Fuso FE_FG Part

BODY BUILDERS DRAWINGS AND

SUPPORTING DATA

LIT. No. LTE04001-A

JUNE 2004

INTRODUCTION

This book has been de signed to provid e information for body and equipme nt manufacturers who

mount their products on MITSUBISHI-FUSO FE.FG chassis.

We believe that all the d etailed information which is essential for that purpose is contained in this

book, but if you require any additional data or information, please contact:

MITSUBISHI FUSO TRUCK OF AMERICA, INC.

2015 Center Square Road,

Logan Township, NJ 08085

(Phone : (856) 467-4500)

The spe cifications an d de scriptions contined in this book a re b ased o n the latest produ ct

information a t the time of publication, but since the desig n of MITSUBISHI-F USO tru ck i s

continuously being improved, we must reserve the right to discontinue or change at any time

without prior notice.

COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS

The fede ral government has e stablished Fed eral Motor Vehi cle Safety Sta ndards (FMV SS) for

various cate gories of mo tor vehicle s and motor vehicle equip ment unde r the provi sions of the

National Tra ffic and Mot or Vehi cle Safety Act of 1966. Th e Act impo ses imp ortant legal

responsibilities on manufacturers, dealers, body b uilders and others engaged in the ma rketing of

motor vehicles and motor vehicle equipment.

Vehicles manufactured by Mitsubishi FUSO Truck & Bus Co rporation (MFTBC) for the subsequent

installation of commercial bodies are classified as incomplete vehicles. These vehicles fully comply

with certain applicable Motor Vehicle Safety Standards, and partially (or do not) comply with others.

They cannot be certified fully beca use certain components which are requi red for ce rtification are

not furnished. Under p resent federal regulations, vehicles completed from these units are re quired

to meet all applicable standards in effect on the date of manufacture of the incomplete vehicle, the

date of final completion, or date between those two dates, as determined by their final configuration.

MFTBC incomplete vehicles carry in the glove box a docume nt, as sho wn on the next page, that

provides the vehicle types (truck) into which they may appropriately be completed, and the degree

to which the incomplete vehicles com ply with each of the standard s in effect on the date of its

manufacture. The complet ing manufacturer must ce rtify compliance with all applicable sta ndards,

but may rely on MFTB C certifi cation for those st andards so indicated in the inst ructions fo r

completing t he vehicl e d ocument, pro vided that t he instructio ns for compl eting the vehicl e are

followed. Questions may be directed to the Engineering or Service Department of MFTBC.

Alterations, modifications, or additions to the vehicle which affect com pliance with FMVSS are not

covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise

the completing manufacturer must assume responsi bility for com pliance with changes in federal

requirements that occur after the manufactu re of the incomplete vehicle by MFTBC, if he elects to

certify compliance as of a later date.

INCOMPLETE VEHICLE DOCUMENT

DO NOT REMOVE

THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE

UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE

List of FMVSS and CMV SS applicabl e to MFTBC tr ucks with GVWR of more than 10, 000 lbs.

manufactured after April 1, 2004 is shown below.

FMVSS/CMVSS NO. Title

101 Cont rols and Displays

102 Transmission Shift Lever Sequence, Starter Interlock and Transmission Braking Effect

103 Windshield Defrosting and Defogging Systems

104 Windshield Wiping and Washing Systems

105 Hydraulic Brake Systems

106 Brake Hoses

108 Lamps, Reflective Devices and Associated Equipment

111 Rea rview Mirrors

115 Vehicl e Identification Number (CMVSS ONLY)

116 Motor Vehicle Brake Fluids

119 New Pneumatic Tires for Vehicles other than Passenger Cars

120 Tire Selection and Rims for Motor Vehicles other than Passenger Cars

124 Accelerator Control Systems

205 Glazi ng Materials

206 Door Locks and Door Retention Components

207 Seating Systems

208 Occupant Crash Protection

209 Seat Belt Assemblies

210 Seat Belt Assembly Anchorages

302 Flammability of Interior Materials

1100 Vehicle Emissions (CMVSS only)

1106 Noise Emission (CMVSS only)

In addition to the Incomplete Vehicle Document, a Safety conformance

Label as shown to the rig ht is affixed to all the vehicle s when shipped

from the factory. This label contains all the FMVSS numbers applicable

not only to chassi s-cabs but also to complete d ve hicles if they are

completed in accordance with the Incomplete Vehicle Document.

This label is affixed to the door latch post of the left-hand side door.

DO NOT COVER OVER WITH ANY OTHER LABEL.

