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HYDRAULIC UNITS& MIXING SYSTEMS

FULL SUPPLY

trenchless technology – simple & easy

HYDRAULIC UNITS & MIXING SYSTEMS - 02/03

Hydraulic unit HP55 Hydraulic unit HP150 (Illustration similar)

Hydraulic unit HP28/HP37Hydraulic unit TT-M9

HYDRAULIC UNITS

THE TRACTO-TECHNIK HYDRAULIC UNITSEfficient and reliable drive technology is essential to apply our hydraulically operated NODIG systems with maximum energy according to the power requirements. Thus, the TRACTO-TECHNIK hydraulic units are designed to transfer the required external hydraulic energy for thrust and pull-back force, rotation and mixing of the drilling fluid in HDD on target without power losses. Precisely adjusted pre-settings for the GRUNDOPIT mini drilling rigs, the GRUNDOBURST static pipe bursting systems, the GRUNDOBORE auger bor-ing system and all TRACTO-TECHNIK mixing units enable fast work.

All TRACTO-TECHNIK hydraulic units contain high-quality components from renowned manufacturers, whose world-wide availability ensures reliable service. Thanks to good accessibility via large maintenance flaps, the units are easy to maintain and appropriate devices facilitate transport. All hydraulic stations are efficient and environmentally friend-ly. Altogether five performance classes are available, each suitable for driving several NODIG systems. This gives you maximum flexibility at the lowest possible investment for the drive technology.

Illustration similar

HYDRAULIC UNIT TT-M9


COMPACT POWER PACKTECHNICAL SPECIFICATIONS HYDRAULIC UNIT TT-M9

metrical imperial

Length 1.320 mm 51.97 inWidth 650 mm 25.59 inHeight 990 mm 38.98 inWeight (with full tank) 420 kg 926 lbsDrive engine Hatz Diesel 1D81 C Hatz Diesel 1D81 CEngine output at 3.000 rpm 9,6 kW 13 hpRotational speed control 0/1 0/1Emission level Tier V Tier VSound power level LWA 99 dB(A) 99 dB(A)Fuel tank 22 l 5.81 galStart unit 12 V 12 VMax. oil capacity*1/2 45/25 l/min 1.59/0.88 cfmMax. hydraulic pressure*1/2 120/230 bar 1,740/3,336 psiOil tank (filling quantity) 60 l 16 galType of pump: Fixed-delivery pump Fixed-delivery pump

*1 for operation Mixing System MA09-60 *2 for operation GRUNDOPIT KS50 | Data subject to change

GRUNDOPITKS50

MIXING SYSTEM MA09-60TT-M9

FEATURES Tailored to the power requirements of

TRACTO-TECHNIK systems Simple and robust design Idle and full throttle circuit Integrated forklift shoes and lifting eyes

for easy transport Maintenance-friendly Can be combined with different

TRACTO-TECHNIK machines

HYDRAULIC UNIT HP28/HP37


TECHNICAL SPECIFICATIONS HYDRAULIC UNIT HP28/HP37

metrical imperial

Length 1.660 mm 65.35 inWidth 810 mm 31.89 inHeight 1515 mm 59.65 inWeight (with full tank) HP28 850 kg 1,874 lbsWeight (with full tank) HP37 890 kg 1,962 lbsDrive engine Kubota Diesel D1803-CR Kubota Diesel D1803-CREngine output at 3.000 rpm HP28 28 kW 38 hpEngine output at 3.000 rpm HP37 37 kW 50 hpRotational speed control infinitely variable infinitely variableEmission level Tier V Tier VSound power level LWA – dB(A) – dB(A)Fuel tank 80 l 21.13 galStart unit 12 V 12 VMax. oil capacity 120 l/min 4.24 cfmMax. hydraulic pressure 250 bar 3,626 psiOil tank (filling quantity) 160 l 42 galType of pump: output-regulated

variable pumpoutput-regulated

variable pump

GRUNDOBURST400S

GRUNDOBURST400G

GRUNDOPITPS60

GRUNDOPITKS50

GRUNDOBORE200SHP28

GRUNDOPITPS60

GRUNDOBURST800GHP37


TRACTO-TECHNIK systems State-of-the-art engine technology Environmentally friendly and efficient Output-regulated hydraulic pump Infinitely variable speed adjustment Super-silenced Integrated forklift shoes and lifting eyes for

easy transport Maintenance-friendly due to large inspection flaps Can be combined with different

