12
March 2006 Services to Services to GASCO on Unified GASCO on Unified Drawing Format & Drawing Format & Drawing Drawing Automation Automation April 2006

Gasco Site Presentation

Embed Size (px)

Citation preview

Page 1: Gasco Site Presentation

March 2006

Services to Services to GASCO on GASCO on

Unified Drawing Unified Drawing Format & Format & Drawing Drawing

AutomationAutomationApril 2006

Page 2: Gasco Site Presentation

March 2006

Market Segments for Engineering and Asbuilt Services

Chemicals & Fertilizers Petrochemicals Oil refining

Offshore platforms

Power PlantsPulp and paper Pharmaceuticals

Water Treatment

As Built

Standardization &

Customization Skilled Resource

Support

Data Migration &

Conversion Consultancy

Detailed Engineering

Engineering &

As Built Services

Page 3: Gasco Site Presentation

March 2006

Receive Scope / Contract from marketing

Assign Project Number and Authorize Project

Internal Kick-Off Meeting to understand Client’s Expectations

Scope of work / Inputs

to Disciplines Queries List / Inputs list from

Disciplines for Kick Off Meeting With client

Prepare Design Basis / Quality Plans/

Drawing & Document Schedule for review

Prepare Coordination Procedure/Quality Plan / Overall Schedule

Execution Plan for review

Prepare Agenda for Kick Off Meeting

Kick off meeting with client / Technology supplier/minutes of meeting

BB CC

Prepare Resource Planning

Prepare Schedule on MS Project/Primavera

Identify Inputs / Key Dates to Disciplines

Prepare Activity List

Prepare Progress reports

Update Resource Planning / Forecast chart

Final Updates of Schedule/Changes

Project Close-out

Incorporate Changes in Project scope

BB

Client Approval

YesYes

NoNo

Project Management Work Flow

Page 4: Gasco Site Presentation

March 2006

Plant As-built & Modeling Services for O/Os

Plant As-Built and Data / Drawings Migration

As-built engineering markup Drawings / Documents

Plant 3D Model creation

P&ID data

migration

Instrument data

migration

Electrical data

migration

Intelligent As-built

P&IDs

Intelligent Instrument database

Intelligent Electrical database

Intelligent Plant 3D Model

Engineering Application Software

P&IDsLine List

Equipment ListInstrument

List

ILDs, HookupsInstrument SpecsInstrument Index

Process datasheetsCalculation Sheet

Cable Schedule, Etc..

SLDsSchematics

Cable ScheduleLoad List

Cable ScheduleOther electrical Reports

Piping General ArrangementsPiping IsometricsBill of MaterialsOrtho Drawings

Interference Reports Etc.

EDMS / ERP / Maintenance Systems

Browser

DE

LIV

ER

AB

LE

S

Page 5: Gasco Site Presentation

March 2006

Deliverables MgmtEDMS

Deliverables Mgmt

EDMS

DetailEngineering

Engineering

ProcurementMatr . Mgmt

Construction

Documents

Status

Data Data

Data Data

For EPC Systems…

Integrating the Engineering Enterprise

Enterprise Engineering Platform

Project Management

Process Engineering

Construction

DetailEngineering

ProcurementMatr. Mgmt

ERPERPHRHR

CRMCRMOther Corporate Systems

Laboratory ManagementLaboratory Management Process SimulatorsProcess Simulators Staff ManagementStaff Management Maintenance SystemsMaintenance Systems Operator Training / Operator Training /

Certification FacilityCertification Facility

Laboratory ManagementLaboratory Management Process SimulatorsProcess Simulators Staff ManagementStaff Management Maintenance SystemsMaintenance Systems Operator Training / Operator Training /

Certification FacilityCertification Facility

Operations Systems

Operations Supervisor SystemsOperations Supervisor Systems Asset ManagementAsset Management Critical AlarmsCritical Alarms Distributed Control Systems Distributed Control Systems

Plant Automation Systems

Project & As-builtProject & As-built Analysis – Analysis –

ETAP / EDSA ETAP / EDSA Plant ReliabilityPlant Reliability Inspection ToolsInspection Tools

Plant Engineering Systems

As-built

TEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter TEF AdapterTEF AdapterTEF AdapterTEF Adapter

3DTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter

Data RepositoryData Repository Document ManagementDocument Management

TEF Services and Workflow ManagementTEF Services and Workflow Management

WAN/LANWAN/LAN

TEFBrowser

SmartPlant Foundation

TEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter TEF AdapterTEF AdapterTEF AdapterTEF Adapter

3DTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter

Data RepositoryData Repository Document ManagementDocument Management

TEF Services and Workflow ManagementTEF Services and Workflow Management

WAN/LANWAN/LAN

TEFBrowser

SmartPlant Foundation

Project

…and for Owner-Operator Systems

EnterpriseSystems

The integration architecture supports the high transactions & information exchanges that occur inside a collaborative engineering domain suitable for both EPCs & Owner- Operators

ConstructionManagement

FabricatorSuppliersMaterial MgmtPlantEngineering

Engineering /Construction

Page 6: Gasco Site Presentation

March 2006

Case Study: As- Built - Indian Oil Corporation Limited

IOCL is India’s largest refiner: Controls 10 of India's 18 refineries Ranked 170 for the year 2004 in Fortune 500

Services offered for Hydro Cracker Unit (HCU), Vadodara

Plant walk down for site verification

As-built engineering markup

of P&IDs & GADs

Intelligent P&ID Creation with

document attachments

2,000 lines, 250 equipment, 16,000 structural members

Ducting of two areas

Cable Trays : 36 nos

Extraction of 250 GADs

Piping Material Classes

customization

As-Built intelligent data on Intranet

Handy for troubleshooting, shutdown planning, Bill of Mtrls., Training & induction

Considerable savings in insurance cost

Help in meeting statutory requirements, Safety Audits

Page 7: Gasco Site Presentation

March 2006

Data will be available at Fingertips for reference

on Intranetfrom any location

for all Users

Case Study - As Built - ONGC, Nazira Asset

“As-Built” updating of 225 P&IDs

Customization of Database Attributes, Symbols & Labels

Creation of 225 Intelligent SPP&IDs with attachments PLUS

500 CAD Drawings

The Nazira onshore field spread over 2,600 sq km with 1100 well locations

Publishing all P&IDs to authorized Users with SmartPlant Explorer

500 symbols & labels customized

Page 8: Gasco Site Presentation

March 2006

Scope of the Consultancy assignment

Understanding drawings/documents for each

plant division

Availability of intelligent engineering design

database

Understanding the GASCO organization

Understanding GASCO standards & practices

Work out the logistics for obtaining plant

information

Develop a plan for integrating all the plants and

HO onto a common platform

Page 9: Gasco Site Presentation

March 2006

EDA SBG’s Unique Qualifications Extensive Plant Engineering

expertise for providing Consulting & Design Services to Oil & Gas, Petrochemical, Power, Pharmaceuticals & Ship Design Industries

Vast experience in Engineering Design tools – A Force Multiplier

Executed large projects for Asbuilt Intelligent Plant Data creation : For Smooth Operations and

Planning of Disaster Management Regular Maintenance and

planning of revamps Reduced Plant Insurance

premiums

Engineering Automation Tools to EPCs & O-O to Optimize operations & Maximize Profitability

