GARAGE DOOR OPERATOR USER’S MANUAL - …conquerorproducts.com/wp-content/uploads/2016/04/... · garage door operator user’s manual ˜ domestic use fully insulated garage door

GARAGE DOOROPERATOR

USER’S MANUAL- DOMESTIC USE

FULLY INSULATED GARAGE DOOR SYSTEMS

TM

CIL-CD800S（Chain) | CIL-BD800S（Belt）

www.conquerordoors.com

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GARAGE DOOR OPENER

OWNER’S MANUAL

- DOMESTIC USE

CILCILCILCIL----CD800SCD800SCD800SCD800S（（（（ChainChainChainChain))))

CILCILCILCIL----BD800SBD800SBD800SBD800S（（（（BeltBeltBeltBelt））））


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Features

� Manual locking of the door when a power failure occurs: If power failure occurs while

the door is opening, the door can be released by pulling the clutch down, then manually

moving the door to the closed position, then the door can be locked. The system can be

automatically re-engaged again once the power is back on again simply by pressing the

open/close button on the remote. The chain will travel until the spool on the chain

engages. After this, normal operation is resumed. � Rolling code: integrated circuit with specialized rolling code with over a billion random

codes. Up to 20 transmitters can be coded to the auto opener.

� Travel and limits memory: the limit and travel settings are stored on a microprocessor

chipset, even after the power is removed, the information will be retained on the chipset.

� Soft start & soft stop which lessens the impact on the door during operation, and prolongs

the life of both the door and opener. This also provides extremely quiet operation as there

is no sudden stopping or starting of the door.

� Resistance/sensitivity protection: the opener will check and set the force protection which

ensures the opener has optimum operational sensitivity. The circuitry automatically

adjusts the sensitivity control of the door during standard operation allowing manual

adjustment to be unnecessary.

� Photo cell beam sensors can be connected to the opener to ensure further protection.

� Auto closing: A function that allows the opener to be set to auto-close after a user-set time

from 1 to 9 minutes. This function requires the use of Photo Cell Beam Sensors.

� Burglar Alarm: the opener can be connected to a special alarm monitor. This alarm will

siren will activate should the door be forcibly opened outside normal operation.

� Fault checking: using the on-board diagnostics LED’s, a set of codes will determine

possible faults or errors.

� Easy operation: All opener settings are indicated on the LED display in simple codes.


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Contents

1. Required tool list 01

2. Important safety instructions 01

3. Opener installation 02

3.1 Important installation instruction 02

3.2 Installation sketch map 03

3.3 Sectional rail assembly 03

3.4 Opener assembly 04

3.5 Installing opener 05

3.6 Installation of door opening limit piece 05

4. Automated instructions & programming 06

4.1 Ready status 06

4.2 Operational instructions 06

4.3 Adjustment methods 06

4.4 Operational Diagnostics 07

5. Locking door manually 08

6. Accessories Installation 08

6.1 Photo beam installation 08

6.2 Push button installation 09

6.3 Alarm installation 09

6.4 Back-up battery installation 09

7. Maintenance and repair 09

8. Technical data 09

9. Trouble shooting 09, 10


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1. Required tool list

This automatic door opener is designed to be installed by trained professionals.

If this is to be installed as a DIY install, you will require all, but not limited to, the

following;

• Electric Drill or Battery Drill

• Timber Tec Driver Bit

• Socket Set

• Philips and Flat Screw Drivers

• Silicon Spray

• Builders Pencil

2. Important safety instructions

WARNING – INCORRECT INSTALLATION CAN LEAD TO SEVER INJURY

FOLLOW ALL INSTALLATION INSTRUCTIONS IN THIS MANUAL AND

ALWAYS DO THE FOLLOWING:

1) Your garage doors need to be kept properly balanced and in a mechanically sound

condition. Have a professional service person make repairs to cables, spring assemblies

and other hardware, and to ensure that the door is serviced on a regular basis.

2) Do not let children play near a garage door when it is opening or closing. Never operate

the door without being able to see it through the entire operation

3) Never put fingers between the sections of a garage door, even if you own a Conqueror

Pinch Free Sectional Door, best practice is always to keep your fingers away from moving

parts. Keep hands and fingers clear of section joints, hinges, tracks, springs and other door

parts.

4) Do not let children play with transmitters or remote controls, and place these items out of

reach of children.

5) Test the door operator automatically reverses on hitting an obstruction monthly. The

garage door MUST reverse on contact with a 40mm high object (or a 50mm by 100mm

board laid flat) on the floor. If the garage door does not reverse, adjust either the force or

the limit of travel, and re-test the automatic reversing function.

6) Disconnect the electrical power to the operator before attempting any repairs. Only

authorized repair and service agents are permitted to remove the outer cover of the auto

opener. Only simple repairs to the opener or door should ever be carried out. If in doubt,

call a Conqueror service agent immediately.

