GAS & ELECTRIC BOILING PANS - Telenet.beusers.telenet.be/kraisy/hobart/WWW/Bonnet-CD/Files/Tech-Install-Parts/... · GAS & ELECTRIC BOILING PANS ... 1.2.2 POWER DIAGRAM DIRECT HEATING

OPTIMUM 700 & 900

GAS & ELECTRIC

BOILING PANS

BUILDER’S SPECIFICATIONS

Part D: Maintenance instructions

- WARRANTY - In order to guarantee this equipment, we recommend that you comply with the

MANUFACTURER’S INSTRUCTIONS in this manual. However if you can not undertake the required maintenance operations, our installation

and service network is available to provide you with a personalized contract.

- WARNING - • The product delivered to you complies with current standards. If any modifications

are made the manufacturer cannot accept any responsibility whatsoever. The manufacturer can not be held responsible in the event of an incorrect use of the

appliance. • Keep your documents.

3BE390582NM

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BONNET CIDELCEM GRANDE CUISINE Siége social: Rue des Frères Lumière - Z.I Mitry Compans 77292 MITRY MORY Cedex

TABLE OF CONTENTS

GAS & ELECTRIC BOILING PANS

1 ELECTRIC DIAGRAMS.................................. ............................................................................................3 1.1 GAS BOILING PANS ............................................................................................................................................3 1.2 ELECTRIC BOILING PAN ....................................................................................................................................4

2 GAS CIRCUITS ..........................................................................................................................................8 2.1 GAS CIRCUIT.......................................................................................................................................................8 2.2 PILOT BURNER SUB-ASSEMBLY ....................................................................................................................14

3 HYDRAULIC CIRCUIT .................................. ...........................................................................................17 3.1 60 LITRE OPTIMUM 700 BOILING PANS .........................................................................................................17 3.2 60, 110 and 150 LITRE OPTIMUM 900 BOILING PANS ...................................................................................19 3.3 250 LITRE VINDIS 900 BOILING PAN...............................................................................................................21

4 ADAPTATION OF THE APPLIANCE FROM ONE GAS TO ANOTHER .................................................24 4.1 LIST OF GASES / PRESSURES AUTHORIZED ACCORDING TO CATEGORIES AND COUNTRIES ..........24 4.2 CHANGING FROM ONE GAS TO ANOTHER:..................................................................................................25 4.3 GAS FLOW RATES AND POWERS ..................................................................................................................26 4.4 CHART OF NOZZLES and air adjustment .........................................................................................................26

5 VERIFICATION OF THE TEMPERATURE PROBES ............. .................................................................29 5.1 PT100 PROBE....................................................................................................................................................29

6 LID ADJUSTMENT..................................... ..............................................................................................31 6.1 SPRING ADJUSTMENT.....................................................................................................................................31 6.2 ADJUSTMENT OF LID OPENING......................................................................................................................31

7 OTHER PARTS NECESSARY FOR AFTER SALES .............. ................................................................32 7.1 APPLIANCE ASSEMBLY ...................................................................................................................................32 7.2 ELECTRIC CIRCUIT OF ELECTRIC BOILING PANS .......................................................................................37

8 FRONT LINE PARTS ................................... ............................................................................................41 8.1 GAS BOILING BOILING PANS ..........................................................................................................................41 8.2 ELECTRIC BOILING PANS................................................................................................................................41

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1 ELECTRIC DIAGRAMS 1.1 GAS BOILING PANS

1.1.1 DIRECT HEATING BOILING PANS

Ignition push button Electric igniter Ignition electrode Tank filling switch Cold water solenoid valve Hot water solenoid valve

1.1.2 BAIN MARIE BOILING PAN

Safety indicator

Filling solenoid valve of the double jacket

Water level probe a: : is closed in the absence

of a flame in the double jacket

b: closes for 70 seconds after the closure of "a" if the water level has not been reached

c: opens when "b" closes Ignition push button Electric igniter Ignition electrode Tank filling switch Cold water solenoid valve Hot water solenoid valve

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1.1.3 LIST OF PARTS

Pos. Designation. Quantity. Code Aa Bain marie Boiling pan monitor card 1 170764 Bn Water level probe 1 145 032 E1 2 point igniter 1 308 465 E2 Ignition electrode 1 308 480 Hs Safety indicator 1 308 010 S1 Tank filling switch 1 300 770 Se Ignition push button 1 300 157 Yr Double jacket solenoid valve 1 144 674

Yec Hot water solenoid valve 1 144 937 Yef Cold water solenoid valve 1 144 937

1.2 ELECTRIC BOILING PAN 1.2.1 BASIC DIAGRAM

DIRECT HEATING BOILING PAN.

Heating contactor Voltage indicator «On» Tank filling switch Cold water solenoid valve Hot water solenoid valve

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BAIN MARIE BOILING PAN

Suppressor Heating contactor Voltage indicator «On» Safety indicator Double jacket filling solenoid valve Water level probe a: is closed in the absence of

a flame in the double jacket b: it closes after 70 seconds

after the closure of "a" if the water level has not been reached

c: it closes if the temperature in the double jacket is lower than 111°C (B1)

Tank filling switch Cold water solenoid valve Hot water solenoid valve

1.2.2 POWER DIAGRAM

DIRECT HEATING BOILING PAN. 110 litres

Three-phase 230 Volts

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60, 110 and 150 litre BAIN MARIE BOILING PAN



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250 litre BAIN MARIE BOILING PAN


1.2.3 LIST OF PARTS

Pos. Designation. MA 60 MA 110 MA 150 MA 250 Code Aa Filling card 1 1 1 1 170764* Ar Energy trimmer 1 1 1 1 301 200 B1 Temperature probe PT100 1 1 1 1 301 479 Bn Water level probe 1 1 1 - 145 032

- - - 1 301 456 Hm Voltage indicator «On» 1 1 1 1 308 334 Hs Safety indicator 1 1 1 1 308 010 S1 Water switch 1 1 1 1 300 770 Yr Filling solenoid valve 1 1 1 1 144 674

Yec Hot water solenoid valve 1 1 1 1 144 937 Yef Cold water solenoid valve 1 1 1 1 144 937 Zr Suppressor 1 1 1 1 300 769

MA 60 BM MA 110 CD MA 110/150 BM MA 250 Pos. Designation.

