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www.kremlin-rexson.com Selection Guide AIRMIX ® and AIRLESS manual spray equipment Hot spraying

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www.kremlin-rexson.com

Selection Guide▪ AIRMIX® and AIRLESS

manual spray equipment▪ Hot spraying

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▪ AIRMIX® and AIRLESSmanual spray equipment

▪ Hot spraying

EditorialEditorial

KREMLIN REXSON are delighted to present the product selection guide for AIRMIX® and AIRLESS manual spray equipment.

KREMLIN REXSON received the ISO 9001-certification accredited by LRQA for the design and manufacture of its range of paint application equipment. All equipment are ATEX and VOC compliant.

An energetic Research and Development policy has given KREMLIN REXSON the ability to provide the best solutions for most applications in the metal, wood, plastic and automotive markets.

KREMLIN REXSON products are designed with two objectives :

- to continuously innovate equipment to meet the needs of all new coating systems arriving in the market (water-based, high-solids, etc)

- to reduce operating costs whilst meeting new environmental concerns.

The quality of KREMLIN REXSON equipment is recognized worldwi-de, a statement which is borne out by the fact that 75% of its sales are exported. This powerful interna-tional presence allows KREMLIN REXSON to quickly respond to emerging market needs by deve-loping innovative new equipment.

Our new interactive Product Selection Guide will help you to select, the best, the right equipment and use it to its highest potential.

Please do not hesitate to contact your local distributor or a KREMLIN REXSON technical advisor.

They are there to help you find the best solution for all your needs.

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SummarySummary

3

4-5

6-7

8-9

10

11

12

14

20

25

26

28

29

35

39

40

43

Performance of the paint spraying technologies

AIRMIX® spraying

AIRLESS spraying

Hot spraying

AIRMIX® guns

AIRMIX® aircaps and tips

Accessories fro AIRMIX® guns

AIRMIX® Intensives™ pumps

AIRMIX® FLOWMAX® pumps

AIRLESS guns

AIRLESS tip guard and tips

Accessories for AIRLESS spraying

AIRLESS Intensives™ pumps

AIRLESS FLOWMAX® pumps

Carts - Recommendations - Advices

Heaters

Accessories for hot spraying

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Transfer efficiencyThe respective maximum tranfer efficiency rates are:

Paint velocityPaint velocity has a direct impact on performance: the higher the velocity, the greater the amount of overspray and bouncback, which quickly combine to pollute the spray booth.As can be seen from the graph, the particles speed with AIRMIX® is much lower than with all other systems.

Air consumptionAIRMIX® uses less air for atomization than any other spray system, which generates major savings in compressed air consumption and reduces air compressor maintenance.

PERFORMANCE OF PAINT SPRAYING PERFORMANCE OF PAINT SPRAYING TECHNOLOGIESTECHNOLOGIES

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AIRMIXAIRMIX®® SPRAYING WITH FAN SPRAYING WITH FAN ADJUSTMENTADJUSTMENTPrincipeAIRMIX ® (1) was designed to create a new spraying technology which combines the advantages of the conventional and AIRLESS spraying technologies.

In order to do this, AIRMIX® associates middle pressure spraying and an indirect addition of atomization air (at a very low pressure), which leads to outstanding fan control. The outcome of this association is a supercharge of air at the locus of atomization, right after the outflow from the tip, which results in a perfectly controlled and adjustable fan.

(1) AIRMIX® is a registered trademark of KREMLIN.

without AIRMIX®

With the other medium pressure systems, the additional air is injected into or beyond the locus of atomization, which leads to turbulent air flows, more overspray and less finish quality.

with AIRMIX®

The additional air is injected before the locus of atomization, it results in a very stable fan and a perfectly even build on all sorts of parts to be sprayed.

Cold AIRMIX®

New AIRMIXNew AIRMIX®® spraying sprayingThe new AIRMIX® spraying technology optimises even more the advantages of conventional and AIRLESS spraying.

Hot AIRMIX®

The equipmentThe AIRMIX® range is designed for manual, automatic and electrostatic spraying. The use of AIRMIX® systems is opti-mised in a pressure range between 30 and 200 bar, which implies the use of pumps with a pressure ratio between 8 and 40.

A standard AIRMIX® equipment consists of a pump, a gun and two hoses.The pump is equipped with a suction rod, that is suitable for any containerThe gun is connected up to the pump by two hoses:• a small diameter, flexible, solvent-resistant fluid hose,• an antistatic rubber air hose for the atomization air.

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A

A

A

A

5CYCLOMIXTM MULTIPU 2160F17.A2 FLOWMAX®20.1510.14/10.14S

KREMLIN, creator of the AIRMIX® technology launches its next generation AIRMIX® guns, which eliminate more than 80 % of overspray, reduce coating consumption by up to 50 % and offer an outstanding spraying quality. The new AIRMIX® concept was developed, bearing customers needs in mind, bringing many new benefits to the end-user. In addition to the exceptional adaptability offered by the fan adjustment system, KREMLIN has taken particular care over the ergonomics of the new MVX: a user-friendly grip on the handle, a lightweigth gun, a more flexible trigger, better visual controlon your application.

The advantages of AIRMIX The advantages of AIRMIX ®® PRODUCTSPRODUCTSRECOMMENDEDRECOMMENDED

Solvent or water-based Solvent or water-based products products VarnishesVarnishes LacquersLacquers PolyurethanesPolyurethanes Two-component productsTwo-component products High solidsHigh solids StainsStains UV-curingUV-curing

The MVX features a fan adjusting system to keep the same powerful and unsurpassed atomization quality whatever the shape of the part to be painted.

Feeding pumpsThe MVX gun can be fed by various pumps from the KREMLIN range

Outstanding finish quality Paint savings by 35% and

more Higher efficiency of application

for higher productivity Reduced overspray and particles

rebounds Reduced spray booth maintenance

Reduced solvents emission

Outstanding working conditions

A wide range of products adaptable to production needs

Quick payback

81% 81% TRANSFERTRANSFEREFFICIENCY !EFFICIENCY !

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The advantages of AIRLESSThe advantages of AIRLESS High output

Low-dilution, high-viscosity products can be sprayed Thick coats can be deposited in one passage Low overspray

AIRLESS SPRAYINGAIRLESS SPRAYING

PrincipleAIRLESS spraying consists in making a fluid pass through a small tip, under high pressure.Atomization is processed only by this hydraulical pressure and without the need of additio-nal air.Only one fluid hose feeds the gun. The feeding pump must deliver a pressure com-prised between 90 and 60 bar, according to the application.

The following parameters are essential to achieve the desired quality finish: viscosity, particle size, fluid pressure, tipsize. The fluid needle of the gun is activated by the trigger that opens and closes.

The tungsten carbide tip is housed in an insert and fitted in front of the seat. If you spray quick dry paint or high solid materials, we recommend the use

of a reversible tip to ensure fast unblocking.

The fan only depends on the tip: the size of the orifice, expressed by its diameter, determines the tip and associated flow

rates of application; the angle at which the tip is milled determines the width of the fan.

Hose

AIRLESS spray gun

Filter with screenRod

AIRLESS pump

Paint

Tip

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The AIRLESS pumpsThese pumps suck the material from a container and discharge it through a hose towards the gun, under high pressure.

The pumps operate by piston, their motors are pneumatic- (in most cases), electric- or gas-powered.Pneumatic piston pumps are equipped with an air motor, which makes the piston reciprocate.They are

defined by the pressure and output of product that they deliver. The product pressure is calculated by multiplying the incoming air pressure by the compression ratio of the pump. The product output is

calculated by multiplying the maximum number of cycles per minute by the capacity of the pump.

FiltrationFluid filtration is carried out in several areas of the pump, the fluid passing throug ever finer element mesh filters to prevent blockages in the tip of the gun:

The filter at the extremity of the suction rod is immersed in the paint container The AIRLESS filter is equipped with a screen that depends on the size of the tip and

filters the product as it flows out of the pump. A filter in the handle of the gun completes the product straining process. The usual

mesh size of this filter is about one third the diameter of the tip.

Pressure lossAIRLESS applications require long hoses and are meant for fairly viscous fluids. The loss of pressure in the hoses is therefore significant and should always be taken into account when you are selecting the pressure of the output from the pump.

There are two types of tips:

Reversible tips: recommended for quick unblocking. By manual reversion of the tip during a

few seconds and by pressing the trigger of the gun, the fluid pressure will drive the blockage out of the tip.

Flat tips: provide you with a very fine, perfectly steady fan that garantees the absence of “blotching”.

The AIRLESS tips

Reversible tip Flat tip

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The advantages of hot paint spraying

PrincipleBy raising the temperature of a fluid, you reduce its viscosity: for instance, heating paint up to 60° or 80° C will have the same result as using solvent.

Hot paint spraying is also a good solution to maintain paints at a regular temperature, preserving them from thevariations of temperature in a workshop all and every day.

Apply more paint per passAs the discharged paint exits the gun , two factors raise the viscosity of the paints. The accelerated evaporation of the hot solvents and the cooling of the resin. The net effect is the ability to apply more paint per pass without runs..

Regularity of efficiency Solvent savings Reduction of the risk of runs

Better finish quality Reduction of the rejects due to dirt Faster preparation

Schéma 1

HOT SPRAYINGHOT SPRAYING

Temperature

Viscosity

The speed of circulation is usually adjusted to renew the content of each hose section every 30 seconds. Given a hose with a diameter of

10mm :

Its internal volume is about 80 cm3 per metre. Now, if we use a pump having a capacity of 20 cm3, we will have to operate valve on 7 or 9 to obtain a rythm of the pump of four strokes every 30 seconds, that is to say eight strokes per minute.

KREMLIN’s adviceKREMLIN’s advice

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ProcessCold paint is discharged into the heater (4) under the action of pressure. It is instantly warmed to the selec-ted heat and reaches the spray gun (3) after passing through the filter (8) at a similar temperature.

Under pressure, the heated paint goes back to the suc-tion valve through the Y-fitting (5) and the fluid hose (6), which leads to the continuous circulation of the heated paint throughout the installation.This circulation process can be controlled by operating the circulation valve (7) or the back pressure regulator (9). However, using circulation too intensively is use-less and might also damage the packings ensuring the pump tightness. Do not forget that their lifespan is based on the total volume of paint that has circulated throughout the pump. It is always the same volume of paint, inside the hoses, that is heated. The paint in the container (2) remains cold.