NOISE REGULATIONS

The U.S. Environmental Protection A gency ( EPA) has es tablished nois e emiss ion standards

applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January

1, 1988 (40 CF R 205.52), requiring that they must conform to an 80 dB (A) maximum noise level

when tested pursuant to EPAs test procedures.

MFTBC trucks are built in conformance with EPA Noise Emiss ion Standards. Modified or altered

vehicles may increa se in noise emi ssions; compli ance with ap plicable noi se standa rds a re the

responsibility of the subsequent stage manufacturer.

A sampl e of Noise Emission Conformity Label is sh own b elow. This la bel is affixed to all the

vehicles when shipped from the factory.

DO NOT COVER OVER WITH ANY OTHER LABEL.

This label is affixed to the left-hand side door panel.

PART II

DRAWINGS AND TECHNICAL DATA

TABLE OF CONTENTS

1. LINE-UP CHART ....................................................................................................................................... II -1-1

2. TYPIC AL BODY LENGTH ......................................................................................................................... II -2-1

3. CHASSIS CAB DRAWING ........................................................................................................................ II -3-1

3.1 C hassis cab drawing ........................................................................................................................ II -3-1

3.1.1 FE83DD ZSLSUA, FE84DDZSLSUA, FE85DDZSLSUC ............................................................ II-3-1

3.1.2 FE83DD ZSLSUB, FE84DDZSLSUB, FE85DDZSLSUB ............................................................. II-3-2

3.1.3 FE83D EZSLSUA, FE84DEZSLSUA, FE85DEZSLSUC ............................................................. II-3-3

3.1.4 FE83D EZSLSUB, FE84DEZSLSUB, FE85DEZSLSUB ............................................................. II-3-4

3.1.5 FE83DGZSLSU A, FE84DGZSLSUA, FE85DGZSLSUC ............................................................ II-3-5

3.1.6 FE83DGZSLSU B, FE84DGZSLSUB, FE85DGZSLSUB ............................................................ II-3-6

3.1.7 FE84DH ZSLSUA, FE85DHZSLSUC .......................................................................................... II-3-7

3.1.8 FE84DH ZSLSUB, FE85DHZSLSUB ........................................................................................... II-3-8

3.1.9 FE85DJ ZSLSUB ......................................................................................................................... II -3-9

3.1.10 FE85D JZSLSUC ......................................................................................................................... II -3-10

3.1.11 FE84 DHWSLSUB ....................................................................................................................... II -3-11

3.1.12 FG84DC 6SLSUA ........................................................................................................................ II -3-12

3.1.13 FG84D E6SLSUA ......................................................................................................................... II -3-13

3.2 Cab front and rear view .................................................................................................................... II -3-14

4. CHASSIS FRAME ASSEMBLY ................................................................................................................. II -4-1

4.1 FE8 DDZ ........................................................................................................................................ II -4-1 4.2 FE8 DEZ ......................................................................................................................................... II -4-2 4.3 FE8 DGZ ........................................................................................................................................ II -4-3 4.4 FE8 DHZ ........................................................................................................................................ II -4-4 4.5 FE85D JZ .......................................................................................................................................... II -4-5

4.6 FE84 DHW ........................................................................................................................................ II -4-6

4.7 FG84 DC6 ......................................................................................................................................... II -4-7

4.8 FG84 DE6 .......................................................................................................................................... II -4-8

5. CROSSMEMBER REAR VIEW ................................................................................................................. II -5-1

5.1 FE Series (except FE84DHW) ......................................................................................................... II -5-1

5.2 FE84 DHW ........................................................................................................................................ II -5-2

5.3 FG Series ......................................................................................................................................... II -5-3

6. FRAME SECTION MODULUS DIAGRAMS .............................................................................................. II -6-1

6.1 FE8 DDZ ........................................................................................................................................ II -6-1 6.2 FE8 DEZ ......................................................................................................................................... II -6-2 6.3 FE8 DGZ ........................................................................................................................................ II -6-3 6.4 FE8 DHZ ........................................................................................................................................ II -6-4 6.5 FE85D JZ .......................................................................................................................................... II -6-5

6.6 FE84 DHW ........................................................................................................................................ II -6-6

6.7 FG84 DC6 ......................................................................................................................................... II -6-7

6.8 FG84 DE6 .......................................................................................................................................... II -6-8

7. FRAME HEIGHT ........................................................................................................................................ II -7-1

7.1 Tire radius ......................................................................................................................................... II -7-1

7.2 Front and rear springs ...................................................................................................................... II -7-2

7.2.1 FE 83 ............................................................................................................................................ II -7-2

