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Lecture Notes Lecture Notes Fundamentals of Control Systems Fundamentals of Control Systems Instructor: Assoc. Prof. Dr. Huynh Thai Hoang Department of Automatic Control Faculty of Electrical & Electronics Engineering Ho Chi Minh City University of Technology Email: [email protected] [email protected] Homepage: www4.hcmut.edu.vn/~hthoang/ 6 December 2013 © H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ 1

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Lecture NotesLecture Notes

Fundamentals of Control SystemsFundamentals of Control Systems

Instructor: Assoc. Prof. Dr. Huynh Thai HoangDepartment of Automatic Control

Faculty of Electrical & Electronics EngineeringHo Chi Minh City University of Technology

Email: [email protected]@yahoo.com

Homepage: www4.hcmut.edu.vn/~hthoang/

6 December 2013 © H. T. Hoang - www4.hcmut.edu.vn/~hthoang/ 1

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Thi i b h l i d d i f

Course objectivesCourse objectives

This course is about the analysis and design of control systems with emphasis on modeling, state variable representation computer solutionsvariable representation, computer solutions, modern design principles.

6 December 2013 2© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Ch t 1 I t d ti

Course outlineCourse outline

Chapter 1: Introduction

Chapter 2: Mathematical model of continuous systems

Chapter 3: System dynamics

Chapter 4: Analysis of system stability

Chapter 5: Performances of control systems

Chapter 6: Design of control systems

Chapter 7: Mathematical model of continuous systems

Chapter 8: Analysis of discrete control systems

Chapter 9: Design of discrete control systems

6 December 2013 3© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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T tb k K t hik Ot M d C t l E i i

TextbookTextbook

Textbook: Katsuhiko Otaga, Modern Control Engineering,3rd ed., Prentice Hall

Reference: Franklin, Powell, and Emami-Naeini, Feedback Control

of Dynamic Systems 6th ed Prentice Hall 2009of Dynamic Systems, 6th ed., Prentice Hall, 2009 Farid Golnaraghi and Benjamin C. Kuo, Automatic

Control Systems, 9th ed., 2009, Prentice Hall.Ri h d C D f d R b t H Bi h M d C t l Richard C. Dorf and Robert H. Bishop, Modern ControlSystems, 11th ed, Peason.

6 December 2013 4© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Cl ti i ti 10%

GradingGrading

Class participation: 10% Homework: 20% Midterm exam: 20%

Project presentation: 20% Final exam: 30% Final exam: 30%

6 December 2013 5© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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How to learn the course???How to learn the course???(*) After 2 weeks we

Reading

( ) After 2 weeks we tend to remember…10% of what we read

Watching a movieLooking at pictures

Hearing words20% of what we hear30% of what we see

S i it d l tiWatching a demostration

Watching a movieLooking at an exhibit50% of what we

see and hearPASSIVE

Participating in a discussionSeeing it done on location

Given a talk70% of whatwe say ACTIVE

Doing a dramatic presentationSimulating the real experience

Doing the real thing

90% of what we sayand do

6 December 2013 6© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

Doing the real thingand do

(*) Edgar Dale, “Audio-Visual Methods in Teching,” Holt, Rinehart and Winston

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Chapter 1Chapter 1

INTRODUCTIONINTRODUCTION

pp

INTRODUCTIONINTRODUCTION

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Wh t i t l t ?

TopicsTopics

What is control system? Control principles Components of control systems Components of control systems Examples of control systems Review of complex variables and Laplace transforme e o co p e a ab es a d ap ace t a s o

6 December 2013 10© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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??What is control system?What is control system?

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ExerciseExercise

Find examples of control systems?

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ExerciseExercise

Explain how a control system works?Explain how a control system works?

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Example of a control processExample of a control process

Objective is to keep moving at constant speed. Activities in controlling the car:

1 di l i t1. reading velocimeter2. deciding to increase or decrease speed3. acting on the gas pedal

14

g g p

© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/6 December 2013

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Definition of control conceptDefinition of control concept

C t l i th f tti i f tiControl is the process of getting information,processing information and making decision, and

ti t th t th tacting on a system so that the system reponses asdesired.

