G6697A IDP-10 Dry Scroll Vacuum Pump for Agilent 700 and ... IDP-10 pump.pdf1 Introduction General Information 6 Agilent G6697A Oil Free IDP-10 Dry Scroll Pump Installation Guide General

Agilent G6697A IDP-10 Dry Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS

Installation Guide

Agilent G6697A Oil Free IDP-10 Dry Scroll Pump Installation Guide

Notices© Agilent Technologies, Inc. 2018

No part of this manual may be repro-duced in any form or by any means (including electronic storage and retrieval or translation into a foreign lan-guage) without prior agreement and written consent from Agilent Technolo-gies, Inc. as governed by United States and international copyright laws.

Manual Part NumberG7004-90000

EditionFirst edition, July 2018Printed in USA

Agilent Technologies, Inc. 2850 Centerville Road Wilmington, DE 19808-1610 USA

WarrantyThe material contained in this docu-ment is provided “as is,” and is subject to being changed, without notice, in future editions. Further, to the maxi-mum extent permitted by applicable law, Agilent disclaims all warranties, either express or implied, with regard to this manual and any information contained herein, including but not lim-ited to the implied warranties of mer-chantability and fitness for a particular purpose. Agilent shall not be liable for errors or for incidental or consequen-tial damages in connection with the furnishing, use, or performance of this document or of any information con-tained herein. Should Agilent and the user have a separate written agree-ment with warranty terms covering the material in this document that conflict with these terms, the warranty terms in the separate agreement shall control.

Safety Notices

CAUTION

A CAUTION notice denotes a hazard. It calls attention to an operating procedure, practice, or the like that, if not correctly performed or adhered to, could result in damage to the product or loss of important data. Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met.

WARNING

A WARNING notice denotes a hazard. It calls attention to an operating procedure, practice, or the like that, if not correctly performed or adhered to, could result in personal injury or death. Do not proceed beyond a WARNING notice until the indicated conditions are fully understood and met.

Agilent G6697A Oil Free IDP-10 Dry Scroll Pump Installation Guide 3

Contents

1 Introduction

General Information 6Information 6Safety symbols 6

Important Safety Warnings 7

General Safety Precautions 8

Cleaning 9

Recycling the Product 9

Parts Identification 9

Site Preparation 10

2 Installation

Removing the Existing Foreline Pump from the Agilent 7000 and 7010 Series GC/MS 12

Unpacking the IDP-10 Pump 14

Assembling the Foreline Hose 16

Installing the IDP-10 Pump 18

Installing the Ferrite 21

4 Agilent G6697A Oil Free IDP-10 Dry Scroll Pump Installation Guide


1 IntroductionGeneral Information 6

Important Safety Warnings 7

General Safety Precautions 8

Cleaning 9

Recycling the Product 9

Parts Identification 9

Site Preparation 10

This guide describes how to replace an Edwards RV5 Oil Sealed Rotary Vane Vacuum Pump with the Agilent G6697A IDP-10 Scroll Vacuum Pump on Agilent 7000 and 7010 Series GC/MS instruments.

1 Introduction General Information


General InformationModel 7000 and 7010 Series GC/MS instruments with the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS upgrade installed meet all safety and compliance standards specified for the original instruments. Refer to the original instrument instruction manuals for details.

InformationThe IDP-10 Scroll Vacuum Pump for 7000 and 7010 Series GC/MS instruments has been designed and tested in accordance with recognized safety standards, and is designed for use indoors. If it is used in a manner not specified by the manufacturer, the protection provided by the instrument may be impaired. Whenever the safety protection of the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS has been compromised, disconnect it from all power sources, and secure it against unintended operation.

Refer servicing to qualified service personnel. Substituting parts or performing any unauthorized modification to the pump may result in a safety hazard or warranty void.

Safety symbolsWarnings and cautions in this guide or on the instrument must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions violates safety standards of design and the intended use of the instrument. Agilent Technologies assumes no liability for the customer's failure to comply with these requirements.