As soon as the operator presses the trigger of the gun, hot paint flows out from the tip, which increases the flow rate: the pump (1) automatically sucks an equiva-lent unit of cold paint to be heated. But the temperature on the level of the gun remains unchanged since this unit of paint is instantly heated while passing through the heater (4). Whether the operator uses the system or not, it will ensure the delivery of hot paint to the gun.

Examples of hot paint application1. Thick coating material -Hot spraying between 60°C (140°F) and 70° C (158°F)

It makes it possible to spray paint without diluting it. It cools as soon as it leaves the gun and regain it original thicker consistency when deposited.

Only one pass is necessery, even when you apply thicker materials, which implies: lesser risk of runs - a glossier film - a less porous covering - no dilution costs - less pollution due to the use of solvents - greater facility to keep the film dustfree - the ideal system to use when the operator lacks experience.

2. Medium diluted paint.Hot spraying between 60°C (140°F) and 70° C (158°F)

Paint becomes extremely fluid.Therefore it can be sprayed at very low pressure. Besides, a major part of the solvents evaporates as the paint leaves the gun: its viscosity increases when it is deposited on the part at ambient temperature.Less overspray - less loss of paint- les-ser risk of runs - greater facility to keep the film dust-free - improved healthiness in the workshop - better temperature regulation - greater security of applica-tion.

3. Medium diluted paint.Hot spraying between 30°C (86°F) and 40° C (104°F)

The viscosity of the paint is slightly reduced.A lesser quantity of the solvents evapo-rates. Paint begins to cool as it leaves the gun.There is more security with this sort of application, because the temperature of the heated paint remains unchanged whatever the time in the day or the season may be - Keeping the film dust-free is also highly facilitated.

Schema 1Example of configuration with One-Pass hot spraying

Schema 2Example of configuration with HP, BD and AD hot spraying

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KITS FOR AIRMIX® MVX SPRAY GUNS WITH SWIVEL FITTINGS

DescriptionAircap

TipDiameter

Hoses Length (m) Kit part numberType conductive fluid

hose (mm)non conductive fluid hose (mm)

MVX 60 VX 14 To be ordered separately (see

table)

4,8 6 x 8 7,5 151.260.882MVX 120 VX 14 4,8 6 x 8 7,5 151.260.883MVX 200 VX 14 4,8 6 x 8 7,5 151.260.884

SEAL KITSDescription Part numberSeal kit for MVX spray gun 129.679.901Repair kit for MVX spray gun (seal kit included) 129.679.902

CONFIGURATION OF THE AIRMIX® MVX SPRAY GUNS WITH SWIVEL FLUID AND QUICK AIR FITTINGS

Gun typeAircap Tip Maximum fluid

pressure (bar) Seat Part numberType size (mm)

MVX 60To be ordered separately (see table)

60 Polyacetal 129.670.300MVX 120 120 Stainless steel 129.670.400MVX 200 200 Carbide 129.670.500

SWIVEL FITTINGSFitting Air Inlet 6 x 8 (+ 6 x 8/F 1/4 NPS # air

reg.)Fluid Inlet M 1/2" JIC

STANDARD FITTINGSFitting Air Inlet M 1/4 NPS

Fluid Inlet M 1/2" JIC

SPECIFICATIONSSprayed materials Polyurethanes, water-based products, high solids,

two-components products, stains, lacquers, varnishes, etc...

Body of the gun Forged aluminumFluid Pressure Range (bar) 20 - 200Maximum air inlet pressure (bar) 6Recommended atomization air pressure (bar) 0,8 - 3Fluid output (l/mn) Depends on the tip usedWeight (g) 575Maximum Fluid Temperature (°C) 50Air consumption (m3/h) 5 - 7,5Wetted parts Stainless steel, PTFESafety Trigger lockFilter (fitted on fluid tube) #6 - 85 mesh/ 168μ

AIR

MIX

AIR

MIX

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sMVX GUNMVX GUNThis is the newest addition to the family of AIRMIX® guns and is now the standard in the industry. It has superior ergo-nomic design and uses the highest quality components for long lasting reliable performance. Most importantly, it opens a whole new world to users by putting in the hands of an Airmix® sprayer the ability to significantly vary the pattern without changing the tip while using minimal compressed air.

FEATURES BENEFITSErgonomic design and light trigger Less operator fatigue and improved

productivityQuick fan adjustment Ability to adjust the fan width to the shape

of the part to be painted leads to higher efficiency and productivity

Handle swivel fittingFlexible air hose

User friendly

Product fluid passages in stainless steel Compatible with most coatings including water-based, two components materials

New aircap and tip design Outstanding spraying quality with reduced overspray

Model shown with fluid swivel and quick air fittings

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AIRCAPS FOR MX SPRAY GUNS (Ø 40 MM)BX 16 BX 36 BX 56 (non stick) BX 86

For MX, MRX, SX or JX spray gun 132.620.026 132.650.200 132.650.300 132.650.100

For MR spray gun 132.600.900 132.600.300 132.600.700 132.600.200Spraying quality Excellent Very good Good Very good

AIRCAPS FOR MVX SPRAY GUNS (Ø 35 MM)VX14 VX54

For MVX spray guns 132.670.020 132.670.030Adjustable fan Yes NoSpraying quality Excellent GoodTransfer efficiency Excellent ExcellentNon-stick coating No Yes

● Aircaps for AIRMIX® spray guns

● AIRMIX® tips# 134.5xx.xxx (replace the crosses by numbers read in the table)

(1) Tips recommended for an optimum fan adjustment with a VX14 aircap

Air

cap

s an

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ips

for

AIR

MIX

Air

cap

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TABLE OF TIPS FOR WATER-BASED MATERIALS

Size Ø (mm)

Water output at 35 bar in l/mn

Water output at 70 bar in l/mn

Marking on gun

filter

Marking on pump

filter

Theoretical fan width at 25 cmMin. (VX14

aircap)Min. (BX16

aircap)

7 10 13 8 8 9 10 11

7 10 13 17 21 25 29 33

Max. (VX14 aircap)

Max. (BX16 aircap)

9 12 17 21 25 29 33 37

9 12 17 21 25 29 29 37

04 0.23 0.15 0.20 4 2 ou 4

Number engraved on

the tip

04.032 04.052 04.072 04.092(1) 04.112(1)

06 0.28 0.20 0.33 4 4 ou 6 06.032 06.052 06.072 06.092(1) 06.112(1) 06.132(1) 06.152(1)

09 0.33 0.30 0.45 6 6 ou 8 09.032 09.052 09.072 09.092(1) 09.112(1) 09.132(1) 09.152(1)

12 0.38 0.35 0.60 6 8 ou 12 12.072 12.092(1) 12.112(1) 12.132(1) 12.152(1) 12.172(1)

14 0.41 0.40 0.72 12 8 ou 12 14.052 14.072 14.092(1) 14.112(1) 14.132(1) 14.152(1) 14.172(1)

TABLE OF TIPS FOR SOLVENT-BASED MATERIALS

Size Ø (mm)

Water output at 35 bar in l/mn

Water output at 70

bar in l/min

Marking on gun

filter

Marking on pump

filter

Theoretical fan width at 25 cmMin. (VX14

aircap)Min.(BX16

aircap)

7 10 13 8 8 9 10 11 38

7 10 13 17 21 25 29 33 38

Max. (VX14 aircap)

Max. (BX16

9 12 17 21 25 29 33 37 44

9 12 17 21 25 29 29 37 44

02

Number engraved on

the tip

02.034 02.05403 0.18 0.10 0.15 4 2 03.034 03.054 03.07404 0.23 0.15 0.20 4 2 ou 4 04.034 04.054 04.074 04.094(1) 04.114(1) 04.134(1)

06 0.28 0.20 0.33 4 4 ou 6 06.034 06.054 06.074 06.094(1) 06.114(1) 06.134(1) 06.154(1)

09 0.33 0.30 0.45 6 6 ou 8 09.034 09.054 09.074 09.094(1) 09.114(1) 09.134(1) 09.154(1)

12 0.38 0.35 0.60 6 8 ou 12 12.074 12.094(1) 12.114(1) 12.134(1) 12.154(1) 12.174(1)

14 0.41 0.40 0.72 12 8 ou 12 14.054 14.074 14.094(1) 14.114(1) 14.134(1) 14.154(1) 14.174(1)

18 0.48 0.45 0.85 12 12 18.134(1) 18.154(1) 18.174(1)

20 0.50 0.50 1.06 12 12 20.074 20.094 20.114 20.134 20.154 20.174 20.19425 0.56 0.65 1.33 12 15 25.13430 0.61 0.75 1.6 12 15 30.114 30.134 30.154 30.174 30.19445 0.73 1.15 2.3 12 20 45.114 45.154 45.174 45.194

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PACKS PART NUMBERDescription Quantity Part numberEasy-adjust seals for MVX spray guns x 2 129.670.075Aircap ring seals for MVX spray guns x 10 150.040.330Aircap ring seals for MXLT spray guns x 10 150.040.309

PART NUMBERS

DescriptionNozzles

Quantity Part numberSize (mm)

Unclogging needles0,6 - 0,9

12 000.094.000

0,9 000.094.002

PART NUMBERSTip size Microscreen (99 μ) (pack of 10) PTFE O'ring seals (pack of 10)02-03-04-06 129.609.901 -09 and above - 129.529.903

PART NUMBERSDescription Product hole (mm) Length (m) Part numberHoses Sleeve 40 10 129.270.087

● Hose sleeve

● Microscreens and tip seals

● Tip Cleaning Needles

● Aircap seals

● Seats for spray guns

SEALS FOR AIRMIX® GUN SEATSDescription Quantity Part numberSeals for stainless steel and carbide seats 10 129.629.922

SEATS FOR MXLT SPRAY GUNSType Quantity Part numberPolyacetal seats 10 129.609.911Stainless steel seats and seals 2 129.629.923Carbide seats and seals 2 129.659.904

SEATS FOR MVX SPRAY GUNSType Quantity Part numberPolyacetal seats 10 129.679.904Stainless steel seats and seals 2 129.679.905Carbide seats and seals 2 129.679.906

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● Gun fluid filter screenPART NUMBERSStainless steel screen for filter Size (μ) Quantity Part number

N° 4 1005

129.609.907N° 6 168 129.609.908N° 12 280 129.609.909

ADJUSTING NEEDLE VALVESDescription Part numberAdjusting needle for MVX, MXLT (MF 1/4") spray guns 050.070.190

● Adjusting needles valvesFor air adjustment.