7.2.2 FE84 (except FE84DHW) ........................................................................................................... II -7-3

7.2.3 FE84 DHW ................................................................................................................................... II -7-4

7.2.4 FE 85 ............................................................................................................................................ II -7-5

7.2.5 FG 84 ........................................................................................................................................... II -7-6

7.3 Vehicl es sprung weight .................................................................................................................... II -7-7

8. TIRE AND DISC WHEEL .......................................................................................................................... II -8-1

9. FRONT AXLE ............................................................................................................................................ II -9-1

10. REAR AXLE ............................................................................................................................................... II -10-1

11. REAR AXLE BOUNCE HEIGHT ............................................................................................................... II -11-1

12. FUEL TANK ............................................................................................................................................... II -12-1

12.1 FE Series (except FE84DHW) ......................................................................................................... II -12-1

12.2 FE84DHW ........................................................................................................................................ II -12-2

12.3 FG Series ......................................................................................................................................... II -12-3

12.4 FE Series (Rear fuel tank) ................................................................................................................ II -12-4

13. BATTERY BOX .......................................................................................................................................... II -13-1

13. BATTERY BOX .......................................................................................................................................... II -13-1

14. LICENSE PLATE LAMP ............................................................................................................................ II -14-1

15. REAR COMBINATION LAMP ................................................................................................................... II -15-1

16. BRAKES PIPING DIAGRAM ..................................................................................................................... II -16-1

16.1 FE83D , FE84D ................................................................................................................................. II -16-1

16.2 FE85D .............................................................................................................................................. II -16-2

16.3 FG84D .............................................................................................................................................. II -16-3

17. ELECTRIC CIRCUIT DIAGRAM ............................................................................................................... II -17-1

17.1 POWER, CHARGE AND GROUND CIRCUIT ................................................................................. II-17-1

POWER CIRCUIT ............................................................................................................... II-17-1

RESERVE POWER CIRCUIT ............................................................................................. II-17-11

BATTERY CHARGING CIRCUIT ........................................................................................ II-17-12

GROUND ............................................................................................................................. II -17-13

17.2 STAR TING CIRCUIT ........................................................................................................................ II -17-24

ENGINE STARTING CIRCUIT ............................................................................................ II-17-24

ENGINE PREHEATING CIRCUIT ....................................................................................... II-17-26

17.3 LIGH TING CIRCUIT ......................................................................................................................... II -17-27

HEADLAMP CIRCUIT ......................................................................................................... II-17-27

DAYTIME RUNNING LIGHT CIRCUIT ............................................................................... II-17-28

TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT .......................................... II-17-30

STOP LAMP CIRCUIT ........................................................................................................ II-17-31

TURN SIGNAL AND HAZARD LAMP CIRCUIT ................................................................. II-17-32

BACKUP LAMP CIRCUIT ................................................................................................... II-17-33

CAB LAMP CIRCUIT ........................................................................................................... II -17-35

ILLUMINATION LAMP CIRCUIT ......................................................................................... II-17-37

IDENTIFICATION LAMP AND SIDE MARKER LAMP CIRCUIT ........................................ II-17-38

VAN BODY DOME LIGHT CIRCUIT ................................................................................... II-17-39

17.4 METER CLUSTER ........................................................................................................................... II -17-40

METER CLUSTER INTERNAL CIRCUIT ........................................................................... II-17-40

SPEEDOMETER CIRCUIT ................................................................................................. II-17-41

FUEL GAUGE CIRCUIT ...................................................................................................... II-17-42

WATER TEMPERATURE GAUGE CIRCUIT ..................................................................... II-17-43 17.5 INDICATOR AND WARNING LAMP CIRCUIT ................................................................................ II-17-44

PARKING BRAKE INDICATOR CIRCUIT .......................................................................... II-17-44

BRAKE WARNING CIRCUIT .............................................................................................. II-17-45

ENGINE OIL LEVEL WARNING CIRCUIT ......................................................................... II-17-47

ENGINE OIL PRESSURE WARNING CIRCUIT ................................................................. II-17-48

OVERHEATING WARNING CIRCUIT ................................................................................ II-17-49 BRAKE PAD WARNING CIRCUIT ...................................................................................... II-17-50

CAB TILT WARNING CIRCUIT ........................................................................................... II-17-51

FUEL FILTER WARNING CIRCUIT .................................................................................... II-17-52

17.6 CAB SIDE ELECTRICAL CIRCUIT .................................................................................................. II -17-53

CIGARETTE LIGHTER CIRCUIT ........................................................................................ II-17-53