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Control loopControl loop

Desired

+_Car speed

Desired speed

Measured speed

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Components of a control systemComponents of a control system

C(s) G(s)+_R(s) Y(s)E(s)

H(s)H(s)Yfb(s)

Notation:C(s): controller R(s): setpointG( ) l t Y( ) t ll d t tG(s): plant Y(s): controlled outputH(s): sensor Yfb(s): feedback signal

E( ) t l

6 December 2013 17

E(s): control error

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A simple level control systemA simple level control system

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Level control system in industryLevel control system in industry

LC

LVLV

LTLiquid tank

LC: Level ControllerLT: Level TransmitterLV L l l

6 December 2013 19© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

LV: Level valve

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Speed control of steam engine Speed control of steam engine

6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 20

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I d ti it

Why control?Why control?

Increase productivity

Increase quality

Increase economic benefit

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PlantsPlants Very diverse Very diverse

Class of systems:

Electrical Electrical

Mechanical

Th l Thermal

Fluid

Ch i t Chemistry

Real systems consist of different kind of basic systems.

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SensorsSensors

Temperature sensor Temperature sensor Position sensor

V l it Velocity sensor Accelocity sensor Distant sensor Flow sensor Level sensor Pressure sensor Force sensor Color sensor

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...© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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ControllersControllers

M h i l ll Mechanical controller

Electrical controller

Analog controller

Digital controllerDigital controller

Microcontroller, DSP based control

Computer based control

Programmable Logic Controller (PLC)

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Basic problems in controlBasic problems in control

System Analysis

System Design

System Identification

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Control schemesControl schemes

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OpenOpen--loop controlloop control

n(t)

Controllery(t)r(t)

Plantu(t)

Feedforward control Control without feedback information

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ClosedClosed--loop controlloop control

y(t)r(t) (t)(t)

n(t)

Controllery(t)r(t)

Plantu(t)e(t)

ym(t)

Sensor

Feedback control Need to measure system output

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ExerciseExercise

Open loop or closed loop control s stem? Open-loop or closed-loop control system? Plant? Sensor? Controller?

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Feedback and feedforward controlFeedback and feedforward control

n(t)FF control

FB controly(t)r(t)

Plante(t)

ym(t)

++

Sensor

ym(t)

This combined control scheme is widely used ini d tindustry

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MultiMulti--loop control systemloop control system

C1Setpoint

P1C2 P2Output

r(t) y(t)

S1

r(t) y(t)

S1

S2S2

Multi-loop control is widely used in industry

This control scheme is also refered as Cascade Control

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Hierachy controlHierachy control

Decentralized controlDi t ib t d t l Distributed control

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Hierachy controlHierachy controlExample: SCADA (Supervisory Control And Data Acquisition)Example: SCADA (Supervisory Control And Data Acquisition)

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Beer making processBeer making process

Chiết chai

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Control system clasificationControl system clasification

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Control system classificationControl system classification

C i All i l i h i Continuous system: All signals in the system are continous. Discrete system: There exists discrete signals in the system

Linear system: The system satisfies the superposition Linear system: The system satisfies the superposition principle.Nonlinear system: The system don’t satisfies the y ysuperposition principle.

Time Invariant System: Parameters of the system don’t change over timechange over time. Time Varying System: Parameters of the system change over time.

SISO system: Single Input Single Output systemMIMO system: Multi-Input Multi-Output system

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History of control theoryHistory of control theory

Classical control Modern control Intelligent control

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Classical controlClassical control

Mathematic models used in analysis and design control Mathematic models used in analysis and design controlsystems are transfer functions.

Features: Simple, easy to understand Advantages: easy to apply to analysis and design SISO

li ti i i t tlinear time – invariant system. Frequency domain techniques.

