durability Surface durability

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Datum reference surfacefor gear cutting

Page 46: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

3 3 3 3 3

3 3

2828

3 3 3

3 3 3 3 3

SW3-L1SW3-L2

SW3-R1SW3-R2

LH7 M O PN Q Q' R

336

33

12

3̊55' 7̊50'

RR

1616

3535

5050

5050

4444

2020

——

7070

BG3-20R1 BG3-20R2

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

3 3

1/20 1/10

20 20

- 0.023- 0.094

1 2

R R

20 20

50 50

60.14 60.57

66 66

2828

1515

4343

5252

6969

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.CAUTION: SUW worms may also be used to mate with BG and CG worm gears.NOTE 1: These worm wheels are profile shifted to create the proper center distance.NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables

below show the allowable worm wheel torques (N.m) at selected worm speeds.

33

12

3̊55' 7̊50'

LL

1616

3535

5050

5050

4444

2020

——

7070

BG3-20L1 BG3-20L2

1/20 1/10

20 20

- 0.023- 0.094

1 2

L L

20 20

50 50

60.14 60.57

66 66

1515

4343

5252

6969

CG3-50R1 CG3-50R2 CG3-60R1

1/50 1/25 1/60

50 50 60

- 0.058- 0.236- 0.070

1 2 1

R R R

20 20 20

63 63 70

150.35 151.41 180.42

156 156 186

159 159 189

30 30 30

15 15 15

———

45 45 45

CG3-20R1 CG3-20R2 CG3-30R1 CG3-30R2 CG3-40R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.023- 0.094- 0.035- 0.141- 0.047

1 2 1 2 1

R R R R R

20 20 20 20 20

50 50 55 55 55

060.14 060.57 090.21 090.85 120.28

066 066 096096 126

069 069 099 099 129

28 28 28 28 30

15 15 15 15 15

—————

43 43 43 43 45

3 3 3

CG3-50L1 CG3-50L2 CG3-60L1

1/50 1/25 1/60

50 50 60

- 0.058- 0.236- 0.070

1 2 1

L L L

20 20 20

63 63 70

150.35 150.41 180.42

156 156 186

159 159 189

30 30 30

15 1515

———

45 45 45

CG3-20L1 CG3-20L2 CG3-30L1 CG3-30L2 CG3-40L1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.023- 0.094- 0.035- 0.141- 0.047

1 21 2 1

L L LL L

20 20 20 20 20

505055 55 55

060.14 060.57 090.21 090.85 120.28

066 066 096 096 126

069 069 099 099 129

28 28 28 28 30

15 15 15 15 15

—————

43 43 43 43 45

W1 Shape

H1 Shape

■ Module 3 Worms

■ Module 3 BG Worm Wheels

■ Module 3 CG Worm Wheels

Wor

mG

ear

Pair

SW.BG.CG

3Normal Module

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total lengthNormalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.Normalmodulem

SW Worms, BG.CG Worm Wheels

Normalmodulem

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 47: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

————9

CG3-20R1 CG3-20R2 CG3-30R1 CG3-30R2 CG3-40R1

CG3-20L1 CG3-20L2 CG3-30L1 CG3-30L2 CG3-40L1

9 9 9

BG3-20L1 BG3-20L2

0.84 0.84

0.19 ~ 0.290.19 ~ 0.29

(1.17) (1.09)