EXTENSIONS FOR MVX SPRAY GUNSDescription Length in mm Part numberStraight extension 250 075.800.011Straight extension 400 075.800.012Elbow extension (45° angle) 250 075.850.011

EXTENSIONS FOR MXLT SPRAY GUNSDescription Length in mm Part numberStraight extension 250 075.800.001Straight extension 400 075.800.002Extension, elbow 45° 250 075.850.001

● Extensions for Airmix® spray guns AIRMIX® spray guns can be fitted with extensions in order to spray inaccessible areas.

● Adaptor to feed two or three guns

ADAPTOR TO FEED TWO OR THREE GUNSDescription Part numberTwo guns divider 051.319.905

To supply 2 guns with air and solvent-based paint including shut-off valves and an extra-port to fit a third gun.

TWO-GUN SYSTEMDescription Material Part numberAir Y-fitting 1/4" NPS Stainless steel 129.029.920Elbow fitting 3/8" NPT - 1/2" JIC to fit on he second fluid filter outlet Stainless steel 905.210.603

● Y-fitting for one-gun supplyFluid circuit : remove the plug of the second fluid filter outlet and connect the elbow fitting.Air circuit : add the Y-fitting to the outlet of the grey air regulator on the pump.

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Inte

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TM

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IRM

IX A

IRM

IX®® p

um

ps

pu

mp

sSELECTION TABLESELECTION TABLE

SELECTION TABLE

Type of pump IntensivesTM

10.14 20.15 20.25 20.50

Construction

Stainless steel ● ● ● ●

Mounting

Wall-mounted ● ● ● ●

Cart-mounted ● ● ● ●

Portable ● ● ❍ ❍

For hot circulation ❍ ❍ ● ❍

Dimensions (wall-mounted pump without filter or suction rod)

Height (mm) 410 430 820 840

Width (mm) 292 240 350 470

Depth (mm) 170 270 210 270

Weight (kg) 5,5 9 22 30

Type of motor air / fluid section

Air motor 340-2 700-2 500-4 1000-4

Stroke of motor (mm) 45 55 100 100

Hydraulic section 14 15 25 50

Characteristics

Pressure ratio 10/1 20/1 20/1 20/1

Output per cycle (cc) 18 22 50 100

Number of cycles (per liter) 55 45 20 10

Ouput at 30 cycles/mn. (L) 0.53 0.66 1.5 3

Free output per minute (L) 1.1 1.32 3 6

Max. fluid pressure (bar) 60 120 120 120

Max. paint temperature (°C) 60 60 60 60

Operating air pressure (bar) 1-6 1-6 1-6 1-6

Max. air cons. at 30cycles/mn and 4 bar (Nm3/h)(1) 1,9 4,8 10,8 21,6

● : Available ❍ : Optional

(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000

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AIRMIX® 10.14 PUMP - "START" KIT WITH STANDARD FITTING MVX AND 5 M AIR AND FLUID HOSES

Set-upAircap

Tip Suction rod Drain rod Air adjusting needle valve

Fluid pressure air regulator

Pump output filter Part number

Type

10.14S VX 14 To be ordered separately ● - ● ● - 151.260.290

SEAL KITSDescription Part numberSeal kit for H14 144.850.190repair kit for H14 144.850.191Repair kit for 340/2 air motor 144.850.150

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 18 x 125

Fluid Outlet M 1/2 JIC

SPECIFICATIONSPressure ratio 10/1Fluid volume per cycle (cm3) 18Number of cycles per litre of products 55Fluid Output at 30 cycles/mn (l/mn) 0,53Air consumption (m3/h) at 30 cycles/mn at 4 bar 1,9Free flow rate (L/mn) 1,1Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 60Maximum Fluid Temperature (°C) 60Sound level (dBA) 80Sealing Packings Upper sealing Stainless steel cartridge with GT

sealingLower sealing PFA seals

Weight (kg) (w/o support or rods) 5,30Wetted parts Stainless steelHeight (cm) 40,5Width (cm) 30,5Depth (cm) 17,8

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AIRMIXAIRMIX®® 10.14 - "START PUMP" 10.14 - "START PUMP"

This is the new entry level Airmix® pump. It uses the same high efficiency and environmentally firendly technology that is found on the 10.14 pump. This pump is ideal for small to hobbyist shops that can benefit from the power of Airmix®.

FEATURES BENEFITSSmall fluid section and suction rod Less product loss during color-changing

and pump flushingThe gun/pump kit works with a compressor of 1.5 HP

Reduction of operational costs

Simple design, reduced number of spare parts

Easy maintenance

Compact design Fits in small working areas

Pump supplied with MVX gun and hoses (not shown on the photo)

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AIRMIX® 10.14 PUMP KITS WITH SWIVEL FITTING MVX

Kit designation Gun typeAircap

Tip Suction rod Hoses Length(m) Pump output filter Funnel Part number

Type10.14 wall-mounted MVX 60 VX 14 To be ordered

separately ● 7,5 - - 151.260.885

10.14 wall-mounted MVX 120 VX 14 To be ordered

separately ● 7,5 - - 151.260.886

10.14 wall-mounted MVX 200 VX 14 To be ordered

separately ● 7,5 - ● 151.260.887

CONFIGURATION OF THE AIRMIX® 10.14 PUMP - STAINLESS STEEL

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressure air regulator Filter pump outlet Part number

Wall mounted

● - ● ● - 051.665.000

On one-arm cart 051.665.200Portable(1) 151.662.300

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 18 x 125

Fluid Outlet M 1/2 JIC

SPECIFICATIONSPressure ratio 10/1Fluid volume per cycle (cm3) 18Number of cycles per litre of products 55Fluid Output at 30 cycles/mn (l/mn) 0,53Air consumption (m3/h) at 30 cycles/mn at 4 bar 1,9Free flow rate (L/mn) 1,1Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 60Maximum Fluid Temperature (°C) 60Sound level (dBA) 80Sealing Packings Upper sealing Stainless steel cartridge with GT

sealingLower sealing PFA seals

Weight (kg) (w/o support or rods) 5,45 (wall mounted without rod)Wetted parts Stainless steelHeight (cm) 40,5Width (cm) 30,5Depth (cm) 17,8

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sAIRMIXAIRMIX®® 10.14 - STAINLESS STEEL 10.14 - STAINLESS STEELFeeding of one gun for intensive works. High efficiency and environmentally firendly technology. Ideal for wood, metal and plastics markets.

FEATURES BENEFITSOptimized fluid section and suction rod Less product loss during color-changing

and pump flushingThe gun/pump kit works with a compressor of 1.5 HP

Reduction of operational costs

Simple design, reduced number of spare parts

Easy maintenance

Compact design Fits in small working areas

SEAL KITSDescription Part numberSeal kit for H14 144.850.190repair kit for H14 144.850.191Repair kit for 340/2 air motor 144.850.150

(1) Option : 2 liters gravity funnel and support : 151.665.630

Portable version

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FITTINGSFitting Air inlet (valve) F 3/8 BSP

Air outlet (atomization air) M 1/4 NPSFluid Inlet M 26 x 125

Fluid Outlet M 1/2 JIC

SPECIFICATIONSPressure ratio 20/1Fluid volume per cycle (cm3) 22Number of cycles per litre of products 45Fluid Output at 30 cycles/mn (l/mn) 0,66Free flow rate (L/mn) 1,32Air consumption (m3/h) at 30 cycles/mn at 4 bar 4,8Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 120Maximum Fluid Temperature (°C) 60Sound level (dBA) 82Sealing Packings Upper sealing GT cartridge with polyethylene

packingLower sealing PFA sealing

Weight (kg) - wall-mounted pump w/o rods 9Wetted parts Stainless steelHeight (cm) 45,7Width (cm) 35,6Depth (cm) 20,3

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AIRMIXAIRMIX®® 20.15 PUMP - STAINLESS STEEL 20.15 PUMP - STAINLESS STEELA multi-purpose, very quiet pump designed to deliver thicker coatings (up to 9000 cps) to a single spray gun in either wood, metal, or plastic finishing applications.

FEATURES BENEFITSAll stainless steel construction Compatible with water-based materialsLarge diameter suction rod and high compression ratio

Use with a large number of materials

The gun/pump kits work with a compressor of 2 HP

Reduction of operational costs

Simple design, reduced number of spare parts

Easy maintenance

Compact design Fits in small working areas

(with 6 L funnel as an option)

6L FUNNELDesignation Part number6l funnel (26x125 inlet) - for mounting on one-arm cart 151.890.300

CONFIGURATION OF THE AIRMIX® 20.15 PUMPS

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressure air regulator Pump output filter Part number

Wall mounted -

- ● ● -

151.890.150

Wall mounted ● 151.890.060

On one arm cart ● 151.890.250

Portable ● 151.890.200

SEAL KITSDescription Part numberH15 Seal kit 144.030.091H15 Maintenance kit 144.030.092H15 Rebuilding kit 144.030.093Repair kit for 700-2 air motor 144.030.090

Kit designation Gun typeAircap Stainless steel

One-pass heater Tip Suction rod Hoses Length (m) Filter Part number

Type

20.15 wall-mounted MVX 120 VX 14 - To be ordered separately ● 7,5 - 151.260.888

20.15 hot spraying wall-mounted MVX 120 VX14 ●

To be ordered separately ● 7,5 - 151.260.816

KIT FOR AIRMIX® 20.15 PUMPS WITH SWIVEL FITTING MVX

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SEAL KITSDescription Part numberH25 GT seal kit 144.950.091H25 GT repair kit 144.950.096Seal kit for 500-4 air motor 146.260.990Repair kit for 500-4 air motor 146.260.995

CONFIGURATION OF AIRMIX® 20.25 PUMPS

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressure air regulator Pump output filter Part number

Wall mounted

● ●

● 151.770.100

Wall mounted - - 151.770.2001 arm cart-mounted ● ● 151.770.150

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 26 x 125

Fluid output (filter) M 1/2" JIC

SPECIFICATIONSPressure ratio 20/1Fluid volume per cycle (cm3) 50Number of cycles per litre of products 20Fluid Output at 30 cycles/mn (l/mn) 1,5Free flow rate (L/mn) 3Air consumption (m3/h) at 30 cycles/mn at 4 bar 10,8Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 120Maximum Fluid Temperature (°C) 60Sound level (dBA) 78Sealing Packings Upper sealing Polyfluid + PTFE G

Lower sealing GT sealingWeight (kg) 17Wetted parts Stainless steelHeight (cm) 83,8Width (cm) 35,6Depth (cm) 17,78

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sAIRMIXAIRMIX®® 20.25 PUMP - STAINLESS STEEL 20.25 PUMP - STAINLESS STEELIdeal for feeding one or two Airmix® spray guns or one gun in a heated circulation loop for small to medium production shop, the 20.25 can pump a variety of coatings. The pump comes with the pump regulator, atomization regulator, and filter.