TRACTO-TECHNIK machines

Data subject to change

VERSATILE & POWERFUL


HYDRAULIC UNIT HP55

TECHNICAL SPECIFICATIONS HYDRAULIC UNIT HP55

metrical imperial

Length 1.670 mm 65.75 inWidth 840 mm 33.07 inHeight 1.970 mm 77.56 inWeight (with full tank) 1.400 kg 3,086 lbsDrive engine Cummins QSF2.8-C74 Cummins QSF2.8-C74Engine output 55 kW 75 hpRotational speed control infinitely variable infinitely variableEmission level Tier 4 final Tier 4 finalSound power level LWA 99 dB(A) 99 dB(A)Fuel tank 110 l 29.06 galStart unit 12 V 12 VMax. oil capacity 200 l/min 7.06 cfmMax. hydraulic pressure 250 bar 3,626 psiOil tank (filling quantity) 230 l 61 galType of pump: output-regulated


variable pump

GRUNDOBURST800G

GRUNDOBURST1250GHP055 GRUNDOBURST

1900G



easy transport Maintenance-friendly due to large inspection flaps


THE ALL-ROUNDER


HYDRAULIC UNIT HP150

TECHNICAL SPECIFICATIONS HYDRAULIC UNIT HP150

metrical imperial

Length 2.530 mm 99.61 inWidth 1.340 mm 52.76 inHeight 2.700 mm 106.30 inWeight (with full tank) 3.700 kg 8,157 lbsDrive engine Cummins B4.5 Cummins B4.5Engine output 149 kW 203 hpRotational speed control infinitely variable infinitely variableEmission level Tier V Tier VSound power level LWA – dB(A) – dB(A)Fuel tank 165 l 43.59 galStart unit 24 V 24 VMax. oil capacity 420 l/min 14.83 cfmMax. hydraulic pressure 250 bar 3,626 psiOil tank (filling quantity) 945 l 250 galType of pump: output-regulated


variable pump

Illustration similar

GRUNDOBURST2500GHP150



easy transport Maintenance-friendly due to large inspection flaps


THE POWERHOUSE

Mixing system MA07

Mixing system MA09

Truck setup Truck setup

Mixing system MA04 Mixing system MA010-D

IN FULL FLOWTHE OPTIMUM DRILLING FLUID

THE TRACTO-TECHNIK MIXING SYSTEMSA first-class drilling fluid technique is a major component of successful drilling operations. Together with the drill rig and tooling, the TT drilling fluid technology enables efficient working – even in difficult soils.

Efficient mixing systems and pumps guarantee a high flow rate. To prepare drilling fluids which are perfectly adapted to the soil, professional measuring equipment and drilling fluid additives are available.

Learn more about this topic in our special in-house training courses or ask usdfor additional information on mixing sys-tems and truck setups.



COMPACT MIXING

The mixing system MA04 is a compact, self-sustaining mixing system which is mainly used for small HDD rigs. The integra-ted drive unit, which has an output of 5 kW, provides up to 75 l/min of Bentonite drilling fluid. Within a few minutes, the mixing pump blends the drilling fluid at a circulation volume of 380 l/min. The MA04 is especially suitable for compact, mobile setups for instance on a pick-up truck.

FEATURES Integrated mixing and high pressure pumps The Bentonite fluid is produced within a few minutes

due to the Venturi jet Permanent circulation in the mixing tank prevents the

Bentonite particles from settling Electric remote control with 15 m cable Can be combined with GRUNDODRILL 4X

and GRUNDOPIT PS60

THE MIXING SYSTEM MA04


TECHNICAL SPECIFICATIONS MIXING SYSTEM MA04

metrical imperial

Length x Width x Height 1.900 x 1.350 x 1.150 mm 74.8 x 53.1 x 45.3 inWeight (empty) 425 kg 937 lbsWeight (full) 1.330 kg 2,932 lbsTank volume mixing tank 850 l 225 galTank volume antifreeze tank 53 l 14 galMax. delivery rate mixing and circulating pump 380 l/min 100 gpmMax. pressure mixing and circulating pump 1 bar 15 psiMax. flow rate HP pump 40 l/min 10.6 gpmMax. pressure HP pump 60 bar 870 psiEngine manufacturer Hatz HatzEngine type 1B30-X 1B30-XMax. engine output 5 kW 7 hpMax. engine speed 3.600 rpm 3,600 rpmNumber of cylinders 1 St. 1 pcsDisplacement 347 ccm 21 cuiDiesel Tank capacity 5 l 1,3 galSound power level LWA 93 dB(A) 93 dB(A)



