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A Name Synonymous With Quality Our Products C. A. F. Jointing Sheets Hydraulic Packings Non Asbestos Fibre Jointing Sheets Speciality Performance Packings Spiral Wound Metallic Gaskets Other Products

Gaskets functioning

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A brief description about industrial gskets

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Page 2: Gaskets functioning

 

CHAMPION GROUP of Industries was started in the year 1959 Manufacturing Mechanical Gland Packing, Flange Gasketing Material, Heat Insulation and Teflon Sealing products.

Champion Packings are synonymous in the industries for quality Gland packings & heat Insulation and the products conform to IS 4687 and DGS & D specifications. Champion products meet with increasing exact requirments in Engineering and Chemical Industries for mechanical gland packings in pumps & valves & heat Insulations.

Champion Jointings are also synonymous in the industries for quality jointings for various flanges and the products confirm to IS 2712/1998 and BS 2815/1976 specifications. Champion products meet with increasing exacting requirments in Engineering and Chemical Industries for

contact gaskets on fixed sealing faces. The company produce high quality Compressed Asbestos, Asbestos Free Jointing Sheets and Metllic Spiral Wound Gaskets catering to various industries in domestic and international markets through intensive quality management efforts with common goal of achieving TOTAL CUSTOMER SATISFACTION.

Today each of the Group's Products are a leader in their field, with manufacturing being done at various plants within a 350 km radius of Mumbai. The Corporate office is located at Mumbai with branches at Kolkata, Chennai, Delhi and representatives in all major towns of India.

  

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Specification Compliance

IS-2712 - 1998 Grade W / 3

IS 2712 - 1971 Grade C

Compressed Asbestos Fibre Jointing is a consistently uniform, solid run constructed and resilient product, a price worthy quality of dependable performance. Its adaptability to many sealing requirement makes this jointing the most Economical sheet packing choice of plant Engineers and maintenance men for low service conditions.Red or Graphited finish.

Specially developed for general purpose applications for use against low pressure steam, water gases and alkalies.

Recommended Max Temperature

360oCRecommended Max Pressure Kg./cm2

25 bars

Champion

Style 20

Specification ComplianceIS-2712 - 1998

IS-2712 - 1979 Grade W / 3IS 2712 - 1971 Grade C

Compressed fibre jointing is a consistently uniform pliable and resilient product. A price worthy quality of dependable performance, plus adaptability to many sealing requirements makes this 'STEAM JOINTING' the most popular choice sheet packing of plant engineers and maintenance men.Red and Graphited finish. Metallic and Non-Metallic in both finishes.

Developed for general purpose applications and this quality is applicable to a wide range of duties with less severe working conditions of temperature and pressure.

Recommended Max Temperature

380oCRecommended Max Pressure Kg./cm2

35 Kg / cm2

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ChampionStyle 51 High

Pressure

Specification Compliance

IS-2712 - 1998IS-2712 - 1979

Grade W / 2IS 2712 - 1971

Grade B / SBS 2815 -

1973 Grade B

Manfactured from selected Asbestos Fibre and bonded with high grade binder compound, this product has a wide range of applications in the industrial field. Brown / Grey or Graphited finish.Metallic & Non-Metallic in both finished.

Recommended against steam, neutral non flammable gases, dyes alkalies, fats, oils, alcohols, motor fuels and such other engineering services, which do not warrant the use of as High Grade material such as CHAMPION Style 54 super.

Recommended Max Temperature

440oCRecommended Max Pressure Kg./cm2

80 Kg / cm2

ChampionStyle 39 Red/ Grey

Specification ComplianceIS-2712 - 1998

IS-2712 - 1979 Grade O / 2IS 2712 - 1979 Grade W / 2IS 2712 - 1971 Grade B / S

BS 2815 - 1973 Grade B

Manfactured from quality of Asbestos Fibre and vulcanized with special rubber compound to meet with the exacting requirements of modern industry.

Recommended for use against dry and wet steam, water, gases, alkalies, oil at normal temperatures, chemicals fuels,etc. and general engineering.CHAMPION Style 39 can also be provided with wire gauze insertion and graphited finish.