Analysis and design techniques: Analysis and design techniques: Root locus. Frequency response: Nyquist, Bode.q y p yq ,

Controllers: Lead – lag controllers

6 December 2013 38

PID (Proportional – Integral – Derivative)

© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Modern controlModern control

Mathematical model sed in anal sis and design is mainl the Mathematical model used in analysis and design is mainly the state-space equation.

Features: Features: Can be applied to nonlinear systems, time varying

systems, multiple input- multiple output system.y p p p p y Time domain technique

Analysis and design method:Optimal control. Adaptive control. Robust Control

Controller:

6 December 2013 39

State feedback controller

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Intelligent controlIntelligent control

In principle, mathematic models are not required in design intelligent control system.

F t Features: Simulate / emulate biological intelligence system. The controller is capable of processing uncertain The controller is capable of processing uncertain

information, learning, and handling large amounts of data Intelligent control techniques: Intelligent control techniques:

Fuzzy Control Neural NetworksNeural NetworksGenetic Algorithm…

6 December 2013 40© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Course objectiveCourse objective

Th F d l f C l S i l The course Fundamental of Control Systems mainly presents the classic method for analysis and design of SISO linear time invariant systems.

The knowledge gained from the course help student to analyze and design control systems at the executive level.

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Related coursesRelated courses

T b bl t d i th t l t t th To be able to design the control system at the implementation level, in addition to knowledge of automatic control theory a designer needs to master theautomatic control theory, a designer needs to master the relevant knowledge, such as:Circuits Electronic circuitsCircuits, Electronic circuits Industrial MeasurementDigital system MicroprocessorDigital system, MicroprocessorComputer based control system, ...

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Graphic Symbols forGraphic Symbols forGraphic Symbols forGraphic Symbols forProcess DisplaysProcess Displays

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Th f thi t d d i t t bli h t f

Standard ISA 5.5Standard ISA 5.5

The purpose of this standard is to establish a system of graphic symbols for process displays that are used by plant operators, engineers, etc., for process monitoring and control.g g

The standard is intended to facilitate rapid comprehension by the users of the information that is conveyed through displays, and to establish uniformity of practice throughout the processand to establish uniformity of practice throughout the process industries.

Resulting benefits are intended to be as follows:g A decrease in operator errors A shortening of operator training Better communication of the intent of the control system

designer to the system users

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Symbol of process equipmentsSymbol of process equipments

6 December 2013 45© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of process equipmentsSymbol of process equipments

6 December 2013 46© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of valvesSymbol of valves

6 December 2013 47© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of control valvesSymbol of control valves

6 December 2013 48© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of electrial component (cont.)Symbol of electrial component (cont.)

6 December 2013 49© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of electrial component (cont.)Symbol of electrial component (cont.)

6 December 2013 50© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of measurement equipment and indicator Symbol of measurement equipment and indicator

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Symbol of power supplySymbol of power supply

6 December 2013 52© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of power supply (cont.)Symbol of power supply (cont.)

6 December 2013 53© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of power supply (cont.)Symbol of power supply (cont.)

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Symbol of signalsSymbol of signals

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Symbol of connectionSymbol of connection

6 December 2013 56© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of measument equipmentSymbol of measument equipment

6 December 2013 57© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of level measurement equipment (cont.)Symbol of level measurement equipment (cont.)

6 December 2013 58© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of level measurement equipment (cont.)Symbol of level measurement equipment (cont.)

6 December 2013 59© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of flow measurement equipmentSymbol of flow measurement equipment

6 December 2013 60© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of flow measurement equipment (cont.)Symbol of flow measurement equipment (cont.)