FEATURES BENEFITSLarge diameter suction rod and high compression ratio

Use with a large number of materials

All stainless steel construction Compatible with water-based materialsSimple design, reduced number of spare parts

Easy maintenance

Model shown on a two-arm cart

Kit designation Gun typeAircap

Tip Heater Hoses Length (m) Pump output filter Part numberType

20.25 Wall-mounted MVX 120VX14 To be ordered

separately

-7,5

● 151.260.889

20.25 Wall-mounted Hot spraying MVX 120 ●

(AD60) ● 151.260.890

KITS FOR AIRMIX® 20.25 PUMPS WITH SWIVEL FITTING MVX

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AIRMIXAIRMIX®® 20.50 PUMP - STAINLESS STEEL 20.50 PUMP - STAINLESS STEELThe 20.50 pump is ideal for large production shops where medium to heavy bodied materials will be fed to multiple guns from one fluid supply.

FEATURES BENEFITSSimple design, reduced number of spare parts

Easy maintenance

Large diameter suction rod and high compression ratio

Use with a large number of materials

All stainless steel construction Compatible with water-based products

SPECIFICATIONSPressure ratio 20/1Fluid volume per cycle (cm3) 100Number of cycles per litre of products 10Fluid Output at 30 cycles/mn (l/mn) 3Free flow rate (L/mn) 6Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 120Maximum Fluid Temperature (°C) 60Sound level (dBA) 78Sealing Packings Upper sealing Polyfluid + PTFE G

Lower sealing GTWeight (kg) 22Wetted parts Stainless steelHeight (cm) 86,4Width (cm) 35,6Depth (cm) 28

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 26 x 125

Fluid output (filter) M 1/2" JIC

CONFIGURATION OF AIRMIX® 20.50 PUMPS

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressure air regulator Pump output filter Part number

Wall mounted

● ●

● 151.780.200

Wall mounted - - 151.780.100

On one-arm cart ● ● 151.780.400

SEAL KITSDescription Part numberH50 GT seal kit 144.960.091H50 GT repair kit 144.960.096Seal kit for 1000-4 air motor 146.270.991Repair kit for 1000-4 air motor 146.270.995

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SELECTION TABLE

Pump type Flowmax® Bellow superlifeTM

17.A2 20.15 F 20.25 F 20.50 F

Construction

Stainless steel ● ● ● ●

Configuration

Wall-mounted ● ● ● ●

Cart-mounted ● ❍ ● ●

Dimensions (wall-mounted pump without filter or suction rod)

Height (mm) 622 570 970 975

Width (mm) 330 240 350 470

Depth (mm) 211 285 210 270

Weight (kg) 20 11,5 30 35

Air motor/fluid section

Air motor 1 000-2 700-2 500-4 1 000-4

Stroke of air motor (mm) 50 55 100 100

Fluid section 30 S 15 F 25 F 50 F

Specifications

Pressure ratio 17/1 20/1 20/1 20/1

Output per cycles (cc) 60 22 50 100

Number of cycles (per litre) 16 45 20 10

Output at 30 cycles/mn. (L) 1,8 0,66 1,5 3

Free output per minute (L) 3,6 1,32 3 6

Max. fluid pressure (bar) 102 60 120 120

Max. paint temperature (°C-°F) 50 50 50 50

Operating air pressure (bar) 1-6 2-6 1-6 1-6

Max. air consumption at 30 cycles/mn under 4 bar (Nm3/h)(1) 11 4,8 10,8 21,6

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sSELECTION TABLE - FLOWMAXSELECTION TABLE - FLOWMAX®® PUMPSPUMPS● Exclusive precisely machined SuperLife Bellows replaces the traditional leaky

packings● Delivers a wide range of pressures without the use of fluid regulators● The fluid inlet is located on the upper end of the fluid section making the pump

easier to service ● Contains single lip seals with automatic wear take-up for high up-time and

minimal maintenance● Unique SuperQuiet air motor changeover with very high and reliable perfor-

mance● All stainless steel fluid sections suitable for a wide variety of fluids● Easy access to wearing parts due to a tie rod free design

The exclusive Flowmax® SuperLife Technology is available only with Kremlin. Nothing of similar pressure and fluid output in the piston pump design outperforms the Flowmax® SuperLife techno-logy. Flowmax® pumps substantially outlast standard piston pumps using self-adjusting seals. In addition there is no lubricant cup, thus eliminating packings. In sum, this is a packing-free pump that performs quietly with minimal service. Nothing Compares !

● : Available ❍ : Optional

(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000

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FLOWMAXFLOWMAX®® AIRMIX AIRMIX®® 17.A2 PUMP - 17.A2 PUMP - STAINLESS STEELSTAINLESS STEELUnique design with external valves for an easy maintenance. Flowmax® technology ensures total sealing. Quick inver-sion of this pump allows for a perfectly stable fan shape at the gun.Performance, extended lifetime, reliability.

FEATURES BENEFITSExternal valves assemby Easy maintenanceFloating piston Fast inversions and very high efficiencySealing ensured by a SuperlifeTM bellow seal High reliability

No more lubricant cupsLeak freeTotal sealing between pump and its environment, ideal to work with isocyanates catalystsCompatible with UV and pre-catalyzed products

All stainless steel construction Compatible with water-based materialsLarge and smooth fluid passages Fluid discharge without retention of a wide

range of coating materialsBalanced fluid section Constant fluid output pressure

SPECIFICATIONSPressure ratio 17/1Fluid volume per cycle (cm3) 60Number of cycles per litre of products 16Fluid Output at 30 cycles/mn (l/mn) 1,8Free flow rate (L/mn) 3,6Air consumption (m3/h) at 30 cycles/mn at 4 bar 11Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 100Maximum Fluid Temperature (°C) 50Sound level (dBA) 74Sealing packing Bellows Polyethylene

Upper and lower GT polyethyleneWeight (kg) - wall-mounted 20Wetted parts Stainless steelHeight (cm) 62,2Width (cm) 33Depth (cm) 21

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 26 x 125

Fluid output (filter) M 1/2 JIC

CONFIGURATION OF THE FLOWMAX® AIRMIX® 17.A2 PUMP

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressureair regulator Pump output filter Part number

Wall-mounted 17.A2 Flowmax® pump

● ● ● ● ● 151.730.700

1 arm cart 17.A2 Flowmax® pump ● ● ● ● ● 151.730.750

SEAL KITSDescription Part numberSeal kit for A2 fluid section 144.910.799Repair kit for A2 fluid section 144.910.797Seal kit for external valves 144.910.798Seal kit for 1000-2 air motor 144.919.904Repair kit for 1000-2 air motor 144.919.914

Kit designation Gun type Tip Supplied with aircap Suction rod Hoses Length (m) Filter Part number

Flowmax® 17.A2Wall-mounted MVX 120 To be ordered

separately VX14 ● 7,5 ● 151.260.892

KITS FOR FLOWMAX® AIRMIX® 17.A2 PUMPS WITH SWIVEL FITTING MVX

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sFLOWMAXFLOWMAX®® AIRMIX AIRMIX®® 20.15F PUMP 20.15F PUMP STAINLESS STEELSTAINLESS STEELThe new generation of AIRMIX® pump, benefiting of the Flowmax® technology. Designed for fluid to semi-fluid materials.

FEATURES BENEFITSSealing done by one bellow High reliability

Total sealing between pump and its environment, ideal to work with isocyanates catalystsNo fluid leakagesIdeal for UV and pre-catalyzed materialsNo lubricant needed

Stainless steel design Compatible with water-based materialsLarge diameter suction rod and high compression ratio

Use with a large number of materials

The gun/pump kits work with a compressor of 2 HP

Reduction of operational costs

Simple design, reduced number of spare parts

Easy maintenance

Compact design Fits in small working areas

SPECIFICATIONSPressure ratio 20/1Fluid volume per cycle (cm3) 22Number of cycles per litre of products 45Fluid Output at 30 cycles/mn (l/mn) 0,66Free flow rate (L/mn) 1,32Air consumption (m3/h) at 30 cycles/mn at 4 bar 4,8Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 120Maximum Fluid Temperature (°C) 50Sound level (dBA) 80Sealing packing Bellows Polyethylene

Upper and lower GT cartridge with polyethylene packing. PFA seal.

Weight (kg) - wall-mounted pump w/o rods 11,5Wetted parts Hard chromed stainless steel,

stainless steelHeight (cm) 57Width (cm) 24Depth (cm) 28,5

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 18 x 125

Fluid Outlet M 1/2 JIC

CONFIGURATION OF THE AIRMIX® 20.15 F PUMPS

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressure air regulator Filter pump outlet Part number

Wall-mounted - - ● ● - 151.890.500

Wall-mounted ● - ● ● - 151.890.550

On one arm cart(1) ● - ● ● - 151.890.560

6L FUNNELDesignation Part number6l funnel (18x125 inlet) - for mounting on 1 arm cart 151.890.350

SEAL KITSDescription Part numberSeal kit H15F 144.030.420Repair kit H15F 144.030.421Repair kit for 700-2 air motor 144.030.090

(1) As an option : 6 litre funnel

KIT FOR AIRMIX® 20.15F PUMPS WITH SWIVEL FITTING MVX

Kit designation Gun typeAircap

Tip Suction rod Hoses Length (m) Filter Funnel Part number

Type

20.15F Wall-mounted MVX 120 VX 14 To be ordered separately ● 7,5 - - 151.260.950

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FLOWMAXFLOWMAX®® AIRMIX AIRMIX®® 20.25 F PUMP 20.25 F PUMP STAINLESS STEELSTAINLESS STEELUniversal AIRMIX® pump for use with all materials, including water-based and high solids.