Recommended Max Temperature

440oCRecommended Max Pressure Kg./cm2

80 Kg / cm2

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ChampionStyle 54 Super

Specification ComplianceIS-2712 - 1998

IS-2712 - 1979 Grade W / 1IS 2712 - 1971 Grade A / SIBS 2815 - 1973 Grade A

Manfactured from excellent quality of Chrysotile Asbestos Fibre and raw materials, the blend being intimately mixed with heat resisting rubber compounds under special process to ensure maximum stability against high pressure and temperatures.

Though primarily a super heated steam jointing it is also recommended against saturated steam, oxygen, petroleum distillates, oils and fats, fuels, internal combustion engines, hydrocarbons, alcohols, solvent, dyes, etc. It is popularly used in MARINE ENGINES, electricity generating sets etc.

Recommended Max Temperature

550oCRecommended Max Pressure Kg./cm2

150 Kg / cm2

ChampionStyle 54 Super

Metallic

Specification ComplianceIS-2712 - 1979 Grade W / 1

A compressed Asbestos fibre jointing embedded with a strong reinforcement of steel wire gauze, The super metallic sheet is superior in performance over other forms of jointing sheets where severe physical conditions of high pressure and temperature have to be resisted. It is effectively used under rapidly changing operating conditions of

Used in diesel exhaust manifold, cylinder head gaskets, internal combustion engines, air compressors.

Page 8: Gaskets functioning

IS 2712 - 1971 Grade A / SIBS 2815 - 1973 Grade A

pressure, were vibrations are experienced and where the flange of gasket joint is narrow.

Recommended Max Temperature

600oCRecommended Max Pressure Kg./cm2

160 Kg / cm2

ChampionStyle 59 Oil

Specification Compliance

IS-2712 - 1998IS-2712 - 1979

Grade O / 1IS 2712 - 1971

Grade A / OBritish BS 1832 -

1972

A compressed fibre jointing bonded with a sophisticated compound. This is specialised jointing to withstand the most exacting demands of oil and petrochemicals plants, solvents, refrigerators, oils, etc.

Used in pipelines and apparatus of petrochemical fields, petroleum distillates, oil and petroleum industries. It is also recommended in industrial processes with high contents of aromatic substances, sulphurous compounds, chloric hydrocarbons, phenols, refrigerants, etc. The jointings give satisfactory services against steam also.

Recommended Max Temperature

550oCRecommended Max Pressure Kg./cm2

150 Kg / cm2

ChampionStyle 60 Acid

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Specification ComplianceIS-2712 - 1998

IS-2712 - 1979 Grade A / 1

This is a specialised asbestos fibre jointing sheet which is intimately bonded with an acid resisting compound to withstand the corrosive action of acids and chemcials.

Recommended for use against hot concentrated organic, inorganic and mineral acids inculding hydrochloric, sulphuric (oleum) and nitric acids, under service conditions of temperature and pressure commonly encountered in chemical industries.

Recommended Max Temperature

210oCRecommended Max Pressure Kg./cm2

150 Kg / cm2

 

ChampionStyle AF 110

Max. Operating Pressure in Bar

25

Max. Short termservice temp.

400oC

Max. Continuousservice temp.

250oC

Max. Operationtemp. for steam

180oC

General purpose gasketing material suitable for use with Oils, Solvent, Gases, Water, L.P.Steam and most dilute acids and alkalies (low service conditions) 

A cost effective product manufactured from ecofriendly natural cellulosic fibres bonded with suitable mix of elastomers.Colour: Red & Green

ChampionStyle AF 120

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Max. Operating Pressure in Bar

35

Max. Short termservice temp.

400oC

Max. Continuousservice temp.

250oC

Max. Operationtemp. for steam

180oC

Suitable for use with gases, water, low pressure steam and dilute acids and alkalies.Available with wire gauze insertion.Also available with anti-stick coating or graphite coating.

ChampionStyle AF 139

Max. Operating Pressure in Bar

80

Max. Short termservice temp.

400oC

Max. Continuousservice temp.

250oC

Max. Operationtemp. for steam

200oC

General purpose for oils, solvents, water, steam, gases, dilute acids and alkalies, glycols and aqueous solution.Available with wire gauze insertion.Also available with anti-stick coating or graphite coating.

