GLASS

TAKE-OUT HOLDERS AND INSERTS

Full line of holders and GLASSMATE® inserts

TAKE-OUT HOLDERS AND INSERTS

InsertsBlanks

POCO® hot glass handling materials have high strength, durability and excellent thermal properties that reduce mechanical damage.

Blanks are ready to be machined with desired finish.

Finished Inserts

POCO designers can assist with insert drawings to be precision machined into insert pairs. Customers should supply a bottle drawing or neck ring drawing for custom inserts.

POCO’s quality system is certified to ISO 9001:2008 and AS9100:2009.

Typical FinishesCrown

Thread

Underthread

Bead

GLASSMATE® Insert Grades POCO’s GLASSMATE family of materials have been specifically developed for use in hot glass contact applications. GLASSMATE materials have the heat resistance, strength, durability and non-absorption characteristics to perform under the most rigorous conditions without damaging the glassware. POCO’s hot glass handling materials offer excellent perfor-mance combined with reduced mechanical damage for increased pack rates.

GM

GLASSMATE-GM - This material has high strength and durability for applications with high wear. An excep-tional insert material for precision thread pick up and long production runs.

SR

GLASSMATE-SR - An economical material for short production runs. An ideal insert material for thick bead transfer applications.

XL

GLASSMATE-XL - An exceptionally strong and wear resistant 1 micron grade. Ideal material for highly detailed thread finishes and long run, high wear condi-tions.

Take-out HoldersPOCO’s unique design makes it easy to snap in a new insert or to change a holder without machine realign-ment. Durable holders give long service life and will take all popular finishes up to 87 mm.

Features

• Exact fit with accompanying GLASSMATE take-out inserts

• Anti-rotational interlock design with inserts to assure positive finish alignment

• Spring tension clip designed to hold inserts firmly in place

• Insert slot design allows for quicker change outs of inserts

• Pins align two halves of the holder during produc-tion

• Shoulders on the holders ensure that both halves are square and of equal height

• Repair kits are available

2 POCO GRAPHITE, INC.

TAKE-OUT HOLDERS AND INSERTS

Holder StylesStandard

Holders for use with POCO’s GLASSMATE circular inserts for precision pickup.

Covered

POCO’s covered holders are designed to prevent parti-cle contamination of the ware and to reduce internal fused glass. Covered holders should be used for con-tamination-sensitive product ware.

Interior Spring (ILS-1™)

Our patent pending design has an interior locking sys-tem that significantly reduces foreign object debris. The holder design eliminates screws that can vibrate out or become damaged when in production, causing premature insert loss. The internal spring holder is adjustable to accommodate fixed or floating require-ments and has self aligning shoulders for easy accu-rate placement.

Double Stacked

These holders should be used for tall, narrow neck ware to reduce bottle swing, which helps prevent stuck ware and allows faster transfer from the mold to the dead plate.

Extended

Extended holders are designed to allow bead transfer of ware with tall finishes and used with tamper-evident closures.

Modified

These holders allow increased visibility of the finish during precision set up process and are ideal for ware with very tight shoulder-to-bead dimensions.

Side Mount

These holders can be used with fixed or floating inserts. Side mount holders use standard rectangular inserts.

Lightweight

Designed for triple gob machines, the decreased shoul-der of the holder allows more room between holders for machine set up. The lightweight holder features increased visibility and the reduced weight creates less wear on machine. The decreased shoulder, combined with additional metal removed at the back of holder, produces a lightweight holder than runs longer before adjustments of the machine are necessary.

Dual Function (PR-2)

This holder can be used with either a fixed or floating insert. This holder allows the user to change the style of insert without changing holders. Benefits include reduced tooling and increased pick up flexibility.

POCO GRAPHITE, INC. 3

TAKE-OUT HOLDERS AND INSERTS

Size 2" x ¼" with Fixed Inserts

2.460"62.488 mm

1.59"40.39 mm

∅ 2.158" 54.81 mm

∅ 1.563"39.70 mm

DE-12154

.938"23.81 mm .993"

25.22 mm

.413" 10.49 mm

3.060"77.72 mm

2.36"59.94 mm

.993"25.22 mm

..620"15.75 mm

.413"10.49 mm

∅ 1.563"39.70 mm

∅ 2.40" 60.96 mm

DE-12156

.984"24.99 mm

HoldersPart Number Material Style Covered Pins

DE-12154 Carbon steel Lightweight No No

DE-12155 Carbon steel Standard No Yes

DE-12156 Carbon steel Double stacked No Yes

DE-12158 Carbon steel Standard No No

DE-12159 Carbon steel Standard Yes No

4 POCO GRAPHITE, INC.

A

D

B

C

Inserts

DimensionsPart Grade A B C D

DE-11023 GM Ø 12.70 mm (.50") 6.35 mm (.25")