11.47 10.72

H1 H1

SW3-R1SW3-R2

30

■ CG3 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200

CG3-20R1 022.1 018.08 014.09 11.47 10.01 09.15

CG3-20R2 022.2 017.70 013.26 10.72 09.24 08.38

CG3-30R1 046.6 038.70 030.60 25.40 22.20 20.20

CG3-50R1 120.6 100.30 081.10 68.40 60.50 55.50

CG3-50R2 121.9 100.10 079.10 65.10 56.70 51.90

CG3-60R1 168.6 141.00 114.20 96.70 86.30 79.00

30

■ BG3 Allowable Worm Wheel Torques (N.m) Worms min-1

Catalog No.100 300 600 900 1200

BG3-20R1 22.1 18.08 14.09 11.47 10.01 9.15

BG3-20R2 22.2 17.69 13.26 10.72 09.24 8.38

SW3-L1SW3-L2

Worms, Worm Wheels

337

SW.BG.CG

0.60.6

0.60.6

S——

——

——

——

W1W1

W1W1

0.7 0.7 1.4 1.4 1.9

0.19 ~ 0.290.19 ~ 0.290.19 ~ 0.290.19 ~ 0.290.19 ~ 0.29

JIHH1H1 H1 H1HB

052 052 067 067 082

————

107

————9

11.47 10.72 25.35 23.70 44.57

(1.17)(1.09)(2.59)(2.42)(4.55)

0.84 0.84

0.19 ~ 0.290.19 ~ 0.29

BG3-20R1 BG3-20R2

H1 H1

11.47 10.72

(1.17) (1.09)

CG3-30R2 047.2 038.50 029.30 23.70 20.80 18.80

CG3-40R1 079.8 066.30 053.20 44.60 39.10 35.70

CG3-50R1 CG3-50R2 CG3-60R1

2.5 2.5 4.0

0.19 ~ 0.290.19 ~ 0.290.19 ~ 0.29

HB HB HB

097 097 112

138 138 166

68.42 65.05 96.68

(6.98)(6.63)(9.86)

9 9 9

0.7 0.7 1.4 1.4 1.9

0.19 ~ 0.290.19 ~ 0.290.19 ~ 0.290.19 ~ 0.290.19 ~ 0.29

H1H1 H1 H1 HB

052 052 067 067 082

————

107

11.47 10.72 25.35 23.70 44.57

(1.17)(1.09)(2.59)(2.42)(4.55)

CG3-50L1CG3-50L2 CG3-60L1

2.5 2.5 4.0

0.19 ~ 0.290.19 ~ 0.290.19 ~ 0.29

HB HB HB

097 097 112

138 138 166

68.42 65.05 96.68

(6.98)(6.63)(9.86)

HB Shape

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Wor

mG

ear

Pair

Catalog

No.

Screw Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal plane

14˚30'S45C—

Less than 194HBBlack oxide

BorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth14˚30' 14˚30'

FC200— —

— —

— —

Cut CutBorePossible

BorePossible

JIS 3 type Standard full depth

Cut

CAC502A (Formerly PBC2)

Datum reference surfacefor gear cutting

Page 48: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

4 4

CG4-20L1 CG4-20L2 CG4-30L1 CG4-30L2 CG4-40L1

35 35

4 4 4

4 4 4 4 4

SW4-L1 SW4-L2

SW4-R1 SW4-R2

■ Module 4 Worms

LH7 M O PN Q Q' R

338

4 4

1 2

3̊42' 7̊25'

R R

22 22

50 50

70 70

70 70

62 62

25 25

——

95 95

BG4-20R1 BG4-20R2

■ Module 4 BG Worm Wheels

■ Module 4 CG Worm Wheels

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

4 4

1/20 1/10

20 20

- 0.021- 0.084

1 2

R R

20 20

60 60

80.17 80.67

88 88

35 35

17 17

52 52

7171

90 90

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.NOTE 1: These worm wheels are profile shifted to create the proper center distance.NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables

below show the allowable worm wheel torques (N.m) at selected worm speeds.NOTE 3: The H2 shape worm gears have casting lightening holes in the web.