ChampionStyle AF 154

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Max. Operating Pressure in Bar

150

Max. Short termservice temp.

450oC

Max. Continuousservice temp.

250oC

Max. Operationtemp. for steam

250oC

For use with oils, solvents, gases, steam, acid and alkalies.

Excellent tensile strength

Outstanding gas sealabilityHigh resistance to creep under elevated temperatures & pressure.Available with wire gauze insertion.Also available with anti-stick coating or graphite coating.

ChampionStyle AF 159

Max. Operating Pressure in Bar

150

Max. Short termservice temp.

450oC

Max. Continuousservice temp.

250oC

Max. Operationtemp. for steam

200oC

High resistance to hot oils, fuels, hydrocarbons and refrigerants.Good steam resistance. Excellent creep resistance.Very low gas permeability.Available with wire gauze insertion.Also available with anti-stick coating or graphite coating.

ChampionStyle AF 160

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Max. Operating Pressure in Bar

150

Max. Short termservice temp.

250oC

Max. Continuousservice temp.

210oC

Max. Operationtemp. for steam

210oC

Acid resistant grade.Recommended for use against hot concentrated organic, inorganic and mineral acids.Also available with anti-stick coating or graphite coating.

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Page 13: Gaskets functioning

 

MSWG

SPIRAL WOUND GASKETSSpecial Springlike Metal strips are wound with an Asbestos/P.T.F.E/Grafoil Filler by a special process to assure a leakproof seal. The sealing is done by the Heat Resistant Filler and the metal strip provides the spring. This combination of metal and soft Heat Resistant Filler piles compresses to its predetermined thickness under bolting pressure and thereby prevents leakage within the limit of its specified pressure and temperature. With the addition of centering devices, "CHAMPION" Spiral Wound Gaskets can be adapted for use on many types of flanges and closures.

Gasket Thickness AvailableNominal

1/8" ( 3.2 mm ) 3/16" ( 4.8 mm )

Actual.125" .005" ( 3.2 mm ).175" .005" ( 4.5 mm )

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Page 14: Gaskets functioning

 

Sizes : 3 MM to 5 MM in 10 metre spools.

6mm & above in boxes / Kg.

ChampionStyle 1

A PURE PTFE yarn packing with no additive or lubricants.The Packing is resilient, with low coefficient of friction, dimensional stability, with minimum frictional heat.

The packing is chemically inert. It is recommended for oxygen service and oxidizing media, for pumps and valves, mixers, agitators, concentrated acids, alkalies, aggressive vapours and gases.It can also be used in food industry.

Not to be used on molten alkali metals & fluorine

Temperature -200°C to +280°C Pressure Upto 400 Bar pH

ChampionStyle 2

The packing is manufactured from PURE PTFE yarn impregnated with PTFE dispersion by a special process.The packing has dimensional stability, high compressibility and low coefficient of friction.

For valve, reciprocating rods, centrifugal pumps, mixers, corrosive gases, acids and alkalies, ammonia, solvents, hydrocarbons, food stuff and pharmaceutical industries.

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Not to be used against fluorine & alkali metals

Temperature -210°C to +280°C Pressure Max Upto 500 Bar pH

ChampionStyle 3

This universal pump packing is manufactured from PTFE IMPREGNATED YARN, treated with high temperature resisting lubricant. The packing has compressibility, flexibility, dimensional stability & low coefficient of friction.Fluids can be sealed with minimum off gland pressure and heat build up.

A reliable packing for valves, agitators, rotary and reciprocating pumps in highly aggressive chemicals, corrosive liquids, concentrated acids, alkalies, oils, solvents, gases, pharmaceuticals, and foodstuff industries.

Not to be used against fluorine & alkali metals

Temperature -200°C to +280°C Pressure Upto 350 Bar pH

ChampionStyle 36

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This versatile high performance packing is plaited from GRAPHITE FILLED PTFE YARN. Due to this unique combination this packing has high thermal conductivity, low coefficient of thermal expansion, lubricity, low friction, minimum shaft wear and universal chemical resistance.The packing is non hardening.

For centrifugal, rotary pumps, agitators, mixers and low pressure valves, handling chemicals, caustics, acids, solvents, dyes, white & black liquor, oils, pulp and paper, abrasive materials etc.