DE-11031 GM Ø 12.70 mm (.50") 6.35 mm (.25") 1.59 mm (.063") Ø 35.81 mm (1.41")

DE-11926 SR Ø 12.70 mm (.50") 6.35 mm (.25") 3.18 mm (.125") Ø 35.81 mm (1.41")

DE-11065 GM Ø 12.70 mm (.50") 6.35 mm (.25") 3.18 mm (.125") Ø 35.81 mm (1.41")

DE-11069 GM Ø 12.70 mm (.50") 6.35 mm (.25") 6.35 mm (.25") Ø 35.81 mm (1.41")

DE-11928 SR Ø 12.70 mm (.50") 6.35 mm (.25") 6.35 mm (.25") Ø 35.81 mm (1.41")

50.8 mm diameter (2") blanks with or without boss Maximum finish of Ø 31 mm (1.22")

2.40"60.96 mm 1.398"

35.50 mm

1.610"40.88 mm

.993"25.22 mm

∅ 2.40" 60.96 mm

∅ 1.563"39.70 mm

DE-12158 DE-12155

.938"23.81 mm

.413" 10.49 mm

2.625"66.68 mm .575"

14.61 mm

∅ 1.560"39.63 mm

.993" 25.22 mm

1.735"44.07 mm

∅ 2.202" 55.93 mm

DE-12159

.413" 10.49 mm

.938"23.81 mm

TAKE-OUT HOLDERS AND INSERTS

A

D

B

C

HoldersPart Number Material Style Covered Pins

DE-22512 Carbon steel Dual function No Yes

DE-25947 Carbon steel Dual function Yes Yes

DE-25974 Carbon steel Dual function No No

DE-25975 Carbon steel Dual function Yes No

Inserts

DimensionsPart Grade A B C D

DE-40210 GM Ø 12.70 mm (.50") 5.59 mm (.220") 6.35 mm (.25") Ø 35.81 mm (1.41")

DE-39443 GM Ø 12.70 mm (.50") 5.59 mm (.220") 3.18 mm (.125") Ø 35.81 mm (1.41")

DE-33976 XL Ø 12.70 mm (.50") 5.59 mm (.220") 3.18 mm (.125") Ø 35.81 mm (1.41")

50.8 mm diameter (2") blanks with or without boss Maximum finish of Ø 31 mm (1.22")

Size 2" x ¼" with Fixed or Floating Inserts (PR-2)

POCO GRAPHITE, INC. 5

2.402"61.01 mm

1.398"35.51 mm

1.610"40.89 mm

∅ 2.001"50.82 mm

∅ 1.560"39.63 mm

DE-22512 - DE-25974

.938"23.81 mm .993"

25.22 mm

.413" 10.49 mm

1.325"33.66 mm

1.610"40.89 mm

2.40"60.96 mm

.993"25.22 mm

.413"10.49 mm

DE-25947 - DE-25975

∅ 1.560"39.63 mm

.938"23.83 mm

∅ 2.00" 50.8 mm

TAKE-OUT HOLDERS AND INSERTS

A

D

B

C

6 POCO GRAPHITE, INC.

HoldersPart Number Material Style Covered Pins

DE-20860 Carbon steel Side mount No No

DE-32191 Stainless steel Side mount No No

DE-32193 Stainless steel Side mount Yes No

DE-36117 Stainless steel Internal spring No No

DE-38551 Stainless steel Internal spring Yes No

Inserts

DimensionsPart Grade A B C D

DE-11886 SR Ø 12.70 mm (.50") 5.08 mm (.20") 4.32 mm (.17") Ø 41.91 mm (1.65")

DE-11890 SR Ø 12.70 mm (.50") 6.35 mm (.25") 2.54 mm (.10") Ø 41.91 mm (1.65")

DE-14205 SR Ø 12.70 mm (.50") 6.35 mm (.25") 5.08 mm (.20") Ø 41.91 mm (1.65")

43.69 mm W x 54.1 mm L (1.720" W x 2.130" L) blanks with or without boss Maximum finish of Ø 38 mm (1.496")

2.44"61.98 mm

1.365"34.67 mm

1.700"43.18 mm

.993" 25.22 mm

DE-20860DE-32191DE-32193

.938"23.81 mm

.413" 10.49 mm

∅ 2.031" 51.59 mm

∅ 1.475"37.47 mm

2.440"61.98 mm

1.245"31.62 mm

.993"25.22 mm

.413"10.49 mm

DE-36117 (ILS-1)DE-38551 (ILS-1)

