Gantry Manual - Choice Bagging Equipment · 10/18/2018 · Pneumatic valves (6 each) CHOICE BAGGING EQUIPMENT, LTD c. PIAB vacuum pumps (3 each) d. Suction cups (3 each) e. Bag pincher

CHOICE BAGGING EQUIPMENT, LTD

Gantry Manual

Bag Pickup and Gantry System


18-012 (gantry) sequence description, basic systems description and operating procedures: The sequence description is as follows:

1. The system is initiated via the HMI instructions a. Ensure air pressure is on. b. Ensure CBE controller is on. c. Ensure empty bags are loaded on conveyor. d. Manually move the gantry arm back (V OUT).

i. This is done in the via MANUAL functions in HMI. ii. System will not complete a cycle if gantry arm is not pulled back.

iii. This is to ensure the gantry never runs into any equipment. e. Blow off sensors and equipment. f. Ensure no bags are placed on the delivery system. g. Press SYSTEM START on the HMI.

i. All moving parts will go to the home position. 2. The conveyor with index bags to the system.

a. Conveyor stops via photo eye engagement. 3. Bag pick-up and travel system is engaged via the following functions:

a. Vacuum is engaged on bag pick-up. b. Bag pick-up travels down on Z-axis until suction is made on bag. c. Bag pick-up travels up Z-axis and will activate sensor for bag pincher. d. “Duckbill” will penetrate bag by extending across X-axis.

i. “Duckbill will open. ii. Vacuum to the bag will release.

e. “Duckbill” will travel right across Y-axis. 4. Gantry arm will perform the following functions:

a. Gantry arm will move IN on V-axis. b. Gripper/EOAT will CLOSE on bag. c. Gantry arm will move OUT on V-axis

i. At this point, “duckbill” will close, return to the home position, the bag pick-up and travel system steps will repeat so the next bag will be ready.

d. Gantry arm will move RIGHT along W-axis. e. Gantry arm will move IN on V-axis to place bag on spout. f. Gripper/EOAT will OPEN to release bag. g. Gantry arm will return to HOME position.

i. At this point, gantry arm functions will repeat once the bag spout is clear and ready for another bag.

The Bag Pick-up and Gantry cell consists of:

1. Bag indexing conveyor (1 each) a. Photo eye (1 each) b. Motor (1 each)

2. Bag pick-up and delivery system a. Magnetic proximity sensors (9 each) b. Pneumatic valves (6 each)


c. PIAB vacuum pumps (3 each) d. Suction cups (3 each) e. Bag pincher arms (2 each) f. Duckbill (1 each) g. Rodless cylinders (3 each) h. Roded cylinder (1 each)

3. Gantry arm and gripper/EOAT a. Magnetic proximity sensors (6 each) b. Pneumatic valves (3 each) c. Roded cylinders (3 each)

4. System controls a. 3 phase – 24 VDC power supply b. PLC (Automation Direct [D0-06DR-D])

i. 24 VDC input ii. Relay output

c. HMI (human machine interface) (C-More) d. Motor starter with overload (Fuji)

i. Bag indexing conveyor e. 24 volt DC control relays

i. Interface with CBE equipment The HMI consist of:

1. When the system boots up, the Home screen will be displayed.

2. “System Start” to start the system.

3. After “System Start” is pressed, the “System Stop” button will appear. Press the “System

Stop” button to cease operation of the system.

4. At any time press the “Home” button to return home or press the “CBE” button to go to

the CBE info page.

5. In order to view I/O’s go to the I/O page located on the Home screen.

6. From the Home screen, press “Help” to view the help table of contents.


7. SPARE PARTS

Part # Vender Description

1 59675K314 McMaster Carr (Z) Cylinder 28"

2 59675k232 McMaster Carr (X) Cylinder 20"

3 59675K137 McMaster Carr (Y) Cylinder 16"

4 3136-DXP Bimba Gantry 36"

5 E25M050MD-M Automation

Direct Duckbill Open

Cylinder

6 QPSL-AP-42 Automation

Direct Vacuum Sensor

7 CPS9H-AP-F Automation

Direct Duckbill Sensors

8 CPS9C-AP-A Automation

Direct X,Y,Z Sensors

9 n/a Elevation PKG Duckbill

10 n/a Elevation PKG Gantry Gripper

11 5537T913 McMaster Carr 40x40 Extrusion

12 6049A13 McMaster Carr Vacuum Cups

13 ZP-JBH84-00-5 Automation

Direct 8 Port Wiring Blocks

14 CDP12-0B-030-

AA Automation

Direct Sensor Cables

15 AVS-5323-24D Automation

Direct Valves

16 AFR-3333 Automation

Direct Filter Regulator

17 SC-E02G-

24VDC Automation

Direct Motor Contactor

18 TK-E02-340 Automation

Direct Motor Overload

19 MC600M ACE Control Shock Absorber

8. DRAWINGS (electrical)


9. PLC LOGIC


_FirstScan

SP0 LD 1

K0

C0 OUT

V2500

LD K0

OUT V2600

LD K0

OUT V2400

LD K0

OUT V2700

C0 C111 X10 X2 2

Y11 OUT

C0

A C0 V2400 K0 X10 Y11

3

A X5 X2 X4

LD

K10

OUT


A C0 V2400 K10 Y0 X5

4

C0 C101 X6

A X3 Y1

OUT

C0 V2400 K10 X3 5

Y10 OUT

A C0 V2400 K10 X0

6

A

LD K20

OUT V2400

A

C0 V2400 K20 V2400 K40 7

V2400 K0

A Y1 Y0

OUT

C0 V2400 K20 8

E/R TMRF

T1

V2002


7/31/2018 CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System 7 18 18-03