Not recommended for fluorine, strong oxidsing agents, fuming nitric acid, oleum, aqua regia.

Temperature -212°C to +280°C Pressure Upto 250 Bar pH

ChampionStyle 23

This packing,constructed from HIGH TENSILE STRENGTH PTFE YARN which incorporates high quality graphite particles for better heat transfer.The constituents impart improved thermal conductivity heat dissipation, lubricity, low thermal expansion and low coefficient of friction.

The packing is developed for high speed shafts in rotating,reciporocatory and static services, valve stems, slurry and high pressure applications against chemicals, acids and alkalies, oils, pulp and paper etc.

Not recommended for fluorine, molten alkali metals, fuming nitric acid, ammonium nitrate, oxygen, or strong oxidising agents.

Temperature -250°C to +300°C Pressure Upto 350 Bar pH

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ChampionStyle 38

A high purity carbon filament yarn packing having a good thermal conductivity, flexibility, resiliency, elasticity and low friction.

The packing is for high speed, high temperature and pressure applications in sealing boiler feed pumps, super heat steam, agitators, mixers, digester, crytallizers, solvents, oils,non oxidising mineral acids and alkalies. It is a good valve stem packing.

Not recommended for fluorine, nitric acid, aqua regia and strong oxidisers.

Temperature -200°C to +600°C Pressure Upto 350 Bar pH

ChampionStyle 40

Carbon Fibre is the style 38 reinforced with inconel wire.This gives the packing high heat resistance and strength in high pressure.

For molten liquids, super steam, control valves steam valves, power generation, chemical processing, organic acids, alkalies and oils.

Not recommended for strong oxidisers, concentrated nitric acid, aqua regia, molten alkalies.

Temperature -200°C to +950°C Pressure 600 to 700 Bar pH

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ChampionStyle 172

The packing is a combination of tough high strength ARAMID fibre yarn on corners and PTFE lubricated yarn on the sides. The positioning of tough ARAMID yarn with negligible friction of PTFE yarn renders the packing best suited for high pressure rotating and reciprocating applications.The packing constituents have very low thermal expansion,good dimensional stability and creep resistance under high pressure applications.

Best for sealing wide range of slurry and high pressure pumps, agitators, valves, mixers, in chemicals, acids, alkalies, most gases, petroleum fertilizers oils, steam, aromatic solvents, ammonia and carbamate services.

Not recommended for oxygen and oxidant alcohol. Preferred use against abrasive media in slurries,mixers and agitators.

Temperature -200°C to +280°C Pressure Upto 500 Bar pH

ChampionStyle 174

This abrasion resistant,inert packing is produced from tough high strength ARAMID fibre filament yarn with each strand fully impregnated with PTFE & high temperature resisting lubricants.The

For abrasive media and slury applications in valves, mixers, agitators, rotary and reciprocatory applications in solvents, mild acids and alkalies petrochemicals, paper

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packing has flexibility, resiliency, lubricity with excellent thermal and dimensional stability, treating the shaft gently.

and pulp, pharmaceuticals.

Temperature -200°C to +300°C Pressure Upto 280 Bar pH

ChampionStyle 176

A combinations of tough ARAMID fibre in the corner and core strands and PTFE GRAPHITE yarn on the seam strands.This structure generates maximum resistance to extrusion;simultaneously the graphite PTFE yarn on the sides of the packing imparts thermal conductivity and lubricity for cooler shaft running.

Best for applications on abrasive fluids and slurries in centrifugal and reciprocating pump at high temperature and under high pressure for acids, alkalies, organic and inorganic solvents, chemicals, sewage water, oils, gases, paper and pulp mills.

Temperature -200°C to +300°C Pressure Upto 500 Bar pH

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Page 20: Gaskets functioning

 

Sizes : 3 MM to 5 MM in 10 metre spools.6mm & above in boxes / Kg.

ChampionStyle 374

This hydraulic packing is braided from soft natural fibre cotton yarn impregnated with high grade PTFE lubricant and additives. The packing has a low coefficient of friction & is resilient and flexible.

Basically the packing is designed for hydraulic applications in low and medium pressure pumps and valves handling hot and cold water, condensates, air compressors, vacuum pumps and in thermal power plants.

