FUNDAMENTALS OFMOULD TECHNOLOGY

KPT(JPS)600-48/B/103(2) NO. PERAKUAN PENDAFTARAN: DK040(B)

For further details, please contact:Marketing Section, German-Malaysian Institute (247980-K),Jalan Ilmiah, Taman Universiti, 43000 Kajang,Selangor Darul Ehsan, Malaysia

Tel: 03-8921 9191/9046/9322Fax: 03-8921 9003Email: marketing@gmi.edu.myGPS Coordinate: N 2.934898 E 101.795711

www.gmi.edu.my GMiNewsbreak GERMANMALAYSIANINSTITUTE@gmiofficial92

COURSE OVERVIEWThis course is designed to provide participants with the fundamental knowledge in plastic materials and processing. An emphasis is given to the plastic injection moulding process, where majority of the plastic industry are concentrated in this area. Characteristics of major plastic materials are explained with theoretical approach. Common plastic processing techniques in manufacturing are explained to give a broad idea of available methods, for example injection moulding, extrusion, blow moulding. The course also provides key information on basic mould construction and design, including common terminologies used in injection moulding.

COURSE OBJECTIVESUpon completion of this course, participants will be able to :• Classify different types of plastic materials and plastic

additives• Identify and explain types of plastic processing

commonly practiced by industries• Identify types of plastic injection mould constructions.

THE UNIQUENESS OF THIS COURSE• The training approach is different to attract class

participation during lectures.• Experienced trainers in the field of plastics and

processing industry.

WHO SHOULD ATTENDThe course is designed for those related to the Plastic Mould Industry.

Target Group: Product designers, Design engineers, Tooling engineers, Line supervisors and Technicians, QC staff and Mould setters.

KEY TOPICS• Plastic Materials• Characteristic of Plastics• Additives• Uses of Plastic• Categories of Plastics• Plastic Processing• Injection Moulding• Extrusion Moulding• Calendering• Blow moulding• Thermoforming• Compression Moulding• Transfer Moulding• Basic Injection Moulding and Terminology• Mould construction and their function,2 plate mould, 3plate mould, Split type and Side core mould

METHODOLOGYConsist of theory contents, lessons delivery is via lectures, discussions.

COURSE DURATION3 Days (Download detailed programme from www. mpma.org.my).

PRE-REQUISITEMinimum have completed SPM/SPMV.

CERTIFICATIONCertificate of attendance will be issued to those who fulfill 80% of attendance.

COURSE FEERM 1200.00 per participantMinimum participants: 6 persons

CONTACTMPMA: Ms Malathy (603 7876 2333)GMI: Marketing Section (603 8921 9191)

Training Date: 5 - 7 October 2016

GERMAN-MALAYSIAN INSTITUTE

GMI 247980-K

Fundamentals of Mould Technology1 of 2 pages Page

Copyright of German Malaysian Institute All rights reserved

–– PRODUCTION TECHNOLOGY Short Term Course GMI

Sub-Module : FUNDAMENTALS OF MOULD TECHNOLOGY

Prerequisite : nil

Duration : 3 Days

PSMB Scheme : SBL

Training Approach : Theory

At the end of the training, participants should be able to:

Summary of objectives : - Classify different types of plastic materials and plastic additives

- Identify and explain types of plastic processing commonly practiced by industries

- Identify types of plastic injection mould constructions and applications

References:

1. Injection Mould Design

R.G.W. Pye

Longman Scientific & Technical 4th

Edition, 1991

2. Process and Design for Manufacturing, Sherif D. El Wakil, PWS Publishing Company Second Edition 1998

3. Materials and Process in Manufacturing E.Paul Degarmo, J.T Black, Ronald A. Kohser Prentice Hall of India Eight Edition 2001

4. Mold Engineering, Herbert Rees, Hanser Publisher

Course Outline:

1. Plastic Materials

1.1 1.2

1.3

1.4

Characteristic of Plastics

Additives Uses of Plastic

Categories of Plastics

e

GERMAN-MALAYSIAN INSTITUTE

GMI 247980-K

Fundamentals of Mould Technology2 of 2 pages Page

Copyright of German Malaysian Institute All rights reserved

–– PRODUCTION TECHNOLOGY Short Term Course GMI

2. Plastic Processing

2.1 2.2

2.3 2.4

2.5 2.6

2.7

Injection Moulding

Extrusion Moulding

Calendering Blow moulding

Thermoforming Compression Moulding

Transfer Moulding

3. Basic Injection Moulding & Terminology

3.1

Mould construction and their

function, 2 plate mould, 3 plate mould, Split type and Side core

mould

Training Schedule: Fundamentals of Mould Technology

Day/Time

Day 1 - Topics

Day 2 – Topics Day 3 – Topics

9:00AM -

10:30AM Introduction Characteristic of

Plastics Injection Moulding (con’t) Mould Construction & Functions

10:30AM - 10:45AM

Morning Break

10:45AM -

1:00PM Additives

Extrusion Moulding Calendering 2 Plate and 3 Plate Moulds

1:00PM -

2:00PM Lunch Break

2:00PM -

3:30PM Uses of Plastic

Categories of Plastics Blow moulding Thermoforming Split type and side core moulds

3:30PM -

3:40PM Tea Break

3:40PM -

5:00PM Injection Moulding

Compression Moulding Transfer Moulding

Review and Evaluation

Equipment / Machine/ Software

Machines/ Equipment

Brand Name

: Not applicable

Software : Not applicable

Model/ Version : Not applicable

Certification

Certificate of attendance will be issued to those who fulfil 80% of attendance.

e

2016-Rev. 0.2

No. Participant’s Name I.C. No Designation Course Fee.

GMI REGISTRATION FORM SHORT-TERM COURSES

(Please fill up the registration form and fax to: 03-8921 9003)

Company : .............................................................................................................

Contact Person : .............................................................................................................

Telephone : ................................................. Fax : ........................................

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Company Registration : .............................................................................................................

(Please use separate registration form for each course)

TERM AND CONDITION Payment : Cash or cheque upon registration and payable to German-Malaysian Institute. All Payment must be forwarded to the Marketing Unit, together with a copy of this registration form.

Registration : Latest 7 working days before course commences.

Changes : German-Malaysian institute reserves the right to cancel or reschedule the date and time of any course.

Confirmation : Confirmation on registration will be notified in writing by GMI.

Cancellation :1) Cancellation will be accepted up to 5 working days before course commences. 2) Within 5 days preceding commencement of course, 75% refund will be made. 3) After commencement, no refunds can be made but substitute participants are allowed. 4) Cancellation made on or after course commencement date is invalid and full amount will be invoiced accordingly.

I hereby confirm the above registration. Payment by cheque or cash must be made before commencement of the course.

Signature & Co. Stamp Date Cheque No. / Amount

(PSMB Registration No.)

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