4 4

1 2

3̊42' 7̊25'

L L

22 22

50 50

70 70

70 70

62 62

25 25

——

95 95

BG4-20L1 BG4-20L2

1/20 1/10

20 20

- 0.021- 0.084

1 2

L L

20 20

60 60

80.17 80.67

88 88

17 17

52 52

7171

90 90

CG4-50R1 CG4-50R2 CG4-60R1

1/50 1/25 1/60

50 50 60

- 0.052- 0.211- 0.063

1 2 1

R R R

20 20 20

70 70 80

200.42 201.69 240.50

208 208 248

211 211 251

35 35 35

17 17 17

———

52 52 52

CG4-20R1 CG4-20R2 CG4-30R1 CG4-30R2 CG4-40R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.021- 0.084- 0.031- 0.127- 0.042

1 2 1 2 1

R R R R R

20 20 20 20 20

60 60 60 60 70

080.17 080.67 120.25 120.01 160.33

088 088 128 128 168

090 090 130 130 171

35 35 35 35 35

17 17 17 1717

—————

52 52 525252

444

4 4 4 4 4

CG4-50L1 CG4-50L2 CG4-60L1

1/50 1/25 1/60

50 50 60

- 0.052- 0.211- 0.063

1 2 1

L LL

20 20 20

70 70 80

200.42 201.69 240.50

208 208 248

211 211 251

35 35 35

17 17 17

———

52 52 52

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.021- 0.084- 0.031- 0.127- 0.042

1 2 1 2 1

L L LLL

20 20 202020

60 60 60 60 70

080.17 080.67 120.25 120.01 160.33

088 088 128 128 168

090 090 130 130 171

35 35 35 3535

17 17 17 17 17

—————

5252 52 52 52

m

m

m

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total lengthNormalmodule

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.Normalmodule

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.Normalmodule

Wor

mG

ear

Pair

SW.BG.CG

W1 Shape

H1 Shape

SW Worms, BG.CG Worm Wheels 4Normal Module

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 49: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

——

——12 12 11

CG4-20R1 CG4-20R2 CG4-30R1 CG4-30R2 CG4-40R1

CG4-20L1 CG4-20L2 CG4-30L1 CG4-30L2 CG4-40L1

12 12 12

BG4-20L1 BG4-20L2

1.8 1.8

0.22 ~ 0.320.22 ~ 0.32

(2.35)(2.18)

23.02 21.41

SW4-R1 SW4-R2

30

■ CG4 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

CG4-20R1 045.6 37. 028.7 23. 020.20 018.08

CG4-20R2 045.5 36. 026.9 021.4 018.57 16.5

CG4-30R1 096.3 079.1 062.3 050.9 44.9 40.0

CG4-50R1 249.0 205.0 165.4 137.3 122.20 109.7

CG4-50R2 250.0 204.0 160.3 129.9 113.90 102.0

CG4-60R1 348.0 288.0 233.0 194.0 174.40 156.1

30

■ BG4 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

BG4-20R1 45.6 37 28.7 23.0 20.2 18.08

BG4-20R2 45.5 36 26.9 21.4 18.6 16.47

SW4-L1 SW4-L2

339

1.7 1.7

1.7 1.7

S——

——

——

W1 W1

W1 W1

1.5 1.5 2.5 2.5 3.7

0.22 ~ 0.320.22 ~ 0.320.22 ~ 0.320.22 ~ 0.320.22 ~ 0.32

JIHH1 H1 HB HB HB

071071 091 091 111

——

096 096 136

—— 12 12 11

023.02 021.41 050.87 047.30 089.44

(02.35)(02.18)(05.19)(04.82)(09.12)

1.8 1.8

0.22 ~ 0.320.22 ~ 0.32

BG4-20R1 BG4-20R2

H1 H1

23.02 21.41

(2.35)(2.18)

CG4-30R2 096.8 078.3 059.4 047.3 41.7 36.9

CG4-40R1 164.8 135.6 108.4 089.4 79.0 70.7

CG4-50R1 CG4-50R2 CG4-60R1

4.5 4.5 5.0

0.22 ~ 0.320.22 ~ 0.320.22 ~ 0.32

H2H2 H2

131 131 151

176 176 218

137.3 129.9 194.0

(14.00)(13.24)(19.78)

