Embed Size (px)
Citation preview
TrainingPrograms
2
www.gleason.com/services
Gleason Global Services: Comprehensive Training Solutions
Gleason Global Services offers the industry’s widest variety of training courses, covering the full
spectrum of bevel and cylindrical gear topics. These courses range from helping our customers
understand the basics of gearing to applying the sophisticated software tools needed to solve strength
or noise problems, to the latest inspection, metrology and maintenance techniques.
The Gleason Training Team works with your staff to ensure a fast, thorough review of the practices,
skills and capabilities for a wide range of topics. Classroom and hands-on training takes place in a
variety of stages, involving the most important production, operation and maintenance issues.
In addition, customized training packages can be designed and implemented to meet the special
requirements of any customer and facility.
To get started, review the general curriculum and registration process described on the following
pages.
3
c o u r s e c a t a l o g
Name of the course
HobbingH 10 Introduction of the hobbing machine to operators 4H 20 Hobbing Technology and Dialogue Program 5H 30 Maintenance mechanics/hydraulics 6H 40 Maintenance electr./electronics – Siemens 840C 7H 50 Maintenance electr./electronics – Siemens 840D 8H 60 Maintenance electrics – Pfauter „Wälzmodule“ 9H 70 Maintenance electr./electronics – Siemens 3M 10H 80 Maintenance electr./electronics – Bosch CC 11
Profile GrindingG 10 Introduction of the grinding machine to operators 12G 20 Profile-Grinding Technology and Dialogue Program 13G 30 Maintenance mechanics/hydraulics 14G 40 Maintenance electr./electronics – Siemens 840C 15G 50 Maintenance electr./electronics – Siemens 840D 16
ShapingS 10 Introduction of the shaping machine to operators 17S 20 Shaping Technology and Dialogue Program 18S 30 Maintenance mechanics/hydraulics 19S 40 Maintenance electr./electronics – Siemens 840C 20S 50 Maintenance electr./electronics – Siemens 840D 21
Gear Seminars V 1 Manufacturing of soft cylindrical gears in Ludwigsburg 22V 2 Hard finishing of cylindrical gears in Ludwigsburg 23
4
m a c h i n e o p e r a t i o n
www.gleason.com/services
Preconditions:Course H 20 “Hobbing Technology and Dialogue Program”.
Experience in handling numerically controlled machines are desirable.
Aim:Participants will be able to set-up numerically controlled
hobbing machines and process high-quality work pieces.
Content:✓ Correct preparation of the machine for the manufacture of work gears
✓ Preventive procedure for avoiding errors
✓ Inputting data into the Gleason-Pfauter hobbing dialogue program
✓ Analysis of processed work gears
✓ Measures to improve quality by changing the machine
equipment and by means of specific program changes
✓ Optimization of technology data and time data
Special point:The machine must be available for the duration of the course. Of course
we care on demands or wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 10Introduction of the hobbing machine to operators at customers plant
Target group:Machine operators, machine workers, setter and foremen.
5
h o b b i n g m a c h i n e s
Preconditions:None.
Aim:Participants will be able to enter work-gear, tool and technology data
into the Gleason-Pfauter hobbing dialogue program, set up machine
programs and process work gears on their own.
Content:✓ Machine control: structure, operating modes and functions
✓ Special equipment: automatic work piece change, centering
✓ Processing procedures, circuits, strategies
✓ Inputting data: pre-selection, work gear, tool and intersection data
✓ Machine adjustment
✓ Production: processing 1st work gear, dimensional corrections,
processing subsequent work gears, circuit influences
✓ File management: Creating, changing, deleting files
✓ Practical exercises at laboratory control and machine
including participant’s samples
Special point:Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 20Training of technology data and inputting this datainto the Hobbing dialogueprogram
Target group:Machine operators, Toolsetters, Foremen, work preparation,Technologists,Design engineer.
6
h o b b i n g m a c h i n e s
www.gleason.com/services
Preconditions: Specialized training, basic experience in hydraulics and pneumatics.
Aim:Participants are familiarized with the structure and function of the
mechanical and hydraulically assemblies of a hobbing machine.
They will be able to recognize errors and carry out mechanical and
hydraulic maintenance themselves.
Content:✓ Mechanical structure of the machine and other assemblies
✓ Structure of the hydraulic system and lubrication system
✓ Functional interactions with the control system
✓ Error and fault recognition
✓ Troubleshooting on mechanical and auxiliary equipment
✓ Preventive maintenance
Special point:Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 30Maintenance mechanics/hydraulics
Target group:Repair and maintenance personnel.
7
h o b b i n g m a c h i n e s
Preconditions:Experience in handling control systems and numerically
controlled machines.