6 December 2013 61© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of function blocksSymbol of function blocks

6 December 2013 62© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Symbol of function blocksSymbol of function blocks

6 December 2013 63© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Equipment Identification LabelEquipment Identification Label

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Equipment Identification LabelEquipment Identification Label

6 December 2013 65© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Control process diagram Control process diagram –– Example 1Example 1

PT100

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Control process diagram Control process diagram –– Example 2Example 2

6 December 2013 67© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Control process diagram Control process diagram –– Example 3Example 3

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Control process diagram Control process diagram –– Example 4Example 4

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Applications of control systemsApplications of control systems

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Applications of control theoryApplications of control theory

Feedback control can be found in many applications:Feedback control can be found in many applications: Production system: cement plants, sugar mills, .... Industrial processes: temperature, flow, pressure, speed, ...dust a p ocesses te pe atu e, o , p essu e, speed, Mechatronics: robot arms, computer numerical control

(CNC), ... Information systems Power generation and transmission Transportation s stems cars trains aircraft spacecraft Transportation systems: cars, trains, aircraft, spacecraft, ... Military equipments Measurement Measurement Home appliances: air conditioners, televisions, refrigerators,

washing machines, cameras, rice cookers, ...

6 December 2013 71

Medical equipments

© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Temperature controlTemperature control

Temperature control plays an important role in manymanufacturing systems: production of cement, ceramic tiles,pulp and paper rubber and plastic oil and gas food andpulp and paper, rubber and plastic, oil and gas, food andbeverage,…

Cement factory Paper factory

6 December 2013 72© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Examples of temperature controlExamples of temperature control

A i lt l d t d i t ( ff h t Agricultural product drying system (coffee, cashew nut,black pepper,…)

6 December 2013 73

Agricultural product drying system

© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Block diagram of a temperature control systemBlock diagram of a temperature control system

ControllerPower

amplifierHeaterDifferential

amplifier pamplifier

Measurement

6 December 2013 74© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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4.7k 4.7kVCC

4.7k 4.7k

Temperature controller and user interfaceTemperature controller and user interface

1k

D6LED 7DOAN1 4 5 7

1kPORTD<6>

Q2

A1015

Q3

A1015PORTD<4> 1k 1k

Q1

A1015PORTD<5>

Q4

A1015PORTD<7>

. . . .

LED_7DOAN4 5 7

VC

C1

AF

VC

C2

VC

C3

VC

C4

G CDO

T

DE B

DOT

238 910 1112 6

AFG CD DE B

G

C

ED

VCCVCC F

AB

D

SW4A

V_sensor

GF

B

VREF+SW4

10k

E

PIC16F877A

234567

3334353637383940

1

RA0/AN0RA1/AN1RA2/AN2/VREF-/CVREFRA3/AN3/VREF+RA4/T0CKI/C1OUT

RB0/INTRB1RB2

RB3/PGMRB4RB5

RB6/PGC

MCLR*/VPPDOT

10k

C

SW5

SW2

SW3

PORTD<5>

10MHz

C16

33p

SW3

SW4

PORTD<6>

PORTD<4>

G

SW1

SW2

7 40

1516171823242526

1920212227282930

1389

RA5/AN4/SS*/C2OUT RB7/PGD

RC0/T1OSO/T1CKIRC1/T1OSI/CCP2RC2/CCP1RC3/SCK/SCLRC4/SDI/SDARC5/SDORC6/TX/CKRC7/RX/DT

RD0/PSP0RD1/PSP1RD2/PSP2RD3/PSP3RD4/PSP4RD5/PSP5RD6/PSP6RD7/PSP7

OSC1/CLKINRE0/RD*/AN5

SW2

SW3

PORTC<2>

PORTD<7>

6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 75

10MHzCRYSTAL

VCC SW1

C17

33p

SW114

3211

3112

910

OSC2/CLKOUT

VDDVDD

VSSVSS

RE1/WR*/AN6RE2/CS*/AN7

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Temperature measurement using thermocoupleTemperature measurement using thermocouple

