S.G GEARSProcess for Quality, Quality for Customer Satisfaction

Pune, Maharashtra

About Us

We are manufacturers of Gears,  custom built Gear boxes and precision machined components.  

We are in this industry since 17 years. S.G.Gears was started with an vision to become a premier gear and precision machined component manufacturer and achieve customer satisfaction and retention through continuous improvement in manufacturing practices for better quality and prompt delivery.

Our mission is to grow with our customers by establishing all sort of gear cutting  and machining facilities to meet their needs and to set up a “All Under One Roof” type set up by June 2013

In line with our mission, ahead of Pune and Nasik unit we are now in a process of a major expansion. 

With experience and self developed expertise we have planned for a end to end gear manufacturing facility.

We have facilities to manufacture all types of gears i.e. spur, helical, straight bevel, spiral bevel herringbone gears, Worms and Worm Shafts as well.

We also have a wide dimensional range for all these types of gears.  

We as per our quality policy deliver 100% quality on the committed date.

Our Products Include: Spur Gears (Dia 10 to 400, Module 0.5 to 8) Helical Gears  (Dia 10 to 400, Module 0.5 to 8) Worm Gears (Multi start worms can be cut on thread milling machine

having capacity of 1000 mm length) Straight Bevel Gears (Dia 600, Module 10) Spiral Bevel Gears (Dia 500, module 10) Internal Gears (Dia 120, Module 4) Hobbed Gears (Dia 630, Module 10 ) Shaved Gears (Dia 400, Module 8) Ground Gears (Dia 800, Module 16) Broached components (10 Ton, 1200 mm stroke and 20 ton 2000 mm

stroke)

Over the years S.G.Gears has achieved remarkable growth, we have also established a niche product in form of Bevel Gears. We as a organization see many opportunities in the future as well.

With customer centric policies, technical competence and assured quality we have been getting continuous business over the years from customers who are market leaders in their respective fields. 

Adding up the facilities that we have planned to, we would achieve total vertical integration of the gear manufacturing process. With these facilities we would become end to end solution to all gear, gear boxes related requirements.

The motive of expansion is to achieve greater accuracy and productivity. With advancement in the facilities we plan to cater greater satisfaction to all our customers. We will be pleased to shed your load by taking responsibility of critical and challenging jobs.

Straight Bevel Gears We Can manufacture a wide range of

straight bevel gears till a maximum Dia of 600 mm. We have nine Straight Bevel Gear Generators Installed.

We can Provide Straight bevel Gears in Lapped Condition.

The Straight Bevel Gears will be manufactured as per the Customer Quality Requirement.

Contact pattern requirement, Backlash requirement or any other quality requirement can be fullfilled.

Spur & Helical Gears We manufacture Spur and Helical

Hobbed Gears upto Dia1000mm and 8Module.

The Gear Quality Class can be achieved as per customer requirement and report confirming the quality class will be provided if required by the customer.

We also have Gear Grinding Facilities which cover the Diameter and Module Range of our Hobbed Gears.

We can Deliver Gear of DIN Class 7 Or AGMA Class11.

Custom built Gearboxes We manufacture all

components n a Gear box Assembly as per Customer specification and Assemble the gear box in-house.

Gear box assembled as per customer Drawings and Specifications.

We assemble Bevel Gear boxes, Worm Gear boxes ,spur and Helical gear boxes.

Splined Shafts

We are capable of manufacturing internal as well as external splines.

We manufacture internal splines with high accuracy and repeatability using Gear Shaping machines and Vertical Broaching Machine of 20Ton 2000mm Stroke.

External Splines are manufactured using Gear hobbing Machine our Maximum Hobbing Capacity Is Dia 1000mm 16Module.

Precision Machined Components

We manufacture Precision Machined Components which require high Accuracy and Precision.

We are capable of machining various components, pump housings, gear box housings etc as per the customer quality requirements.

We have in house capacity of CNC turning Centers, vertical machining center and Horizontal Machining Center and Turn Mill center as well.

Double Helical Gears

We are soon setting up a herringbone gear manufacturing facility. This Herringbone gear or Double helical gear cutting facility will be installed and productionised by June2013.

We will be capable of manufacturing double helical gear with a central groove and a herringbone gear with out a central grove ie. a herringbone gear with an apex.

Herringbone gears find application in steel rolling mills, cement industry etc. Herringbone Gears are used to balance the thrust load.

Broached Parts With Internal Splines

We are capable of manufacturing internal splines with good accuracy and repeatability.

Interanl spline for component with Diameter 500mm can be cut.

We generally cut internal/external splines in Steel, Stainless steel, Bronze and Aluminium

Gear Analysis We are capable of measuring and

analyzing all types of Gears ie. Spur Gears, Helical Gears, Straight bevel Gears, Spiral bevel gears, Herringbone Gears, Worm and worm shafts. The Gear quality class for all these types can be determined.

The Gleason 475 GMS is a fully CNC Gear analyzer machine which can analyze all the above mentioned types of gears up to 475mm diameter. The gear quality report is machine generated.

Contact Us

S.G Gears Contact Person: Mr. Dilip Kannadkar Mobile No 9922947270 Concern Person: Mr. Mihir Kannadkar Concern Person No: 9922947271 Phone: +91 20 66301152 Website: www.sggears.co.in Address: Plot No.35, Sector No.10, PCNTDA Industrial Area,

Behind Times of India Area: Bhosari City: Pune- 411026 State: Maharashtra