12 12 12

1.5 1.5 2.5 2.5 3.7

0.22 ~ 0.320.22 ~ 0.320.22 ~ 0.320.22 ~ 0.320.22 ~ 0.32

H1 H1 HB HBHB

071 071 091 091 111

——

096 096 136

023.02 021.41 050.87 047.30 089.44

(02.35)(02.18)(05.19)(04.82)(09.12)

CG4-50L1 CG4-50L2 CG4-60L1

4.5 4.5 5.0

0.22 ~ 0.320.22 ~ 0.320.22 ~ 0.32

H2 H2H2

131 131 151

176 176218

137.3 129.9 194.0

(14.00)(13.24)(19.78)

H1 H1

Worms min-1

Catalog No.

Worms min-1

Catalog No.

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Catalog

No.

Screw Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal plane

14˚30'S45C—

Less than 194HBBlack oxide

BorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth14˚30' 14˚30'

FC200— —

— —

— —

Cut CutBorePossible

BorePossible

SW.BG.CG

Wor

mG

ear

Pair

HB Shape

H2 Shape NOTE 3

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Worms, Worm Wheels

JIS 3 type Standard full depth

Cut

CAC502A (Formerly PBC2)

Datum reference surfacefor gear cutting

Page 50: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

BG5-20R1 BG5-20R2

SW5-R1 SW5-R2

555

55555

LH7 M O PN Q Q' R

340

5 5

1 2

4̊06' 8̊13'

R R

25 25

56 56

80 80

85 85

70 70

20 20

20 20

125125

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

5 5

1/20 1/10

20 20

- 0.026- 0.104

1 2

R R

22 22

75 75

100.26 101.04

110 110

45 45

20 20

65 65

85 85

113 113

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.NOTE 1: These worm wheels are profile shifted to create the proper center distance.NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables

below show the allowable worm wheel torques (N.m) at selected worm speeds.NOTE 3: The H2 shape worm gears have casting lightening holes in the web.

CG5-50R1 CG5-50R2 CG5-60R1

1/50 1/25 1/60

50 50 60

- 0.064- 0.259- 0.077

121

R R R

22 22 22

090 090 100

250.61 252.59 300.77

260 260 310

263 263 313

45 45 45

20 20 20

———

65 65 65

CG5-20R1 CG5-20R2 CG5-30R1 CG5-30R2 CG5-40R1

1/20 1/10 1/30 1/15 1/40

2020303040

- 0.026- 0.104- 0.038- 0.155- 0.051

1 2 1 2 1

R R R R R

22 22 22 22 22

075 075 075 075 090

100.26 101.04 150.38151.56 200.51

110 110 160 160 210

113 113 163 163 213

4545454545

20 20 20 20 20

—————

65 65 65 65 65

W3 Shape

■ Module 5 Worms

■ Module 5 BG Worm Wheels

■ Module 5 CG Worm Wheels

m

Normalmodule

SW.BG.CG

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.

Wor

mG

ear

Pair

H1 Shape

SW Worms, BG.CG Worm Wheels 5Normal Module

m

Normalmodule

m

Normalmodule

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 51: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

300

BG5-20R1 BG5-20R2

SW5-R1 SW5-R2

CG5-20R1 CG5-20R2 CG5-30R1CG5-30R2 CG5-40R1

16 16 13

30

■ CG5 Allowable Worm Wheel Torques (N.m)

100 600 900 1200

CG5-20R1 087.4 070.3 054.7 043.8 038.2 034.1

CG5-20R2 087.9 068.9 051.5 041.0 035.3 031.3

CG5-30R1 184.6 150.4 118.7 096.8 084.8 075.4

CG5-50R1 477.0 390.0 315.0 261.0 231.0 207.0

CG5-50R2 483.0 390.0 307.0 249.0 216.0 194.0

CG5-60R1 668.00 548.0 443.0 369.0 329.0 295.0

30

■ BG5 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

BG5-20R1 87.3 70.3 54.7 43.8 38.2 34.1

BG5-20R2 87.9 68.9 51.5 41.0 35.3 31.3

341

2.9 2.9

S——

——

W3 W3

03.0 03.0 04.4 04.4 07.0

0.25 ~ 0.35 0.25 ~ 0.350.25 ~ 0.35 0.25 ~ 0.350.25 ~ 0.35

JIHH1 H1 HB HB H2

085 085 110 110 135

——

127127 172

——13 13 16

043.80 041.01 096.79 090.62170.20

(04.47)(04.18)(09.87)(09.24)(17.35)

