GEA CutMaster

The GEA CutMaster cuts, mixes and emulsifies all different kind of sausage products from coarseto very fine. It is also suitable for wide range of poultry, fish confectionary or vegetarian products,processed cheese and many basic products in the food processing industry. Optionally productscan be cooked or cooled. All processes are been taken place in the CutMaster and thereforeindependent from peripherial equipment.The GEA CutMaster provides an exceptionally fast(more then 160 m/s) cutting speed that shortens processing times for particle reduction, mixingand emulsifying for fine and coarse sausage products. These machines are easy to use, have anautomated control system, and are easy to clean and maintain.

engineering for a better world GEA Food Solutions

PerformanceThe GEA TopCut knife is quick to install (up to 80% faster) and very hygienic since residues neither stick nor build up. The light weightenables safer handling during assembly and disassembly. A range of universal and special knives is available.

Performance

• High productivity

• Excellent product quality by providing extremely heatstable products with highest degree of finess

• Perfect cutting appearance

• Stable emulsions with lowest cooking looses

• Clear, clean cut surfaces of fermented products

Output qualityThe GEA CutMaster provides an exceptionally fast (more then 160 m/s) cutting speed that shortens processing times for particlereduction, mixing and emulsifying for fine and coarse sausage products.

Output quality

• Highest degree of fineness for prefect cuttingappearance

• Extremely heat stable products with lowest cookinglosses

• Clear, clean cut of fermented products like Salamiproviding short ripening times

FlexibilityExtremely flexible thanks to the variable cutting area, TopCut knife head which enables different set upsVariable cutting speed morethen160 m/s and bowl speed

Flexibility

• Variable cutting area

• Variable cutting speed more then160 m/s and bowlspeed

• TopCut knife head enables different set ups

• TopCut knife head equipped with 2- 10 knives

• Different knife shapes available depending on theapplication

GEA CutMaster 2/4

ReliabilityFeatures like the patented knife shaft seal, automatic bearing lubrication and patented bowl-to-frame seal keep maintenancerequirements low. Knife changeover is fast, and cleaning time is minimized because fewer parts need to be removed.

Reliability

• Heavy duty solid machine housing

• Automatic lubrication system

• Patented multistage knife shaft sealing system

Return on investmentA high cutting speed and optimized cutting geometry enable very fine emulsions to be processed extremely quickly. Bowl filling of upto 95% further increases the productivity. The bowl drive has a variable speed drive. The unique step unloader disc is fast and effectivefor unloading liquid products as well as high viscosity emulsions.

Return on investment

• 10 % shorter processing time

• 10 % higher filling level

• 40 % less unloading time

• 80 % shorter knives assembly time

• Minimized production costs

HygieneIncrease the standard of hygiene during operations as well as speed up cleaning. And the uniquely engineered seal between therotating bowl and static frame ensures that absolutely no emulsion leaks into the enclosure for greater hygiene.

Hygiene

• 3 A certificate obtained for the CutMaster range

• Integrated control cabinet (DC), hydraulic and vacuumsystem

• Sloped surfaces

• Closed machine housing

• Raised bowl edge

GEA CutMaster 3/4

ControlsGEA CutMaster machines use GEA CutControl software to monitor and control more than 60 functions. Optional with GEACutControl Pro the machines run in fully automatic mode and can stores up to 100 programs. Service and diagnose screens supportsmaintance routines. The control system is compatible with GEA TrackMax® and GEA Remote Service software solutions.

Controls

• Easy operation

• Monitoring and controling of up to 60 functions

• All relevant parameters and processing data are beencontinuously displayed

• Fully automatic operation - all process steps are carriedout automatically

• Proving high degree of safeness and availability

Technical specifications

Label CutMaster 200 CutMaster 325 CutMaster 500 CutMaster 750 Unit

Size 200 325 500 750 l

Main motor size up to 100 up to 150 up to 200 up to 240 kW

Speed up to 5520 up to 4620 up to 4060 up to 3120 rpm

Accessories

GEA Process Controls

• Automate management of production recipes

• Scheduling of production batches

• Production reporting

• Material tracking and tracing

• Manually influence production

GEA QuickLock

• easy to use

• no need for extra heavy equipment

• top hygienic design

GEA CutMaster 4/4

GEA Food Solutions info@gea-foodsolutions.com, www.gea.com

As a result of constant improvement, drawings and spefications of GEA Food Solutions

machines and software are subject to change. Some features and/or equipment

mentioned in this publication are options.