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© Dontyne Systems Limited 2008 Dontyne Systems Limited is a company registered in England and Wales with company number 05973058 Registered office: 1 Simonside, Prudhoe, Northumberland, ENGLAND, NE42 6LJ VAT Registration Number: 902 9027 45 © Dontyne Systems Limited 2012 July 2012 Version 4.7 July 2012 Gear Design & Manufacturing Software

Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

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Page 1: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 2008Dontyne Systems Limited is a company registered in England and Wales with company number 05973058Registered office: 1 Simonside, Prudhoe, Northumberland, ENGLAND, NE42 6LJVAT Registration Number: 902 9027 45

© Dontyne Systems Limited 2012

July 2012

Version 4.7July 2012

Gear Design & ManufacturingSoftware

Page 2: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20122

Current Functionality Hobbing• Standard or short lead• Approximate closest

Continuous grind• Check semi-topping and form diameter• Apply crown radius and tip relief

Shaving• Check semi-topping and form diameter• Check force balance at different cutter thickness

Page 3: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20123

Gear Design & Data Definition

Page 4: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20124

Define Hob Normal Section

Page 5: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20125

Store Tool in Database

Page 6: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20126

Generate Pre-Finished Gear

Page 7: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20127

Define Finished Grind Tool

Page 8: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20128

Generate Finished Gear

Page 9: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 20129

Check Nominal TIF to SAP Clearance & Chamfer

Page 10: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201210

Check Max and Min Stock Removal

Page 11: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201211

Check for Mating Gear Interference

Page 12: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201212

Auto Calculate Hob Semi-Topping Required

Page 13: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201213

Use Different Pressure Angle Hob on Same Gear To Lower TIF

Page 14: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201214

Gear Shaping (External Gear)

Page 15: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201215

Gear Shaping (Internal Gear)

Page 16: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201216

Apply Crown Radius on Tool

Page 17: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201217

Apply Tip/Root Relief on Tool

Page 18: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201218

Plot as Diameter or Roll Distance

Max and Min Stock

Page 19: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201219

Use Closest Existing Hob & Check Stock

Page 20: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201220

Export DXF Manufactured Profile

Page 21: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201221

Gear Shaving (Check Force Balance)

Page 22: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201222

Worm Gear Manufacture (Marking Pattern)

Page 23: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201223

Worm Gear Manufacture

- Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available - Automatic tool design - changing the 'Oversize' value recalculates ideal axis tilt angle centre distance - Individual tool parameters and machine settings can be changed to view the effect on contact pattern

Page 24: Gear Design & Manufacturing Software - Dontyne … · Worm Gear Manufacture - Thread generation (ZI, ZA, ZN, ZK, ZC) and wheel hobbing simulation available ... Dontyne Manufacturing

© Dontyne Systems Limited 201224

Contact UsEurope

+44 1661 833 828

Asia

+61 35 975 0816

[email protected] / www.dontynesystems.com