Temperature Upto 150°C Pressure Upto 80 Bar pH

ChampionStyle 376

The packing is plaited from long staple cotton fibre yarn impregnated with high grade lubricants.The packing has resiliency and flexibility.

For high speed centrifugal and reciprocating pumps, condensate pumps, air compressors and refrigeration, ammonia, alcohol, water and hydraulic services.

Temperature Upto 130°C Pressure Upto 80 Bar pH

ChampionStyle 3116

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A cotton yarn packing as in STYLE 376 with Graphite impregnation as an added lubricant.The packing is resilient and flexible.

Rotary, reciprocating pumps, in ship building and domestic fresh water pumps.

Temperature Upto 130°C Pressure Upto 70 Bar pH

ChampionStyle 2222

The packing is made from longline flax fibre yarn,square braided construction.The yarn is thoroughly impregnated during construction process with a non graphite lubricant and further surface treated with a special water resistant lubricant.

The packing is designed basically as hydraulic purpose pump packing, for cold water, sea water, river water in reciprocatory, rotary pumps and STERN GLANDS in shipping/marine industry.

Temperature Upto 130°C Pressure Upto 200 Bar pH

ChampionStyle 2224

Basically the packing is for marine STERN GLANDS.Manufactured from long flax fibre yarn impregnated with PTFE and additional lubricant,specially blended for hydraulic applications,Combining strength firmness flexibility,lubricity and compressibility.

For rotary,reciprocating and static applications, in fresh & brine water pumps,ram presses, accumulators, in paper mills, pharmaceuticals and foodstuff, stern tubes and RUDDER POST seals in marine and ship building and STERN GLANDS.

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Temperature Upto 150°C Pressure Upto 240 Bar pH

ChampionStyle 1100

Service Recommendation Lubricated and graphited general purpose asbestos packing for Gland for medium pressure conditions conforming to IS Specification 4687 & DGS&D Specification.

Temperature Centigrade 325°

ChampionStyle 1200

Service Recommendation Incorporated with wire metal wire for low friction and greater mechanical durability. Suitable for rotary shafts with peripheral speeds upto 550m./min. Recommended for steam, hot water, weak acids and alkalies.

Temperature Centigrade 350°

ChampionStyle 1300

Service Recommendation Brass wire reinforced asbestos yarn packing. Specially suited to high speed rotary and reciprocating shafts even at higher temperature and pressure. Incorporation of Brass wire improves its strength and anti-friction properties. It is recommended for saturated and super heated steam, hot water, air gases, oils, steam, expansion glands, rotary and reciprocating equipments.

Temperature Centigrade 500°

ChampionStyle 1490

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Service Recommendation Special grade of asbestos DUPLEX BRAID packing suitably lubricated and treated with graphite to withstand caustic liquors, including caustic potash, soda, lime, ammonia and sulphides. An ideal packing for paper mill applications. pH 4 - 12.

Temperature Centigrade 325°

ChampionStyle 1800

Service Recommendation Non-metallic asbestos lubricated and graphite packing for high pressure saturated super heated steam conforming to IS Specification 4687 & DGS&D Specification.

Temperature Centigrade 490°

ChampionStyle 1850

Service Recommendation Same as above (Style No. 1800) meant for STAINLESS STEEL RODS.

Temperature Centigrade 490°

ChampionStyle 1860

Service Recommendation VALVE TWIST : For valve stems, small valve spindles, stuffing boxes and miniature apparatus in full steam. The packing can be twisted to requisite sizes to be fitted in the gland.

Temperature Centigrade 325°

ChampionStyle 1910

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Service Recommendation A close braided high content asbestos yarn packing, non-metallic, lubricated with special heat resisting dry lubricant. Specially recommended for high pressure super-heated steam services. Excellent soft packing for valve glands, guage glass fittings, turbines, boilers and similar applications. Please state when spindle / rod is STAINLESS STEEL.

Temperature Centigrade 540°

ChampionStyle 1916

Service Recommendation Braided from high grade asbestos yarn suitably lubricated and reinforced with stainless steel wire. This is an ideal choice for high temperature valve application and is suitable for service with steam, butane and propane gases, oil vapour, furnance oil. etc. Please state when spindle / rod is STAINLESS STEEL.