7) If possible, use the emergency release only when the door is closed, as should the door

have lost spring tension or the cable had come off, this may result in the door falling

rapidly which can cause serious injury or death.

8) Do not use the emergency release rope to open or close the door!

9) Keep this manual in a safe place along with a copy of the invoice.


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3. Opener Installation

3.1. Important installation instructions

In order to reduce the risk of serious injuries or death, please read and follow all

instructions provided!

1) Install only on a properly balanced door. An improperly balanced door has the potential

to inflict severe injury. Have a qualified service person make repairs to cables, spring

assemblies, and other hardware before installing the opener!

2) Remove all ropes and remove or make inoperative all locks connected to the garage door

before installing opener!

3) Where possible, install the operator at least 2.1 meters or more above the floor. For

products having an emergency release, mount the emergency release at least 1.8 meters

above the floor!

4) Locate the control button:

• Within sight of door

• At a minimum height of 1.5 meters so children are not able to reach it, and

• Away from all moving parts of the door

5) This operator is to be used only with residential sectional or one-piece doors!

6) To avoid damage to the garage door and operator, disable any door locking mechanisms

before installing and operating the operator.

7) Prior to installation ensure that all fixing points where screws and bolts will penetrate

through walls or ceilings that no electrical, gas or water lines are in the way or may come

into contact with.

8) The garage ceiling must have installed appropriate timber fixing points. The installer

must ensure that the operator is firmly attached and is not screwed into only gypsum or

plaster ceilings which are not alone structurally appropriate for fixing to.

9) The enclosed emergency release rope must be installed at a convenient height, and not at

a level that will interfere with vehicles moving in and out of the garage! Check the

emergency release operation after installation to ensure ease of operation.

10) Do not use the emergency release rope to open or close the door!

11) After installing the opener, check that the door automatically reverses when it comes into

contact with a 40mm high object on the floor during the closing sequence!

12) All electrical terminations involving mains voltage (240VAC) must be performed by a

qualified electrician. This includes the installation of the 3 pin socket. The automatic

operator comes supplied with a fixed 1 meter long power cord with a standard 3 pin plug

attached, so can be plugged directly into a standard 10 Amp power socket or extension

cord if required.

13) Any low voltage ancillary device connections can be performed by the homeowner or

qualified installer. These include safety beams, alarm control systems, wired wall control

switches etc.

For garages without a second access door or internal access, an additional emergency

release is necessary, which prevents a possible lock out!


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3.2 Installation sketch map

As figure 1 shows the completed installation：

3.3 Sectional rail assembly (Note: Not required in One Piece Rail Kits – go to 3.4, Head to

Rail Assembly）

3.3.1 Rail connection

Place the sectional rails (as shown in Figure 2) on a clean and flat surface (as shown in

Figure 3), and put them in line . Connect the sectional rails (as shown in Figure 4), finish it

as shown in Figure 5.

3.3.2 Fix chain (belt)

As shown in Figure 6, install

Front support of rail, adjust chain

or belt in modest tension state.

1 、 Mount plate bending in the middle(if doorway higher than 2.7m)

Figure 2 Figure 3 Figure 4 Figure 5

Figure 6

Figure 1


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3.4 Opener Head to Rail Assembly

3.4.1 Opener connection

Assemble opener as shown

in Figure 7, fasten four anti-loose

screw M8 × 16.

3.4.2 Slide Rail Assembly and Disengage Mechanism

As shown in Figure 8, fasten the disengagement

assembly to the C Rail trolley body with the

cross-slot Small head Screw M6x20, ensuring the

4x screws are tight but not over tightened.

Tie the rope to the disengagement leaver.

3.4.3 Lifting Plate Connection

Connect lifting plate as shown in Figure 9,

L is about 100mm, keep bolts loose, in order to adjust the L

length.

3.5 Fitting the opener

3.5.1 Installing the front header bracket

As shown in Figure 10, determine the installation

location of the front header bracket and fix firmly in position.

3.5.2 Install perforated angle for opener head

Cut a piece of perforated angle (400-450mm) and fix firmly

to the ceiling keeping it centered of the door opening.

Figure 7

Figure 9 ~

Figure 8 M8x20

M8

Figure 10


5

4

3

1

200-300 mm

2

1 2 5 6

3.5.3 Hoisting opener

As per Fig12, connect the door end of the Rail to the

front header bracket and secure. Lift the motor end

the opener to the horizontal Position and fix to the

perforated angle that is fitted to the ceiling using two

shorter lengths of perforated angle. It is possible

to screw directly through the rail within 200mm

of the head and direct fix into timber through the

rail assembly. We recommend at least two secure

screws into a ceiling with sufficient timber fixings.