AUDIO CIRCUIT .................................................................................................................. II -17-54

WIPER AND WASHER CIRCUIT ........................................................................................ II-17-55

HORN CIRCUIT .................................................................................................................. II -17-56

AIR-CONDITIONER CIRCUIT ............................................................................................ II-17-57

POWER WINDOW AND AUTO DOOR LOCK CIRCUIT .................................................... II-17-59

MIRROR HEATER CIRCUIT ............................................................................................... II-17-60 17.7 CHASSIS SIDE ELECTRICAL CIRCUIT ......................................................................................... II -17-61

EXHAUST BRAKE CIRCUIT ............................................................................................... II-17-61 17.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ...................................................... II-17-63

FOUR-WHEEL DRIVE CIRCUIT .............................................................................. II-17-63

TRANSMISSION POWER TAKE-OFF CIRCUIT ................................................................ II-17-64 17.9 OTHER CIRCUIT ............................................................................................................................. II -17-65

JOINT CONNECTOR (J/C) ................................................................................................. II-17-65

DIAGNOSIS SWITCH, MEMORY CLEAR SWITCH ........................................................... II-17-70

ELEC TRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT ...................................................... II-17-71

EMISSION CONTROL CIRCUIT ...................................................................................................... II -17-77

AU TOMATIC TRANSMISSION CIRCUIT ........................................................................................ II-17-81

AN TI-LOCK BRAKE SYSTEM CIRCUIT ......................................................................................... II-17-87

FE.FG II-1-1

1. LINE-UP CHART

FE.FG II-2-1

2. TYPICAL BODY LENGTH

1. MFTA suggests the X-marked body length of each model because of stability, commerciality and reliability.

2. Rear body dimensions shall not exceed 96 wide (outside) and 96 from top of frame to top of body without prior approval from MFTA Applications Group.

Variations to this chart require prior approval from MFTA Applications Group.

NOTES: (1) Selection of the correct model and wheelbase is dependent on many factors. This chart can serve only as a quick reference

guide. It does not preclude the necessity of performing a complete weight distribution analysis, particularly when equipment such as lift gates, reefers or others are required.

(2) MFTA assumes no liability whatsoever for any damage(s) to person(s) or property caused by utilization of this chart. Selection of the correct model and wheelbase is solely the responsibility of the selling dealers and final stage manufacturer.

(3) All weight distribution calculations herein are based on water level loading and a cab-to-body clearance on above table. (4) When selection of the correct model and wheelbase is made, carefully follow the requirements below;

(a) Individual GAWRs and GVWRs must not be exceeded. (b) It is advisable that front axle loading ratio be 33% of total vehicle weight or more for vehicle stability. (c) The length of the rear overhang must comply with state and local regulations, if any.

(5) The center of gravity of the completed vehicle with a full load should not exceed 60 above ground level and must be located horizontally between the centerlines of the front and rear axles.

WB CA UCA CB CE OAL HG 12 13 14 15 16 17 18 19 20 114.6 93.9 87.5 158.5 228.2

(2,910) (2,835) (2,673) (4,025) (5,796)134.3 113.6 107.2 178.1 247.9

FE83D (3,410) (2,885) (2,723) (4,525) (6,296)FE84D 152.4 131.7 125.3 6.4 196.3 266.0 25.6FE85D (3,870) (3,345) (3,183) (162) (4,985) (6,756) (650)

164.2 143.5 137.1 208.1 277.8(4,170) (3,645) (3,483) (5,285) (7,056)176.0 155.3 148.9 219.9 289.6

(4,470) (3,945) (3,783) (5,585) (7,356)165.4 105.3 103.4 1.9 147.8 255.3 28.1

(4,200) (2,675) (2,626) (49) (3,753) (6,485) (715) 112.6 91.9 84.9 133.8 200.3FG84D (2,860) (2,320) (2,142) 7.0 (3,398) (5,088) 28.0

136.2 115.6 108.6 (178) 157.4 223.9 (710)(3,460) (2,920) (2,742) (3,998) (5,688)

X1 : NOT APPLICABLE TO REAR FUEL TANK

X

X X

VehicleModel

Dimensions, In.(mm)