DE-20860DE-32191DE-32193

.937"23.8 mm

Size 2 ⅛" x ¼" with Fixed or Floating Inserts

∅ 2.031" 51.59 mm

∅ 1.475"37.47 mm

TAKE-OUT HOLDERS AND INSERTS

Size 2 ½" x ¼" with Fixed Inserts

HoldersPart Number Material Style Covered Pins

DE-12170 Carbon steel Standard No Yes

DE-12172 Carbon steel Standard No No

DE-12171 Carbon steel Double stacked No Yes

DE-12173 Carbon steel Standard Yes Yes

Inserts

DimensionsPart Grade A B C D E

DE-11086 GM Ø 12.70 mm (.50") 6.35 mm (.25") 6.35 mm (.25") Ø 46.23 mm (1.82")

DE-11089 GM Ø 12.70 mm (.50") 6.35 mm (.25") 12.70 mm (.50") Ø 46.23 mm (1.82")

DE-11952 SR Ø 12.70 mm (.50") 6.35 mm (.25") 6.35 mm (.25") Ø 46.23 mm (1.82") 6.35 mm (.25")

DE-11940 SR Ø 12.70 mm (.50") 6.35 mm (.25")

63.5 mm diameter (2.5") blanks with or without boss Maximum finish of Ø 41 mm (1.614")

2.437"61.91 mm

1.398"35.51 mm

∅ 1.958"49.73 mm

1.610"40.89 mm

∅ 2.985" 75.82 mm

.993"25.22 mm

.413"10.49 mm

DE-12170 DE-12172

.938"23.81 mm

POCO GRAPHITE, INC. 7

A

D

B

C

E

3.188"80.98 mm

.750"19.05 mm

∅ 2.058"52.27 mm

2.125"53.98 mm

2.485"63.12 mm

∅ 2.658"67.52 mm

DE-12171

.938"23.81 mm .993"

25.22 mm

.413" 10.49 mm

2.402"61.01 mm .570"

14.48 mm

1.610"40.89 mm

∅ 2.984"75.78 mm

∅ 1.958"49.73 mm1.398"

35.51 mm

DE-12173

.938"23.81 mm

.993" 25.22 mm

.413" 10.49 mm

TAKE-OUT HOLDERS AND INSERTS

Size 3" x ¼" with Fixed Inserts

A

D

B

C

HoldersPart Number Material Style Covered Pins

DE-12162 Carbon steel Standard No Yes

DE-12164 Carbon steel Standard No No

DE-27287 Carbon steel Standard Yes Yes

Inserts

DimensionsPart Grade A B C D

DE-11020 GM Ø 12.70 mm (.50") 6.35 mm (.25")

DE-11022 GM Ø 12.70 mm (.50") 6.35 mm (.25") 3.18 mm (.125") Ø 56.77 mm (2.235")

76.2 mm diameter (3") blanks with or without boss Maximum finish of Ø 52 mm (2.047")

2.402"61.01 mm

1.61"40.89 mm

1.398"35.51 mm

∅ 2.375"60.33 mm∅ 3.375"

85.72 mm

DE-12162DE-12164

.938"23.81 mm .993"

25.22 mm

.413" 10.49 mm

1.596"40.54 mm

1.398"35.51 mm

DE-27287

∅ ∅ 3.374" 85.69 mm

.937"23.78 mm

1.610"40.89 mm

2.402"61.01 mm

.993"25.22 mm

.413"10.49 mm

8 POCO GRAPHITE, INC.

∅ 2.375"60.33 mm

TAKE-OUT HOLDERS AND INSERTS

A

D

B

C

HolderPart Number Material Style Covered Pins

DE-12161 Carbon steel Extended No No

Inserts

DimensionsPart Grade A B

DE-11898 SR Ø 12.70 mm (.50") 9.52 mm (.375")

76.2 mm diameter (3") blanks with or without boss Maximum finish of Ø 52 mm (2.047")

Size 3" x ⅜" with Fixed Inserts

3.031"76.99 mm 2.328"

59.13 mm

∅ 3.313" 84.14 mm

∅ 2.375"60.33 mm

DE-12161

.984"24.99 mm .997"

25.32 mm

.406" 10.31 mm

POCO GRAPHITE, INC. 9

TAKE-OUT HOLDERS AND INSERTS

A

D

B

C

HoldersPart Number Material Style Covered Pins

DE-12167 Carbon Steel Modified No No

DE-12169 Carbon Steel Standard No Yes

DE-27286 Carbon Steel Standard Yes Yes

Inserts

DimensionsPart Grade A B C D

DE-13712 GM Ø 12.70 mm (.50") 6.35 mm (.25")

