Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
The Guzzler ACE is a powerful and efficient industrial vacuum system designed to clean up and recover a full spectrum of materials - from solids and dry bulk powders, to liquids, slurries and thick sludge. Depending on material type, it can operate effectively in remote or inaccessible locations more than 250 m away. The Guzzler ACE is simple to operate and easy to maintain. It provides 100% accessibility to all internal chambers, and provides the lowest air to cloth ration of any machine in its class.
Code
ACEST01 Ultra quiet blower exhaust silencer
ACEST02 Direct drive Omsi transfer case with air shift
ACEST06 Hyd. rear door (2) wedge locks
ACEST07 Hydraulic rear door locks
ACE-ST09 Blower discharge temperature gauge
ACEST31A 12 m3 payload capacity
ACEST33 Ultra quiet inlet silencer
ACEST35 Dual 34 bag filtration w/air cannon
ACEST36 Dual cyclone prefilters w/inserts
ACEST38 Dual liquid float ball shutoff
ACEST43 Imron paint
ACEST10 Electronic back-up alarm
ACEST49 Float level indicator
ACEST47 Tailgate platform and ladder
ACEST45 100mm manual vacuum relief
ACEST44 150mm remote operated vacuum relief
ACEST46 Heavy duty electric vibrator
ACEST51 Radial diversion wing
ACEST48 Rear Inspection port
ACEST52 Start-up and training
ACEST54 150mm In-Line vacuum relief valve W/tether line
ACEST55 Alum. Hyd. Oil tank W/sight Ga. ( 190L Capacity )
ACEST56 Alum. Weather tight control panel box
ACEST57 Baghouse / Cyclone dumptubes W/full opening doors
ACEST58 Baghouse / Cyclone chamber side access cleanout doors
ACEST59 Color coded / Function stamped wiring warness
ACEST60 Color coded air lines W/push lock fittings
ACEST61 Fire Extinguisher and Safety Triangles in cab
ACEST62 PTO driven variable flow constant pressure Hyd. Pump
ACEST63 Transfer Case Shift Protection System
ACEST64 Rear door safety pin
ACEST65 Debris tank safety prop
MAN0029 Standard operator's manual
ACE1301 Dual operator controls
ACE1286 Tailgate Decant Valve 150mm Brass Manual Gate Valve
ACE 1009 Hydraulic overhead loading boom.
Special International 2010 - 7600SBA 6x4 (SF647)Special Transfer Case with Install for Special Chassis
Hoses As per attached specification & price.
Paint Color MATCH CAB WHITE
Operator Video.
Registration.
STANDARD EQUIPMENT
Incl
uded
Training.
LOCAL INCLUSIONS:
Parts & Operator Manual.
Strobe Lights & Reverse Beeper
Delivery
GUZZLER ACE - LATEST PROVEN DESIGN:
MODULAR COMPONENTS:
Modular Design, Cylindrical Cross Sections
The ACE is designed to endure the stresses of the most powerful
mobile industrial vacuum available. The greater structural integrity
of the cylindrical design resists flexing due to high vacuum
pressures. The filter compartments do not share walls - pre
compartments do not share walls - preventing premature wear from
material exposure on both sides.
Baghouse filtration, Complete Material Separation
The baghouse is one of the most critical features of the Guzzler
industrial Vacuum loader. All solids that are not filtered by the
cyclone will be collected in the baghouse - meaning that you don't
have to worry about dry vacuum pulls destroying your blower. The
Guzzler ACE offers the strongest baghouse available on the market
today; the ACE baghouse will collect any particle, no matter how
small or fine it may be.
Advanced Rear Door Design
Half inch steel-plate construction prevents deflection and warping.
Tapered locking, over-centre chocks and three top-mounting
brackets ensure a positive, leak-proof seal. Central hydraulic
manifold provides single access point for adjustments. Two
double-acting, hydraulic cylinders (versus up to four on other
brands) for less maintenance. Hinge blocks are shimmered to allow
adjustment.
Easy Cleaning and Decontamination
All filter components are 100% accessible. There are no material
bridge-points in baghouse and cyclone hoppers, as in other brands.
The Guzzler offers topside access to both the baghouse and
cyclone. The top inspection doors are equipped with spring assist
and can be conveniently reached by the side ladder. No
disconnection of the pulsation hoses required.
State-of-the-Art Instrumentation
Controls mounted in a single, fully sealed panel for easy
monitoring. Includes tachometer, blower, temperature, hydraulic
pressure, vacuum and air pressure gauges, and hour meter. Each
circuit clearly identified and individually grounded.
Standard Specifications
Blower: Positive Displacement Tri-Lobe Blower.