5V

U27 1

5V

5VU1

LM35

1VC

C

2C1

10uF

-

+

OP07

3

26

4 8

5 5V 5

352

GN

D

VOUT

V V2 R1

25k

0

0

-5V

-

+

U4

OP07

3

26

7 1

5V 5V

-

+

U5

OP07

3

26

7 1

R5 PA0/ADC0

3G

V3 Vout

OP07

4 85V

R6R2J1Thermo couple

1 +

U3

36

7 1

OP07

4 8-5V -5VR41.8k

100

V1 R3

C210uF

3.9k1001

-5V

-OP07

26

4 8

V1 R3

100

0

6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 76

0 00

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Power circuitPower circuit

+12V

6

HeaterFUSER3

470

220Vac0Vdc

Q2BTA16

Q1R1

U15MOC3020

1

2

4PORTC<2>Q2SC1815

47k

R2330

6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 77

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An industrial temperature control systemAn industrial temperature control system

Temperature controller

Furnace

6 December 2013 78

Thermocouple

© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Motor controlMotor control Motors (DC AC) are one of the most common actuators used Motors (DC, AC) are one of the most common actuators used

machinery and manufacturing factory. Three basic control problems: speed control, position control,

torque control

6 December 2013 79© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Antenna position controlAntenna position control

Potentiometer

Antenna

(t)

i(t)

Azimuthangleoutput

Desiredazimuth angle

input

o(t)

Differential amplifier

output

PotentiometerMotor

and power amplifier

6 December 2013 80© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Analog PID Analog PID control of DC motorcontrol of DC motor

6 December 2013 81© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Digital PID control of DC motor Digital PID control of DC motor

6 December 2013 © H. T. Hoàng - ÐHBK TPHCM 82

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An industrial DC motor control systemAn industrial DC motor control system

DC Motor

E dEncoder

DC Driver

6 December 2013 83© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Level controlLevel control

f Level control can be found in industrial processes such as food and beverage, waste water treatment,…

Level control, flow control

Sensor:

Level sensor: presure sensor, capacitor sensor, ultra sonicsonic

Flow sensor: ultra sonic

6 December 2013 84© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Level control system in industryLevel control system in industry

LC

LVLV

LTLi id t kLiquid tank

LC: Level ControllerLT: Level Transmitter

6 December 2013 85© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

LV: Level Valve

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Pulp concentration controlPulp concentration control

6 December 2013 86© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Pitch angle controlPitch angle control

6 December 2013 87© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Block diagram of pitch angle control systemBlock diagram of pitch angle control system

6 December 2013 88© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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CNC diagramCNC diagram

6 December 2013 89© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Block diagram of CNC control systemBlock diagram of CNC control system

6 December 2013 90© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Distillation ProcessDistillation Process

6 December 2013 91© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Steam Steam Power GeneratorPower Generator

6 December 2013 92© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Explain the concepts of open-loop and closed-loop control systems

Course learning outcomesCourse learning outcomes Explain the concepts of open loop and closed loop control systems Describe continuous and discrete control systems using transfer function

and state space model Calculate the equivalent transfer function of control systems using block Calculate the equivalent transfer function of control systems using block

diagram and signal flow graph Analyze the dynamics of control systems in time domain and frequency

domaindomain Analyze the stability of control systems Analyze the transient and steady-state performances of control systems Analyze the controllability and observerbility of control systems Analyze the controllability and observerbility of control systems Design lead-lag compensator using root locus and frequency response Design PID controller using frequency response, Zeigler-Nichols method

D i t t f db k t ll i l l t th d Design state feedback controller using pole placement method Use teamwork and comunication skills in collaborating course design

projects

6 December 2013 93

Use modern software in analysis and design control systems

© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/

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Review of complex Review of complex ppvariables and matrix theoryvariables and matrix theory

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ReviewReview

C l i bl A di B F db k C t l f Complex variables: Appendix B, Feedback Control ofDynamic Systems, Franklin, Powell, and Emami-Naeini, 6thed Prentice Hall 2009ed., Prentice Hall, 2009

Matrix theory: Appendix C, Feedback Control of DynamicSystems Franklin Powell and Emami Naeini 6th edSystems, Franklin, Powell, and Emami-Naeini, 6th ed.,Prentice Hall, 2009

6 December 2013 95© H. T. Hoang - www4.hcmut.edu.vn/~hthoang/