A

C0 X21 V2400 K20 9

A

LD K30

OUT V2400

A

C0 V2500 K60 X6 10

A

LD K0

OUT V2400

C0 V2400 K30 X3 11

Y7 OUT

C0 C107

A C0 V2400 K30 X2 X5

12

A V2500 K0 X104

LD

K40

X5 OUT


C0 V2500 K40 X5 Y3 13

C0 C102

A Y2

OUT

A C0 V2500 K40 X3

14

A

LD K50

OUT V2500

C0 X3 Y14 15

Y6 OUT

C0 C106

A C0 V2500 K50 X7 X104

16

X101

X103

A

LD K60

OUT



C0 V2500 K0 Y5 17

Y4 OUT

C0 C104

A C0 V2500 K60 Y4 X104

18

C0 C105 X103

A X3 Y5

OUT

A C0 V2500 K60 X6

19

A

LD K70

OUT V2500

A C0 V2500 K70 X102 X110

20

V2600 K20 X103 C0 C122


7/31/2018

A

CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System 7 18 18-03

Y103 X104 Y103

Y102 OUT

X103

A

C0 V2500 K70 X100 X102 21

X103

A

LD K80

OUT V2500

A C0 V2500 K20 X4

22

X103 V2600 K100

V2700 K10

Y104

V2600 K40 X111

V2600 K110

C0 C120


V2600 K0 Y101

Y100 OUT

V2600 K40

A C0 V2500 K80 X102 X6

23

V2600 K40 X103 C40

Y105

V2600 K100 V2600 K110

C0 C121

A B V2600 K0 V2700 K0

B Y101

OUT



A C0 V2500 K80 X105

24

A

LD K90

OUT V2500

C0 V2500 K90 Y2 25

Y3 OUT

V2500 K0

C0 C103

A C0 V2600 K5

26

V2600 K50

V2600 K0 X102

C0 V2600 K100

C0 V2700 K20

C0 C123


7/31/2018

A

CBE ~ Orient Chemical ~ Gantry Bagging 06 Bag Delivery System 7 18 18-03

Page 10

Y102

Y103 OUT

V2500 K70

C0 X4 Y6 27

Y14 OUT

C0 C114

A C0 V2500 K90 X4 X101

28

X5

A

LD K0

OUT V2500

A

C0 V2500 K90 X4 29


LD K5

OUT V2600

A

C0 V2600 K5 X101 30

A

LD K10

OUT V2600

A

C0 V2600 K0 X101 31

C0 V2600 K110

C0 V2700 K30

C0 C124

A Y104 OUT

A C0 V2600 K10 V2700 K0

32

C0 C125

A Y104

A Y104

Y105 OUT



A C0 V2600 K10 X103

33

A V2700 K0

LD

K20

OUT V2600

A

C0 V2600 K20 X100 34

A V2700 K0

LD

K30

OUT V2600

A

C0 V2600 K30 X107 35

A

E/R TMR

T15

K10

C0 T15 X107 36

LD

K100

OUT V2600

A

C0 V2600 K30 X107

37


A V2700 K0

LD

K40

OUT V2600

C0 V2600 K40 38

Y12 OUT

A C0 V2600 K40 X104 X107

39

A V2700 K0

LD

K50

OUT V2600

A

C0 V2600 K50 X101 X107 40

A V2700 K0

LD K0

OUT V2600

C0 V2600 K100 41

C10 OUT


C0 C10 42

_FirstScan SP0

UP

RST

CNT

CT0

K3

C0

V2600 K40

C130

A C0 V2600 K100 X101

43

A

LD K110

OUT V2600

A C0 V2600 K110 X102

44

A

LD K120

OUT V2600


A C0 V2600 K120 X104 C500

45

X102

A

LD K60

OUT V2500

LD K0

OUT V2600

C0 CT0 X107 46

C500 OUT

C0 C130 47

LD

K10

OUT V2700

C0 C130

48 LD K0

OUT


A C0 V2700 K10 X104

49

A

LD K20

OUT V2700

A

C0 V2700 K20 X101 50

A

LD K30

OUT V2700

A C0 V2700 K30 X102

51


A

LD K0

OUT V2700

LD K0

OUT V2600

V2700 K40

52 LD K0

OUT V2700

LD K70

OUT V2500

LD K0

OUT V2600

X101 X102 CT0 53

C0 RST

54 END

55 NOP

Documents

Gantry Manual - Choice Bagging Equipment · 10/18/2018 · Pneumatic valves (6 each) CHOICE BAGGING EQUIPMENT, LTD c. PIAB vacuum pumps (3 each) d. Suction cups (3 each) e. Bag pincher