FEATURES BENEFITSSealing done by one large stroke bellow High reliability

No more lubricant cupsNo fluid leakagesTotal sealing between pump and its environment, ideal to work with isocyanates catalystsIdeal for UV and pre-catalyzed materials

Ergonomic design of fluid passages Fluid discharge without retention of a wide range of coating materials

All stainless steel construction Compatible with water-based materialsBalanced fluid section Constant fluid output pressureMobile piston seal Excellent suction capacity

SPECIFICATIONSPressure ratio 20/1Fluid volume per cycle (cm3) 50Number of cycles per litre of products 20Fluid Output at 30 cycles/mn (l/mn) 1,5Free flow rate (L/mn) 3Air consumption (m3/h) at 30 cycles/mn at 4 bar 10,8Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 120Maximum Fluid Temperature (°C) 50Sound level (dBA) 80Sealing packing Bellows Polyethylene

Upper and lower GT PolyethyleneWeight (kg) - wall-mounted 22Wetted parts Stainless steelHeight (cm) 99,1Width (cm) 48,3Depth (cm) 28

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 26 x 125

Fluid output (filter) M 1/2" JIC

CONFIGURATION OF THE FLOWMAX® AIRMIX® 20.25F - STAINLESS STEEL

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressure air regulator Pump output filter Part number

Wall mounted

-

● ●

- 151.771.100

Wall mounted ● ● 151.771.200

2 arms Cart-mounted ● ● 151.771.400

SEAL KITSDescription Part numberSeal kit H25F 144.950.291Repair kit H25F 144.950.292Seal kit for 500-4 air motor 146.260.990Repair kit for 500-4 air motor 146.260.995

KIT FOR FLOWMAX® AIRMIX® 20.25 F PUMPS WITH SWIVEL FITTING MVX

Kit designation Gun type Supplied with aircap Tip Suction rod Hoses Length (m) Filter Part number

20.25 F wall-mounted MVX 120 VX 14 To be ordered

separately ● 7,5 ● 151.260.893

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sFLOWMAXFLOWMAX®® AIRMIX AIRMIX®® 20.50F PUMP 20.50F PUMP STAINLESS STEELSTAINLESS STEEL

Model shown : 20.25 F

Universal AIRMIX® pump for use with all materials, including water-based and high solids.

FEATURES BENEFITSSealing done by one large stroke bellow High reliability

No more lubricant cupsNo fluid leakagesTotal sealing between pump and its environment, ideal to work with isocyanates catalystsIdeal for UV and pre-catalyzed materials

Ergonomic design of fluid passages Fluid discharge without retention of a wide range of coating materials

All stainless steel construction Compatible with water-based materialsBalanced fluid section Constant fluid output pressureMobile piston seal Excellent suction capacity

SPECIFICATIONSPressure ratio 20/1Fluid volume per cycle (cm3) 100Number of cycles per litre of products 10Fluid Output at 30 cycles/mn (l/mn) 3Free flow rate (L/mn) 6Air consumption (m /h) at 30 cycles/mn at 4 bar 21,6Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 120Maximum Fluid Temperature (°C) 50Sound level (dBA) 76Sealing packing Bellows Polyethylene

Upper and lower GT PolyethyleneWeight (kg) - wall-mounted 27Wetted parts Stainless steelHeight (cm) 97,5Width (cm) 47Depth (cm) 27

FITTINGSFitting Air inlet (valve) F 3/8" BSP

Air outlet (atomization air) M 1/4" NPSFluid Inlet M 26 x 125

Fluid output (filter) M 1/2" JIC

CONFIGURATION OF THE FLOWMAX® AIRMIX® 20.50F - STAINLESS STEEL

Set-up Suction rod Drain rod Atomization air regulator

Fluid pressure air regulator Pump output filter Part number

Wall mounted

- ● ● - 151.781.100

Wall mounted ● ● ● ● 151.781.200

2 arms Cart-mounted ● ● ● ● 151.781.400

SEALS KITSDescription Part numberSeal kit H 50F 144.960.291Repair kit H 50F 144.960.292Seal kit for 1000-4 air motor 146.270.991Repair kit for 1000-4 air motor 146.270.995

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KITS FOR AIRLESS M250 AND M350 SPRAY GUNS

Kit designationDiameter

Hoses Length (m) Kit part numberconductive fluid hose (mm)

M250 gun6,35

5 151.245.40010 151.245.500

M350 gun5 151.246.40010 151.246.500

SEAL KITSDescription Part numberRepair kit for AIRLESS M250 spray guns 922.004.407Repair kit for AIRLESS M350 spray guns 922.005.007

SPECIFICATIONSSprayed materials Corrosion-resistant products, primers, fillers, epoxy...Body of the gun AluminumMaximum fluid pressure (bar) 250/350Maximum Fluid Temperature (°C) 50Wetted parts AluminumNeedle CarbideTip Reversible 517Weight (g) 540Handle filter Easily removable without keySeat Carbide

● M250 and M350 AIRLESS spray guns Recommended for quality AIRLESS industrial applications

FEATURES BENEFITSErgonomic design Very comfortable handle and triggerTungsten carbide needle and seat Rugged constructionRemovable handle filter Quick maintenanceHandle swivel fitting Important flexibility

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ray

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CONFIGURATION OF THE M250 AND M350 SPRAY GUNS

Gun typeReversible tip

Maximum fluid pressure (bar) Spray gun Part numberSize (mm)

M 250 517 250 922.044.512M 350 517 350 922.050.512

iiKREMLIN's adviceKREMLIN's adviceChoosing the nozzle is best done by crossing the desired width of the fan at a distance of 30cm/12 inches with the given output of water at 140 bar/2000psi. If your ideal output lies between two of the values, we would recommend that you opt for the higher of the two output values.

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26 SEAL KITDescription Quantity Part numberTip seals 8 922.004.018

TIP GUARDS FOR FLAT TIPSDescription Safety guard Part number

M250/M350 KREMLIN - thread tip guard

● 922.004.202

- 050.273.303

REPAIR KITDescription Part numberRepair kit with piston and spring 922.550.201

SEAL KITDescription Quantity Part numberTip seals 8 922.004.018

TIP GUARDS FOR REVERSIBLE TIPSDescription Fitting Tightening type Part number

Tip guards

11/16" - 16 UN3B (KREMLIN M250, W...)

Manual 922.562.000With wrench 922.552.000

7/8" - 14 UNF3B (G...)Manual 922.563.000

With wrench 922.553.000

● Allows for extremely rapid cleaning, without the need for any tool● Manually removable (or conventional key lock system) ; very easy to use, it is also completely

leak free● Tip can be set in three possible positions : spraying, unplugging or removing.

● Reversible Tips To determine the part number of a tip, use the number engraved on the tip to replace the crosses in following part number : 922.055.XXX.

REVERSIBLE TIPSOutput at 140 bar (l/mn)

Equivalent diameter (in mm)

Tip colorHandle

filter (MESH)

Angle 30° 40° 50° 60° 70° 90°Fan width

cm 15/20 20/25 25/30 30/35 35/40 45/50 - 18/20

0,280 0,23 grey red (200)

Number engraved on the tip

- - - 609 - -

0,454 0,28 red blue (150) 311(06.05)

411 (06.07) - - - -

0,643 0,33 orange blue (150) 313 413

(09.07)513

(09.09)613

(09.11) - -

0,870 0,38 yellow yellow (100) 315 415

(14.07) 515 615 - -

1,136 0,43 blue white (50) 317 (14.05)

417 (14.07)

517 (14.09)

617 (14.11) - -

1,360 0,48 green white (50) - 419 (20.07)

519 (20.09)

619 (20.11) -

1,741 0,53 black white (50) - 421 (20.07)

521 (20.09)

621 (20.11) - -

2,50 0,63 black white (50) - - 525 (30.09) - 725

(30.15)925

(30.19)

3,33 0,74 black white (50) - - 529 (45.09) - 729

(45.15)929

(45.21)

The part numbers in brackets give the codes for equivalent KREMLIN flat tips from a spraying distance of 30 cm

● Tip guards for flat tips

● Tip guards for reversible tips

Tip

gu

ard

s an

d t

ips

AIR

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Tip

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ard

s an

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AIR

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● Flat tips Flat tips ensure high precision and performancePart number : 000 00 XX.XX (replace of the X by the number read on the table)

FLAT TIPS

Fluid output at 140 bar (l/mn)

Equivalent diameter (in

mm)

Tip Diaphragm

Filter in handle (MESH)

Angle 18° 30° 40° 50° 60° 67° 75° 82° 88° 94°

Width of fan

(cm)8 13 18 23 28 33 38 43 48 53

0,230 0,18/0,007 12 red (200)

Number engraved on the tip

03.03 03.05 03.07

0,310 0,23/0,009 12 red (200) 04.05 04.07 04.09 04.11

0,460 0,28/0,011 12 blue (150) 06.05 06.07 06.09 06.11 06.13 - - - -

0,630 0,33/0,013 15 blue (150) 09.05 09.07 09.09 09.11 09.13 09.15 - - -

1,010 0,41/0,016 18 blue (150) 14.03 14.05 14.07 14.09 14.11 14.13 14.15 14.17 -

1,500 0,50/0,020 20 yellow (100) 20.05 20.07 20.09 20.11 20.13 20.15 20.17 20.19 -

2,250 0,61/0,024 25 yellow (100) 30.07 30.09 30.11 30.13 30.15 30.17 30.19 -

3,340 0,73/0,029 33 white (50) 45.07 45.09 45.11 45.13 45.15 - 45.21

Using a diaphragm increases spraying fineness. Part number : 000.029.1xx (replace the crosses with the diaphragm number)

● Tips with adjustable fan

Tip

gu

ard

s an

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ips

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Tip

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TIPS WITH ADJUSTABLE FAN

Size(mm)Equivalent size in flat tips

Tip with fixing screw (M250) P.N. Spare needle P.N.minimum maximum

28 006 020 100.000.620 000.000.62141 014 068 100.001.468 000.001.469

Tips with adjustable fan allow you to adjust fan width and output simultaneously by operating one control knob.

iiKREMLIN's adviceKREMLIN's adviceGood quality spraying depends on the condition of the tip. Regularly replacement of the tip ensures a consistent fan pattern.Any overuse of tips will result in an oval-shaped outlet forming, which creates two major problems : - Reduced width of fan, with fluid heavily concentrated in the centre- Higher fluid output.