220V 400V 220V 400V 220V 400V 400V Code

Kr Heating contactor - 1 - 1 - - - 300 697 - - 1 - - 1 - 300 698 1 - - - - - 1 300 699 - - - - 1 - - 300 700

R Resistances - - 6 6 - - - 302 195 Immersion heaters 1 - - - - - - 303 127 - - - - 3 3 - 303 123

- - - - - - 1 303 130 Note: The card 170764 is delivered as After Sale Service with two wires (black and white) which are to be

connected to a gas boiling pan. In the case of an electric boiling pan, cut the two wires as close as possible to the card.

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2 GAS CIRCUITS 2.1 GAS CIRCUIT 2.1.1 60 LITRE DIRECT HEATING BOILING PANS

Designation. Code Air ring diameter 19 (See chart of nozzles) 027367Q Air ring diameter 22,5 (See chart of nozzles) 027367R 3 flame SIT pilot flame burner holder 027682M Mounted button for size 10 pin 151733 Gas intake tube sub-assembly 171167 3 flame pilot burner sub-assembly 171169 Mounted 60 litre boiling pan burner subassembly 171170 Black tight cap 300062 Sealing gasket 300063 Black push button diameter 12 300157 2 outlet 230V igniter with ground wire 308465 Complete gas tap 310140 Gas control Lexan 310741 Electric ignition Lexan 310750 Gas nozzle (See chart of nozzles) 311131 Nozzle holder 311146 Gas burner 311164 Brass union for double wall, diameter 6 317862 Bent brass connector 12 1/2 female 317999 Black silicone button gasket 366370

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2.1.2 60 LITRE BAIN MARIE BOILING PANS

Designation. Code Air ring diameter 19 (See chart of nozzles) 027367Q Air ring diameter 22,5 (See chart of nozzles) 027367R 3 flame SIT pilot burner holder 027682M Mounted button for size 10 pin 151733 Gas intake tube sub-assembly 171167 3 flame pilot burner sub-assembly 171169 Mounted burner sub-assembly for 60 litre boiling pans 171170 Black tight cap 300062 Sealing gasket 300063 Black push button diameter 12 300157 Red indicator 230/400V, complete 308010 2 outlet 230V igniter with ground wire 308465 Complete gas tap 310140 Gas control Lexan 310741 Electric ignition Lexan 310750 Boiling pan indicator Lexan 310760 Gas nozzle (See chart of nozzles) 311131 Nozzle holder 311146 Gas burner 311164 Brass union for double wall, diameter 6 317862 Bent brass connector 12 1/2 female 317999 Black silicone button gasket 366370

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2.1.3 110 ET 150 LITRE DIRECT HEATING BOILING PANS

Designation. Code Air ring diameter 19 (See chart of nozzles) 027367Q Air ring diameter 22,5 (See chart of nozzles) 027367R Burner plate 027378N Boiling pan burner ramp 134223 Burner for 110-150 litre boiling pans, complete 138264 Mounted button for size 10 pin 151733 Gas intake tube sub-assembly 171167 Black tight cap 300062 Sealing gasket 300063 Black push button diameter 12 300157 2 outlet 230V igniter with ground wire 308465 Complete gas tap 310140 Gas control Lexan 310741 Electric ignition Lexan 310750 Gas nozzle (See chart of nozzles) 311131 Gas burner 311164 Ring connector 12-3/4 FF 317253 Brass union for double wall, diameter 6 317862 Black silicone button gasket 366370

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2.1.4 110 LITRE BOILING PANS AND 150 LITRES BAIN MARIE

Designation. Code Air ring diameter 19 (See chart of nozzles) 027367Q Air ring diameter 22,5 (See chart of nozzles) 027367R Burner plate 027378N Boiling pan burner ramp 134223 Complete burner for 110-150 litre boiling pans 138264 Mounted button for size 10 button 10 151733 Gas intake tube sub-assembly 171167 Black tight cap 300062 Sealing gasket 300063 Black push button diameter 12 300157 Red indicator 230/400V, complete 308010 2 outlet 230V igniter with ground wire 308465 Complete gas tap 310140 Gas control Lexan 310741 Electric ignition Lexan 310750 Boiling pan indicator Lexan 310760 Gas nozzle (See chart of nozzles) 311131 Gas burner 311164 Ring connector 12-3/4 FF 317253 Brass union for double wall, diameter 6 317862 Black silicone button gasket 366370

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2.1.5 250 LITRE DIRECT HEATING BOILING PANS

Designation. Code Ramp locking fastener 022506M Air adjustment ring 022596M Lock washer 022600M 3 flame SIT pilot burner reflector 027598O Burner tube sub-assembly 450 in length 132717 Left/right secondary burner tube 134004 / 134005 210-250 litre boiling pans burner ramp 134035 Mounted button for size 10 pin 151733 Gas intake tube sub-assembly 171168 Gas tube sub-assembly to tap / burner 171239 Mounted burner for 250 litre direct heating boiling pans 171247 Equipped pilot burner sub-assembly 171251 Black tight cap 300062 Sealing gasket 300063 Black push button diameter 12 300157 2 outlet 230V igniter with ground wire 308465 Complete gas tap 310141 Gas control Lexan 310741 Electric ignition Lexan 310750 Gas nozzle (See chart of nozzles) 311131 Ring connector 12-3/4 FF 317253 Brass union for double wall, diameter 6 317862 Black silicone button gasket 366370 Stainless steel clamp 385032 Stainless steel screw TH 5 x 10 388105