D

E

G

X

H

X1X1 X1

J

E

X

FE84D HW

C X1

X

XX

X XX

XX

X1

X1 X1X1

FE.FG II-3-1

3. CHASSIS CAB DRAWING 3.1 Chassis cab drawing

3.1.1 FE83DDZSLSUA, FE84DDZSLSUA, FE85DDZSLSUC

CHASSIS CAB DRAWINGS FE83DDZSLSUA FE84DDZSLSUA FE85DDZSLSUC UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-2

3.1.2 FE83DDZSLSUB, FE84DDZSLSUB, FE85DDZSLSUB

CHASSIS CAB DRAWINGS FE83DDZSLSUB FE84DDZSLSUB FE85DDZSLSUB UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-3

3.1.3 FE83DEZSLSUA, FE84DEZSLSUA, FE85DEZSLSUC

CHASSIS CAB DRAWINGS FE83DEZSLSUA FE84DEZSLSUA FE85DEZSLSUC UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-4

3.1.4 FE83DEZSLSUB, FE84DEZSLSUB, FE85DEZSLSUB

CHASSIS CAB DRAWINGS FE83DEZSLSUB FE84DEZSLSUB FE85DEZSLSUB UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-5

3.1.5 FE83DGZSLSUA, FE84DGZSLSUA, FE85DGZSLSUC

CHASSIS CAB DRAWINGS FE83DGZSLSUA FE84DGZSLSUA FE85DGZSLSUC UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-6

3.1.6 FE83DGZSLSUB, FE84DGZSLSUB, FE85DGZSLSUB

CHASSIS CAB DRAWINGS FE83DGZSLSUB FE84DGZSLSUB FE85DGZSLSUB UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-7

3.1.7 FE84DHZSLSUA, FE85DHZSLSUC

CHASSIS CAB DRAWINGS

FE84DHZSLSUA FE85DHZSLSUC

UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-8

3.1.8 FE84DHZSLSUB, FE85DHZSLSUB

CHASSIS CAB DRAWINGS

FE84DHZSLSUB FE85DHZSLSUB

UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-9

3.1.9 FE85DJZSLSUB

CHASSIS CAB DRAWINGS FE85DJZSLSUB UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-10

3.1.10 FE85DJZSLSUC

CHASSIS CAB DRAWINGS FE85DJZSLSUC UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-11

3.1.11 FE84DHWSLSUB

CHASSIS CAB DRAWINGS FE84DHWSLSUB UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-12

3.1.12 FG84DC6SLSUA

CHASSIS CAB DRAWINGS FG84DC6SLSUA UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-13

3.1.13 FG84DE6SLSUA

CHASSIS CAB DRAWINGS FG84DE6SLSUA UNIT : mm (in.)SCALE : 1/30

FE.FG II-3-14

3.2 Cab front and rear view

CAB FRONT AND REAR VIEWS (FE)

CAB REAR VIEWS (FE8W)

CAB FRONT AND REAR VIEWS (FG)

FE.FG II-4-1

4. CHASSIS FRAME ASSEMBLY 4.1 FE8DDZ

UNIT : mm (in.)

FE85DDZ (1:30)

Frame Layout

FE.FG II-4-2

4.2 FE8DEZ

UNIT : mm (in.)

FE85DEZ (1:30)

Frame Layout

FE.FG II-4-3

4.3 FE8DGZ

UNIT : mm (in.)

FE85DGZ (1:30)

Frame Layout

FE.FG II-4-4

4.4 FE8DHZ

UNIT : mm (in.)

FE85DHZ (1:30)

Frame Layout

FE.FG II-4-5

4.5 FE85DJZ

UNIT : mm (in.)

FE85DJZ (1:30)

Frame Layout

FE.FG II-4-6

4.6 FE84DHW

UNIT : mm (in.)

FE84DHW (1:30)

Frame Layout

FE.FG II-4-7

4.7 FG84DC6

UNIT : mm (in.)

FG84DC6 (1:30)

Frame Layout

FE.FG II-4-8

4.8 FG84DE6

UNIT : mm (in.)

FG84DE6 (1:30)

Frame Layout

FE.FG II-5-1

5. CROSSMEMBER REAR VIEW 5.1 FE Series (except FE84DHW)

UNIT : mm (in.)

FE.FG II-5-2

5.2 FE84DHW

UNIT : mm (in.)

FE.FG II-5-3

5.3 FG Series

UNIT : mm (in.)

FE.FG II-6-1

6. F

RA

ME

SEC

TIO

N M

OD

ULU

S D

IAG

RA

MS

6.1

FE8D

DZ

FE.FG II-6-2

6.2

FE8D

EZ

FE.FG II-6-3

6.3

FE8D

GZ

FE.FG II-6-4

6.4

FE8D

HZ

FE.FG II-6-5

6.5

FE8

5DJZ

FE.FG II-6-6

6.6

FE8

4DH

W

FE.FG II-6-7

6.7

FG

84D

C6

FE.FG II-6-8

6.8

FG

84D

E6

FE.FG II-7-1

7. FRAME HEIGHT 7.1 Tire radius

(Ground to top of Frame at Front & Rear Axle center)

Calculating the formulas

Hf = hf + Rf (Frame height, Front)

Hr = hr + Rr (Frame height, Rear)

hf : Distance from top to front wheel center (see section 9 : Front and Rear springs)

hr : Distance from top to rear wheel center (see section 9 : Front and Rear springs)

Rf, Rr : Tire radius (See following Tire chart following.)