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UNPLUGGING NEEDLES FOR FLAT TIPS

DescriptionTip

Quantity Part numberSize (mm)

Unclogging needles0,6 - 0,9

12 000.094.000

0,9 000.094.002

GUN HANDLE FILTERS (10 UNITS)Description color Part number200 MESH (74μm) handle filter Red 129.480.210150 MESH (100μm) handle filter blue 129.480.216100 MESH (150 μm) handle filter Yellow 129.480.21550 MESH (300 μm) handle filter White 129.480.220

● Gun handle filters

● Unplugging needles for flat tips

● Extensions for AIRLESS handle and spray guns

A complete extension set consists of : 1 extension, 1 fitting, 1 tip and 1 tip guard.

You can use a junction fitting ref : 922.007.315 to fit : ● 900 mm (35in) and 1800 mm (70in) extensions end to end● 300 mm (12in) and 600 mm (24in) extensions on 900 mm or 1800 mm extensions● A base and a tip on a 900 mm or 1800 mm extension

EXTENSIONS FOR AIRLESS SPRAY GUNS AND HANDLESDescription Part numberExtension - Length : 300 mm 922.030.122Extension - Length : 600 mm 922.030.242Swivel fitting 922.075.062Straight fitting 922.024.302Reversible or flat tip guard

(1)

Reversible of flat tip

(1) See table

SEAL KITSDescription Quantity Use Part numberSeals (narrow) 10 Extensions for 300 and

600mm 922.055.410

Seals (large) 10 922.055.510Tip seals 8 Extensions for 900 and

1800mm 922.004.018

Extension seals 10 922.400.310

● Seals for extensions

SWIVEL FIITINGSDescription Thread Part number

Thread type (M250/M350)1/2 JIC (KREMLIN) 922.004.441

1/4 NPS (G) 922.004.421M 16 x 150 (W) 922.004.442

● Swivel fittings

Acc

esso

ries

Acc

esso

ries

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SELECTION TABLE SELECTION TABLE INTENSIVEINTENSIVETMTM PUMPS PUMPS

Pump type IntensiveTM

Pump designation 40.25 40.25 WB 40.50 40.50 WB 53.60

Construction

Stainless steel ● ● ● ● ●

Configuration

Wall-mounted ● ● ● ●

Cart-mounted ● ● ● ● ●

Hot with circulation ● ❍

Dimensions (wall-mounted pump without filter or rod) Dimensions with cart

Height (mm) 800 920 800 920 1300

Width (mm) 400 400 400 400 735

Depth (mm) 280 280 280 280 826

Weight (kg) 22 22 22 22 90

Air motor/Fluid section

Air motor 1000-4 1000-4 2000-4 2000-4 5000

Stroke of air motor (mm) 100 100 100 100 120

Fluid section 25 25 50 50 60

Specifications

Pressure ratio 40/1 40/1 40/1 40/1 53/1

Output per cycle (cc) 50 50 100 100 124

Number of cycles (per litre) 20 20 10 10 8

Output at 30 cycles/mn (L) 1,5 1,5 3 3 3,7

Free output per minute (L) 3 3 6 6 7,4

Max. product pressure (bar) 240 240 240 240 318

Max. paint temperature (°C) 60°C 60°C 60°C 60°C 60°C

Operating air pressure (bar) 1-6 1-6 1-6 1-6 1-6

Max. air consumption at 30 cycles/mn under 4 bar (Nm3/h)(1) 21.6 21,6 43.2 43,2 71

● : Available ❍ : Optional

(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000

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KITS FOR AIRLESS 40.25 PUMPS WITH SWIVEL FITTING GUNS

Kit designation Gun type Heater Suction rod Atomization air regulator Hoses Length (m) Pump output filter Kit part

number40.25 wall-mounted

MVX 200, tête VX14 -

●● 7,5

151.260.894

40.25 wall mounted

M350, with 517 reversible tip - - 10 151.249.440

SEAL KITSDescription Part numberH25 GT seal kit 144.950.091H25 GT repair kit 144.950.096Seal kit for 1000-4 air motor 146.270.991Repair kit for 1000-4 air motor 146.270.995

ATOMIZATION AIR KIT WITH REGULATORDescription Part numberAtomization air kit with regulator (for MVX200 spray guns) 151.740.200

CONFIGURATION OF THE AIRLESS 40.25 PUMP -STAINLESS STEEL

Set-up Suction rod Drain rod Fluid pressure air regulator Pump output filter Part number

Wall mounted

-

- 151.775.100

Wall mounted ● ● 151.775.200

2 arms cart mounted ● ● 151.775.400

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Air outlet (option atomization air kit)

M 1/4" NPS

Fluid Inlet M 26x125Fluid output (filter) M 1/2" JIC

SPECIFICATIONSPressure ratio 40/1Fluid volume per cycle (cm ) 50Number of cycles per litre of products 20Fluid Output at 30 cycles/mn (l/mn) 1,5Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6Free flow rate (L/mn) 3Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 240Maximum Fluid Temperature (°C) 60Sound level (dBA) 77Sealing Packings Upper sealing Polyfluid + PTFE G

Lower sealing GT sealWetted parts Stainless steelWeight (kg) - wall-mounted 22Height (cm) 80Width (cm) 40Depth (cm) 28

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sAIRLESS 40.25 PUMP - STAINLESS STEELAIRLESS 40.25 PUMP - STAINLESS STEELIdeal for outputs up to 1.5 litre/mn

FEATURES BENEFITSLarge diameter suction rod and high compression ratio

Use with a large number of materials

All stainless steel construction Compatible with water-based productsSimple design, reduced number of spare parts

Easy maintenance

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SEAL KITSDescription Part numberH25 WB seal kit 144.950.991Repair kit H25 WB 144.950.992Seal kit for 1000-4 air motor 146.270.991Repair kit for 1000-4 air motor 146.270.995

ATOMIZATION AIR KIT WITH REGULATORDescription Part numberAtomization air kit with regulator (for MVX200 spray guns) 151.740.200

CONFIGURATION OF THE AIRLESS 40.25 WB PUMP -STAINLESS STEEL

Set-up Suction rod Drain rod Fluid pressure air regulator Pump output filter Part number

Wall mounted● ● ● ●

151.775.5502 arms cart mounted 151.775.500

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Air outlet (option atomization air kit)

M 1/4" NPS

Fluid Inlet M 1''Fluid output (filter) M 1/2" JIC

SPECIFICATIONSPressure ratio 40/1Fluid volume per cycle (cm3) 50Number of cycles per litre of products 20Fluid Output at 30 cycles/mn (l/mn) 1,5Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6Free flow rate (L/mn) 3Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 240Maximum Fluid Temperature (°C) 60Sound level (dBA) 77Sealing Packings Upper sealing Polyfluid + PTFE G

Lower sealing GT sealWetted parts Stainless steelWeight (kg) - wall-mounted 22Height (cm) 92Width (cm) 40Depth (cm) 28

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AIRLESS 40.25 WB PUMP AIRLESS 40.25 WB PUMP STAINLESS STEELSTAINLESS STEELRecommended for high viscosity products such as water-based and high solid paints. Ideal for outputs up to 1.5 litre/mn.

FEATURES BENEFITSLarge suction fluid passage For high viscosity materialsPuls-AbsorberTM device Stable and smooth flowAll stainless steel construction Compatible with water-based productsStainless steel strainer Long service life and good reliability

No crushing possibleSimple design, reduced number of spare parts

Easy maintenance

Kit designation Gun type Heater Suction rod Atomization air regulator Hoses Length (m) Filter pump

outlet Kit part number

40.25 WB MVX 200 - ● ● 7,5 ● 151.249.480

KITS FOR AIRLESS 40.25 WB PUMPS WITH SWIVEL FITTING MVX

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SEAL KITSDescription Part numberH50 GT seal kit 144.960.091H50 GT repair kit 144.960.096Seal kit for 2000-4 air motor 146.270.990Repair kit for 2000-4 air motor 146.270.996

ATOMIZATION AIR KIT WITH REGULATORDescription Part numberAtomization air kit with regulator (for MVX200 spray guns) 151.740.200

CONFIGURATION OF THE AIRLESS 40.50 PUMP - STAINLESS STEEL

Set-up Suction rod Drain rod Fluid pressure air regulator Pump output filter Part number

Wall mounted

-

- 151.785.100Wall mounted

● ●

151.785.200Two arms cart-mounted 151.785.400

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Air outlet (option atomization air kit)

M 1/4" NPS

Fluid Inlet M 26 x 125Fluid output (filter) M 1/2" JIC

SPECIFICATIONSPressure ratio 40/1Fluid volume per cycle (cm ) 100Number of cycles per litre of products 10Fluid Output at 30 cycles/mn (l/mn) 3Free flow rate (L/mn) 6Air consumption (m3/h) at 30 cycles/mn at 4 bar 43,2Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 240Maximum Fluid Temperature (°C) 60Sound level (dBA) 80Sealing Packings Upper sealing Polyfluid + PTFE G

Lower sealing GT sealingWetted parts Stainless steelWeight (kg) - wall-mounted 22Height (cm) 80Width (cm) 40Depth (cm) 28

AIR

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AIR

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sAIRLESS PUMP 40.50 - STAINLESS STEELAIRLESS PUMP 40.50 - STAINLESS STEELIdeal for feeding two guns

FEATURES BENEFITSSimple design, reduced number of spare parts

Easy maintenance

Large diameter suction rod and high compression ratio

Use with a large number of materials

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SEAL KITSDescription Part numberH50 WB seal kit 144.960.891H50 WB repair kit 144.960.892Seal kit for 2000-4 air motor 146.270.990Repair kit for 2000-4 air motor 146.270.996

ATOMIZATION AIR KIT WITH REGULATORDescription Part numberAtomization air kit with regulator (for MVX200 spray guns) 151.740.200

CONFIGURATION OF THE AIRLESS 40.50 WB PUMP -STAINLESS STEEL

Set-up Suction rod Drain rod Fluid pressure air regulator Pump output filter Part number

Wall mounted● ● ● ●

151.785.5502 arms cart mounted 151.785.500

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Air outlet (option atomization air kit)

M 1/4" NPS

Fluid Inlet M 1''Fluid output (filter) M 3/4" JIC

SPECIFICATIONSPressure ratio 40/1Fluid volume per cycle (cm3) 100Number of cycles per litre of products 10Fluid Output at 30 cycles/mn (l/mn) 3Air consumption (m3/h) at 30 cycles/mn at 4 bar 43.2Free flow rate (L/mn) 6Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 240Maximum Fluid Temperature (°C) 60Sound level (dBA) 80Sealing Packings Upper sealing Polyfluid + PTFE G