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2.1.6 250 LITRE BAIN MARIE BOILING PANS

Designation. Code Ramp locking fastener 022506M Air adjustment ring 022596M Lock washer 022600M 3 flame SIT pilot burner reflector 027598O Burner tube sub-assembly, 450 in length 132717 Left/right secondary burner tube 134004 / 134005 210-250 litre boiling pan burner ramp 134035 Mounted button for size 10 pin 151733 Gas intake tube sub-assembly 171168 Tap / burner gas tube sub-assembly 171240 Mounted burner for 250 litre bain marie boiling pans 171248 Equipped pilot burner sub-assembly 171251 Black tight cap 300062 Sealing gasket 300063 Black push button diameter 12 300157 Red indicator 230/400V, complete 308010 2 outlet 230V igniter with ground wire 308465 Complete gas tap 310141 Gas control Lexan 310741 Electric ignition Lexan 310750 Boiling pan indicator Lexan 310760 Gas nozzle (See chart of nozzles) 311131 Ring connector 12-3/4 FF 317253 Brass union for double wall, diameter 6 317862 Black silicone button gasket 366370 Stainless steel clamp 385032 Stainless steel screw TH 5 x 10 388105

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2.2 PILOT BURNER SUB-ASSEMBLY 2.2.1 60 LITRE BOILING PANS

Designation. Code

1200 long electrode wire 307998 Ignition electrode M4 308480 3 flame series 160 pilot burner without nut 310272 Pilot burner nozzle diameter 41 (see chart of nozzles) 310273 Pilot burner nozzle diameter 25 (see chart of nozzles) 310274 Bicone pour tube diameter 6 310275 1200 mm long series 200 thermocouple 310277 Pilot burner nozzle diameter 30 (see chart of nozzles) 311171 Pilot burner nozzle diameter 45 (see chart of nozzles) 311172 Bicone nut for tube diameter 6 mm 317978 Thermocouple fixation nut 317979 Ignition electrode fixation nut 317980

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2.2.2 110 AND 150 LITRE BOILING PANS

Designation. Code

Thermocouple distance bushing 027467M Pilot burner nozzle (see chart of nozzles) 132886 Ignition electrode holder 140377 1200 long electrode wire 307998 Ignition electrode M4 308480 Pilot burner nozzle diameter 40 (see chart of nozzles) 310091 Pilot burner 310092 1300 long thermocouple, connector M9 310145 Pilot burner nozzle reference A26 (see chart of nozzles) 310155 Pilot burner tube connector, diameter 6 317104 Ignition electrode fixation nut 317980 Thermocouple split screw 367994

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2.2.3 250 LITRE BOILING PANS

Designation. Code

Pilot burner holder 022699M 500 long electrode wire 307999 Ignition electrode M4 308480 Pilot burner series 160 3 flame without nut 310272 Pilot burner nozzle diameter 41 (see chart of nozzles) 310273 Pilot burner nozzle diameter 25 (see chart of nozzles) 310274 Bicone for tube diameter 6 310275 1200 mm long series 200 thermocouple 310277 Pilot burner nozzle diameter 45 (see chart of nozzles) 311172 Bicone nut for tube diameter 6 mm 317978 Thermocouple fixation nut 317979 Ignition electrode fixation nut 317980

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3 HYDRAULIC CIRCUIT 3.1 60 LITRE OPTIMUM 700 BOILING PANS 3.1.1 DIRECT HEATING BOILING PAN.

Designation. Code Mixing tap concept ME100 valve heads 313137 Flexible polyester braided hose in EPDM M1/2 M3/8, 450 mm in length 316135

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Designation. Code Premounted generator/double jacket filling probe 145032 Filling electronic card 170764 Plastic distance piece 6/6, 9.5 in height 307897 Mixing tap concept ME100 with valve heads 313137 Standard fixation holder for water solenoid valve 314348 Safety valve for bain-marie boiling pan 315715 Flexible reinforced hose 316112 Flexible polyester braided hose in EPDM, M1/2 M3/8, 450 mm in length 316135 Brass square head plug 1/4, with size 8 square 317888 Legris male branch connector 317932 Pressure series ring connector - male - 1/2 12 317982 Temperature resistant gasket, diameter 16 x 24, 2 mm thick 20/27 318045 Probe bushing 368350 Stainless steel tightening clamp, diameter 12/20 317676 Galvanized square elbow 8/13MF 317114 1 way 1 x 5 L/min solenoid valve 144674 Ring connector 12-3/4 FF 317253

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3.2 60, 110 and 150 LITRE OPTIMUM 900 BOILING PANS 3.2.1 DIRECT HEATING BOILING PAN.

Designation. Code Welded boiling pan spout 134221 1 way solenoid valve, 1 x 10 L/min 144937 Mounted button for size 6 pin, complete 151731 4 position switch 300770 Water supply Lexan 310759 Standard fixation holder for water solenoid valve 314348 Flexible reinforced tube 316112 Stainless steel tightening clamp, diameter 12/20 317676 Plastic double female clamp size 15/17.2 317834 Base nut + bicone nut + bicone diameter 14 317947 Equal branch Y-shape connector, diameter 10 318304 Gasket 366452

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Designation. Code Welded boiling pan spout 134221 1 way solenoid valve 1 x 5 L/min 144674 1 way solenoid valve 1 x 10 L/min 144937 Premounted generator/double jacket filling probe 145032 Mounted button for size 6 pin, complete 151731 Electronic filling card 170764 4 position switch 300770 Plastic distance piece 6/6, 9.5 in height 307897 Water supply Lexan 310759 Standard fixation holder for water solenoid valve 314348 Bain-marie boiling pan safety valve 315715 Flexible reinforced tube 316112 Galvanised square elbow 8/13MF 317114 Ring connector 12-3/4 FF 317253 Stainless steel tightening clamp diameter 12/20 317676 Plastic double female clamp 15/17.2 317834 Brass square head plug 1/4 with size 8 square 317888 Male Legris connector 317932 Base nut + bicone nut + bicone diameter 14 317947 Pressure series ring connector - male - 1/2 12 317982 Temperature-resistant gasket, diameter 16 x 24, 2 mm thick 20/27 318045 Equal branch Y-shape connector, diameter 10 318304 Gasket 366452 Probe bushing 368350

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3.3 250 LITRE VINDIS 900 BOILING PAN 3.3.1 DIRECT HEATING BOILING PAN.