3.6 3.6

0.25 ~ 0.35 0.25 ~ 0.35

H1 H1

43.80 41.01

(4.47)(4.18)

CG5-30R2 186.9 149.8 113.9 090.6 079.3 070.1

CG5-40R1 316.0 258.0 206.0 170.1 149.3 133.4

CG5-50R1 CG5-50R2 CG5-60R1

09.2 09.2 13.0

0.25 ~ 0.35 0.25 ~ 0.350.25 ~ 0.35

H2H2H2

160 160 185

223 223 276

261.20 248.80 369.10

(26.64)(25.37)(37.64)

Worms min-1

Catalog No.

Worms min-1

Catalog No.

Catalog

No.

Screw Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal plane

14˚30'S45C—

Less than 194HBBlack oxide

BorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth14˚30' 14˚30'

FC200— —

— —

— —

Cut CutBorePossible

BorePossible

SW.BG.CG

Wor

mG

ear

Pair

HB Shape

H2 Shape NOTE 3

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Worms, Worm Wheels

JIS 3 type Standard full depth

Cut

CAC502A (Formerly PBC2)

Datum reference surfacefor gear cutting

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Page 52: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

BG6-20R1 BG6-20R2

SW6-R1 SW6-R2

6 6 6

6 6 6 6 6

LH7 M O PN Q Q' R

342

6 6

1 2

4̊18' 8̊38'

R R

30 30

64 64

92 92

100100

80 80

25 25

25 25

150150

AH7 B C D E F G JD'

AH7 B C D E F F' GD'

6 6

1/20 1/10

20 20

- 0.028- 0.114

1 2

R R

25 25

100 100

120.34 121.38

132 132

52 52

20 20

72 72

100100

136 136

CG6-50R1 CG6-50R2 CG6-60R1

1/50 1/25 1/60

50 50 60

- 0.071- 0.286- 0.085

1 2 1

R R R

25 25 25

100 100 120

300.85 303.44 361.02

312 312 372

316 316 376

52 52 52

20 20 20

———

72 72 72

CG6-20R1 CG6-20R2 CG6-30R1 CG6-30R2 CG6-40R1

1/20 1/10 1/30 1/15 1/40

20 20 30 30 40

- 0.028- 0.114- 0.012- 0.172- 0.057

1 212 1

R R R R R

25 25 25 25 25

100 100 100 100 100

120.34 121.38 180.51 182.06 240.68

132 132 192 192 252

136 136 196 196 256

52 52 52 52 52

20 20 20 20 20

—————

72 72 72 72 72

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: Heat treating the tooth area of these worms is not recommended since it will introduce errors in the lead and pressure angles, producing poor gear mesh.NOTE 1: These worm wheels are profile shifted to create the proper center distance.NOTE 2: The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 294 for more details. The tables

below show the allowable worm wheel torques (N.m) at selected worm speeds.NOTE 3: The H2 shape worm gears have casting lightening holes in the web.

W3 Shape H1 Shape

■ Module 6 Worms

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length Mounting distanceOutside dia.

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.