WARNING: Burn hazard

Indicates parts that may cause burns when touched.

1 Introduction Important Safety Warnings


Important Safety WarningsSafety cautions and warnings must be observed during all phases of operation, service, and repair of an IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS. Failure to comply with these precautions violates safety standards of design, and may compromise the intended use of the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS. Agilent Technologies assumes no liability for the customer's failure to comply with these requirements.

Prepare the installation site in accordance with the site preparation specifications. Refer to “Site Preparation” on page 10 for more information.

WARNINGThe pump is designed for operation with neutral or noncorrosive gases. It is not designed to pump corrosive, or particulate forming gases. Failure to adhere to this warning could result in personal injury or death.

WARNINGInstall the pump in an area that is not exposed to liquids, steam, or excessive humidity. Failure to adhere to this warning may result in electric shock, short circuits, and severe bodily injury.

1 Introduction General Safety Precautions


General Safety PrecautionsWhile running the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS:

• Do not block air flow to the fan. Air flows into the front of the pump (Figure 1).

• Do not set items on top of the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS.

• It is important that the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS does not recirculate hot air. Always position the front end of the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS where it can draw cool air.

• A pump exhibiting high surface temperature should be turned off and allowed to cool. If the pump continues exhibiting this behavior, contact your Agilent representative.

Although the pump can pump trace particulates normally found in the atmosphere, it is not designed to process solids, chemicals, powders, liquid solvents, condensates, or other particulates. They can damage the equipment, degrade its performance, or shorten its useful life.

Do not place the pump near any equipment that is sensitive to vibration.

Figure 1. IDP-10 Dry Scroll Vacuum Pump

Front of pump

1 Introduction Cleaning


CleaningTo clean the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS:

• Clean the exterior surfaces of the IDP-10 with alcohol or mild detergents only.

Recycling the ProductFor recycling, contact your local Agilent sales office.

Parts IdentificationTable 1 lists the contents of the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS kit.

Table 1 IDP-10 Dry Scroll Pump for Agilent 7000 and 7010 Series GC/MS contents list

Part Quantity Part number

IDP-10 scroll pump with valve 1 G7004-80010

Foreline Hose - imbedded spring 1 G7077-60119

KF25 Flange × 5/8 in. ID Hose barb adapter 1 G1099-20532

Clamp, Hose .437 in. DIA .56 in. WD SST 2 1400-3241

NW 20/25 Clamping Ring 1 0100-0549

IDP-10 Dry Scroll Vacuum Pump Installation Manual 1 G7004-90000

DS402 Power Cable IEC320 1 3706750

Ferrite 1 9170-2607

1 Introduction Site Preparation


Site PreparationPrepare the installation site in accordance with the site preparation specifications associated with the GC/MS. Additionally, ensure that the site also supports the criteria specific to the IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS, as listed in Table 2.

NOTE Where conflicts exist between these criteria and those of any co-located equipment, the equipment with the tighter tolerances takes precedence.

Table 2 Site prep information

Criteria Description

Physical dimensions

Weight Pump only: 24.7 kg (54.5 lbs), Shipping weight: 28.1 kg (62 lbs)

Dimensions 42.01 × 26.00 × 29.71 cm (16.54 × 10.24 × 11.70 inches) (L × W × H)

Temperature and humidity ranges

Operating ambient temperature 5 to 40 °C (41 to 104 °F)

Relative humidity 5 to 90 % (non-condensing)


2 InstallationRemoving the Existing Foreline Pump from the Agilent 7000 and 7010 Series GC/MS 12

Unpacking the IDP-10 Pump 14

Assembling the Foreline Hose 16

Installing the IDP-10 Pump 18

Installing the Ferrite 21

This chapter describes how to replace a rotary vane pump with the Agilent G6697A IDP-10 Scroll Vacuum Pump on Agilent Technologies 7000 and 7010 Series GC/MS instruments.