3.5.4 Installation of garage door bracket Close the door manually making sure the door is fully

closed and the emergency release lever is not engaged

into the rail assembly locking holes.

Fix the Opener Door Bracket as in Fig13 showing ( L2=

30 – 50 mm ), then fix in place with steel-tec screws

Note: If there is no correspondent support steel sheets in the door panel’s center, the

support board must be added to ensure the installation strength of door bracket.

3.5.5 Installation of straight arm and hockey stick As Fig 14 showing, respectively connect straight

Arm to the Traveller and the Hockey Stick to the door

bracket; then pull down the rope on clutch to release it,

move the clutch base to the position showing as

Fig 14, then using bolts to lock straight drawbar and

bent drawbar. Adjust the length of clutch rope to

make the height from the clutch handle to the ground not less than 1.8 meter

3.6 Installation of door “open” limit stop

Manually open the door to the required opening height; by using bolts M6x12, fix the limit

stop bracket as per Fig 15. If the position is not pre-drilled, drill new holes and locate.

Fig13

1

2

3

54

1、Pin Φ8×80 2、R spring pin

3、bracket 4、square neck boltsM6×12 5、Nuts M6

1、 Pin Φ8×22

2、 R spring pin

3、 Straight drawbar

4、 Bent drawbar

5、 Bolts M8×20

6、 Hexagon head with

spring flange nutsM8

Fig15

Fig 14


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4. Automated instructions & programming

Open the cover as Fig16 showing before

adjusting.

CIL-CD800S (Chain) and

CIL-BD800S (Belt) Opener Quick

Set Up Guide

Button +, – and P are used for the set up (Fig. Q1)

• Set the open/close limits

NOTE: The door, traveler and chain/belt spool must be engaged. The opening stop must be installed

(Fig. 2)

1. Press & Hold button P until is displayed

2. Briefly press button +

3. The garage door will now automatically open and close for 2 cycles.

• Adjust Closing Clearance

1. Press & Hold button P until A is displayed

2. Scroll to using P button

3. Briefly press + or – to adjust the closing clearance from 0 to 9 (default: 2)

4. Press P to confirm and enter the next setting

• Opening Sensitivity



3. Briefly press + or – to adjust the opening sensitivity from 0 to 9 (default 3)


• Closing Sensitivity



Fig. Q1

Fig.

+ - P


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3. Briefly press + or – to adjust the closing sensitivity from 0 to 9 (default 3)


• Safety Beam Setting



3. Briefly press + or – to set the safety beam from 0 to 2 (default 0)

0: No Safety beam, 1: Activate safety beam during door closing, 2: Activate safety beam during

door closing and opening


• Auto Closing Time



3. Briefly press + or – to set the auto closing time from 0 to 9 minutes (default 0)

4. Press P to exit

• Transmitter Code Learning

1. Press & Hold button – until is displayed

2. Press a transmitter button once, ‘.’ slowly flashes

3. Press the same transmitter button once again, ‘.’ quickly flashes for 2 seconds and off

• Transmitter Code Deleting

1. Press & Hold button – until appears, keep hold button – until ‘.’ Disappears

2. Release the button, all the transmitter codes is deleted.

• Transmitter Button Function Setting

1. Press & Hold button P until is displayed

2. Briefly press + or – to set the transmitter button function from 0 to 2 (default: 1)

0: Tx button A is for opening the door, Tx button B is for closing the door

1: One Tx button controls the door


8 150mm

2: Tx button A controls the door, Tx button B controls the light


• Auto Closing with/without Safety Beam

1. Press & Hold button P until F is displayed


3. Briefly press + or – to set the auto closing from 0 to 1 (default 1)

0: Auto closing without safety beam, 1: Auto closing with safety beam


• Reset To Factory Default

1. Press & Hold button P until F is displayed


3. Briefly press + or – to select from 0 to 2 (default 0)

0: No reset, 1: Reset to factory default setting and keep transmitter codes, 2: Reset to factory

default setting and delete all the transmitter codes

4. Press P to confirm and exit 4.4 Fault information

This opener could auto detect the error during running, and display the error information.

When error occurs, digital tube could display the error code, the radix point will also flash

quickly. After 5 seconds of flash of error information, it will automatically recover to display

normally.

a) “1.”: means the journey setting fault.

b) “2.”: means protection against obstacle during opening

c) “3.”: means protection against obstacle during closing.

d) “4.”: means opto-beam shielded/blocked or photocell is damaged.

e) “5.”: means transmitter error in learning or coding.

f) “6.”: means the running time exceeded 100 seconds.

g) “7.” ：means speed sensor is damaged；

h) “8.” ：means DC motor is damaged.

4 locking door manually

As shown in Figure 25, if the door is open when

power off, you can disconnect clutch, pull the door

to the closed position manually, the door can be locked into the

holes of the rail.