QUICK CONNECTION

The compact and powerful Bentonite mixing system MA09 is an excellent choice for smaller fluid-assisted drilling rigs like the GRUNDOPIT 40/60, GRUNDOPIT 6V, GRUNDODRILL 4X and other boring systems. The high circulation capacity of the mixing pump of 500 l/min ensures very quick mixing of the Bentonite fluid and only short interruptions during drilling. The small footprint of the system of only 1.45 x 1.40 m and an empty weight of only 370 kg make transportation simple.

FEATURES Circulation pump for mixing 500 l/min Mixing tank with a volume of 1,100 l and internal

distribution system Venturi injector nozzle High pressure pump with 60 l/min or optionally 25 l/min

and 42 l/min at 50 bar Large Bentonite funnel for simple filling up Hot-galvanised basic frame with fork lift shoes and

ring eyelets for transportation 200-l-fresh water tank (option), HP pump can be

used for washing by switching over from suction to fresh water MA 09-40 can be combined with GRUNDOPIT PS60 and

hydraulic unit HP37 resp. HP28 MA 09-60 can be combined with GRUNDODRILL 4X and

hydraulic unit TT-M9


TECHNICAL SPECIFICATIONS MIXING SYSTEM MA09-40 AND MA09-60

metrical imperial

Length x Width x Height (with fresh water tank) 1.450 x 1.400 x 2.050 mm 57.1 x 55.1 x 80.7 inLength x Width x Height (without fresh water tank) 1.450 x 1.400 x 1.550 mm 57.1 x 55.1 x 61.0 inWeight empty, with/without fresh water tank 370/390 kg 816/860 lbsWeight full, with/without fresh water tank 1.500/1.700 kg 3,307/3,748 lbsTank volume mixing tank 1.100 l 291 galTank volume fresh water tank 200 l 53 galMax. delivery rate mixing pump 500 l/min 132 gpm

PERFORMANE DATA MA 04-90 IN COMBINATION WITH GRUNDOPIT PS60 AND HYDRAULIKSTATION HP37

Max. flow rate HP pump 40 l/min 10.57 gpmMax. pressure HP pump 40 bar 580 psiRequired hydraulic oil quantity 30 l/min 1.06 cfmRequired max. hydraulic oil pressure 180 bar 2,611 psi

PERFORMANE DATA MA 04-90 IN COMBINATION WITH GRUNDODRILL 4X AND HYDRAULIKSTATION TT-M9

Max. flow rate HP pump 60 l/min 15.85 gpmMax. pressure HP pump 90 bar 1,305 psiRequired hydraulic oil quantity 45 l/min 1.59 cfmRequired max. hydraulic oil pressure 120 bar 1,740 psi


THE MIXING SYSTEM MA010-D

HIGH-PRESSURE FILL-UP

The Bentonite mixing system MA010-D is suitable for all drilling rigs with an on board Bentonite high pressure pump. The tank system is available with one or two mixing tanks, the 1,300 l/min mixing and circulating pump provides the Bentonite fluid in next to no time to be conveyed to the drilling rig at 650 l/min.

FEATURES Self-priming, completely maintenance-free,

1,300 l/min mud pump A mixing ratio of 6 % is possible Distributing system Mixing tanks with level indicator and integrated

distribution system for optimum drilling fluid circulation 3 bar maximum pressure (for long conveying distances) Fuel intake optional directly from the truck diesel tank Stepless adjustment of engine speed and delivery rate

Particularly compact design Integrated workbench with vice and tool wall Large Bentonite funnel Optional transport frame for flexible use (see illustration) Filling filter (eddy current filter) Numerous options for truck setup available

MIXING SYSTEM CONFIGURATIONS 1 mixing tank 4,000 l 1 mixing tank 4,000 l + 1 fresh water tank 4,000 l 2 mixing tanks 4,000 l each