2 Installation Removing the Existing Foreline Pump from the Agilent 7000 and 7010 Series GC/MS


Removing the Existing Foreline Pump from the Agilent 7000 and 7010 Series GC/MS

To remove the existing foreline pump from the GC/MS:

1 Vent and shut down the instrument. Venting begins the automated shut down of the GC/MS. Refer to the Agilent 7000/7010 Series Triple Quadrupole Operating Manual for details.

2 Turn off the GC/MS.

3 Disconnect the instrument from its power outlet.

4 On the GC/MS foreline gauge adapter, loosen the hose clamp, and carefully remove the existing foreline hose from the end of the foreline gauge adapter as shown in Figure 2.

WARNINGThe existing foreline pump may be hot. The foreline pump can cause burns if touched when operating.

Figure 2. Foreline hose removal from foreline gauge adapter

2 Installation Removing the Existing Foreline Pump from the Agilent 7000 and 7010 Series GC/MS


5 Disconnect the other end of the foreline hose from the existing foreline pump.

6 Dispose of the existing pump, foreline hose, and fittings in accordance with all local regulations. Contact your local recycler for specific instructions.

WARNINGThe old pump oil may contain toxic chemicals. Treat it as hazardous waste.

2 Installation Unpacking the IDP-10 Pump


Unpacking the IDP-10 PumpTo unpack the Agilent G6697A IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS:

1 Orient the shipping container with This End Up on top.

2 Open the shipping container. All supplied components are in smaller boxes or bags within the shipping container.

3 Remove the boxed and bagged items from the shipping container.

4 Open boxes and bags, and then remove all of the supplied components. When removing the pump from its box, do the following:a Have a helper hold the box containing the pump.b Remove the Exhaust Filter and the NW16 Clamp and Centering Ring

from the foam insert, (Figure 3).

Figure 3. Exhaust Filter and NW16 Clamp/Centering Ring

2 Installation Unpacking the IDP-10 Pump


c Remove the foam packaging from the box, then, lift the pump by the built-in pump handles (Figure 4) at either end of the pump, carefully remove the pump from the box.

5 Retain the shipping container and all packing materials.

6 Inspect the pump and other components for damage. If there is shipping damage, contact the freight carrier and your local Agilent sales office immediately.

Figure 4. IDP-10 pump lifting handles

Lifting handle

Lifting handle

2 Installation Assembling the Foreline Hose


Assembling the Foreline Hose

To assemble the foreline hose:

1 Attach the KF25 Flange × 5/8 in. ID Hose barb adapter (G1099-20532) to one end of the new foreline hose (G7077-60119).

2 Secure the barb fitting with 1x Clamp, Hose .437 in. DIA .56 in. Hose Clamp (1400-3241) as shown in Figure 5.

a Spray the KF25 hose adapter (p/n G1099-20532) with isopropyl alcohol (IPA) solvent.

b Place the KF25 hose adapter connector face on a cloth on your work surface.

c Slide the end of the foreline hose over the KF25 hose adapter.d Secure the KF25 hose adapter in the foreline hose by positioning the

hose clamp over the inserted portion of the adapter, and then using a hand tool, tighten hand tight.

CAUTION Do Not use any existing vacuum hoses or fittings. Any retained oil or contamination from previously used hoses or fittings will damage the pump, and may result in permanent pump failure.

Figure 5. Attach barb fitting to new foreline hose and secure with hose clamp

CAUTION Be careful not to scratch the face of the hose adapter. Deep grooves or scratches may prevent a leak-free installation.

2 Installation Assembling the Foreline Hose


3 Connect the other end of the foreline hose directly to the GC/MS foreline gauge adapter as shown in Figure 6.

a Place the remaining Hose Clamp (1400-3241) on the hose BEFORE attaching the hose to the gauge adapter as shown in Figure 6.

b Spray the end of the GC/MS foreline gauge adapter with isopropyl alcohol (IPA) solvent.

c Slide the end of the foreline hose over the end of the foreline gauge adapter.

d Secure the hose on the foreline gauge adapter by positioning the hose clamp over the barb portion of the foreline gauge adapter then using a hand tool, tighten hand tight.