Maximum Vacuum: up to 9668.4kgs/m² (28 in Hg)
Maximum Airflow: 8,820 m³/h or 146.8kL/min (5184 cfm)
Max Airflow @ Max Vacuum: 3,823m³/h (2250 cfm)
Drive: OMSI transfer case with shift protection
Controls: Enclosed, lighted panel features blower tachometer/hour meter, blower temperature gauge, air pressure gauge,
hydraulic pressure gauge, blower vacuum gauge, electronic throttle
Hydraulics: Variable volume hydraulic pump driven by chassis engine via PTO. Hydraulic system plumbing assembled
using JIC fittings and hydraulic tubing. 189 l aluminium hydraulic tank
Payload Capacity: < 12 m³ (18yd³)
Collector Body: 6.35 mm thick construction, rear bulkhead is 9.5mm thick plate with lower edge reinforcement. Rear
door is 12.7mm thick plate supported by three heavy-duty hinges. 50º dump angle with 381mm rear overhang
Heavy-Duty Subframe
Back-Up Alarm
Roadside Emergency Kit and Fire Extinguisher
Electrical: Individually grounded and fused circuits supplied by a colour-coded, function-stamped wiring harness with
sealed connectors
Filtration - All Modular Construction
First Stage: Radial Diversion Ring
Second Stage: Dual Cyclone Centrifugal Filters
Third Stage: Dual Baghouse Chambers with a total of sixty-eight 60 in (1',524 mm) filter bags
Fourth Stage: Microstrainer Final Filter
Silencers: High-Performance, ultra-quiet CB 12 inlet and discharge silencers. Silencers are equipped with 76mm drain
for low chamber inspection
Bag Cleaning: Baghouse is equipped with a 0.35m³, 7.9 bar air cannon pulsation system
Extendable hydraulically operated top mounted suction boom.
Hydraulic loading boomFull opening rear doorWork lights
Maximum Vacuum
HIBON Tri-Lobe 9668 kg/cm2Maximum Airflow
8,919 m3/hMaximum Airflow @ Maximum Vacuum
4,995 m3/hBlower Drive
OMSI Transfer CasePayload Capacity
< 12 m3Electrical
Function stamped, color coded wiring harnessFiltration
Single Mode; Four StageBaghouse
Dual Chambers with Seventy-Two, 60 in filter bagsBag Cleaning
115 PSI Air Cannon 12.5 cu ft surface area
Guzzler/Vactor is the largest manufacturer of
truck mounted vacuum & jetting equipment.
Production capacity is 1200 trucks per year of
which approx. 350 are Guzzler vacuum units.
Chassis specification:
Supplied by:
CONFIGURATION:
DIMENSION: Wheelbase: 6300, CA: 4595, Axle to Frame: 2311
MISSION: Requested GVWR: 29964 kg.
Calc. Start / Grade Ability: 28.20% / 2.22% @ 89kp/h
Calc. Geared Speed: 100 km/h
ENGINE: {Cummins ISM-400 Non EGR} EPA 98, 298kW @ 1800 RPM, 2100 RPM Governed Speed; 1966
DIESEL Nm Torque @ 1200 RPM; 298 Peak kW (Max)
OIL FILTER, ENGINE Spin-On Type : THROTTLE, HAND CONTROL Electronic, Instrument
Panel Mounted : TIMER Idle Shutdown WATER FILTER Engine Mounted
FAN DRIVE {Borg-Warner K30} Automatic On/Off Type Control
RADIATOR Aluminum; Cross Flow, Front to Back Series System, 1469 SqIn, With
1172 SqIn Charge Air Cooler
ANTI-FREEZE Red Shell Rotella Extended Life Coolant -40F (-40C) : DEAERATION SYSTEM
with Clear Fill/Surge Tank and Black Deaeration Tank (2 Tanks) : HOSE CLAMPS,
RADIATOR HOSES Gates Shrink Band Type; Thermoplastic Coolant Hose Clamps :
RADIATOR HOSES PreAIR CLEANER Dual Element, With Integral Pre Cleaner
ELECTRONIC TORQUE LIMITER for Cummins ISM Engine
FAN OVERRIDE Manual; With Electric Switch on Instrument Panel, (Fan On With Switch On)
OIL PAN Rust Protected with Zinc Nickel Plating, For Cummins ISM Engines
ENGINE SHUTDOWN Electric, Key Operated : FUEL FILTER Engine Mounted : GAUGE, AIR
CLEANER RESTRICTION Air Cleaner Mounted : GOVERNOR Electronic
Chassis specification:(Cont.)
TRANSMISSION: Fuller RTLO(F)-16913A 13-Speed Manual; With Double Overdrive, With Air Shift and Internal
MANUAL Lube Oil Pump
OIL COOLER,MANUAL TRANSMISSION Air to Oil Type, for International, Fuller, Meritor or
Spicer Transmission, Mounted on Radiator, (REQUIRES TRANSMISSION LUBE
PUMP) TRANSMISSION OIL {EmGard 50W} Synthetic; 22 thru 33.99 Pints
SHIFT KNOB RHD Shift Selector Knob for Fuller 13 Speed Transmissions
PTO CONTROL, DASH MOUNTED For Customer Provided PTO; Includes Switch, Electric/Air
Solenoid, Piping and Wiring
Chassis specification:(Cont.)
