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GCU-NG GCU-NG Next Generation machine design. Maximised throughputs. Higher uptime and productivity. Pallet compression and strapping station GCU-NG 2500 Pallet compression and strapping station GCU-NG 2500 Capacity Pallets / per hour* Standard model up to 150 High speed model up to 200 Conveyor speed Variable up to 14m/min std. Optional up to 21m/min Specification Strapping Strap size 9 - 12,5 mm Tenax ® 1616 9 x 0,52 4050 m coil Tenax ® 1617 9 x 0,57 3600 m coil Power requirements Mains supply 400 V, 3-phase, 50 Hz Power input 4 kVA Control voltage 24 V DC Siemens S7 series Third strap chute & indexing bayonet Fourth strap chute & indexing bayonet Two fixed strap chutes in conveyor Entry and exit roller conveyor sections Entry conveyor with pallet centering device Conveyor riser kit to 350 mm Plain roller conveyor under press platen Options Signode has a policy of continuous product development and reserves the right to alter specifications at any time without prior notice. E-021114 Rev 12/2016 Greater productivity Standard up to 150 pallets an hour, high-speed version available Next generation machine design Reduced service and maintenance needs, remote monitoring and lower energy needs High productivity and safety Automatic strap loading and Edge-protection reloading from outside guarded area so non-stop operations Very easy to use Intuitive, simple, easy to use, icon-driven operator HMI, simple packaging programme changes Fits customers exact needs Modular design with options for todays and tomorrows demands GCU-NG GCU-NG 2500 Strap Types Tenax ® PET Polyester MHC Head strap tension 80-900 N Strap Feed Speed 3 m /sec. Strap centers 425, 610, 795mm Pack Width Min 500 mm Pack Width Max 2.450 mm Controller Paint finish RAL 6000 Green 5.000 kg approx. Machine weight Edge-protection magazine Sheet dimensions 800 x 300 mm or 600 x 250 mm x 6 mm Magazine capacity 120 pieces Pallet turntable located inside the press Pallet turn-grid located inside the press Full load positioning & conveyor controls Full machine safety guarding packages Spare strap sealing and feed modules SIG-Cure extra platen safety device 310 mm min. Conveyor height Compression Up to 2.500 kg Pack Height Min 500 mm Top edge-protection ink jet printer Top edge protection magazines Bottom edge-protection magazines SIG-Kers Kinetic Energy Recovery system Other RAL colour finishes available 0 1790 5419 7209 1279 Operator Panel Entry 1660 Conveyor 1070 Pressplaten C (Conveyor) B 1960 3759 ø700 998,5 539 4115 305 2800 2600

GCU-NG 2500 GCU-NG - signode.com.au€¦ · GCU-NG. GCU-NG. 2500. ... DIN ISO 2768 m/K. Werkstoff: Benennung: ... strap up to the MH heads without entry into the guarded area. New

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Page 1: GCU-NG 2500 GCU-NG - signode.com.au€¦ · GCU-NG. GCU-NG. 2500. ... DIN ISO 2768 m/K. Werkstoff: Benennung: ... strap up to the MH heads without entry into the guarded area. New

GCU-NG

GCU-NGNext Generation machine design. Maximised throughputs. Higher uptime and productivity.

Pallet compression and strapping station

GCU-NG 2500Pallet compression and strapping station

GCU-NG 2500

Capacity Pallets / per hour*Standard model up to 150High speed model up to 200

Conveyor speed Variable up to 14m/min std.Optional up to 21m/min

Specification

Strapping

Strap size 9 - 12,5 mm Tenax® 1616 9 x 0,52 4050 m coilTenax® 1617 9 x 0,57 3600 m coil

Power requirements

Mains supply 400 V, 3-phase, 50 HzPower input 4 kVAControl voltage 24 V DC

Siemens S7 series

Third strap chute & indexing bayonet

Fourth strap chute & indexing bayonet

Two fixed strap chutes in conveyor

Entry and exit roller conveyor sections

Entry conveyor with pallet centering device

Conveyor riser kit to 350 mm

Plain roller conveyor under press platen

Options

* Dependent on load size, conveyor speed, compression level and strap pattern

Signode has a policy of continuous product development and reserves the right to alter specifications at any time without prior notice.