FE.FG II-7-2

7.2

Fro

nt a

nd re

ar s

prin

gs

7.2.

1 F

E83

(F

RO

NT)

(RE

AR

)

FE.FG II-7-3

7.2.

2 F

E84

(exc

ept F

E84D

HW

)

(FR

ON

T)

(RE

AR

)

FE.FG II-7-4

7.2.

3 F

E84D

HW

(FR

ON

T)

(RE

AR

)

FE.FG II-7-5

7.2.

4 F

E85

(FR

ON

T)(R

EA

R)

FE.FG II-7-6

7.2.

5 F

G84

(FR

ON

T)

(RE

AR

)

FE.FG II-7-7

7.3 Vehicles sprung weight

FE.FG II-8-1

8. T

IRE

AN

D D

ISC

WH

EEL

TIR

E TI

RE

DIM

EN

SIO

N

LOA

D C

AP

AC

ITY

PE

R A

XLE

VE

HIC

LE

MO

DE

L TI

RE

SIZ

E

PLY

RA

TIN

G

LOA

D

RA

NG

E

RIM

WID

TH

in.

OV

ER

ALL

DIA

ME

TER

mm

(in.

)

SE

CTI

ON

WID

TH

mm

(in.

)

FRO

NT

SIN

GLE

kg (l

bs.)

RE

AR

DU

AL

kg (l

bs.)

MA

XIM

UM

INFL

ATI

ON

PR

ES

SU

RE

kPa

(psi

)

FE83

LT

215/

85R

16

10

E

6 77

2 (3

0.4)

21

6 (8

.5)

2430

(536

0)44

80 (9

880)

550

(80)

FE84

FE85

21

5/75

R17

.5

12

F

767

(30.

2)

212

(8.3

) 32

00 (7

055)

6200

(136

69)

690

(100

)

FG84

LT

235/

85R

16

10

E

81

2 (3

2.0)

23

0 (9

.1)

2760

(608

4)50

40 (1

1112

)55

0 (8

0)

DIS

C W

HEE

L

VE

HIC

LE

MO

DE

L W

HE

EL

SIZ

E

BO

LT

HO

LES

BO

LT

CIR

CU

IT

DIA

ME

TER

mm

(in.

)

OFF

SE

T

mm

(in.

)

THIC

KN

ES

S

OF

DIS

C

RIM

TY

PE

FE83

16

X6K

5

208

(8.2

) 12

7 (5

.0)

9 (0

.4)

FE84

6

222.

25 (8

.75)

FE85

17.

5X6.

00

FG84

16

X6K

135

(5.3

)

1 P

IEC

E

(DR

OP

CE

NTE

R)

FE.FG II-9-1

9. FRONT AXLE

FRONT AXLE VEHICLE

MODEL MODEL CAPACITY

kg (lbs.)

TIRE SIZE FT

mm (in.)

SC

mm (in.)

FH

mm (in.)

FE83 F200T 2400 (5290) LT215/85R16 (16x6K) 1665 (65.55) 807 (31.77) 177 (6.97)

FE84 F300T 2500 (5510)

FG84 F200TW 2600 (5730) LT235/85R16 (16x6K) 1650 (65.00) 807 (31.77) 156.5 (6.16)

FE85 F350T 2900 (6390) 215/75R17.5 (17.5x6.00) 1665 (65.55) 807 (31.77) 177 (6.97)

DEFINITIONS

FT : Front tread

SC : Spring to spring distance

FH : Distance between the center line of tire and the bottom of front axle

FC : Front axle clearance

Minimum clearance between the front axle and the ground-line

TIRE LOADED RADIUS : See section 7: FRAME HEIGHT Tire radius (PAGE II-7-1)

Formula for calculating front axle clearance

FC = Tire loaded Radius - FH

FE

FG

FE.FG II-10-1

10. REAR AXLE

REAR AXLE VEHICLE

MODEL MODEL CAPACITY

kg (lbs.)

TIRE SIZE RT

mm (in.)

SC

mm (in.)

RH

mm (in.)

DS

mm (in.)