Lower sealing GT sealWetted parts Stainless steelWeight (kg) - wall-mounted 22Height (cm) 92Width (cm) 40Depth (cm) 28

AIR

LE

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In

ten

sive

AIR

LE

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In

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TM p

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ps

pis

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pu

mp

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AIRLESS 40.50 WB PUMP AIRLESS 40.50 WB PUMP STAINLESS STEELSTAINLESS STEEL

FEATURES BENEFITSLarge suction fluid passage For high viscosity materialsPuls-AbsorberTM device Stable and smooth flowAll stainless steel construction Compatible with water-based productsStainless steel strainer Long service life and good reliability

No crushing possibleSimple design, reduced number of spare parts

Easy maintenance

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KIT FOR AIRLESS 53.60 UNIT WITH SWIVEL FITTING GUNSSet-up Gun type Suction rod Hoses Length (m) Filter pump outlet Kit part number

Cart-mounted M350, with 517 reversible tip ● 16 ● 105.649.50.04

SEAL KITSDescription Part numberAlto 124cc Leather/PE seal kit 105.2475000 Motor's seal kit 105.2635000 Motor distributor seal kit 105.346

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Fluid Inlet M 26 x 125Fluid output (filter) M 3/4" JIC

AIR

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AIR

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sAIRLESS 53.60 UNITAIRLESS 53.60 UNITSTAINLESS STEELSTAINLESS STEELAIRLESS unit especially designed for industrial coating applications. Ideal for feeding two guns

FEATURES BENEFITSCart-mounted pump Can be used in most industrial areasRugged design Adapted for construction sitesAll stainless steel construction Compatible with water-based materialsSimple design, reduced number of spare parts

Easy maintenance

Large diameter suction rod and high compression ratio

Use with a large number of materials

SPECIFICATIONSPressure ratio 53/1Fluid volume per cycle (cm3) 124Number of cycles per litre of products 8Fluid Output at 30 cycles/mn (l/mn) 3.7Free flow rate (L/mn) 7.4Air consumption (m3/h) at 30 cycles/mn at 4 bar 71Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 318Maximum Fluid Temperature (°C) 60Sound level (dBA) 72Sealing Packings Upper sealing Leather/PE

Lower sealing Leather/PEWetted parts Stainless steelWeight (kg) 90Height (cm) 130Width (cm) 74Depth (cm) 83

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SELECTION TABLE SELECTION TABLE FLOWMAXFLOWMAX®® PUMPS PUMPS

Pump type34. A2 40.25 F 40.50 F

Construction

Stainless steel ● ● ●

Configuration

Wall-mounted ● ● ●

Cart-mounted ● ● ●

Dimensions (wall-mounted pump without filter or rod)

Height (mm) 610 970 970

Width (mm) 410 400 400

Depth (mm) 250 280 280

Weight (kg) 27 37 42

Air motor/fluid section

Air motor 2000-2 1000-4 2000-4

Stroke of air motor (mm) 50 100 100

Fluid section 30 25 F 50 F

Characteristics

Pressure ratio 34/1 40/1 40/1

Output per cycle (cc) 60 50 100

Number of cycles (per litre) 16 20 10

Output at 30 cycles/mn 1,8 1,5 3

Free output per minute 3,6 3 6

Max. product pressure (bar) 200 240 240

Max. paint temperature (°C/F) 50 50 50

Operating air pressure (bar) 1-6 1-6 1-6

Max. air consumption (Nm3/h / cfm)(1) 22 21.6 43.2

● : Available ❍ : Optional

(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000

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SEAL KITSDescription Part numberSeal kit for A2 fluid section 144.910.799Repair kit for A2 fluid section 144.910.797Seal kit for external valves 144.910.798Seal kit for 2000-2 air motor 144.929.902Repair kit for 2000-2 air motor 144.929.912

ATOMIZATION AIR KIT WITH REGULATORDescription Part numberAtomization air kit with regulator (for MVX200 spray guns) 151.740.200

CONFIGURATION OF THE FLOWMAX® 34.A2 PUMP

Set-up Suction rod Drain rod Fluid pressure air regulator Pump output filter Part number

Wall-mounted Flowmax® 34.A2 ● ● ● ● 151.740.700

1 arm cart Flowmax® 34.A2 ● ● ● ● 151.740.750

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Air outlet (option atomization air kit)

M 1/4" NPS

Fluid Inlet M 26 x 125Fluid output (filter) M 1/2 JIC

SPECIFICATIONSPressure ratio 34/1Fluid volume per cycle (cm3) 60Number of cycles per litre of products 16Fluid Output at 30 cycles/mn (l/mn) 1,8Air consumption (m3/h) at 30 cycles/mn at 4 bar 22Free flow rate (L/mn) 3,6Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 200Maximum Fluid Temperature (°C) 50Sound level (dBA) 71Sealing packing Bellows Polyethylene

Upper and lower GT PolyethyleneWetted parts Stainless steelWeight (kg) - wall-mounted 26.5Height (cm) 61Width (cm) 41Depth (cm) 25

FLOWMAX® 34.A2 PUMPFLOWMAX® 34.A2 PUMPUnique design with external valves for an easy maintenance. Flowmax® technology ensures total sealing. Quick inver-sion of this pump allows for a perfectly stable fan shape at the gun.Performance, extended lifetime, reliability.

FEATURES BENEFITSExternal valves assemby Easy maintenanceFloating piston Fast inversions and very high efficiencySealing done by one bellow High reliability

No more lubricant cupsNo fluid leakagesTotal sealing between pump and its environment, ideal to work with isocyanates catalystsIdeal for UV and pre-catalyzed materials

Large and smooth fluid passages Fluid discharge without retention of a wide range of coating materials

All stainless steel construction Compatible with water-based materialsBalanced fluid section Constant fluid output pressure

Kit designation Gun type Suction rod Atomization air regulator Hoses Length (m) Pump output filter Kit part number

Wall-mounted Flowmax® 34.A2 M250 ● - 10 ● 151.260.870

Wall-mounted Flowmax® 34.A2

MVX 200, VX14 aircap ● ● 7,5 ● 151.260.897

KITS FOR FLOWMAX® 34.A2 PUMPS WITH SWIVEL FITTING GUNS

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SEAL KITSDescription Kit part numberSeal kit H25F 144.950.291Repair kit H25F 144.950.292Seal kit for 1000-4 air motor 146.270.991Repair kit for 1000-4 air motor 146.270.995

ATOMIZATION AIR KITDescription Part numberAtomization air kit with regulator (for MVX200 spray guns) 151.740.200

CONFIGURATION OF THE FLOWMAX® 40.25F PUMP - STAINLESS STEEL

Set-up Suction rod Drain rod Fluid pressure air regulator Pump output filter Part number

Wall mounted

● 151.776.200

Wall mounted - - 151.776.100

Cart mounted ● ● 151.776.400

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Air outlet (option atomization air kit)

M1/4" NPS

Fluid Inlet M 26 x 125Fluid Outlet M 1/2" JIC

SPECIFICATIONSPressure ratio 40/1Fluid volume per cycle (cm3) 50Number of cycles per litre of products 20Air consumption (m3/h) at 30 cycles/mn at 4 bar 21,6Fluid Output at 30 cycles/mn (l/mn) 1,5Free flow rate (L/mn) 3Maximum fluid pressure (bar) 240Maximum Fluid Temperature (°C) 50Maximum air inlet pressure (bar) 6Sound level (dBA) 72Sealing packing Bellows Polyethylene

Upper and lower GT polyethyleneWetted parts stainless steelWeight (kg) - wall-mounted 37Height (cm) 97Width (cm) 40Depth (cm) 28

FLOWMAX® 40.25F PUMP FLOWMAX® 40.25F PUMP STAINLESS STEELSTAINLESS STEELNew generation Flowmax® pump for low volume applications

FEATURES BENEFITSSealing done by one large stroke bellow High reliability

No more lubricant cupsNo fluid leakagesTotal sealing - ideal for isocyanatesIdeal for UV and pre-catalyzed materials

Ergonomic design of fluid passages Fluid discharge without retention of a wide range of coating materials

All stainless steel construction Compatible with water-based materialsBalanced fluid section Constant fluid output pressureMobile piston seal Excellent suction capacity

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Kit designation Gun type Suction rod Atomization air regulator

Hoses Length (m) Pump output filter Part number

40.25F Wall-mounted MVX 200, VX14 aircap ● ● 7,5 ● 151.260.898

40.25F Wall-mounted M350 ● - 10 - 151.249.460

PUMP KITS FOR FLOWMAX® 40.25F WITH SWIVEL FITTING GUNS

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SEALS KITSDescription Part numberSeal kit H 50F 144.960.291Repair kit H 50F 144.960.292Seal kit for 2000-4 air motor 146.270.990Repair kit for 2000-4 air motor 146.270.996

ATOMIZATION AIR KITDescription Part numberAtomization air kit with regulator (for MVX200 spray guns) 151.740.200

CONFIGURATION OF THE FLOWMAX® 40.50F PUMPS- STAINLESS STEEL

Set-up Suction rod Drain rod Fluid pressure air regulator Pump output filter Part number

Wall-mounted

● 151.786.200

Wall-mounted - - 151.786.100Cart-mounted (on a 2-arms cart) ● ● 151.786.400

FITTINGSFitting Air inlet (valve) F 3/4" BSP

Air outlet (option atomization air kit)

M 1/4" NPS

Fluid Inlet M 26x125Fluid Outlet M 1/2" JIC

SPECIFICATIONSPressure ratio 40/1Fluid volume per cycle (cm3) 100Number of cycles per litre of products 10Fluid Output at 30 cycles/mn (l/mn) 3Air consumption (m3/h) at 30 cycles/mn at 4 bar 43,2Free flow rate (L/mn) 6Maximum fluid pressure (bar) 240Maximum Fluid Temperature (°C) 50Maximum air inlet pressure (bar) 6Sound level (dBA) 77Sealing packing Bellows Polyethylene

Upper and lower GT PolyethyleneWetted parts Stainless steelWeight (kg) - wall-mounted 42Height (cm) 97Width (cm) 40Depth (cm) 28

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sFLOWMAXFLOWMAX®® 40.50F PUMP 40.50F PUMP STAINLESS STEELSTAINLESS STEELNew generation Flowmax® pump, ideal for feeding two guns

FEATURES BENEFITSSealing done by one large stroke bellow High reliability

No more lubricant cupsNo fluid leakagesTotal sealing between pump and its environment, ideal to work with isocyanates catalystsIdeal for UV and pre-catalyzed materials

Ergonomic design of fluid passages Fluid discharge without retention of a wide range of coating materials

All stainless steel construction Compatible with water-based materialsBalanced fluid section Constant fluid output pressureMobile piston seal Excellent suction capacity

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cesFor wall-mounted configurations

Description Part numberSingle Post Cart 051.730.110Two post cart w/o plate 051.221.0002 reinforced arms 051.231.000Two post pump mounting plate 056.100.199

● Carts

RECOMMENDATIONS FOR AIRMIX® PUMPS FILTRATION

PumpStrainer

Pump filter Gun filter Tip filter Tip sizeØ suction tube filtration

10.1420.15

16,525 300 microns Optional

4Micro screen

02 - 03 - 046 06

12 O' ring seal 9 - 12 - 14

20.25 / 20.50 / 20.25F/20.50F/17.A2

25 1000 microns

4 4Micro screen

02 - 03 - 046 6 068 12

'O' ring seal09 - 12

12 12 14

● Recommendations for AIRMIX® filtrationTo avoid any tip unplugging, it is necessary to opte for filtration by stages.