Designation. Code 1 way solenoid valve 1 x 10 L/min 144937 Mounted button for size 6 pin, complete 151731 Spout, height 50 under the outlet 155831 4 position switch 300770 Water supply Lexan 310759 Standard fixation holder for water solenoid valve 314348 Flexible reinforced tube 316112 Flexible sanitary hose 1 bent connector, length 1350 316140 Low pressure flexible hose, length 900, male & fixed 1/2 316152 Reduced nipple 20/27F-15/21M 317083 Stainless steel tightening clamp, diameter 12/20 317676 Double female plastic clamp 15/17.2 317834 Equal branch Y-shape connector, diameter 10 318304 Brass counter nut with base, size 15 x 21 318314 Fibre gasket 15/21 366248 Fibre gasket 20/27 366288 Gasket 366452

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3.3.2 GAS BAIN MARIE BOILING PAN

Designation. Code 1 way Solenoid valve 1 x 5 L/min / 1 way 1 x 10 L/min 144674 / 144937 Premounted generator/double jacket filling probe 145032 Mounted button size 6 pin, complete 151731 Spout, height 50 under outlet 155831 Electronic filling card 170764 4 position switch 300770 Plastic distance piece 6/6, height 9.5 307897 Water supply Lexan 310759 Standard fixation for water solenoid valve 314348 Bain-marie boiling pan safety valve 315715 Flexible reinforced tube 316112 Sanitary flexible hose, 1 bent connector, 1350 in length 316140 Low pressure flexible hose, 900 in length, male fixed 1/2 316152 Reduced nipple 20/27F-15/21M 317083 Galvanised elbow 8/13MF 317114 Ring connector 12-3/4 FF 317253 Stainless steel tightening clamp, diameter 12/20 317676 Double female plastic clamp 15/17.2 317834 Brass square head plug 1/4 with size 8 square 317888 Male Legris connector 317932 Pressure series ring connector - male - 1/2 12 317982 High-temperature gasket, diameter 16 x 24, 2 mm thick 20/27 318045 Equal branch Y-shape connector, diameter 10 318304 Brass counternut with base 15 x 21 318314 Fibre gasket 15/21 / fibre gasket 20/27 366248 / 366288 Gasket 366452 Probe bushing 368350

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3.3.3 ELECTRIC BAIN MARIE BOILING PAN

Designation. Code 1 way solenoid valve 1 x 5 L/min / 1 way 1 x 10 L/min 144674 / 144937 Premounted generator/double jacket filling probe 145032 Mounted button for size 6 pin, complete 151731 Spout, height 50 under outlet 155831 Electronic filling card 170764 4 position switch 300770 Plastic distance piece 6/6, height 9.5 307897 Water supply Lexan 310759 Standard fixation holder for water solenoid valve 314348 Bain-marie boiling pan safety valve 315715 Flexible reinforced tube 316112 Sanitary flexible 1 bent connector, 1350 in length 316140 Galvanized square elbow 8/13MF 317114 Ring connector 12-3/4 FF 317253 Stainless steel tightening clamp, diameter 12/20 317676 Double female plastic clamp 15/17.2 317834 Brass square head plug ¼ with size 8 square 317888 Male Legris connector 317932 Pressure series ring connector - male - 1/2 12 317982 Temperature-resistant gasket, diameter 16 x 24, 2 mm thick 20/27 318045 Equal branch Y-shape connector, diameter 10 318304 Brass base counternut 15 x 21 318314 Fibre gasket 15/21 366248 Gasket 366452 Probe bushing 368350

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4 ADAPTATION OF THE APPLIANCE FROM ONE GAS TO ANOTH ER Generalities:

In the following chapters, the different gases are referenced by their international codification:

G20 NATURAL GAS Group H . (Methane, Lacq gas) G25 NATURAL GAS Group L . (Groningue type gas) G30 BUTANE G31 PROPANE

4.1 LIST OF GASES / PRESSURES AUTHORIZED ACCORDING TO CATEGORIES AND COUNTRIES

Countries Categories Gases Pressures (mbar) Austria G 20 20

II2H3B/P G 30 and G 31 50

Finland G 20 20 Sweden G 30 28-30 Denmark

II2H3B/P

G 31 30 Belgium I2E+ G 20 / G 25 20/25 I3+ G 30 / G 31 28-30/37 Germany G 20 20 G 25 20

II2ELL3B/P

G 30 / G 31 50 I3P G 31 50 Spain – United Kingdom G 20 20 Ireland - Portugal - Italy

II2H3+ G 30 / G 31 28-30/37

Greece I2H G 20 20 Spain G 20 20

II2H3P G 31 50

France G 20 / G 25 20/25

II2E+3+ G 30 / G 31 28-30/37

G 20 / G 25 20/25

II2E+3B/P G 30 / G 31 50

G 20 / G 25 20/25

II2E+3P G 31 50

Luxemburg G 20 20

II2E3B/P G 30 / G 31 50

G 20 / G 25 20/25

II2E3P G 31 50

Netherlands G 25 25 G 30 28-30

II2L3B/P

G 31 30 G 25 25

II2L3P G 31 50

Norway G 30 28-30

I3B/P G 31 30

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4.2 CHANGING FROM ONE GAS TO ANOTHER:

According to the country of the installation and the category of the equipment (indicated on the firm plate), the changeover from one gas to another may require 2 operations:

CI Change of nozzles (See paragraph 4.4) RA Adjustment of primary air (See paragraph 4.4)

PROCEDURE: On the firm plate, check:

- The category (ies) of the equipment. - The gas and pressure for which it is adjusted.