FE83 4300 (9480) 1650 (64.96)

FE84 1660 (65.35) 990 (38.98)

FE84W

R033T 4500 (9920)

LT215/85R16

(16x6K) 1560 (61.42) 900 (35.43)

FE85 R035T 5760 (12700) 215/75R17.5

(17.5x6.00) 1660 (65.35) 990 (38.98)

254 (10.00)

FG84 R033T 4300 (9480) LT235/85R16

(16x6K) 1560 (61.42) 900 (35.43)

182.5 (7.19)

270 (10.63)

DEFINITIONS

RT : Rear tread

SC : Spring to spring distance

RH : Distance between the center line of tire and the bottom of rear axle

DS : Dual tire spacing

DW : Minimum distance between the inner surface of rear tires

MW : Overall width of vehicle

RC : Rear axle clearance

Minimum clearance between the rear axle and the ground-line

TIRE SECTION WIDTH : See section 8: TIRE AND DISC WHEEL (PAGE II-8-1)

TIRE LOADED RADIUS : See section 7: FRAME HEIGHT Tire radius (PAGE II-7-1)

Formula for calculating front axle clearance

DW = RT - DS - TIRE SECTION WIDTH

MW = RT + DS + TIRE SECTION WIDTH

RC = TIRE LOADED RADIUS - RH

FE.FG II-11-1

11. REAR AXLE BOUNCE HEIGHT

R A (1) B(2) C(3) D MODEL TIRE SIZE

mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

FE83 LT215/85R16 396.5 (15.61) 180 (7.09) 105 (4.13) 645 (25.39)

Except FE84DHW LT215/85R16 396.5 (15.61) 180 (7.09) 105 (4.13) 650 (25.59)

FE84DHW LT215/85R16 396.5 (15.61) 137 (5.39) 159 (6.26) 645 (25.39)

FE85 LT215/75R17.5 393.5 (15.49) 180 (7.09) 105 (4.13) 648 (25.51)

FG84 LT235/85R16 414 (16.30) 115 (4.53) 170 (6.69) 669 (26.30)

365 (14.37)

NOTES:

(1) A indicates the distance between the top of rear axle and the upper face of frame in extreme bump

position.

(2) B indicates the distance between the top of tire and the upper face of frame in bump position.

(3) C indicates the distance between the side wall of tire and the web face frame.

FE.FG II-12-1

12. FUEL TANK 12.1 FE Series (except FE84DHW)

FE.FG II-12-2

12.2 FE84DHW

FE.FG II-12-3

12.3 FG Series

FE.FG II-12-4

12.4 FE Series (Rear fuel tank)

FE.FG II-13-1

13. BATTERY BOX

UN

IT :

mm

(in.

)

FE.FG II-14-1

14. LICENSE PLATE LAMP

FE84DHW FG84D

FE8***Z

FE.FG II-15-1

15. REAR COMBINATION LAMP

FE.FG II-16-1

16.