Figure 6. Attach the foreline hose to the GC/MS foreline gauge adapter, and secure with Hose Clamp

2 Installation Installing the IDP-10 Pump


Installing the IDP-10 PumpTo install the Agilent G6697A IDP-10 Scroll Vacuum Pump for Agilent 7000 and 7010 Series GC/MS:

1 Locate the Centering Ring.

2 Attach the free end of the new foreline hose assembly to the IDP-10 pump using the Centering Ring included with the pump and the NW25 Clamp (0100-0549) included with the kit as shown in Figure 7.

3 Tighten the hinged clamp securing the valve to the pump hand tight.

Figure 7. Foreline Hose Assembly installed

WARNINGDo not use the exhaust filter cartridge if the application requires capture or containment of gases being pumped. Instead, route the pump exhaust to an appropriate collection system.



4 Install the exhaust filter cartridge to the Exhaust (side port) of the IDP-10 pump using the NW16 Clamp and Centering Ring provided with the pump, as shown in Figure 8 on page 19 and Figure 9 on page 19.

Figure 8. Installing IDP-10 Exhaust Filter

NOTE The exhaust filter MUST be installed in the orientation shown, with the direction of gas flow OUT OF the IDP-10 Pump as shown in Figure 8.

Figure 9. Exhaust filter cartridge installed



5 Connect the power cord supplied with the kit to the IDP-10 pump as shown in Figure 10.

6 Connect the power cord to back panel of the Agilent GC/MS instrument as shown in Figure 11.

7 Turn on the Agilent GC/MS.

8 Allow the GC/MS to run continuously for approximately 2 hours to remove any potential excess moisture from the system.

Figure 10. Power Cord Connection to IDP-10

Figure 11. Connecting IDP-10 Pump to back of GC/MS

IDP-10 Pump power cable

NOTE The supply of power to the IDP-10 pump is controlled by the Agilent 7000 and 7010 Series GC/MS Instrument. The pump will power up automatically as part of the overall MSD start process.

2 Installation Installing the Ferrite


Installing the Ferrite Verify that the collision cell signal cable has a ferrite installed on it. This applies to the 7000 and 7010 Series GC/MS.

1 Open the analyzer door cover to view the wiring harness and collision cell board as shown in Figure 12

2 Look at the wiring harness and the collision cell signal cable to see if it has a ferrite on it already.

Figure 12. Wiring harness and collision cell board



If the wiring harness has a ferrite already installed (see Figure 13), skip the following steps and proceed to the next section.

3 Remove the ferrite (Figure 14) from the package. Do not close it until it is around the collision cell signal cable.

4 If the ferrite arrives in the closed position, apply pressure on top of the ferrite and gently slide a small flat head screwdriver under the latch until it releases. See Figure 15 on page 23.

Figure 13. Ferrite already installed

Figure 14. Ferrite



5 Locate the label section of the collision cell signal cable as shown in Figure 16.

Figure 15. Open the ferrite

Figure 16. Label



6 Position the ferrite behind the cable as shown in Figure 17.

7 Close (snap) the ferrite onto the cable as shown in Figure 18.

Figure 17. Positioning the ferrite

Figure 18. Ferrite installed


www.agilent.comAgilent Technologies, Inc. 2018

First edition, July 2018

*G7004-90000*G7004-90000

Warranty

The material contained in this document is provided "as is," and is subject to being changed, without notice, in future editions. Further, to the maximum extent permitted by applicable law, Agilent disclaims all warranties, either express or implied, with regard to this manual and any information contained herein, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing, use, or performance of this document or of any information contained herein. Should Agilent and the user have a separate written agreement with warranty terms covering the material in this document that conflict with these terms, the warranty terms in the separate agreement shall control.

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Documents

G6697A IDP-10 Dry Scroll Vacuum Pump for Agilent 700 and ... IDP-10 pump.pdf1 Introduction General Information 6 Agilent G6697A Oil Free IDP-10 Dry Scroll Pump Installation Guide General