In the following chart, select: - The country concerned. - The gas and the category of the appliance (see above). - The gas and the pressure for which the appliance is going to be adjusted. - Note and carry out the required operations. - Replace the adjustment plate and mark the new gas used.

GAS OF ORIGIN

(or new gas) NEW GAS

(or gas of origin) C0UNTRIES Gas P(mbar) Gas P(mbar)

CATEGORY OPERATIONS

NECESSARY and AUTHORIZED

G 20 20 G 30 or G 31 50 CI RA Austria G 30 50 G 31 50

II2H3B/P Nothing

G 20 20 G 30 or G 31 30/30 CI RA Finland - Sweden Denmark G 30 28-30 G 31 30

II2H3B/P Nothing

G 20 20 G 25 25 I2E+ Nothing Belgium G 30 28-30 G 31 37 I3+ Nothing

G 20 20 G 25 20 CI G 20 or G 31 20 G 30 or G 31 50 CI RA

G 30 50 G 25 20 II2ELL3B/P

CI RA G 20 20 G 25 20

Germany

G 30 50

G 31 50 I3P CI Change of

category (see *) Spain – Italy G 20 20 G 30 or G 31 28-30/30 CI RA United Kingdom Ireland – Switzerland G 30 28-30 G 31 37 Nothing Portugal

II2H3+

Spain - Switzerland G 20 20 G 31 50 II2H3P CI RA

G 20 20 G 25 25 Nothing G 20 or G 25 20/25 G 30 or G 31 28-30/37 CI RA

G 30 28-30 G 31 37 II2E+3+

Nothing G 20 or G 25 20/25 G 30 or G 31 50 II2E+3B/P CI RA

France

G 20 or G 25 20/25 G 31 50 II2E+3P CI

G 20 20 G 30 or G 31 50 II2E+3B/P CI RA Luxemburg G 20 20 G 31 50 II2E+3P CI

G 25 25 G 30 or G 31 28-30/30 CI RA G 30 28-30 G 31 30

II2L3B/P Nothing

Netherlands

G 25 25 G 31 50 II2L3P CI

Norway G 30 30 G 31 30 I3B/P Rien * The category change is only to be carried out under the responsibility of the Company T.G.C.P. or our local agent.

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4.3 GAS FLOW RATES AND POWERS See paragraph 1: TECHNICAL CHARACTERISTICS (Instructions for installation) 4.4 CHART OF NOZZLES and air adjustment NOTE:

- The burners called "main burners" are simple tubes. - The burners said "secondary burners" are burners equipped with the interignition ramp.

60 litre boiling pans

GAS INJECTEURS Designation Pressure Qty Diameter d Code Family Type (mbar) (1/100e) (mm)

Burner Natural G 20 / G 25 20 / 25 1 250 19 311 131-250 gas G 25 20 1 280 19 311 131-280 G 25*** 25 1 260 19 311 131-260 G.P.L G 30 or G 31 28-30 1 165 22.5 311 131-165 30 or 37 G 30 or G 31* 50 1 145 19 311 131-145 G 31** 50 1 155 19 311 131-155

Pilot burner Natural G 20 / G 25 20 / 25 1 41 - 310 273 gas G 25 20 1 45 - 311 172 G.P.L G 30 or G 31 28-30 1 30 - 311 171 30 or 37 G 30 or G 31 50 1 25 - 310 274

Idle flame Natural G 20 / G 25 20 / 25 1 135 - 310 179 adjustment gas G 25 20 1 150 - 310 188

screw G.P.L G 30 or G 31 28-30 or 37 1 85 - 310 282 G 30 or G 31 50 1 80 - 310 309

* Configuration only valid in Austria for 50 mbar propane ** Configuration not valid in Austria *** Configuration only valid in the Netherlands.

RA: Air adjustment Air adjustment is carried out by means of the distance “d” specified in the previous chart.

∅∅∅∅ d Code 19 027367Q

22.5 027367R

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110 and 150 litre boiling pans

GAS NOZZLES Designation Pressure Qty Diameter d Code Family Type (mbar) (1/100e) (mm)

Burner Natural G 20 / G 25 20 / 25 2 260 19 311 131-260 Gas G 25 20 2 290 19 311 131-290 G 25*** 25 2 270 19 311 131-270 G.P.L G 30 or G 31 28-30 2 165 22.5 311 131-165 30 or 37 G 30 or G 31* 50 2 145 19 311 131-145 G 31** 50 2 155 19 311 131-155

Pilot burner Natural G 20 / G 25 20 / 25 1 Ref: A26 - 310 155 gas G 25 20 1 Ref: A26 - 310 155 G.P.L G 30 or G 31 28-30 1 40 - 132 886 30 or 37 G 30 or G 31 50 1 Ref: K14 - 310 091

Idle flame Natural G 20 / G 25 20 / 25 1 230 - 310 284 adjustment gas G 25 20 1 300 - 310 194

screw G.P.L G 30 or G 31 28-30 or 50 1 115 - 310 178 30 or 37 or 50

* Configuration only valid in Austria for 50 mbar propane. ** Configuration not valid in Austria *** Configuration only valid in the Netherlands.

RA: Air adjustment Air adjustment is carried out by means of the distance “d” specified in the previous charts.