Notice：：：：Please do not use the manual pull release cord to

Fig26


9

SW-WALL

PHOTO

AL-IN

AL-SPK

XT4

SW-WALL

PHOTO

AL-IN

AL-SPK

XT4

SW-WALL

PHOTO

AL-IN

AL-SPK

XT4

RED

BLACK

- BATTERY +

XT6

open or close the door as damage may occur to the trolley or carriage

5 Accessory installation

6.1 photo beam installation

The Photo beam is an infrared LED safety device. If a person or obstacle

interrupts the infrared beam when door closing, the opener will

automatically return to the open position.

6.1.1 Location of photo beam installation

As Fig. 26：Fix the photo beam brackets into the left and right walls on

the outside of the vertical tracks.

Then, install the photo beam units onto the brackets with M6×30 screws.

Notice：make sure the beams are placed at the same height and are level

6.1.2 Wiring

Remove the opener cover as per Fig. 27, and connect the two wires

to either terminals on each of the photo beams and the other end of

each two wires to the opener terminals marked with “PHOTO”.

NB：Please set the photo beam setting to 1”or“2”in the

set up menu on the auto to activate the beams.

6.2 Wall button installation

Wall switch must be installed on the place that can

clearly see the operation of the door and must be 1.3m

above the ground to prevent the children from mal-operation.

Open opener cover as Fig. 28, then connect two wire connecting

terminals. In the back of wall switch with the two terminals in the

opener marked with “SW-WALL”. Then fix the wall switch

to the wall with screws.

6.3 alarm installation

Opener can connect with alarm. If the door is open manually when the

opener is close, the alarm will keep beeping for 1 min. Pressing wall

switch or transmitter can delete beeping.

Connect wires according to Fig.29 and refer to the alarm manual about

the detailed alarm installation and adjustment.

Notice：Please ensure the alarm switch can be pressed when door is closed.

6.4 back-up battery installation

Opener can connect with back-up battery (optional). The battery can be

charged by opener power. When power failure, the opener will

Turn to battery power supply automatically.

The battery is DC24V maintenance- free lead acid storage

Battery or two DC 12V batteries. Please refer to Fig. 30

7 Maintenance and repair

Please inspect the automatic reversal and the door balance monthly, and adjust it if necessary.

8. Technical data

a) Max. output power：250 W

Fig. 26

Fig. 27

Fig. 28

Fig. 29

Fig. 30


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b) Max. lifting force：800 N

c) Opening and closing speed：160 mm/s

d) light：12 V（high light LED）

e) motor：DC 24 V

f) Remote control distance：≥30 m

g) Remote frequency：433.92 MHz

h) Transmitter amount：100 pcs

i) Temperature：-25� ~ +55 �

j) Back-up battery：DC24V 4-7Ah maintenance- free lead acid storage battery


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9.Trouble shooting

The product appearance and functions will be changed by development without further notice.

Trouble Reason Solution The opener can’t work, without

display on LED

●Opener is not power on

●Fuse of main control board

damaged

●Switch on the power, inspect

“ POWER” socket

●Change the same type fuse.

The opener can’t work, LED

display 1. ●Travel adjustment error

●Readjust limit position

Door stops before it is fully up on

opening cycle; LED display 2.or 3.

●The closing resistance is

greater than that system set

load activates the barrier

protection system

●Inspect and adjust the door balance

system

Door auto-reverses before reaching

the ground on closing; LED display

3. ●The closing resistance is

greater than that system set

load activates the barrier

protection system

●Inspect and adjust the door balance

system

� increase door closing load

The door can’t run to the closing

door direction, LED display 4. ● The light of photo beam

have been shielded;

●System started to use photo

beam system, but it hasn’t

been connected.

● Remove the barrier in the beam road.

● Prohibit using photo beam or

connect the photo beam Opener stops after a moment running, LED display 7 � speed sensor wire is loosed

� speed sensor is broken

� reconnect the wires

� change speed sensor Opener cannot run and LED display 8 � DC motor wire is loosed

� DC motor is broken

� control board is broken

� reconnect the wires

� change DC motor

� change control board

Push button can operate normally,

but can’t remote control

● The transmitter has not

learned

● It has no battery in the

transmitter

● Learn transmitter according to the

manual

● Change the battery of transmitter

The remote distance became very

near distinctly, the brightness of

indicator lamps became lower

distinctly

●The battery power is not

enough ●Change the battery

Remoter can operate normally, but

the push button has no function ● Push button loose or broken

circuit ● Inspect push button wiring

Documents

GARAGE DOOR OPERATOR USER’S MANUAL - …conquerorproducts.com/wp-content/uploads/2016/04/... · garage door operator user’s manual ˜ domestic use fully insulated garage door