Page 10: Gasco Site Presentation

March 2006

Plant Engineering Projects done for more than 80 Customers in India

1. Air–Liquide, Hyderabad

2. Aker-Kvaerner, Mumbai

3. Alstom Power, New Delhi

4. Alstom Power, Durgapur

5. Aquatech Asia, Pune

6. Avenion, Hyderabad

7. Bayer India , Mumbai

8. Bechtel India Ltd, New Delhi

9. BHEL, Trichy

10. BHEL, Hyderabad

11. BHPV, Vizag

12. Consulting Engg Services, New Delhi

13. Daelim Ind. , Mumbai

14. Dalal Consultants Ltd. , Mumbai

15. Data-Core (India) Ltd., Kolkata

16. Desein India Ltd, New Delhi

17. Development Consultants Ltd., Kolkata

18. Dodsal Ltd. , Mumbai

19. Engineers India Ltd. , New Delhi

20. FEDO, Kochi

21. Fluor Daniel India Ltd., New Delhi

22. Hazira Cryogenics, Hazira

23. HPCL, Mumbai

24. IBI Chematur, Mumbai

25. IDEA Ltd. , Chennai

26. InfoPlant, Chennai

27. IOCL, Mathura

28. IOCL, Barauni

29. IOCL, Digboi

30. IOCL, Guwahati

31. IOCL R&D, New Delhi

32. IPCL, Dahej

33. Jacobs H&G Ltd. , Mumbai

34. L&T , Kolkata

35. L&T – Chiyoda , Vadodara

36. L&T - EPC, Vadodara

37. L&T – Harp, Vadodara

38. L&T -eEngg, Vadodara

39. L&T Valdel, Bangalore

40. Larsen & Toubro Limited, Mumbai

41. Linde Process Technologies, Vadodara

42. Lurgi India Ltd., New Delhi

43. Mecon, Ranchi

44. Metso Automation, Mumbai

Page 11: Gasco Site Presentation

March 2006

Plant Engineering Projects done for more than 80 Customers in India

45. Mitsui Babcock, Chennai

46. NIOT, Chennai

47. NTPC, New Delhi

48. NPCIL, Mumbai

49. ONGC – Bassein Asset , Mumbai

50. ONGC – BHS Asset , Mumbai

51. ONGC – E&C Div. - Cuffe Parade, Mumbai

52. ONGC – Hazira , Vadodara

53. ONGC – IOGPT, Panvel

54. ONGC – NHS Asset , Mumbai

55. ONGC - Uran , Mumbai

56. Petrofac, Mumbai

57. Projects & Development India Ltd.- New Delhi

58. Punj Lloyd, New Delhi

59. Quest India Ltd., Bangalore

60. Reliance, Jamnagar

61. Saipem India Projects Ltd., Chennai

62. Samsung Engg , Mumbai

63. Satyam Services, Hyderabad

64. Shell LNG, Surat

65. Siemens Power Engg. India Ltd. , New Delhi

66. Simon India, New Delhi

67. Sir Tech Nigi, New Delhi

68. SNC -Lavalin India, Mumbai

69. SPB-Projects & Consultants Ltd., Chennai

70. SPIC-SMO, Chennai

71. Tata Chemicals Ltd , Babrala

72. Tata Chemicals Ltd. , Mithapur

73. Honeywell, Pune

74. TCE Consulting Engineers Ltd, Mumbai

75. TCE Consulting Engineers Ltd, Bangalore

76. Technimont ICB Ltd. , Mumbai

77. Technip India, Chennai

78. Technip KTI , New Delhi

79. Thermax Babcock & Wilcox, Pune

80. Thermax Cogen, Pune

81. TISCO, Jamshedpur

82. Toyo Engg. India Ltd , Mumbai

83. TPK India Ltd., Chennai

84. Transpek Ind., Vadodara

85. Triune Projects, New Delhi

86. UHDE India, Mumbai

87. Valdel Engineers & Constructors , Bangalore

88. Vikram Ispat Ind., Salav

Page 12: Gasco Site Presentation

March 2006

ENERCENERC

OO

1. ABB Lyondell

2. Bateman, Israel

3. Bechtel, US

4. Burns & McDonnell, US

5. Canadian Natural Resource Limited

6. Cegelac, Abu Dhabi

7. Clough, Australia

8. CSPC Nanhai, China

9. Dow Chemicals, US

10. DPS, UK

11. GSI, Singapore

12. IBN Rushd

13. Inco, Australia

14. Israel Electric

15. Kuwait National Petroleum Corporation

16. Marathon Ashland Petroleum

17. Nova Chemicals

18. PB Power, US

Plant Engineering Projects done in more than 24 Countries

19. Petronas, Malaysia

20. Pfizer

21. Promon

22. Rabigh

23. Rasgas

24. Sabic

25. Sasakura

26. Saudi Aramco

27. SNC - Lavalin, Canada

28. Statoil

29. Sumitomo Chemical Engineering Corporation, Japan

30. Technip, Abu Dhabi

31. Technip, France

32. Technip, US

33. Vetco, Engineering

34. Victaulic

35. Washington Group InternationalPartial List