∅∅∅∅ d Code 19 027367Q

22.5 027367R

Page 28 3BE390582NM – 10/07


250 litre boiling pans GAS NOZZLES Designation Pressure Type Qty Diameter d Code Family Type (mbar) Burner (1/100e) (mm)

Burner Natural G 20 / G 25 20 / 25 BP 6 140 3 311 131-140 Gas BS G/D 1/1 155/150 3 311 131-155/150 G 25 20 BP 6 155 3 311 131-155 BS G/D 1/1 170/165 3 311 131-170/165 G 25*** 25 BP 6 145 3 311 131-145 BS G/D 1/1 160/160 3 311 131-160/160 G.P.L G 30 or G 31 28-30 BP 6 95 6.5 311 131-95 BS G/D 1/1 110/105 6.5 311 131-110/105 G 31 37 BP 6 95 5 311 131-95 BS G/D 1/1 110/105 5 311 131-110/105 G 30 or G31* 50 BP 6 85 4.5 311 131-85 BS G/D 1/1 90/90 4.5 311 131-90/90 G 31** 50 BP 6 90 4 311 131-90 BS G/D 1/1 100/95 4 311 131-100/95

Pilot burner Natural G 20 / G 25 20 / 25 - 1 41 - 310 273 Gas G 25 20 - 1 45 - 311 172 G.P.L G 30 or G 31 28-30 or 50 - 1 25 - 310 274 30 or 37 or 50

Idle flame Natural G 20 / G 25 20 / 25 - 1 290 - 310 191 adjustment gas G 25 20 - 1 320 - 310 192

screw G.P.L G 30 or G 31 28-30 or 37 - 1 160 - 310 195 G 30 or G 31 50 - 1 150 - 310 188

BP: Main burner BSG: Left secondary burner BSD: Right secondary burner * Configuration only valid in Austria for 50 mbar propane. ** Configuration not valid in Austria *** Configuration only valid in the Netherlands.

RA: Air adjustment Air adjustment is carried out by means of the distance “d” specified in the previous chart.

Remarks:

- If the flame is poor and yellow: this means a lack of primary air. In this case, push the ring towards the burner (increase distance d).

- If the flame is nervous and shows a tendency to “jump”: this is the sign of an excess of primary air. In this case, shift away the burner ring (diminish the distance d).

Page 29 3BE390582NM – 10/07


5 VERIFICATION OF THE TEMPERATURE PROBES 5.1 PT100 PROBE Component of the PT100 probe

PT100

Temperature probe composed of a resistance probe with the value of 100 ohms for a temperature of 0°, 138.5 ohms for a temperature of 100°. The variation of the resistance depending on the temperature is linear. The reading of the resistance gives directly the measured temperature. The probe is not polarised. The probe is lengthened by a copper wire.

Correspondence of temperature in °C and Resistance in ΩΩΩΩ for PT100 probe

°C 0 1 2 3 4 5 6 7 8 9 0 100.00 100.39 100.78 101.17 101.56 101.95 102.34 102.73 103.12 103.51

10 103.90 104.29 104.68 105.07 105.46 105.85 106.24 106.63 107.02 107.4 20 107.79 108.18 108.57 108.96 109.35 109.73 110.12 110.51 110.90 111.28 30 111.67 112.06 112.45 112.83 113.22 113.61 113.99 114.38 114.77 115.15 40 115.54 115.93 116.31 116.70 117.08 117.47 117.85 118.24 118.62 119.01 50 119.40 119.78 120.16 120.55 120.93 121.32 121.70 122.09 122.47 122.86 60 123.24 123.62 124.01 124.39 124.77 125.16 125.54 125.92 126.31 126.69 70 127.07 127.45 127.84 128.22 128.60 128.98 129.37 129.75 130.13 130.51 80 130.89 131.27 131.66 132.04 132.42 132.80 133.18 133.56 133.94 134.32 90 134.70 135.08 135.46 135.84 136.22 136.60 136.98 137.36 137.74 138.12

100 138.50 138.88 139.26 139.64 140.02 140.39 140.77 141.15 141.53 141.91 110 142.29 142.66 143.04 143.42 143.80 144.17 144.55 144.93 145.31 145.68 120 146.06 146.44 146.81 147.19 147.57 147.94 148.32 148.70 149.07 149.45 130 149.82 150.20 150.57 150.95 151.33 151.70 152.08 152.45 152.83 153.20 140 153.58 153.95 154.32 154.70 155.07 155.45 155.82 156.19 156.57 156.94 150 157.31 157.69 158.06 158.43 158.81 159.18 159.55 159.93 160.30 160.67 160 161.04 161.42 161.79 162.16 162.53 162.90 163.27 163.65 164.02 164.39 170 164.76 165.13 165.50 165.87 166.24 166.61 166.98 167.35 167.72 168.09 180 168.46 168.83 169.20 169.57 169.94 170.31 170.68 171.05 171.42 171.79 190 172.16 172.53 172.90 173.26 173.63 174.00 174.37 174.74 175.10 175.47 200 175.84 176.21 176.57 176.94 177.31 177.68 178.04 178.41 178.78 179.14 210 179.51 179.88 180.24 180.61 180.97 181.34 181.71 182.07 182.44 182.80 220 183.17 183.53 183.90 184.26 184.63 184.99 185.36 185.72 186.09 186.45

Page 30 3BE390582NM – 10/07


How to read the chart:

To find the resistance corresponding to the temperature of 164°C. Find the intersection of the line 160°C and the col umn 4°C. The reading shows 162.53 Ohms.

Check

Ω

m Ω

PT100

Check probe resistance with an ohmmeter gauged at 200 ohms (less than 107 ohms for 20°). Check the probe insulation between one of the leads and the metal part with the ohmmeter gauged at 20 megohms (a value over 10 megohms). Check the continuity between the screen and the metal part of the probe.

Page 31 3BE390582NM – 10/07


6 LID ADJUSTMENT 6.1 SPRING ADJUSTMENT

This adjustment enables to increase or diminish the closing or opening strength of the lid.

- Remove the collector cover. - On the back of the appliance, unscrew the blind nut to loosen the spring or tighten to stretch it. Put the lid

in open position to limit the strengths.

