Gas Turbine Operation and Maintenance online Course Brochure.pdf

7/27/2019 Gas Turbine Operation and Maintenance online Course Brochure.pdf

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Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for

Process , Power Generation and Oil& Gas

14 Modules Over 4.0 MonthsFor upcoming commencement dates, please vie

our course schedule at:

http://www.Reliable-plant.com/schedule

Reliable Plant Online Certificate Course

Live Interactive Classes Over the Internet

Benefits of Attending the Course

Gas Turbines Basics and Applications.

Material systems employed in gas turbines .

nderstand degradation mechanisms and how to

predict them.

rend / Condition Monitoring of Gas Turbines .

Failure Analysis for Gas turbine

Operational and Maintenance issues of GasTurbine

Development in improving Gas Turbine

Performances.

Management of gas turbine components

aintenance Planning & Reliability Programs for

GTs .

Work-scoping in Gas Turbine with emphasis on

cost reduction.

Frame Machine Case Studies. Frame 7 & 9 .

Warranty and Insurances related to Gas Turbine

Operation

ENE FITS O F LIVE E-LEARN INGAttend lessons in an online classroom with your instructor and fellow students

Upgrade your skills and refresh your knowledge without having to take valuable time away from work

Receive information and materials in small , easy to digest sections

earn while you travel - all you need is an Internet connection

Have constant support from your course instructor for the duration of the course

nteract and network with participants from around the globe for valuable insight into Int. Practice

earn from international industry experts, based around the globe

ive interactive webinars, not just a book on the web

Receive a certificate of completion for Career Development Purpose

Keep you and yourcompany one step

ahead with this

comprehensive

overview of Gas

turbine Reliability and

Maintenance Program

/ Cost Optimization .

Presented BySyed Nadeem Ahme

www.reliable-plant.com Email : [email protected]


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resented by

yed Nadeem AhmedSc Mech.Engg (Power Plants) / Six Sigma MBB

adeem has twenty two plus years of diverse engineering experience

Industrial sectors with a career as a Mechanical Engineer with

anufacturing and Engineering MRO Industry. Nadeem has been

orking with Airline Engineering MRO facility on Maintenance repair, overhaul, testing an

aluation of turbo machinery including aero and aero derivative gas turbine power plant

versified experience on General Electric, Rolls Royce and Pratt & Whitney machines.

adeem has worked on assignments which include the LSS integration with reliability program

d MRO business development of aero / aero derivative gas turbine repair, refurbishment anerhaul.

e is an international conference speaker and event trainer globally addressing gas turbin

wer plants, rotating equipment, reliability engineering , Plant Asset Management , Plant Li

sessment Evaluation and Recommendations and Lean Six Sigma. He has also trained a numb

professionals in the same area within and outside his organisation.

resentation format

e certificate program features real-world applications and use a multi-pronged approacvolving self-study, interactive on-line webinars and homework assignments with a mentor o

ll. The course consists of 14 modules, over a period of 4 months.

me modules may involve a practical component or group activity. For each module there w

an initial reading assignment along with coursework or problems to be handed in an

actical exercises in some cases. Participants will have ongoing support from their instructor .

urse reading material will be delivered in electronic (PDF) format in advance of on-lin

esentations. Presentations and group discussions will be conducted using a live interactiv

ftware system. Assignments will be submitted electronically.

ve Webinarsuring the program you will participate in 7 live interactive sessions with the instructor an

her participants from around the world. Each webinar will last approximately 60 to 90 minute

d we take student availability into consideration wherever possible before scheduling webin

mes . Contact us for details of webinar session scheduling . All you need to participate is a

equate Internet connection, speakers and a microphone. The software package and setu

tails will be sent to you prior to the course.

www.reliable- lant.com Email : info@reliable- lant.com

Gas Turbine Operations & Maintenance StrategiesOptimizing Maintenance Strategies & Philosophies for Process , Power

Generation and Oil& Gas


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Module 1

Layout of Systems

Pneumatic , Hydraulic , FuelLubrication , Electrical , Control

Videos

Modular Concepts for Maintenance / Design Philosophy

Gas Turbine Manuals

Specific Operating Instructions Manual

Maintenance / Trouble Shooting Manual

Overhaul Manual

Standard Practices Manual

NDT ( Non Destructive Testing )

Module 2

Gas Turbine System Integration

Control Systems ( Typical Aero / Aero Derivatives/ Frame Machines )

Bearing Seals and Drives , Concepts of Bearing Sumps Philosophy

Turbine Mechanical Design , Aero Overview

Combustor Aero Design

Compressor Mechanical and Aero Design

Static Structures

Typical Failure Modes / Trouble shooting / DiagnosticsModule 3

Operational Issues / Discussions ( Customer Specific )

Model Specific to Customer ( Installation detail required )

Gas turbine Operation issues

Understanding GT Axial Compressors

Integrated Gas train operational Issues

Module 4

Reliability Program for Gas turbine

The RCM Process and Method

Forecasting and predicting the failuresRCM Programs and Gains

Reliability Program elements , Implementation and Control

RCM Exercises , Reliability Analysis

Understanding a Reliability Program Implementation

Cost vs ROI on reliability program

Performance Measurement and Parameters

Monthly GT Reliability Report

Systems, components, structures , Critical systems

Reliability Based Inspections.