TECHNICAL SPECIFICATIONS MIXING SYSTEM MA010-D

metrical imperial

Length x Width x Height (mixing block without tanks) 1.060 x 800 x 1.800 mm 41.7 x 31.5 x 70.9 inWeight mixing system 460 kg 1,014 lbsWeight mixing tank, empty (1 tank system) 660 kg 1,455 lbsWeight mixing tank and auxiliary tank, empty (2 tank system) 1.260 kg 2,778 lbsWeight mixing system with 2 full tanks 9.720 kg 21,429 lbsTank volume mixing tank 4.000 l 1,057 galTank volume auxiliary tank 4.000 l 1,057 galMax. delivery rate mixing and transfer pump 1.300 l/min 343 gpmMax. pressure mixing and transfer pump 3 bar 44 psiEngine manufacturer Hatz HatzEngine type 1D90Z 1D90ZEmission standard Tier V Tier VMax. engine output 10,7 kW 14.6 hpMax. engine speed 2.800 U/min 2,800 rpmNumber of cylinders 1 St 1 pcsDisplacement 722 ccm 44 cuiDiesel Tank capacity 10 l 2.6 gal




LONG-TERM SUPPLY

The mixing system MA07 is a permanent Bentonite mixing and storing system for all fluid-assisted HDD rigs. The special tank and pumping system allows continuous simultaneous mixing and provision of Bentonite drilling fluid. The MA07 is available in two drive versions: MA07-D with integrated 28 kW Kubota Diesel engine and MA07-E with electric drive.

FEATURES Continuous operation with simultaneous mixing

and conveying of the fluid in two tanks of 4,000 l each is possible Two independent self-priming mud pumps, completely

maintenance-free, with axial slide ring seal for mixing and conveying the fluid simultaneously

Tanks with level indicator and built-in distribution system for optimum circulation of the drilling fluid The Bentonite funnel with powerful Venturi jet processes

more than 25 kg/min of dry Bentonite The 1,500 l/min mixing and circulation pump provides

4,000 l of drilling fluid in next to no time The transfer pump conveys the drilling fluid to the

drill rig at a rate of 700 l/min Fast and easy cleaning Numerous options for truck setup available

MIXING SYSTEM CONFIGURATIONS 2 mixing tanks 4,000 l each 2 mixing tanks 4,000 l each + 1 fresh water tank 800 l

TECHNICAL SPECIFICATIONS MIXING SYSTEM MA07-D AND MA07-E

metrical imperial

Length x Width x Height (mixing block) MA07-D 2.300 x 1.120 x 1.800 mm 90.6 x 44.1 x 70.9 inLength x Width x Height (mixing block) MA07-E 2.200 x 1.120 x 1.800 mm 86.6 x 44.1 x 70.9 inWeight of mixing unit MA07-D/MA07-E 1.160/790 kg 2,557/1,742 lbsWeight empty mixing tanks 1.300 kg 2,866 lbsWeight mixing system + mixing tanks full MA 07-D/MA 07-E 10.460/10.090 kg 23,060/22,245 lbsTank volume mixing tanks 4.000 l 1,057 galNumber of mixing tanks 2 St 2 pcsMax. flow rate mixing pump 1.500 l/min 396 gpmMax. pressure mixing pump 3,5 bar 51 psiMax. delivery rate transfer pump 700 l/min 185 gpmMax. pressure transfer pump 3 bar 44 psi

DRIVE MIXING PLANT MA07-DEngine manufacturer Kubota KubotaEngine type D1803 D1803Emission standard* 3A/Tier 4 or Tier V 3A/Tier 4 or Tier VMax. engine power 28 kW 38 hpMax. engine speed 1.840 U/min 1,840 rpmNumber of cylinders 3 St 3 pcsDisplacement 1,826 l 111 in³Diesel Tank capacity 60 l 15.9 galSound pressure level LPA 79 dB(A) 79 dB(A)Sound power level LWA 101,4 dB(A) 101.4 dB(A)DRIVE MIXING PLANT MA07-EGenerator set, minimum (upon consultation)/recommended*1 45/60 kVA 45/60 kVAEngine power mixing pump 18,5 kW 18.5 kWEngine power transfer pump 5,5 kW 5.5 kW* Depending on model *1 not included delivery | Data subject to change


SERVICES ALL AROUND TRENCHLESS TECHNOLOGYINTELLIGENT SOLUTIONS WITH ADDED VALUE

Be it before the purchase or after, in person or online – we are always at hand with help and advice for you. We off er you comprehensive services and consultation that are specially tailored to the requirements in trenchless pipeline construc-tion. Our services are as diverse as our range of products so you can concentrate fully on your business. www.TRACTO-TECHNIK.com/Services

DIGITAL SOLUTIONSOn our website, you can fi nd all of the main information about our company, our products and their use in digital form. You can view the contents that interest you quickly and easily via the user-friendly, clearly structured navigation. Links to our social media channels can also be found there. For ordering accessories and spare parts for our NODIG technology there is our eShop. You can order merchan-dising items with the 'mole label' there as well.