- Carry out this operation on both springs and both sides of the appliance. 6.2 ADJUSTMENT OF LID OPENING

This adjustment enables to increase or diminish the opening angle of the lid.

- Remove the collector cover. - Unscrew the lock nut of the lid opening thrust. Screw on or loosen the adjustment screw to diminish or

increase the lid opening angle and screw on the nut. The factory adjustment enables lid opening to the maximum.

- Carry out this intervention on both sides of the appliance.

Blind nut

Locking nut

Adjustment screw

Page 32 3BE390582NM – 10/07


7 OTHER PARTS NECESSARY FOR AFTER SALES 7.1 APPLIANCE ASSEMBLY 7.1.1 60 LITRE VINDIS 700 BOILING PANS

Designation. Code 60 litre drainage grid 027517O Right / left outer panels 027716M / 027716O Front upper panel to 60 and 150 litres 027729N Top plug 038203W Welded hub subassembly 155697 Lid bearing cover 171289 60 litre boiling pan lid 171292 Bonnet logo 308938 Drainage tap to boiling pan 40/49 313048 Drainage tap trimming ring 313050 Threaded rod M8 x 330 368358 Disc pin 368616 Pivot 368617 Plastic leg 384649 Tensile spring with stainless steel insert diameter 30 x 200 385051 Trimming ring stainless steel securing spring, diameter 2 385052 Stainless steel nut HU 8 388061 Flat stainless steel washer M8 388065 Stainless steel screw TRL 5 x 16 388102 Blind stainless steel nut H8 388285 Stainless steel nut with grooved base M8 389543

Page 33 3BE390582NM – 10/07


7.1.2 60 LITRE VINDIS 900 BOILING PANS

Designation. Code 60 litre drainage grid 027517O Right / left out panels 027716N / 027716P 60 and 150 litre front upper panel 027729N Top plug 038203W Welded hub sub-assembly 155697 Lid bearing cover 171289 60 litre boiling pan lid 171293 Bonnet logo 308938 Boiling pan drainage tap 40/49 313048 Drainage trimming ring 313050 Threaded rod M8 x 330 368358 Disc pin 368616 Pivot 368617 Plastic leg 384649 Tensile spring with stainless steel insert, diameter 30 x 200 385051 Trimming ring stainless steel securing spring, diameter 2 385052 Stainless steel nut8 388061 Flat stainless steel washer M8 388065 Stainless steel screw TRL 5 x 16 388102 Blind stainless steel nutH8 388285 Stainless steel nut with grooved base M8 389543

Page 34 3BE390582NM – 10/07



Designation. Code 110 litre drainage grid 027517M Right / left outer panels 027716N / 027716P 110 litre front upper panel 027729M Top plug 038203W Welded round boiling pan lid 138305 Welded hub sub-assembly 155696 Lid bearing cover 171289 Bonnet logo 308938 Boiling pan drainage tap 40/49 313048 Drainage trimming ring 313050 Threaded rod M8 x 330 368358 Disc pin 368616 Pivot 368617 Plastic leg 384649 Tensile spring with stainless steel insert, diameter 30 x 200 385051 Trimming ring stainless steel securing spring, diameter 2 385052 Stainless steel nut HU 8 388061 Flat stainless steel washer M8 388065 Stainless steel screw TRL 5 x 16 388102 Blind stainless steel nut H8 388285 Stainless steel nut with grooved base M8 389543

Page 35 3BE390582NM – 10/07



Designation. Code 150 litre drainage grid 027517N Right / left outer panels 027716N / 027716P 60 and 150 litre front upper panel 027729N Top plug 038203W Welded round boiling pan lid 138305 Welded hub sub-assembly 155696 Lid bearing cover 171289 Bonnet logo 308938 Pan drainage tap 40/49 313048 Drainage trimming ring 313050 Threaded rod M8 x 330 368358 Disc pin 368616 Pivot 368617 Plastic leg 384649 Tensile spring with stainless steel insert diameter 30 x 200 385051 Trimming ring stainless steel securing spring, diameter 2 385052 Stainless steel nut HU 8 388061 Flat stainless steel washer M8 388065 Stainless steel screw TRL 5 x 16 388102 Blind stainless steel nut H8 388285 Stainless steel nut with grooved base M8 389543

Page 36 3BE390582NM – 10/07


7.1.5 250 LITRE PANS

Designation. Code 250 litre drainage grid 027584N Right / left outer panels 027716N / 027716P 250 litre upper front panel 027729P 250 litre boiling pan lid 138300 Welded hub sub-assembly 155697 Lid bearing cover 171289 Bonnet logo 308938 Boiling pan drainage tap 40/49 313048 Drainage trimming ring 313050 Threaded rod M8 x 330 368358 Disc pin 368616 Pivot 368617 Connecting strip 368628 Plastic leg 384649 Tensile spring with insert steel stainless diameter 30 x 200 385051 Trimming ring stainless steel securing spring, diameter 2 385052 Stainless steel nut HU 8 388061 Flat stainless steel washer M8 388065 Stainless steel screw TRL 5 x 16 388102 Blind stainless steel nut H8 388285 Stainless steel nut with grooved base M8 389543

Page 37 3BE390582NM – 10/07


7.2 ELECTRIC CIRCUIT OF ELECTRIC BOILING PANS 7.2.1 60 LITRE BOILING PANS

Designation. Characteristics Code Indicator lamp fixation 027754M Mounted button for size 6 pin, complete 151731 Three-pole contactor 25A 230V 50/60 Hz 400V 300697 Three-pole contactor 40A 230V 50/60 Hz 230V 300699 Suppressor relay 300769 Simmerstat 301200 Temperature probe 301479 Immersion heater 8 kW 230V 303127 5-pole connecting strip 400V 32A 306086 Plastic gland nut PG13 307875 Gland neoprene gasket PG13 307876 Plastic gland PG 29 307888 Red indicator 230/400V, complete 308010 Green indicator 230/400V, complete 308334 Electric inlet label 308825 Control Lexan 310749 Gasket 366452 Gasket to capacity resistance + immersion heater 366461