AREAS OF COMPETENCE OF THE FLOWMAX® PUMPSINTENSIVETM pumps FLOWMAX® pump

Frequent color changes ● -

2K materials (manual or booster pump) ● -

Pre-catalyzed materials - ●

Circulating/circulation - ●

High volume applications - ●

Charged materials - ●

Max. product temperature 60°C 50°C

● Recommendations to optimize your FLOWMAX® applications

GUN HANDLE FILTERS (M250/M350)Handle gun filter (Mesh)

Reversible tipscode

150 11150 13100 1550 1750 1950 2150 2550 29

RECOMMENDATIONS FOR AIRLESS PUMPS FILTRATIONPump Mesh (for hose Ø) Pump filter40.25, 40.25F, 40.50, 40.50F, 34A2, 53.60 25 6-840.25 WB, 40.50 WB (screwed stainless steel strainer) 30 12

● Recommendations for AIRLESS filtrationTo avoid any tip unplugging, it is necessary to opt for filtration by stages.

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HP HEATER - STAINLESS STEEL VERSIONStainless steel heater

Volatge / PowerTemperature (°C) Cable length w/o

plug (m)Fitting

Part numberVolt Watt Inlet Outlet

HP60230 1500

15 - 9010 m

M 1/2 JIC M 1/2 JIC 056.140.700 BP60 M 18×125 M 18 x 125 056.140.100 HP61 115 1500

5 mM 1/2 JIC M 1/2 JIC 056.140.750

HP60 400 1250 M 1/2 JIC M 1/2 JIC 056.140.770

SPECIFICATIONSThermostat type By fluid expansion and dry contactThermal fuse Cut-out at 121°CThermometer Graduation 0 - 100°CTemperature range (°C) 15 - 90Pressure (bar) 250Weight (kg) 23Wetted parts Body and fittings in stainless steelRoom temperature (°C) 40 maxi

Hea

ters

Hea

ters

HP - BP 60/61 HEATERSHP - BP 60/61 HEATERS

FEATURES BENEFITSA thermometer is integrated into the command box

No pressure loss when working with high viscosity materials

Modular design Easy maintenance

iiKREMLIN's adviceKREMLIN's adviceIf you want to set your heater on your cart mount pump assembly, please select a two arm cart.

This version of the equipment is to be used only for water-based materials

Their original design ensures an optimized heat transfer, with no risk of burning the paint in the heater.This equipment will allow you to reduce the viscosity of paints without using solvents.It guarantees an outstanding finish quality, whatever the ambient temperature may be.

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AD HEATERS - STAINLESS STEEL VERSIONSStainless steel heater

Volatge / PowerTemperature (°C) Cable length w/o

plug (m)Fitting

Part numberVolt Watt Inlet Outlet

AD60 230 150015 - 80

10 M 1/2 JIC M 1/2 JIC 056.146.000 AD61 115 1500 5 M 1/2 JIC M 1/2 JIC 056.146.050 AD60 400 1250 5 M 1/2 JIC M 1/2 JIC 056.146.070

AD HEATERS - ALUMINUM VERSION (SOLVENT BASE MATERIALS)

Aluminum heaterVolatge / Power

Temperature (°C) Cable length w/o plug (m)

FittingPart number

Volt Watt Inlet OutletAD60 230 1500 15 - 80 10 M 1/2 JIC M 1/2 JIC 056.126.000 AD61 115 1500 15 - 80 5 M 1/2 JIC M 1/2 JIC 056.126.050

SPECIFICATIONSThermostat type By fluid extension and dry contactThermal fuse Cut at 121°CThermometer Graduation 0 - 100°C

Temperature range (°C) 15 - 80Pressure (bar) 240 maxiWeight (kg) Aluminum : 15.5

Stainless steel : 25Wetted parts Aluminum : aluminum body, galvanized

chrome fittingsStainless steel : stainless steel body

and fittings

Hea

ters

Hea

ters

AD 60/61 HEATERS : NON-EXPLOSIVEAD 60/61 HEATERS : NON-EXPLOSIVEOriginal design ensuring optimum heat transfer with no risk of burning the paint in the heater.

FEATURES BENEFITSAvailable in stainless steel version Compatible with water-based

materialsA thermometer is integrated into the command box

No pressure loss when working with high viscosity materials

Modular design Easy maintenance

ii If you want to set your heater on your cart mount pump assembly, please select a two arm cart.

KREMLIN's adviceKREMLIN's advice

To be used in zone 1 and 2 according to ATEX.

Agreement INERIS 03ATEX 0079XEx II 2 G - EEx d II AT3

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ONE PASS HEATER PART NUMBERS - STAINLESS STEEL VERSIONSStainless steel One-pass heater

Volatge / PowerTemperature (°C) Cable length w/o

plug (m)Fitting

Part numberVolt Watt Inlet Outlet

One-pass 230V 230 1400 15-45 5 M 1/2 JIC M 1/2 JIC 056.152.110 One-pass 115V 115 1400 15-45 5 M 1/2 JIC M 1/2 JIC 056.151.110

SPECIFICATIONSThermostat type By fluid expansion and dry contactThermal fuse Cut at 72°CThermometer Graduation 0 - 60°CTemperature range (°C) 15 - 45Pressure (bar) 120Weight (kg) 16,5Wetted parts Stainless steel and PTFERoom temperature (°C) 40° maxi

Hea

ters

Hea

ters

ONE-PASS HEATERONE-PASS HEATERThe economical and reliable solution for a constant spraying quality to reduce the viscosity of paints without adding solvents.The heating of the product is done in one single passage in the One-passTM heater thanks to the new design and the optimized thermal exchange efficiency.This innovative design offers the possibility to install directly the One-pass heater directly between the pump and the gun without recirculation. Its dimensions and reduced weight allow to fit it on a mobile pump (2 arms cart and mounting plate)

FEATURES BENEFITSStandard stainless steel version Compatible with water-based

materialsA thermometer is integrated into the command box

No pressure loss when working with high viscosity materials

Reduced dimensions Mounting on mobile versionsModular design Quick and easy maintenancet max : 20°C at an ouput of 800 cc/mn

Optimised performances in most applications

iiKREMLIN's adviceKREMLIN's adviceIf you want to set your heater on your cart mount pump assembly, please select a two arm cart

To be used in zone 1 and 2 according to ATEX

Agreement ISSeP 05ATEX031Ex II 2 G - Ex d IIA T3

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Y-FITTING PART NUMBERSDescription Fittings on gun Hoses thread Part numberStainless steel Y-fitting - for airspray guns F 3/8" NPS M 1/4" NPS 129.029.915

Stainless steel Y-fitting - for AIRMIX® guns F 1/2" JIC M 1/2" JIC 029.520.500

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● Y- fitting - stainless steelAllowing paint circulation on the gun while maintaining ease of use. Remote set-up possible using an additional hose.

AIRMIX® BACK PRESSURE REGULATOR PART NUMBERS

VersionThread

Back fitting Flushing valve

Flushing rod M 18 x 125 Part number

Pump intake RodWall-mounted F 26 x 125 M 26 x 125 M 1/2 JIC ● ● 051.314.030

CIRCULATION VALVES PART NUMBERSThread

Back fitting Flushing valve Flushing rod M 18 x 125 Part number

Pump intake RodF 26 x 125 M 26 x 125 M 1/2 JIC ● ● 051.314.010

M 1"G M 35 x 150 M 3/4 JIC ● ● 051.341.100

● Circulation valve (for all types of spraying)

Allows you to set the perfect output for circulation.Max. fluid pressure : 240 bar.

● AIRMIX® back pressure regulatorAssures a constant pressure in the fluid circuit.Regulation pressure : 0 - 70 bar.

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44

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Kremlin Rexson reserves the right to modify its equipment and/or specifications without notice.Kremlin, Airmix®, Regulex®, Flowmax® are registered trademarks.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic,mechanical, photocopying, recording or otherwise, without the prior permission of KREMLIN REXSON.

ATEX Directive ( Explosive Atmosphere)

ATEX 94/9/CE Directive : European (EU) regulation for the use of electrical and non-electrical equipment which may be used in explosive atmospheres, including pumping and spraying equipment in potentially explosive atmospheres.

From 1 July 2003, it will be necessary for all products placed on the market or put into use to comply with the ATEX Directive, even if they are only intended for use in their country of origin.All user will have to be compliant with the Directive since 30 June 2006 for existing equipment (ATEX 99/92 CE).

Compliant KREMLIN equipment are in Group II, category 2G (equipment designed to ensure a high level of protection). They can be used in zone 1 and 2 without any restriction.

Nota : Group II – Category 2: equipment designed to ensure a high level of protectionG : gas and vapourZone 1 : potential hazard (spray booth, preparation area)Zone 2 : minimal hazard

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AAt your servicet your service

KREMLIN REXSON - B.P.39 - 150 avenue de Stalingrad - 93245 Stains cedex - FranceTél. +33 (0)1 49 40 25 25 - Fax. +33 (0)1 48 26 07 16

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A worldwide network

Training centres all over the world : Paris, Detroit, Barcelona, Düsseldorf, Shanghaï, Mumbay, Sao Paulo...

Making Manufacturers More CompetitiveMaking Manufacturers More Competitive™™

Visit our websiteVisit our websitewww.kremlin-rexson.comwww.kremlin-rexson.com

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