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Functional UPW application for nano–process wafer cleaning
Dec. 12th 2013ORGANO CORPORATION
ORGANO CORPORATION
ORGANO
Organo(Vietnam)Co.,Ltd
PT Lautan Organo Water
Functional UPW application for nano–process wafer cleaning
ORGANO GROUP – Leading company of water
ORGANO Group Network
Functional UPW application for nano–process wafer cleaning
Technologies of wide range of water treatment
Functional UPW application for nano–process wafer cleaning
Background to development and marketingof Functional water
1994 Newly developed as an electrolytic ionized water for cleaning processes in microelectronics industry
Rapid increases in silicon wafer and LCD glass substrate sizeShift to gas dissolution type (H2 water, O3 water)
1996 Patent application of H2 water process and apparatus →2002 Registered in Japan (registered overseas first)
1997 Delivery of large devices systems with a central supplysystem for cleaning LCDs (H2 and O3 water)
Increased use of Cu interconnect process
From 1999 Shipment of San-Kan-Oh H increasedFrom 2003 Started shipment of mass-produced devices that comply
with CE marking From 2004 Started shipment of mass-produced wafer cleaning
devices that comply with CE/SEMI
ORGANO CORPORATION
ORGANO
Functional UPW application for nano–process wafer cleaning
Types and applications of multi-functional water
ORGANO CORPORATION
CO2222
NH3 Water(low resistivity
water)
Limit increases in electrostatic charge during the rinsing process
H2 Water(reducing water)
Removal of particles
Prevent oxidation
O3 Water(oxidizing water)
Applying oxidizing film
Removal of organic compounds
N2222
Water(adjustment water for dissolved gas
concentration)
Optimize ultrasonic cleaning effects
ORGANO
Functional UPW application for nano–process wafer cleaning
Types and applications of multi-functional waterWater Quality 1 - Relationship between PH and ORP
ORGANO CORPORATION
ORGANO
0 2 4 6 8 1 0 1 2 1 4-1 .5
-1 .0
-0 .5
0
0 . 5
1 . 0
1 . 5
2 . 0
OR
P (
V v
s N
HE
)
pH
Ultrapure deaerated water
Oxidizing water
Reducing water
Urban water supply services (Sagamihara City)
Red
ucin
g
Oxi
dizi
ng
Acidic Alkaline
Acidic and Oxidizing Water(pH adjusting ozonated water
Dissolution and removal of metallic impurities
Removal of organic pollutant, improvements to wettability
Alkaline Reducing Water(pH adjustment hydrogen water)
Removal of particles, substitute for CO2 to prevent static buildup
Neutral Oxidizing Water (Ozonated Water)
Removal of organic pollutantImprovements to wettability
Neutral Reducing Water (Hydrogen Water)
Limit oxidation
Mildly Acidic and Oxidizing Water (CO2 Water)
Prevention of static buildup
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - H 2Water, N 2 Water
ORGANO CORPORATION
CO2222
Water(low resistivity
water)
Limit increases in charge during the rinsing process
O3 Water(oxidizing water)
Applying oxidizing film
Removal of organic compounds
N2222
Water(adjustment water for dissolved
gas concentration)
Optimize ultrasonic cleaning effects
H2 Water(reducing water)
Removal of particles
Limit oxidation
ORGANO
ORGANO CORPORATION
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - H2 Water, N2 WaterUse for removal of particles
Better understanding of particle adhesion conditions
2. Fixation
3. Adherence
1. Due to surface charge
+ +++++
++++- - - - - - - -
- Treated by chemical etching(such as DHF, APM)