Page 38 3BE390582NM – 10/07


7.2.2 110 LITRE DIRECT HEATING BOILING PANS

Designation. Characteristics Code Heating body 027113N Reflector 027115M Resistance locking strip 027117M Comb 027119M Assembly lock key 027121N Indicator lamp fixation 027754M Mounted chromium-plated button to size 6 pin, complete 151731 Chassis 110 litre electric subassembly 171414 Three-pole contactor 25A 230V 50/60 Hz 400V 300697 Three-pole contactor 32A 230V 50/60 Hz 230V 300698 Suppressor relay 300769 Simmerstat 301200 Boiling pan heating resistance, 2500W 230V 302195 5-pole connecting strip 400V 32A 306086 Plastic gland nut PG13 307875 Gland neoprene gasket PG13 307876 Plastic gland 307877 Green indicator 230/400V, complete 308334 Electric inlet label 308825 Control Lexan 310749 Insulation plate to 100 litre electric boiling pan 362169 Gasket 366452

Page 39 3BE390582NM – 10/07


7.2.3 110 AND 150 LITRE BAIN MARIE BOILING PANS

Designation. Characteristics Code Indicator lamp fixation 027754M Mounted chromium-plated button for size 6 pin, complete 151731 Three-pole contactor 32A 230V 50/60 Hz 400V 300698 Three-pole contactor 50A 230V 50/60 Hz 230V 300700 Suppressor relay 300769 Simmerstat 301200 Temperature probe 301479 Immersion heater 6 kW 230V 303123 5-pole connecting strip 400V 32A 306086 Junction block M 10/10 230V 307736 Grey junction block M 10/10 230V 307739 Plastic gland nut PG13 307875 Gland neoprene gasket PG13 307876 Plastic gland PG 29 307888 Red indicator 230/400V, complete 308010 Green indicator 230/400V, complete 308334 Electric supply label 400V 308825 Control Lexan 310749 Gasket 366452 Gasket to capacity resistance + immersion heater 366461

Page 40 3BE390582NM – 10/07



Designation. Characteristics Code Indicating lamp fixation 027754M Premounted generator/double jacket filling probe 145032 Mounted button for size 6 pin, complete 151731 Three-pole contactor 40A 230V 50/60 Hz 300699 Suppressor relay 300769 Simmerstat 301200 Probe PT100 diameter 4, 350 in length 301456 Immersion heater 24 kW, length 570 with bulb passage 303130 12-pole connecting strip 400V 40A 306087 Gland 307681 Plastic gland nut PG13 307875 Gland neoprene gasket PG13 307876 Plastic gland 307877 Red indicator 230/400V, complete 308010 Green indicator 230/400V, complete 308334 Electric supply label 308825 Control Lexan 310749 Stainless steel screw clamp size7 x 11 317908 Gland gasket, diameter 8 x 4 x 4 366424 Gasket 366452 Gasket to capacity resistance + immersion heater 366461

Page 41 3BE390582NM – 10/07


8 FRONT LINE PARTS 8.1 GAS BOILING BOILING PANS

Designation. Code 2 outlet 230V igniter with ground wire 308465 Black push button diameter 12 300157 Electronic filling card 170764 4 position switch 300770 Ignition electrode M4 308480 1 way solenoid valve 1 x 5 L/min / 1 way 1 x 10 L/min 144674 / 144937 Pilot burner nozzle 132886 Pilot burner nozzle diameter 25 / diameter 30 310274 / 311171 Pilot burner nozzle diameter 40 / diameter 41 310091 / 310273 Pilot burner nozzle diameter 45 311172 Pilot burner nozzle reference A26 (code 310155) A26 Temperature-resistant gasket, diameter 16 x 24, 2 mm thick, 20/27 318045 Tensile spring with stainless steel insert, diameter 30 x 200 385051 Boiling pan drainage tap 40/49 313048 Complete gas tap 310140 / 310141 Premounted generator/double jacket filling probe 145032 Bain-marie boiling pan safety valve 315715 1300 long thermocouple, connector M9 310145 Series 200 1200 mm long thermocouple 310277 Pilot burner 310092 Pilot burner series 160 3 flame without nut 310272 Red indicator 230/400V, complete 308010

8.2 ELECTRIC BOILING PANS

Designation. Code Electronic filling card 170764 4 position switch 300770 Three-pole contactor 25A 230V 50/60 Hz 300697 Three-pole contactor 32A 230V 50/60 Hz 300698 Three-pole contactor 40A 230V 50/60 Hz 300699 Three-pole contactor 50A 230V 50/60HZ 300700 1 way solenoid valve 1 x 10 L/min 144937 1 way solenoid valve 1 x 5 L/min 144674 Temperature-resistant gasket, diameter 16 x 24, 2 mm thick 20/27 318045 Gasket to capacity resistance + immersion heater 366461 Suppressor relay 300769 Boiling pan resistance 2500W 230V 302195 Tensile spring with stainless steel insert diameter 30 x 200 385051 Boiling pan drainage tap40/49 313048 Simmerstat 301200 Probe PT100 diameter 4, 350 in length 301456 Premounted generator/double jacket filling probe 145032 Immersion heater 24 kW, 570 long with bulb passage 303130 Bain-marie boiling pan safety valve 315715 Immersion heater 6 KW 230V 303123 Immersion heater 8 kW 230V 303127 Red/green indicator 230/400V, complete 308010 / 308334

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GAS & ELECTRIC BOILING PANS - Telenet.beusers.telenet.be/kraisy/hobart/WWW/Bonnet-CD/Files/Tech-Install-Parts/... · GAS & ELECTRIC BOILING PANS ... 1.2.2 POWER DIAGRAM DIRECT HEATING