Aim:Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:✓ Communication of the numerical control system 840C
(NCK, PLC, MMC and GIA = Gearbox-Interpolation)
✓ Interfaces
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point: Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
Duration 4 days; 5 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 40 Maintenance electr./ electronics Siemens 840C
Target group:Plant electricians, repair and maintenance personnel.
8
h o b b i n g m a c h i n e s
www.gleason.com/services
Preconditions: Experience in handling control systems and numerically
controlled machines.
Aim:Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:✓ Communication of control system (NCU, PLC and PCU)
✓ Interfaces
✓ SI-application
✓ ASI / Profi-Bus
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 50Maintenance electr./ electronics Siemens 840D
Target group:Plant electricians, repair and maintenance personnel
9
h o b b i n g m a c h i n e s
Preconditions: Control systems basic course H70 Siemens 3M or
Control systems basic course H80 Bosch CC220 / CC300.
Basic knowledge of electrical and electronically systems.
Aim: Participants will be able to locate errors in the “Pfauter-Wälzmodule”
and carry out a diagnosis using NC-screen, terminal or a PC.
Content:✓ Communication of the control with the Wälzmodule (WM)
✓ Structure, block diagram, PLC-function, WM-commands
✓ Machine data of “Pfauter-Wälzmodule”
✓ Application of the WM-terminal or PC
✓ Optimization with the screen or PC
✓ Analysis of following error
✓ Software transfer and restarting
✓ Practical exercises at laboratory control
Special point: Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 60Maintenance electr./ electronics “Pfauter ELG”(Wälzmodule = WM)(Electronic Gearbox)with Siemens 3M or BoschCC220 / CC300
Target group:Plant electricians, repair and maintenance personnel.
10
h o b b i n g m a c h i n e s
www.gleason.com/services
Preconditions:Experience in handling control systems
and numerically controlled machines.
Aim:Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:✓ Communication of the numerical control system with
Pfauter ELG (WM = Wälzmodule)
✓ Interfaces
✓ Functional sequences
✓ PLC
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 70Maintenance electr./ electronics Siemens 3M
Target group: Plant electricians, repair and maintenance personnel.
11
h o b b i n g m a c h i n e s
Preconditions: Experience in handling control systems
and numerically controlled machines.
Aim:Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:✓ Communication of the numerical control system CC220 / CC300 with
Pfauter ELG (WM = Wälzmodule)
✓ Interfaces
✓ Functional sequences
✓ PLC and communication tables
✓ Auxiliary and diagnostic programs
✓ CPL program
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
Duration 4 days; 5 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
H 80Maintenance electr./ electronics Bosch CC220 / CC300
Target group:Plant electricians, repair and maintenance personnel.
12
m a c h i n e o p e r a t i o n
www.gleason.com/services
Preconditions:Course G20 “Profile-Grinding Technology and Dialogue Program“.
Experience in handling numerically controlled machines are desirable.
Aim:Participants will be able to set-up numerically controlled grinding
machines and process high-quality work pieces.
Content:✓ Correct preparation of the machine for the manufacture of work gears
✓ Preventive procedure for avoiding errors
✓ Inputting data into the Gleason-Pfauter grinding dialogue program
✓ Analysis of processed work gears
✓ Measures to improve quality by changing the machine equipment
and by means of specific program changes
✓ Optimization of technology data and time data
Special point:The machine must be available for the duration of the course.
Of course we care on demands or wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
G 10Introduction of the Profile Grinding machine to operatorsat customers plant.
Target group:Machine operators, Machine workers, setter and foremen.
13
p r o f i l e g r i n d i n g m a c h i n e s
Preconditions:None.
Aim: Participants will be able to enter profile-grinding-wheel, work-gear
and technology data in the Gleason-Pfauter Profile Grinding dialogue
program, set up machine programs and process work gears on their own.
Content:✓ The Profile Grinding Machine with its components
✓ Abrasives and their application
✓ Different kinds of work pieces and fixtures
✓ Stock division and diagram evaluation
✓ Dressing technologies
✓ Recording touch position
✓ Grinding, kinematics and specific cutting rate limit (Qw')
✓ Inspection and diagram evaluation
✓ Function and use of grinding software
✓ Corrections
✓ Practicing at simulator or grinding machine with examples
of the participants
Special point: Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
G 20Profile Grinding Technology and Dialogue Program
Target group: Machine operators, Toolsetters, Foremen, work preparation,Technologists,Design engineer.
14
p r o f i l e g r i n d i n g m a c h i n e s
www.gleason.com/services
Preconditions:Specialized training, basic experience in hydraulics and pneumatics.
Aim:Participants are familiarized with the structure and function
of the mechanical and hydraulically assemblies of a gear grinding
machine. They will be able to recognize errors and carry out
mechanical and hydraulic maintenance themselves.