Our cloud-based solutions for the HDD drilling technology combine planning, execution, billing, documentation and service in a central way. With the Cockpit, you always have all key machine data in view irrespective of place and time. With the QuickPath, you can plan the shortest and safest bore path in next to no time. That way, you can apply the machine technology even more effi ciently and profi tably, simply via PC, smartphone or tablet.

FINANCING & WARRANTYWe off er attractive fi nancing solutions for new and used machines to our customers and sales partners through TRACTO-TECHNIK Finance GmbH. Be it fi nancing, hire pur-chase, various types of leasing or insurance: we provide extensive expert advice in order to fi nd the tailored solution for you. Discretion goes without saying.

USED EQUIPMENTYour used equipment is in good hands with us. Be it our own or third-party products, be it with new purchase or not – you can rely completely on our full service. We assess the equipment on-site, advise you on purchase or trade-in and carry out the professional repair. With the "Certifi ed Used Equipment" seal of approval, we achieve the best price for you via our use machine website with access to one of the world’s largest construction machinery platforms.

AFTER SALESVia our worldwide service network, we are always there for you, even after the purchase. Alongside the headquarters in Lennestadt, a total of seven TRACTO-TECHNIK customer centres in Germany as well as our worldwide sister com-panies and sales partners guarantee fast supply of spare parts and immediate availability. Our competent service staff off er fast assistance to make sure that you do not lose any valuable in case of emergency – wherever you may be.

TRAININGS Qualifi ed trainings in theory and practice are a central con-cern for us to enable users and partners to achieve the grea-test possible success with our products. The broad course range does not only address users, machine operators and service technicians but equally specialists and managers as well as planners and contractors who would like to learn more about the versatile applications of the various NODIG systems. Our tailor-made trainings are held at our company locations or individually at your end by certifi ed trainers. Contents, dates and registration on our website.

GEOSERVICEIn Germany, our Geoservice provides far-reaching geological expertise to support your projects. We off er advice on planning and drilling, for example in the courses of planned bore pathes or by submitting queries about building ground. Furthermore, we write geological assessments, review construction documents to determine the potential for supplements and draw up corresponding statements.

SwitzerlandTRACTO-TECHNIK Schweiz AGRatihard 38253 DiessenhofenTel +41 79 820 38 [email protected]

United Kingdom TRACTO-TECHNIK UK Ltd10 Windsor RoadBedford MK 42 9SUTel +44 1234 342566Fax +44 1234 [email protected]

FranceTRACTO-TECHNIK France S.a.r.l. 1/3 Rue de la PrairieF-77700 Bailly RomainvilliersTél +33 1 60 42 49 40Fax +33 1 60 42 49 [email protected]

USATT TECHNOLOGIES Inc.2020 East New York StreetAurora, IL. 60502Tel +1 630 851 8200Fax +1 630 851 [email protected]

AustraliaTRACTO-TECHNIK Australia Pty Ltd.6 Devlan Street Mansfi eld, Qld 4122Tel +61 7 3420 5455Fax +61 7 3420 [email protected]

GermanyTRACTO-TECHNIK GmbH & Co. KG HeadquartersPaul-Schmidt-Straße 2 57368 Lennestadt Tel. +49 2723 808-0 Fax -180 [email protected]

TRACTO-TECHNIK Headquarters

TRACTO-TECHNIK Sister companies

TRACTO-TECHNIK Distributors

Presented by your TRACTO-TECHNIK partner:

MoroccoTRACTO-TECHNIK Afrique S.a.r.l.Route de Tamesna 4022Poste 2044, 12220 TamesnaTel +212 5 37 40 13 63 / 64Fax +212 5 37 40 13 [email protected]

WORLDWIDE

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FULL SUPPLY - tracto-technik.com · Integrated forklift shoes and lifting eyes for easy transport Maintenance-friendly due to large inspection flaps Data subject to change THE ALL-ROUNDER