Wor

mG

ear

Pair

SW.BG.CG

■ Module 6 BG Worm Wheels

■ Module 6 CG Worm Wheels

m

Normalmodule

m

Normalmodule

m

Normalmodule

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

SW Worms, BG.CG Worm Wheels 6Normal Module

Page 53: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

CG6-50R1 CG6-50R2 CG6-60R1

BG6-20R1 BG6-20R2

SW6-R1 SW6-R2

CG6-20R1 CG6-20R2 CG6-30R1 CG6-30R2 CG6-40R1

16 16 17

30

■ CG6 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

CG6-20R1 0,139.0 111.0 086.2 069.0 059.5 053.3

CG6-20R2 0,140.8 109.5 081.8 065.1 055.4 049.2

CG6-30R1 0,294.0 237.0 187.0 152.7 132.1 117.8

CG6-50R1 0,760.0 615.0 496.0 412.0 360.0 323.0

CG6-50R2 0,774.0 620.0 488.0 395.0 340.0 305.0

CG6-60R1 1063. 865.0 698.0 582.0 513.0 460.0

30

■ BG6 Allowable Worm Wheel Torques (N.m)

100 300 600 900 1200

BG6-20R1 138.9 111.0 86.2 69.1 59.5 53.3

BG6-20R2 140.8 109.6 81.8 65.2 55.4 49.2

Worms, Worm Wheels

343

4.3 4.3

S——

——

W3 W3

05.1 05.1 07.6 07.6 10.0

0.27 ~ 0.370.27 ~ 0.370.27 ~ 0.370.27 ~ 0.370.27 ~ 0.37

JIHH1 H1 HB HB H2

100 100 130 130 160

——

155 155 213

——15 15 15

069.08 065.15 152.70 144.00 268.44

(07.04)(06.64)(15.57)(14.68)(23.37)

6.16.1

0.27 ~ 0.370.27 ~ 0.37

H1 H1

69.08 65.15

(7.04)(6.64)

CG6-30R2 0,299.0 238.0 180.6 144.0 124.5 110.2

CG6-40R1 0,502.0 407.0 325.0 268.0 233.0 208.0

13.0 13.0 19.0

0.27 ~ 0.370.27 ~ 0.370.27 ~ 0.37

H2 H2 H2

190 190 220

275 275 336

412.10 395.30 582.30

(42.02)(40.30)(59.37)

HB Shape

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

*CS has a sand mold casting finish. The dimensional tolerance of CS parts are the very coarse grade of JIS B 0405.

Worms min-1

Catalog No.

Worm min-1

Catalog No.

Catalog

No.

Screw Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 2

Allowable torque (Kgf.m)

Surface durability Surface durability

Specifications

SW

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

KHK W 001 grade 4Normal plane

14˚30'S45C—

Less than 194HBBlack oxide

BorePossible

BG CGKHK W 002 grade 4 KHK W 002 grade 4Normal plane Normal planeStandard full depth Standard full depth14˚30' 14˚30'

FC200— —

— —

— —

Cut CutBorePossible

BorePossible

H2 Shape NOTE 3

JIS 3 type Standard full depth

Cut

CAC502A (Formerly PBC2)

Datum reference surfacefor gear cutting

SW.BG.CG

Wor

mG

ear

Pair

Page 54: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

PG1-20R1 PG1-20R2 PG1-30R1 PG1-40R1 PG1-50R1

SUW1-R1 SUW1-R2

1 1 1 1 1

LH7 M O PN Q Q' R

344

1 1

1 2

3̊35' 7̊11'

R R

6 6

——

18 18

——

16 16

——

——

32 32

AH8 B C D E F F' GD'

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: SW worms may also be used to mate with PG worm wheels.NOTE 1: These worm wheels are profile shifted to create the proper center distance.

1/20 1/10 1/30 1/40 1/50

20 20 30 40 50

- 0.020- 0.079- 0.029- 0.039- 0.049

1 21 1 1

R R R R R

6 6 6 8 8

16 16 20 26 30

20.04 20.16 30.06 40.08 50.10

22 22 32 42 52

23 23 33 43 53

10 10 10 10 10

10 10 10 10 10

—————

20 20 20 20 20

SUW1.5-R1 SUW1.5-R2

1.5 1.5

LH7 M O PN Q Q' R1.5 1.5

1 2

3̊26' 6̊54'

R R

8 8

20 20

28 28

30 30

25 25

10 10

0 0

40 40

AH8 B C D E F F' GD'PG1.5-20R1 PG1.5-20R2

1/20 1/10

20 20

- 0.018- 0.021

1 2

R R

8 8

22 22

30.05 30.22

33 33

34.5 34.5

12 12

10 10

——

22 22

W2 ShapeW1 Shape

■ Module 1 Worms

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length Total length MountingdistanceOutside dia.