Temperature Centigrade 815°

ChampionStyle 1960

Service Recommendation A specailly developed braided packing for super sealing jobs made from high grade asbestos fibre yarn reinforced with inconel wire and suitably lubricated. It will function most effectively for super sealing jobs on valve stems is power plants & oil refineries. A well recommended packing for control valves at high pressure and temperatures and various other applications. Please specify when rod / spindle is STAINLESS STEEL.

Temperature Centigrade 680°

ChampionStyle 66

Service Recommendation A 100% pure graphite fibre packing treated with special high temperature lubricant to prevent seepage through the packing. This packing is self lubricating. It eliminates shaft wear because of graphite fibre which has low co-efficient of expansion, high heat conductivity and high temperature resistance. A premium service packing to withstand against acids, alkalies, oils, solvents, steam. fuel oil. hot tar pumps and hydrocarbons. It is universally being used by maintenance technicians to seal the most demanding application in valves and pumps.

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Temperature-100 to 650o   

( 2700 in non oxidising environment )Pressure 350 Bar pH

ChampionStyle 68

Service Recommendation This is pure expanded graphite packing. It is chemically inert, resilient, compactable, self lubricating packing with low frictional co-efficient and having high thermal conductivity.

Temperature -200 to +500o    Pressure 350 Bar pH

ChampionStyle 1003

Service Recommendation A combination packing inter braided with PTFE fibre, chemical resistant fibre and special compound to resist hot concentrated alkalies, organic and dilute acids.

A very special low friction packing recommended to be used with high speed pumps, agitators shafts, oils, solvents, ammonia solution, concentrated caustics and Ketones.

Temperature -150 to +300o    pH

ChampionStyle 1094

Service Recommendation UNIVERSAL APPLICATION : High grade asbestos fibre yarn Duplex Braided packing impregnated with special PTFE suspensoid for severe caustic and other corrosive chemicals, solvent, oils and petroleum by products & oxygen service.

Temperature -150 to +300o    pH

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ChampionStyle 1603

Service Recommendation A combination packing with specially selected fluoropolymer PTFE fibre and chemical resistant inorganic fibre yarn for resisting corrosive medium and concentrated acids. This construction improves the strength and chemical inertness of the packing. This combination packing is futher treated with PTFE suspensoid. This packing can be used against acids, chlorine, in valves, pumps having chrome plated or stainless steel shafts.

Temperature -150 to +300o    pH

ChampionBELKA

Service Recommendation A braided form of packing manufactured in size 3, 4, & 5 mm square or round section in different styles of packing. It is specially designed for use in stuffing boxes, accurate small glands and valves.

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Page 27: Gaskets functioning

 

"Champion" PTFE Thread Sealant Tape, due to the special nature of the thread seal will be lasting and resistant to high temperatures and corrosive chemicals. The seal will not harden or become brittle but will remain flexible enough when the seal is opened for maintenance.

"Champion" PTFE Thread Sealant Tape can be used for various media from corrosive chemicals to water and gas to oil, in hydraulics and pneumatics.

Wind the tape by hand, using a constant minimal tension sufficient for the tape to take up the form of the thread. The tape should be wound in a helical fashion with a 50% overlap in the direction of the thread so that when the connection is completed the finishing end of the tape remains in position. The tape width should not exceed the length of the thread form.

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Page 28: Gaskets functioning

 

ULTRA HIGH TEMPERATURE, INSUALTION PACKINGS AND TEXTILES

Champion Ceramic Fibre Products are manufactured by a blend of Ceramic and Organic Fibre.

The different forms of Ceramic Fibre Products are:Yarn, Rope (Twisted/braided), Lagging Rope, Tubing Tape and Cloth which are all available reinforced with either glass fibre (600°C) or Stainless Steel (1200°C).

The ULTRA HIGH TEMPERATURE RESISTANT Ceramic packings and textiles can be widely used under different temperature conditions, to a maximum of 1200°C. These Asbestos-Free products can be widely used as a thermal insulation in multiple application industries such as STEEL, SHIP BUILDING, AEROSPACE, GLASS CHEMICAL, PETROCHEMICAL, NUCLEAR POWER, LIGHT AND HEAVY MACHINERY ETC.