BR

AK

ES P

IPIN

G D

IAG

RA

M

16.1

FE8

3D, F

E84D

FE.FG II-16-2

16.2

FE8

5D

FE.FG II-16-3

16.3

FG

84D

FE.FG II-17-1

17. ELECTRIC CIRCUIT DIAGRAM 17.1 POWER, CHARGE AND GROUND CIRCUIT

POWER CIRCUIT

FE.FG II-17-2

POWER CIRCUIT

FE.FG II-17-3

POWER CIRCUIT

FE.FG II-17-4

POWER CIRCUIT

FE.FG II-17-5

POWER CIRCUIT

FE.FG II-17-6

POWER CIRCUIT

FE.FG II-17-7

POWER CIRCUIT

FE.FG II-17-8

POWER CIRCUIT

FE.FG II-17-9

POWER CIRCUIT

FE.FG II-17-10

POWER CIRCUIT

FE.FG II-17-11

RESERVE POWER CIRCUIT

FE.FG II-17-12

BATTERY CHARGING CIRCUIT

FE.FG II-17-13

GROUND

FE.FG II-17-14

GROUND

FE.FG II-17-15

GROUND

FE.FG II-17-16

GROUND

FE.FG II-17-17

GROUND

FE.FG II-17-18

GROUND

FE.FG II-17-19

GROUND

FE.FG II-17-20

GROUND

FE.FG II-17-21

GROUND

FE.FG II-17-22

GROUND

FE.FG II-17-23

GROUND

FE.FG II-17-24

17.2 STARTING CIRCUIT

ENGINE STARTING CIRCUIT

FE.FG II-17-25

ENGINE STARTING CIRCUIT

FE.FG II-17-26

ENGINE PREHEATING CIRCUIT

FE.FG II-17-27

17.3 LIGHTING CIRCUIT

HEADLAMP CIRCUIT

FE.FG II-17-28

DAYTIME RUNNING LIGHT CIRCUIT

FE.FG II-17-29

DAYTIME RUNNING LIGHT CIRCUIT

FE.FG II-17-30

TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT

FE.FG II-17-31

STOP LAMP CIRCUIT

FE.FG II-17-32

TURN SIGNAL AND HAZARD LAMP CIRCUIT

FE.FG II-17-33

BACKUP LAMP CIRCUIT

FE.FG II-17-34

BACKUP LAMP CIRCUIT

FE.FG II-17-35

CAB LAMP CIRCUIT

FE.FG II-17-36

CAB LAMP CIRCUIT

FE.FG II-17-37

ILLUMINATION LAMP CIRCUIT

FE.FG II-17-38

IDENTIFICATION LAMP AND SIDE MARKER LAMP CIRCUIT

FE.FG II-17-39

VAN BODY DOME LIGHT CIRCUIT

FE.FG II-17-40

17.4 METER CLUSTER

METER CLUSTER INTERNAL CIRCUIT

FE.FG II-17-41

SPEEDOMETER CIRCUIT

FE.FG II-17-42

FUEL GAUGE CIRCUIT

FE.FG II-17-43

WATER TEMPERATURE GAUGE CIRCUIT

FE.FG II-17-44

17.5 INDICATOR AND WARNING LAMP CIRCUIT

PARKING BRAKE INDICATOR CIRCUIT

FE.FG II-17-45

BRAKE WARNING CIRCUIT

FE.FG II-17-46

BRAKE WARNING CIRCUIT

FE.FG II-17-47

ENGINE OIL LEVEL WARNING CIRCUIT

FE.FG II-17-48

ENGINE OIL PRESSURE WARNING CIRCUIT

FE.FG II-17-49

OVERHEATING WARNING CIRCUIT

FE.FG II-17-50

BRAKE PAD WARNING CIRCUIT

FE.FG II-17-51

CAB TILT WARNING CIRCUIT

FE.FG II-17-52

FUEL FILTER WARNING CIRCUIT

FE.FG II-17-53

17.6 CAB SIDE ELECTRICAL CIRCUIT

CIGARETTE LIGHTER CIRCUIT

FE.FG II-17-54

AUDIO CIRCUIT

FE.FG II-17-55

WIPER AND WASHER CIRCUIT

FE.FG II-17-56

HORN CIRCUIT

FE.FG II-17-57

AIR-CONDITIONER CIRCUIT

FE.FG II-17-58

AIR-CONDITIONER CIRCUIT

FE.FG II-17-59

POWER WINDOW AND AUTO DOOR LOCK CIRCUIT

FE.FG II-17-60

MIRROR HEATER CIRCUIT

FE.FG II-17-61

17.7 CHASSIS SIDE ELECTRICAL CIRCUIT

EXHAUST BRAKE CIRCUIT

FE.FG II-17-62

EXHAUST BRAKE CIRCUIT

FE.FG II-17-63

17.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT

FOUR-WHEEL DRIVE CIRCUIT

FE.FG II-17-64

TRANSMISSION POWER TAKE-OFF CIRCUIT

FE.FG II-17-65

17.9 OTHER CIRCUIT

JOINT CONNECTOR (J/C)

FE.FG II-17-66


FE.FG II-17-67


FE.FG II-17-68


FE.FG II-17-69


FE.FG II-17-70

DIAGNOSIS SWITCH, MEMORY CLEAR SWITCH

FE.FG II-17-71

ELECTRONICALLY CONTROLLED FUEL SYSTEM CIRCUIT

FE.FG II-17-72


FE.FG II-17-73


FE.FG II-17-74


FE.FG II-17-75


FE.FG II-17-76


FE.FG II-17-77

EMISSION CONTROL CIRCUIT

FE.FG II-17-78


FE.FG II-17-79


FE.FG II-17-80


FE.FG II-17-81

AUTOMATIC TRANSMISSION CIRCUIT

FE.FG II-17-82


FE.FG II-17-83


FE.FG II-17-84


FE.FG II-17-85


FE.FG II-17-86


FE.FG II-17-87

ANTI-LOCK BRAKE SYSTEM CIRCUIT

FE.FG II-17-88

ANTI-LOCK BRAKE SYSTEM CIRCUIT

BODY BUILDERS DRAWINGS AND

SUPPORTING DATA

JUNE 2004

table:

Button1:

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