Content:✓ Mechanical structure of the machine and other assemblies
✓ Structure of the hydraulic system and lubrication system
✓ Functional interactions with the control system
✓ Error and fault recognition
✓ Trouble-shooting on mechanical and auxiliary equipment
✓ Preventive maintenance
Special point:Customer-specific training depends on the machine type,
machine equipment, the previous knowledge and wishes
of the participants
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
G 30Maintenance mechanics/hydraulics
Target group:Repair and maintenance personnel.
15
p r o f i l e g r i n d i n g m a c h i n e s
Preconditions: Experience in handling control systems and numerically
controlled machines.
Aim: Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:✓ Communication of the numerical control system 840C
(NCK, PLC, MMC and ELG = Electronic Gearbox)
✓ Interfaces
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point: Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
Duration 4 days; 5 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
G 40Maintenance electr./ electronics Siemens 840C
Target group:Plant electricians, repair and maintenance personnel.
16
p r o f i l e g r i n d i n g m a c h i n e s
www.gleason.com/services
Preconditions:Experience in handling control systems and
numerically controlled machines.
Aim:Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:✓ Communication of control system (NCU, PLC and PCU)
✓ Interfaces
✓ SI-application
✓ ASI / Profi-Bus
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
G 50Maintenance electr./ electronics Siemens 840D
Target group:Plant electricians, repair and maintenance personnel.
17
m a c h i n e o p e r a t i o n s
Preconditions:Course S20
“Shaping Technology and Dialogue Program”
Experience in handling numerically controlled machines are desirable.
Aim: Participants will be able to set-up numerically controlled
shaping machines and process high-quality work pieces.
Content:✓ Correct preparation of the machine for the manufacture of work gears
✓ Preventive procedure for avoiding errors
✓ Inputting data into the Gleason-Pfauter shaping dialogue program
✓ Analysis of processed work gears
✓ Measures to improve quality by changing the machine
equipment and by means of specific program changes
✓ Optimization of technology data and time data
Special point: The machine must be available for the duration of the course.
Of course we care on demands or wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
S 10Introduction of the shaping machine to operatorsat customers plant
Target group:Machine operators, machine workers, setter and foremen.
18
g e a r s h a p i n g m a c h i n e s
www.gleason.com/services
Preconditions:None.
Aim:Participants will be able to enter shaper-cutter wheel –, work gear-
and technology – data in the Gleason-Pfauter shaping dialogue program,
set up machine programs and process work gears on their own.
Content:✓ Machine control: structure, operating modes and functions
✓ Special equipment: automatic change, centering
✓ Processing procedures, circuits, strategies
✓ Inputting data: shaper cutter, work gear, and intersection data
✓ Machine adjustment
✓ Production: processing 1st work gear, dimensional corrections,
processing subsequent work gears, circuit influences
✓ File management: entering, changing, deleting of files
✓ Practical exercises at laboratory control and/or machine
including participant’s samples
Special point:Customer-specific training depends on the machine type, machine
equipment, the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
S 20Shaping Technology and Dialogue Program
Target group:Machine operators, Toolsetters, Foremen, work preparation.
19
g e a r s h a p i n g m a c h i n e s
Preconditions: Specialized training, basic experience in hydraulics and pneumatics.
Aim:Participants are familiarized with the structure and function
of the mechanical and hydraulically assemblies of a gear shaping
machine.
They will be able to recognize errors and carry out mechanical and
hydraulic maintenance themselves.
Content:✓ Mechanical structure of the machine and their assemblies
✓ Structure of the hydraulic system and lubrication system
✓ Functional interactions with the control system
✓ Error and fault recognition
✓ Troubleshooting on mechanical and auxiliary equipment
✓ Preventive maintenance
Special point:Customer-specific training depends on the machine type,
machine equipment, the previous knowledge and wishes
of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
S 30Maintenance mechanics/hydraulics
Target group:Repair and maintenance personnel.
20
g e a r s h a p i n g m a c h i n e s
www.gleason.com/services
Preconditions:Experience in handling control systems and numerically
controlled machines.
Aim:Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machine.
Content:✓ Communication of the numerical control system 840C
(NCK, PLC, MMC and ELG = Gearbox-Interpolation)
✓ Interfaces
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:Customer-specific training depends on the machine
equipment and the previous knowledge and wishes of the participants.
Duration 4 days; 5 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
S 40Maintenance electr./ electronics Siemens 840C
Target group:Plant electricians, repair and maintenance personnel.
21
g e a r s h a p i n g m a c h i n e s
Preconditions: Experience in handling control systems and numerically
controlled machines.
Aim: Participants will gain an overview of the structure and functioning
of the control system. They will be familiar with the linking and
communication of the control system and the drive units with the
machines.
Content:✓ Communication of control system (NCU, PLC and PCU)
✓ Interfaces
✓ SI-application
✓ ASI / Profi-Bus
✓ Functional sequences
✓ Digital drives
✓ Fault search and trouble-shooting
✓ Reading of software lists
✓ Practical exercises at laboratory control
Special point:Customer-specific training depends on the machine equipment
and the previous knowledge and wishes of the participants.