- Treated by re-polishing
- - -
+ ++
+++
++++
++++
- - - -
Lift-off- -
----
----
- - - -
Prevent reattachment
- - - - - - -
ORGANO
ORGANO CORPORATION
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - H2 Water, N2 WaterUse for removal of particles
ORGANO
0 2 4 6 8 1 0 1 2 1 4-1 .5
-1 .0
-0 .5
0
0 . 5
1 . 0
1 . 5
2 . 0
OR
P (
V v
s N
HE
)
pH
Ultrapure deaerated water
Oxidizing water
Reducing water
Urban water supply services (Sagamihara City)
Red
ucin
g
Oxi
dizi
ng
Acidic Alkaline
Alkaline Reducing Water(pH adjustment hydrogen water)
Removal of particles, substitute for CO2 to prevent static buildup
CO2 water
ORGANO CORPORATION
Par
ticle
rem
oval
rat
e (%
)
Deaerated water O2 Water N2 Water0
20
40
60
80
100
Dissolved gas types and particle removal effects
Same quantity of dissolved gas
H2 Water
95%
Substrate> Glass
Particles> Al2O3
Particle diameter> 0.5 µm
Cleaning method> Wafer spin> Used with MS
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - H2 Water, N2 WaterUse for removal of particles
ORGANO
ORGANO CORPORATION
Par
ticle
rem
oval
rat
e (%
)
NH4OH Water0
20
40
60
80
100
Particle removal effects with dissolved H2
(pH 10)Alkaline H2 Water
(pH 10)
99.9%
Substrate> Glass
Particles> Al2O3
Particle diameter> 0.5 µm
Cleaning method> Wafer spin> Used with MS
Same pH
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - H2 Water, N2 WaterUse for removal of particles
ORGANO
ORGANO CORPORATION
Dissolved gas types and particle removal effects (750kHz, Si3N4)
Substrate: 300φ Si wafer, Particles: Si3
N4
Particle diameter: > 0.06 µm, Cleaning method: batchNo. of particles before cleaning: 20,000 to 30,000Cleaning time: 5 min, Ultrasonic specifications: 750
kHz, 300 W
0000
20202020
40404040
60606060
80808080
100100100100
0000 0.50.50.50.5 1.01.01.01.0 1.51.51.51.5 2.02.02.02.0 2.52.52.52.5
H2 [ppm]
Rem
oval
rat
e [%
]
pH 7
pH 10
0000 5555 10101010 15151515 20202020 25252525
N2 [ppm]
H2 Water N2 Water
Data source: KAIJO Corporation
0000
20202020
40404040
60606060
80808080
100100100100
Rem
oval
rat
e [%
]
H2 Saturation Concentration
1.6 mg/L @ 1 atm
N2 Saturation Concentration
18.5mg/L @ 1 atm
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - H2 Water, N2 WaterUse for removal of particles
ORGANO
ORGANO CORPORATION
Ultrasonic frequency and particle removal effects
Substrate: 300φ Si wafer, Particles: Si3
N4
Particle diameter: > 0.06 µm, Cleaning method: batchNo. of particles before cleaning: 20,000 to 30,000Cleaning water quality: H2 water, Cleaning time: 5 min
0000
20202020
40404040
60606060
80808080
100100100100
0000 0.50.50.50.5 1.01.01.01.0 1.51.51.51.5 2.02.02.02.0 2.52.52.52.5
H2 [ppm]
Rem
oval
rat
e [%
]
pH 7
pH 10
750 kHz
Data source: KAIJO Corporation
0000
20202020
40404040
60606060
80808080
100100100100
0000 0.50.50.50.5 1111 1.51.51.51.5 2222 2.52.52.52.5
H2 [ppm]R
em
oval rate [%]
Rem
oval rate [%]
Rem
oval rate [%]
Rem
oval rate [%]
pH 7
pH 10
2MHz
H2 Saturation Concentration
1.6 mg/L @ 1 atm
H2 Saturation Concentration
1.6 mg/L @ 1 atm
Concentration of easy foaming
Concentration of easy foaming
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - H2 Water, N2 WaterUse for removal of particles
ORGANO
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water -CO2 and NH3 Water
ORGANO CORPORATION
CO2222
Water, NH3 water(low resistivity water)
Limit increases in charging effect during the rinsing process
H2 Water(reducing water)