The products are available in the following styles:

Products Style No.

Twisted Yarn/Rope in nominal 1.5 MM and above. : 7056

Braided Rope in round or square Section in sizes 6 MM and above.

: 7000

Lagging in sizes from nominal 12.5 MM Dia & up. : 7012

Cloth in 1M Width - 2 mm thick3 mm thick

::

71557132

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Service Recommendation

The yarn is reinforced with either:

Glass-fibre (application temperature of 600°C.) or, Stainless Steel (application temperature of 1260°C.)

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Product name : CERAMIC

Service Recommendation

Ceramic Yarn / Colth have proved to be efficient and economical in High Temperature thermal insulation application in different industries including Petrochemicals, Glass, Steel, Metals, Chemicals Plants, Ship Building, Nuclear Power Plants, Extremely High Temperature working in lining industries furnances, process heaters, etc.

Product name : CERAMIC ROPE

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ChampionStyle 7000

Service Recommendation

Ceramic rope in round /square section.

Temperature Centigrade 1200°

Product name : CERAMIC  YARN

ChampionStyle 7056

Service Recommendation

Ceramic yarn, nominal ø DIAMETER 1.5 mm & above.

Temperature Centigrade 1200°

Product name : CERAMIC  CLOTH

ChampionStyle 7132

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Service Recommendation

Ceramic cloth 3.2 mm thick, 1m width.

Temperature Centigrade 1200°

Product name : ASBESTOS LAGGING ROPE

ChampionStyle 12

Service Recommendation

Low density fluffy asbestos fibre filled rope enclosed in a braided mesh cover. Used for insulation of steam pipe lines in power plants and industries in sizes 12 mm to 51 mm in standard coils of 30 meters.

Temperature Centigrade 300°

ChampionStyle Special

Service Recommendation

Special lagging rope is produced for specific high temperature insulation of packing for Dummy Bar in molten steel castings and such other purpose.

Temperature Centigrade 500°

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Product name : ASBESTOS YARN

ChampionStyle 1056

Service Recommendation

1.5 mm thick twisted to sizes upto 50 mm. For Dry Heat, caulking between rough or irregular surfaces, Blast Furnance connections, Coke Ovens, Gas Generator etc.

Temperature Centigrade 315°

ChampionStyle Special

Service Recommendation

Special Yarn is produced in different grades to meet with specific requirment of higher temperature insulation.

Temperature Centigrade 500°

Product name : ASBESTOS BRAIDED ROPE

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ChampionStyle 1000

Service Recommendation

Asbestos dry plaited general steam and insulation packing for hot gases, oven, autoclaves, etc., conforming to IS Specification 4687 & DGS&D Specification.

Temperature Centigrade 350°

ChampionStyle 1900

Service Recommendation

This Chrysotile, white dry, high purity, non-metallic, braided packing is used where severe high temperature conditions prevail. Best suited for expansion joints, door ovens, caulking of joints, exhaust pipe wrappings, ductings, etc.

Temperature Centigrade 650°

Product name : ASBESTOS CLOTH

Service Recommendation

Asbestos cloth is used for thermal insulation in power plants, boiler mattresses, pipe lines, protective clothing and

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smothering fires. Available in plain or dust suppressed form.

Style Description Temperature Centigrade

150 Plain Weave Cloth 1.6 mm thick.

155 Plain Weave Cloth 2.0 mm thick.

132 Plain Weave Cloth 3.0 mm thick.

182 1.6 mm cloth to DGS&D G/MISC/81/C Special Quality

186 3.2 mm cloth to Indian Navy Spec. INTC/23 Special Quality

AAA Special Asbestos Cloth used for Diaphragm in Electrolytic cells and high temperature applications.

1331 Wire reinforced Asbestos Cloth 1.6 mm thick.

NOTE : Special Qualities are developed to meet with different requirement of industries in requisite widths and thicknesses.

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Page 35: Gaskets functioning

 

ChampionStyle 1700

Service Recommendation

This is moudable loose packing manufactured out of tough selected High Grade long Asbestos Fibres blended with special lubricant and graphite throughout, of non-metallic composition. Suitable for superheated and High Pressure steam, Gases and Oils. Do not use against stainless steel rods strong acid & alkalies. Packs of 750 gms.