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.

Wor

mG

ear

Pair

SUW.PG

■ Module 1 Worm Wheels

■ Module 1.5 Worms

SUW Worms, PG Plastic Worm Wheels Normal Modules

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face width Pitch dia. Hub length (R) Hub length (L) Total length

1~1.5

■ Module 1.5 Worm Wheels

m

Normalmodule

m

Normalmodule

m

Normalmodule

m

Normalmodule

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 55: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

PG1-20R1 PG1-20R2 PG1-30R1 PG1-40R1 PG1-50R1

SUW1-R1 SUW1-R2

Worms, Plastic Worm Wheels

345

SUW.PG

0.04 0.04

S

5 5

M4 M4

W2 W2

0.006 0.006 0.012 0.020 0.030

0.1 ~ 0.20.1 ~ 0.20.1 ~ 0.20.1 ~ 0.20.1 ~ 0.2

JIH

H1 H1 H1 H1 H1

18 18 23 28 33

—————

—————

0.62 0.62 1.03 1.49 1.96

(0.06)(0.06)(0.10)(0.15)(0.20)

PG1.5-20R1 PG1.5-20R2

SUW1.5-R1 SUW1.5-R2

0.12 0.12

S——

——

W1 W1

0.015 0.015

0.12 ~ 0.220.12 ~ 0.22

JIH

H1 H1

27.527.5

——

——

1.66 1.68

(0.17)(0.17)

NOTE 3: The allowable torques shown in the table are calculated using the Lewis formula.

H1 Shape

NOTE 2: The W2 shape worms are supplied with a set screw.

JIS 3 type Standard full depth

Cut

Catalog

No.

Screw NOTE 2 Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 3

Allowable torque (Kgf.m)

Surface durability Surface durability

Wor

mG

ear

Pair

Catalog

No.

Screw Shape

Weight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (N.m)NOTE 3

Allowable torque (Kgf.m)

Surface durability Surface durability

Specifications

*Available on special order: Same gears made from SUS304.

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

SUWKHK W 001 grade 4Normal plane

20˚SUS303—

Less than 187HB—

BorePossible

PGKHK W 002 grade 5Normal planeStandard full depth20˚

CutBorePossible

MC901

Datum reference surfacefor gear cutting

Page 56: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

SUW2-R1 SUW2-R2

2 2

SUW Worms, PG Plastic Worm Wheels

■ Module 2 Worms Pressure Angle 14 °30'

Pressure Angle 20 °

Pressure Angle 14 °30'

LH7 M O PN Q Q' R

346

Wor

mG

ear

Pair

SUW.PG

2 2

1 2

3̊42' 7̊25'

R R

12 12

25 25

35 35

32 32

31 31

14 14

——

46 46

■ Module 2 Worm Wheels

AH8 B C D E F F' GD'

CAUTION: Before assembling or performing any secondary operations, please carefully read the “Application Hints” on page 296.CAUTION: SW worms may also be used to mate with PG worm wheels.NOTE 1: These worm wheels are profile shifted to create the proper center distance.