Removal of particles
Limit oxidation
N2222
Water(adjustment water for dissolved
gas concentration)
Optimize ultrasonic cleaning effects
O3 Water(oxidizing water)
Removal of organic compounds Applying
oxidizing film
ORGANO
CO2 Water
-35
-30
-25
-20
-15
-10
-5
0
-100 -50 0 50 100
Sur
face
Vol
tage
(V
)
1500 rpm
Pure water
Vertical nozzle type
Processing time 60 sec
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water - CO 2 WaterUsed to limit increases in charge
ORGANO CORPORATION
Uniform distribution of charging effect across the surface and avoid the effect
30 rpm
Cross-sectional image of surface potential
1500 rpm
-35
-30
-25
-20
-15
-10
-5
0
-100 -50 0 50 100
Surface V
oltage (V
)
-35
-30
-25
-20
-15
-10
-5
0
-100 -50 0 50 100
Surface V
oltage (V
)
3D Map
Sur
face
vol
tage
(V
)
Pure water
Sur
face
vol
tage
(V
)
ORGANO
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water – NH3 WaterUsed to limit increases in charge and particle adhesion
ORGANO CORPORATION
Particle will adhere on the substrate in acidic CO2 water, but not in alkali NH3 water.
ORGANO
CO2 water NH3 water
0 2 4 6 8 1 0 1 2 1 4
Res
istiv
ity (
MΩ・c
m)
pH
Ultrapure water
Hydrogen water
0.00
17
18
19
0.05
0.10
0.15
0.20
0.25
0.30
0.35NH3 water (pH 9.0)
NH3 water (pH 9.5)
NH3 water (pH 10)CO2
Water(0.05 MΩ・cm)
CO2
Water(0.1 MΩ・cm)
CO2
Water(0.2 MΩ・cm)
Nitrogen water
ORGANO CORPORATION
ORGANOFunctional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water – NH3 WaterUsed to limit increases in charge and particle adhesion
Functional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water –Prevent oxidative corrosion in rinsing.
Environment that is in contact with rinsing water → AtmosphereGases that are related to corrosion → O2, CO2
ORGANO CORPORATION
Studies into effects of limiting Cu corrosionThe Cu wiring is presumed to be the corrosive element during the wafer cleaning process
N2O2
CO2
・ Establish measuring system for water quality
・ Study on quality change of rinsing water during wafer cleaning
N2
N2
N2
N2
O2
O2
O2 CO2
CO2
ORGANO
ORGANO CORPORATION
Studies into effects of limiting Cu corrosionEtching conditions under different cleaning water quality and cleaning room atmosphere
(DIW;7.5 ppm DO)
547 mV
(DIW;0.32 ppm DO)
441 mV
(CO2 water)750 mV
(H2 water)-550 mV
ORPAtmosphere
N2 Air
1820 nm21200 nm2
Chemical:30 sec,300 rpm↓
Rinse:600 sec,500 rpm↓Dry
PROCESSChemical:
30 sec,300 rpm↓
Rinse:600 sec.500 rpm↓Dry
3850 nm 2
8750 nm 2
7000 nm 2
2250 nm 21360 nm 2
Imai, et al., Proc. of SSDM, p.28, (2008).
ORGANOFunctional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water –Prevent oxidative corrosion in rinsing.
ORGANO CORPORATION
ORGANOFunctional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water –Prevent oxidative corrosion in rinsing.
ORGANO CORPORATION
ORGANOFunctional UPW application for nano–process wafer cleaning
Cleaning Effects of Multi-functional Water –Prevent oxidative corrosion in rinsing.
Functional UPW application for nano–process wafer cleaning
Applications in the industry
ORGANO CORPORATION
SummaryMulti-functional water is ultrapure water with additional substances that are essential for cleaning
More effective and damage-free surface cleaning
For particle removal/prevent adhesion: H2 water, NH3water, and H2 + NH3 water.
To prevent (Cu) corrosion: Degassed water, H2 water, H2O2–free water, (N2 purge system), and combinations.
ORGANO