Temperature Centigrade 300°

ChampionStyle 1710

Service Recommendation

It is semi-metallic fibrous packing of asbestos fibre with metal shreds of antifriction white metal blended in the composition with special lubricants and graphited throughout. Recommended for similar use as style 1700, but under excessive high pressure and temperature. The packing has low frictional properties. Avoid using on Brass or soft Bronze rod surfaces. Do not use against stainless steel rods, strong acid & alkalies. Packs of 750 gms.

Temperature Centigrade 400°

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ChampionStyle 1715

Service Recommendation

Long selected Asbestos Fibre specially processed with heat resisting rubber compound which vulcanizes on being heated. For packing grooves in steam cock. Packs of 200 gms.

Temperature Centigrade 400°

ChampionStyle 1720

Service Recommendation

Long selected Asbestos Fibre specially processed with rubber compound which does not vulcanise. For stuffing boxes of cocks and valves, water guages and boiler test cocks. Packs of 200 gms.

Temperature Centigrade 400°

ChampionStyle 1750 SS

Service Recommendation

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For use against STAINLESS STEEL RODS. This is mouldable loose fibrous asbestos packing blended with special lubricants. For high temperature steam, hot and cold water, air and oil service in valves and centrifugal pumps. The loose packing can be tamped into stuffing box and when rammed hard into a gland, it will form a dense homogenous mass which is impervious to high temperature and pressure. It serves best when hardening or disintegration of bonding is objectionable. It remains responsive to gland compression and is easily adjusted by slight additions to overcome leakage if and when additional packing is required. Recommended for duty on worn-out and mal-aligned shafts. For best result seal with a ring turn of Champion Style 1850 Braided Packing both at beginning and end to prevent extrusion. Packs of 750 gms.

Temperature Centigrade 500°

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Product name : RUBBERISED CLOTH

Style 122

Service Recommendation

Asbestos non metallic sheeting proofed with rubber, used for gasket joints, sealing handholes & manholes of boilers, covers of tanks and pressure vessels and applications against air, steam and water, thickness 1.5 mm. and above.

Temperature Centigrade 170°

Page 38: Gaskets functioning

ChampionStyle 122 M

Service Recommendation

Asbestos metallic sheeting proofed with rubber, used for gasket joints, sealing handholes & manholes of boilers, covers of tanks and pressure vessels and applications against air, steam and water, thickness 1.5 mm. and above.

Temperature Centigrade 170°

Product name : RUBBERISED TAPE

Style 319

Service Recommendation

Asbestos tape proofed with rubber for purpose of jointing for manhole and mudhole covers on boilers, tanks ad pressure vessels. In coils of 30 meters with thickness upto 6 mm and width 12.5 mm onwards.

Temperature Centigrade 170°

Style 319 M

Page 39: Gaskets functioning

Service Recommendation

Similar to style 319 but with brass-wire reinforcement.

Temperature Centigrade 170°

Product name : MANTLE YARN

Style 1502

Service Recommendation

Polished fibre asbestos yarn is the standard quality of yarn for use in mantles of incandescent gas lamps.

Product name : LISTING TAPE

Service Recommendation

For insulating traction motor coils and in electrical winding. In varying width of 12.5 mm and upwards in standard length of 33 metre rolls.

Product name : WEBBING TAPES

Page 40: Gaskets functioning

Service Recommendation

Metallic and non metallic tapes for electrical cables, switch boxes, drying ovens, and heaters; available in variable widths upto 300 mm.

Temperature Centigrade 315°

Product name : CABLE YARN

Style 1080

Service Recommendation

Asbestos polished yarn for stranding / braiding electrical cables.

Temperature Centigrade 250°

Style 1090

Service Recommendation

Asbestos unpolished yarn for stranding / braiding electrical cables.

Temperature Centigrade 250°

Page 41: Gaskets functioning

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15, Parsi Panchayat Road,Andheri (East), Mumbai - 400069.

Maharashtra State, INDIA.

Tel No. +91-22-2836 7311 to 15

Fax No. +91-22-2836 7316, 2820 8686

E-mail : [email protected] (Domestic Sales)[email protected] (International Sales)