E-021114 Rev 12/2016

Greater productivityStandard up to 150 pallets an hour, high-speed version available

Next generation machine designReduced service and maintenance needs, remote monitoring and lower energy needs

High productivity and safety Automatic strap loading and Edge-protection reloading from outside guarded area so non-stop operations

Very easy to use Intuitive, simple, easy to use, icon-driven operator HMI, simple packaging programme changes

Fits customers exact needsModular design with options for todays and tomorrows demands

GCU-NGGCU-NG 2500

Strap Types Tenax® PET PolyesterMHC Head strap tension 80-900 N Strap Feed Speed 3 m /sec.Strap centers 425, 610, 795mm

Pack Width Min 500 mmPack Width Max 2.450 mm

Controller

Paint finish RAL 6000 Green

5.000 kg approx.Machine weight

Edge-protection magazine

Sheet dimensions 800 x 300 mm or 600 x 250 mm x 6 mm

Magazine capacity 120 pieces

Pallet turntable located inside the press

Pallet turn-grid located inside the press

Full load positioning & conveyor controls

Full machine safety guarding packages

Spare strap sealing and feed modules

SIG-Cure extra platen safety device

310 mm min.Conveyor height

Compression Up to 2.500 kg

Pack Height Min 500 mm

Top edge-protection ink jet printer

Top edge protection magazines

Bottom edge-protection magazines

SIG-Kers Kinetic Energy Recovery system

Other RAL colour finishes available

2018171613121110876321

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GCU-NG 2500

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07.02.2017

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DIN ISO 2768 m/KWerkstoff:

Benennung:

Zeichnungsnummer / Artikel:

DIN ISO 1302

2

GCU-NG 2500

A0012043865

07.02.2017

0

2018171613121110876321

23222120181716131 2 3 6 7 8 10 11

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DIN ISO 2768 m/KWerkstoff:

Benennung:

Zeichnungsnummer / Artikel:

DIN ISO 1302

2

GCU-NG 2500

A0012043865

07.02.2017

0

1790 5419

7209

1279

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Page 2: GCU-NG 2500 GCU-NG - signode.com.au€¦ · GCU-NG. GCU-NG. 2500. ... DIN ISO 2768 m/K. Werkstoff: Benennung: ... strap up to the MH heads without entry into the guarded area. New

Pallet compression and strapping station

The Next generation GCU-NG succeeds the well proven GCU first generation strapper. By using new improved and highly reliable components and materials in a modern design the press is simpler, faster and even more reliable for maximized machine uptime.

reasons why the GCU-NG is the new Industry standard compression and strapping station for the Corrugated Industry

5

Less wear, service and overall energy needs for the press New materials, unique drive systems and controls ensure optimum efficiency and reduced CO2 footprint for the machine.

Stable pallet loadsUsing optimised and highly accurate load compression each pallet can be compressed and strapped without damaging the products.

Reduced set up timeUp to 15 programmes can be programmed as standard for the GCU-NG. Fine tuning and additional or different programme creation are possible on-site.

Exact repeatable standard load heights The variable load height selection ensures all pallet loads are the same height for maximised racking storage and truck volume utilisation.

Easy to use HMI system The simple and intuitive HMI machine enables many formats and load packaging styles to be stored as standard. All selectable from the HMI or via BCD code.

Integral GCU-NG service programme Indicates maintenance requirements, provides system diagnostics and the ability for remote monitoring.

Modular MHC strapping headsWell proven, simple, light-weight easy to use heads for reduced service needs and are easily removed in less than a minute.

Turncross or turngrid for accurate pallet handlingAccurate load positioning and simple handling onto the lifting device, loads up to 1500 kg can be easily handled.

HMI Control PanelAccurate real time control set-up and operational control, plus simplified machine servicing through self diagnostics.

Indexing bayonet for flexibilityWith up to four chute systems and two bayonets the unit is extremely flexible to place strap on varying products very accurately.

Automatic strap feedWith a simple single-button operation the strap is fed into the sealer module, so no complex threading or strap end welding nor entry into the machine area, for more uptime.

MH Modular sealing heads The modules use 9-12 mm machine grade PET strapping. The sealer unit requires maintenance every 100.000 cycles as does the feeder unit with few wearing parts.

The next generation GCU-NG combines rationalised construction with even more durable wear parts for reduced total cost of ownership.

Industry standard performance and reliability for higher productivity and lower ownership cost

more reasons why the GCU-NG is the new industry standard pallet strapper

5

Top/bottom edge-protection applicatorsEasily and safely reloadable at any time the units hold 120 sheets and position strips to protect the products during strapping.

Higher uptime through auto strap loading & feed-upAuto strap feed up from dispensers as standard to feed strap up to the MH heads without entry into the guarded area.

GCU-NGGCU-NG 2500

GCU-NG

The modular design enables our customers to tailor-make their machine for their plants current and future needs. Some options are available for later installation as retrofits if required.

The standard model can process up to 150 pallets and hour, a high-speed machine version enables higher throughputs to be easily achieved.