PG2-20R1 PG2-20R2

1/20 1/10

20 20

- 0.021- 0.084

1 2

R R

10 10

3333

40.08 40.34

44 44

46 46

22 22

13 13

——

35 35

SUW2.5-R1 SUW2.5-R2

2.5 2.5

■ Module 2.5 Worms

LH7 M O PN Q Q R2.5 2.5

1 2

3̊52' 7̊46'

R R

15 15

30 30

42 42

45 45

37 37

18 18

——

63 63

■ Module 2.5 Worm Wheels

AH8 B C D E F F GDPG2.5-20R1 PG2.5-20R2

1/20 1/10

20 20

- 0.023- 0.093

1 2

R R

12 12

35 35

50.11 50.46

55 55

57.5 57.5

22 22

14 14

——

36 36

SUW3-R1 SUW3-R2

3 3

■ Module 3 Worms

LH7 M O PN Q Q R3 3

1 2

3˚55'7˚50'

R R

16 16

35 35

50 50

50 50

44 44

20 20

——

70 70

■ Module 3 Worm Wheels

AH8 B C D E F F' GD'PG3-20R1 PG3-20R2

1/20 1/10

20 20

- 0.023- 0.094

1 2

R R

15 15

50 50

60.14 60.57

66 66

69 69

28 28

15 15

——

43 43

W1 Shape

H1 Shape

Normal Modules2~3

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total length

m

Normalmodule

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.

m

Normalmodule

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total length

m

Normalmodule

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.

m

Normalmodule

Catalog

No.

Number of

startsLead angle

Hand of

thread

Bore Hub dia. Outside dia. Face widthPitch dia. Hub length (R) Hub length (L) Total length

m

Normalmodule

Catalog

No.

Reduction

ratio

No. of

teeth

Number of

starts

Hand of

thread

Bore Hub dia. Pitch dia. Throat dia. Face width Hub length (R) Hub length (L) Total lengthOutside dia.

m

Normalmodule

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Coefficient of profile shift

NOTE 1

Page 57: Gear Pair - Mecapedia-Enciclopedia Virtual de Ingeniería … · 2010-08-08 · efficiency of KHK stock worm gear pair is given below as a reference. ... assembly, loading, ... Efficiency

PG2-20R1 PG2-20R2

SUW2-R1 SUW2-R2

Worms, Plastic Worm Wheels

347

Wor

mG

ear

Pair

SUW.PG

0.2 0.2

S——

——

W1 W1

0.04 0.04

0.14 ~ 0.240.14 ~ 0.24

JIH

H1 H1

35.535.5

——

——

4.784.82

(0.49)(0.49)

PG2.5-20R1 PG2.5-20R2

SUW2.5-R1 SUW2.5-R2

0.4 0.4

S——

——

W1 W1

0.06 0.06

0.17 ~ 0.270.17 ~ 0.27

JIH

H1 H1

43.543.5

——

——

8.46 8.54

(0.86)(0.87)

PG3-20R1 PG3-20R2

SUW3-R1 SUW3-R2

0.6 0.6

S——

——

W1 W1

0.12 0.12

0.19 ~ 0.290.19 ~ 0.29

JIH

H1 H1

52 52

——

——

13.68 13.81

(1.40)(1.41)

NOTE 2: The allowable torques shown in the table are calculated using the Lewis formula.

Specifications

*Available on special order: Same gears made from SUS304.

Datum reference surfacefor gear cutting

Heat treatment

Secondary Operations

Catalog No.

Normal pressure angle

Precision grade

Material

Tooth hardnessSurface treatmentTooth surface finish

Reference section of gearGear teeth

SUWKHK W 001 grade 4Normal planeJIS 3 type Standard full depth

20˚ or 14° 30'SUS303—

Less than 187HB—

CutBorePossible

PGKHK W 002 grade 5Normal planeStandard full depth20˚ or 14° 30’

CutBorePossible

MC901

Catalog No.Screw

ShapeWeight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (Kgf.m)

Surface durability Surface durability

Catalog No.Screw

ShapeWeight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (Kgf.m)

Surface durability Surface durability

Catalog No.Screw

ShapeWeight

(kgf)Size

Catalog

No.

Weight

(kgf)

Backlash

(mm)Shape

Mounting distanceWeb O.D.Web thickness Allowable torque (Kgf.m)

Surface durability Surface durability

Allowable torque (N.m)NOTE 2

Allowable torque (N.m)NOTE 2

Allowable torque (N.m)NOTE 2