MRB , RCB and RRB functioning ( base lines )Implementing RCB recommendations for GTs


course outline




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Module 5

Maintenance Program Implementation for GTs

OEM , MPD , OSMP , Modification)Maintenance Program General Requirements

Scheduled / Unscheduled Maintenance GTs

Task / Function Codes

Logistics and Man hour planning aspects

Maintenance Task Packaging

Turn around Checks , Equalized Programs ,Phased Programs

Maintenance Task Cards , CMMS

Maintenance Program Implementation and Development

Staggered Implementation Plan

Service Experience , Periodic ReviewInspection Interval Escalations for GTs

Successive reviews and amendments

Efficiency & Effectiveness of maintenance Program

Inventory Support for Maintenance Program

Module 6

Special Applications Reliability Consideration

LNG Trains

Power Generation PlantsOil Platforms , Petrochemicals / refineries

Process Plants ,Power Plants

Rotating Equipment Reliability Programs in Applications

Module 7

Performance Monitoring Gas Turbine & Compressors

Gas turbine and compressors performance MAPs

Operating Ranges for best performance

Effect of equipment degradation on performance limits .

Performance parametersCondition monitoring parameters for GT and Compressors

Trend monitoring

Assessing and Analyzing parameters, Interpretation.

Module 8

Condition and Life Assessment

Condition and life assessment for LLPs , Impellers , Blades.

Gas Seals , Air Oil Seals , CDP seals

Life Assessment Procedure of GT Component Life and Repair cycles

Life assessment analysis( Use of Six Sigma Techniques )

Condition Assessment of Gas Turbine Blades , NGVs

Actual A , B , C- Inspections Review

Rotor Assessments


course outline




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Module 9

Condition and Life Assessment

Condition and life assessment for LLPs , Impellers , Blades.

Gas Seals , Air Oil Seals , CDP seals

Life Assessment Procedure of GT Component Life and

Repair cycles

Life assessment analysis( Use of Six Sigma Techniques )

Condition Assessment of Gas Turbine Blades , NGVs

Actual A , B , C- Inspections Review

Rotor Assessments

Module 10Repair Techniques for Gas Turbine Components / Parts

Repair of hot gas path components.

What components can be repaired or reclaimed successfully.

Understand the main processes used for repair

The various Re-Coating options available

Examining which repairs extend life and which dont.

Auditing the repair process

Module 11Auditing Gas Turbine Overhauls

Components of effective audits.

Benefits for the operator in auditing and managing major gas turbine overhauls

Determining key outcomes for overhauls

Advantages of assessing overhauls before, during and after.

Major aims of the audit process

Course conclusions

Module 12Equipment Maintenance work scopes

Work-scope planning guides ( OEMs)

Work-scope Examples Gas Turbines with Axial and centrifugal compressors

Understanding work-scope cost

HARD / SOFT time threshold for Equipment


course outline




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Module 13

conomic life of Capital equipment

EPC issues

Operation and Maintenance economics

Direct and Indirect Cost Associated with GTs

Maintenance Cost Baselines

Maintenance Contracts Cost Aspects

Maintenance Cost Reporting

Life cycle cost analysis

Life extension and evaluation for GTs

Repair vs Replace ,Lease vs Buy-in

Module 14

TSAs ( Long Term Service Agreements )

Understanding the common pitfalls in LTSAs

LTSA from a Technical perspective

Insurance view on GT technology, risk and LTSAs

Warranty related issues on Gas Turbine Parts

Discussions on LTSA experience

election of GT

Process Considerations

Maintenance consideration , Cost

ASME . ANSI , API Codes

Long and Short term Agreements

Maintenance Service Offerings

Best Mix of Qualities

Conclusions

PRACTICAL EXERCISES

Throughout the course you will

Participate in Practical exercises

through videos , which will help you

put theory to practice immediately

HARDWARE and SOFTWARE

REQUIRE MEN TS

All you need to participate is an

adequate Internet connection, PC,speakers and a microphone. The

software package and setup details w

be sent to you prior to the course.

ENTRANCE REQUIREMENTS

Some practical work experience in

some of these topics would obviousl

be advantageous

CERTIFICATION

Participants completing all the

assignments and achieving 50% or

more for their final mark, as well as

attending 65% of the live webinars, w

receive the Reliable Plant Technica

Training Certificate in Power Plant

Reliability Engineering.


ENROLL NOWEmails : [email protected]

[email protected]

Contact Us : + 92-333-3057489

+ 92-21-36190691

+ 1 210 -526- 9677We believe in Customer oriented solutions . Please

let us know your training requirements , we will

esign a course for you online and onsite and at a

venue of your choice .

course outline




7/7www reliable-plant com Email : info@reliable-plant com

pcoming Online Certificate Series

e offer complete online and venue based Training solutions for

Power Generation Plants CCPP & TPP

Process Plants all Categories

Aviation MROs

Oil & Gas Industries

Reliable Plant is a web based , customer oriented technical training solutions

provider at an affordable cost . Please let us know your training requirements , we

will design a course for you online and onsite and at a venue of your choice . Email u

for more details on complete series of technical courses in above fields .

Email : [email protected]

training @reliable-plant.com

ENROLL NOW

Emails : [email protected]@reliable-plant.com

Contact Us : + 92-333-3057489

+ 92-21-36190691

+ 1 210 -526- 9677

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Gas Turbine Operation and Maintenance online Course Brochure.pdf