DE-11936 SR Ø 12.70 mm (.50") 6.35 mm (.25") 3.18 mm (.125") Ø 69.60 mm (2.74")

DE-11938 SR Ø 12.70 mm (.50") 6.35 mm (.25") 3.18 mm (.125") Ø 73.66 mm (2.90")

DE-14081 SR Ø 12.70 mm (.50") 6.35 mm (.25") 6.35 mm (.25") Ø 76.20 mm (3.00")

92 mm diameter (3.625") blanks with or without boss Maximum finish of Ø 68 mm (2.677")

Size 3 ⅝" x ¼" with Fixed Inserts

DE-12167

2.688"68.28 mm 1.985"

50.42 mm

∅ 3.930" 99.82 mm

∅ 3.005"76.33 mm

.938"23.81 mm .993"

25.22 mm

.413"10.49 mm

1.500"38.10 mm

DE-27286

∅ ∅ 3.929" 99.79 mm

.937"23.80 mm

1.985"50.42 mm

2.688"68.28 mm.993" 25.22 mm

.413" 10.49 mm

10 POCO GRAPHITE, INC.

2.688"68.26 mm

1.985"50.42 mm

1.625"41.28 mm

∅ 3.930" 99.82 mm

∅ 3.005"76.33 mm

DE-12169

.938"23.81 mm

.993" 25.22 mm

.413" 10.49 mm

∅ 3.005"76.33 mm

TAKE-OUT HOLDERS AND INSERTS

DE-12183

A

D

B

C

HoldersPart Number Material Style Covered Pins

DE-12165 Carbon Steel Standard No Yes

DE-29639 Carbon Steel Standard Yes Yes

Inserts

DimensionsPart Grade A B C D

DE-11933 GM Ø 12.70 mm (.50") 6.35 mm (.25")

DE-11075 GM Ø 12.70 mm (.50") 6.35 mm (.25") 3.18 mm (.125") Ø 90.17 mm (3.55")

111.1 mm diameter (4.375") blanks with or without boss Maximum finish of Ø 87 mm (3.425").

Size 4 ⅜" x ¼" with Fixed Inserts

2.688"68.28 mm

1.985"50.42 mm

∅ 4.690" 119.13 mm

DE-12165

.984"24.99 mm

∅ 3.766"95.66 mm

.993"25.22 mm

.413"10.49 mm

1.625"41.26 mm

DE-29639

1.500"38.10 mm

∅ ∅ 4.689" 119.10 mm

.937"23.81 mm

1.985"50.42 mm

2.688"68.28 mm

.993"25.22 mm

.413"10.49 mm

POCO GRAPHITE, INC. 11

Standard, Double Stacked, Extended, Modified, Lightweight HoldersPart Number Description Quantity

DE-12182 Slot head screw 100

Phillips head screw 100

Lock washer 100

Spring clip 100

DE-12183 Spring clip 200

DE-27380 Socket head screw 50

Serrated washer 50

Spring clip 50

DE-12899 Alignment pins 100

Repair Kits and Parts

DE-12182

DE-27380

DE-12899

∅ 3.766"95.66 mm

TAKE-OUT HOLDERS AND INSERTS

Repair Kits and PartsDual Function Holders (PR-2)Part Number Description Quantity

DE-36380 Slot head screw 150

Serrated washer 150

Side spring clip 100

Back spring clip 50

DE-36380

Interior Spring (ILS-1)Part Number Description Quantity

DE-33031 Stainless steel cover 1

DE-33054 Stainless steel spring 1

Side Mount HoldersPart Number Description Quantity

DE-22556 Slot head screw 100

Phillips head screw 100

Lock washer 100

3/16" ball 100

0.020" flat spring 100

DE-27276 Slot head screw 50

Serrated washer 50

3/16" ball 50

0.020" flat spring 50DE-22556 DE-27276

POCO®, ILS-1™ and GLASSMATE® are trademarks of Poco Graphite, Inc.

POCO GRAPHITE, INC Corporate Headquarters | 300 Old Greenwood Road | Decatur, TX 76234Customer Service Tel. +1 940 627 2121 | Customer Service Fax +1 940 393 8362 In North America 877 762 6336 | www.poco.com

©2014 Poco Graphite, Inc. All rights reserved GLA-104177-0214

For More InformationPlease call your Regional Customer Service Representative or Distributor today to learn what POCO's GLASSMATE products can do for you. Visit www.poco.com and select the Contacts link for the location nearest you.

DE-33031

DE-33054