Duration 3 days; 4 days with an interpreter.
Beginning and Ending according to agreement.
Participants max. 4
S 50Maintenance electr./ electronics Siemens 840D
Target group:Plant electricians, repair and maintenance personnel.
22
g e a r s e m i n a r s o f t p r o c e s s i n g
www.gleason.com/services
Preconditions:Basic knowledge of gear cutting and knowledge of the various
manufacturing techniques for toothed gear processes.
Aim:Participants will gain a comprehensive overview of the most modern
gear cutting techniques for soft processing from individual production
to mass production.
Content:✓ Basics of gear cutting
✓ Existence of gear deviations
✓ Basics of precision
✓ Assessment of the quality of gears
✓ Efficient work on modern CNC-gear cutting machines
(hobbing, shaping, shaving and deburring)
✓ Cutting tools for various kinds of manufacturing
✓ Gear measuring
✓ Economical technology with hobbing
✓ Optimization of machine and cutting tool use
✓ Dry cutting of gears
✓ View to hard gear finishing
Duration 3 days;
Participants max. 36
Only in German Language.
V 1Manufacturing of soft cylindrical gears
Target group:Experts in the areas of design,work preparation, manufactureand quality assurance.
23
g e a r s e m i n a r h a r d p r o c e s s i n g
Preconditions: Basic knowledge of gear cutting and knowledge of the various
manufacturing techniques for toothed gear processes.
Aim: Participants will gain a comprehensive overview of the most modern
gear cutting techniques for hard gear finishing from individual production
to mass production.
Content:✓ Pre-work for hard gear finishing
✓ Existence of gear deviations
✓ Measurement and assessment of gears
✓ Statistic evaluation of measuring results and investigation
of the ability of processes
✓ Skive hobbing of hardened gears
✓ Hard skiving, a hard gear finishing process for high volume production
✓ High performance grinding with profile grinding machines
✓ Generating Grinding
✓ Spur and helical gear grinding
✓ Honing of cylindrical gears by use of a tool with internal teeth
✓ Comparison of hard gear finishing processes
Duration 2 days;
Participants max. 36
Only in German Language.
V 2Hard finishing of cylindrical gears
Target group:Experts in the areas of design,work preparation, manufactureand quality assurance.
c o n t a c t u s
Individual Gleason-Pfauter Training courses Our courses are based on the practical experience of experts. Knowledge from the day to day work to our training staff is incorporated into the training courses on a continual basis. This permits us to deal with the whole spectrum of your specific production problems and the equipment of the machines supplied and to offer and provide these customer-specific training courses.
Organizational Instructions
Preconditions:The course description on the pages bevore provide information relating to aims, content and preconditions. We recommend that you register your employees only for courses the preconditions of which they can meet. We will be happy to advise you with regard to suitability of candidates.
Registration:Please contact Ms. Janina Hipper (telephone: +49-(0)7141-404-656; fax: +49-(0)7141-404-500; e-mail: [email protected]). We will immediately send you an appropriate quotation and reserve your desired or the next free training date. The date will be reserved after receiving your written order. All unconfirmed trainings within 4 weeks before the planed date, will be used for other customers!
Cancellation:It is possible to cancel the confirmed training up to 4 weeks before the planed training. Otherwise the full amount will be invoiced. Should it not be possible to hold a course due to unforeseeable circumstances on our part, you will be notified immediately and an alternative date will be arranged with you.
Hotel:We will gladly take over the reservation in a hotel near to us.
Language:All trainings will be executed in German or English. Any required interpreter services will be charged according to expense incurred.
Fees:The current valid fees you get on request. Course fees cover the costs of training, training documentation, lunch and refreshments for 4 participants. Travel expenses, daily allowance and costs of room and board must be paid by the participants.
Special requests:We can also offer training at customers plant on request. (Please ask for necessary requirements and fees!).
Important note: For Gear Seminars V1 and V2 contact Mr. Kevin Streicher (telephone: +49-(0)7141-404-358; e-mail: [email protected])or Mr. Günter Schmidt (telephone: +49-(0)7141-404-455; e-mail: [email protected]).Both Seminars will be held only in german language.
W 261/1/0/710 e Printed in Germany.
1000 University AvenueP.O. Box 22970Rochester, NY 14692-2970, USATel. +1-585-473-1000Fax +1-585-461-4348e-mail: [email protected]
www.gleason.com • [email protected] Visit www.gleason.com for Worldwide Sales Locations and Additional Information.
Maschinenfabrik GmbHDaimlerstrasse 14D-71636 Ludwigsburg, GermanyTel. +49-(0)7141-404-0Fax +49-(0)7141-404-500e-mail: [email protected]