CLUTCH: Eaton Fuller Solo EP1552 Easy-Pedal, Two-Plate, Cast Angle Spring; Ceramic, 15.5" Diameter,
Soft Clutch 7-Spring Damper, Mechanical Pull-Type Control, With Adjustment-Free Feature, 2305
Nm Torque Capacity
CLUTCH RELEASE BEARING Greasable
CLUTCH HOUSING Aluminum
AXLE, FRONT: Meritor MFS-18-133A Wide Track, I-Beam Type, 8172kg Capacity - non driving.
AXLE, REAR: Meritor RT-46-160P Single Reduction, 20884kg Capacity, With Lube Pump, Driver Controlled
TANDEM Main Locking Differential in Rear-Rear Axle and 200 Wheel Ends Gear Ratio: 5.63
AXLE, REAR, TANDEM {Meritor RT-46-160P} Single Reduction, 46,000-lb Capacity, With Lube
Pump, Driver Controlled Main Locking Differential in Rear-Rear Axle and 200 Wheel
Ends . Gear Ratio: 5.63
POWER DIVIDER LOCK Electric over Air Operated, Cab Control with Indicator Light : REAR
AXLE DRAIN PLUG (2) Magnetic, For Tandem Rear Axle
AXLE, REAR, LUBE {EmGard 75W-90} Synthetic Oil; 65 thru 89.99 Pints
CAB: Conventional
STEP (4) Two Steps per Door
GAUGE CLUSTER Metric With Metric Electronic Speedometer
GAUGE CLUSTER (6) Engine Oil Pressure (Electronic), Water Temperature (Electronic), Fuel
(Electronic), Tachometer (Electronic), Voltmeter, Washer Fluid Level ODOMETER DISPLAY, Miles, Trip Miles, Engine Hours, Trip Hours, Fault Code Readout
WARNING SYSTEM Low Fuel, Low Oil Pressure, High Engine Coolant Temp, and Low Battery Voltage
(Visual and Audible)
GAUGE, OIL TEMP, ENGINE
GAUGE, OIL TEMP, MANUAL TRAN
GAUGE, AIR CLEANER RESTRICTION {Filter-Minder} With Black Bezel Mounted in Instrument Panel
SEAT, DRIVER {Gra-Mag ABTS; ECE Certified} Air-Suspension, Vinyl with Cloth Inserts, Arm
Rest, Manual Lumbar, Recline, With Seat Belts
SEAT, PASSENGER {Gra-Mag ABTS; ECE Certified} Air Suspension, Vinyl with Cloth Inserts,
Arm Rest, Recline, Manual Lumbar, Includes Seat Belts MIRROR, CONVEX, LOOK DOWN {Lang Mekra} Right Side; 6" x 10 1/4"
MIRRORS (2) {Lang Mekra} Rectangular, 7.44" x 14.84" & 7.44" sq. Convex Both Sides, 102"
Inside Spacing, Breakaway Type, Black Heads, Brackets & Arms
GRAB HANDLE Chrome; Towel Bar Type With Anti-Slip Rubber Inserts; for Cab Entry Mounted
Left Side Only at "B" Pillar INSULATION PACKAGE Provides Insulation Under Floor Exterior & Dash Panel Interior
INSTRUMENT PANEL Center Section, Ergonomic Panel
AIR CONDITIONER {International Blend-Air} With Integral Heater & Defroster
STORAGE POCKET, DOOR Molded Plastic, Full Width; Mounted on Passenger Door
CAB - Arm rest (2) Molded Plastic; One Each Door : CLEARANCE/MARKER LIGHTS (5) Flush Mounted COAT HOOK, CAB Located on Rear Wall, Centered Above Rear Window : CUP HOLDERS Two Cup Holders, Located in Lower Center of Instrument Panel : DOME LIGHT, CAB Rectangular, Door Activated and Push On-Off at Light Lens, Timed Theater Dimming, Integral to Console, Center Mounted : GLASS, ALL WINDOWS Tinted : GRAB HANDLE, CAB INTERIOR (1) "A" Pillar Mounted, Passenger Side : GRAB HANDLE, CAB INTERIOR (2) Front of "B" Pillar Mounted, One Each Side : INTERIOR SHEET METAL Upper Door (Above Window Ledge) Painted Exterior Color
Chassis specification:(Cont.)
CAB: (Cont.) FRESH AIR FILTER Attached to Air Intake Cover on Cowl Tray in Front of Windshield Under Hood
CAB INTERIOR TRIM Premium
CONSOLE, OVERHEAD Molded Plastic; With Dual Storage Pockets with Retainer Nets, CB Radio
Pocket, Speakers, and Reading Lights : COURTESY LIGHT (2) Mounted In Front Map Pocket Left and
Right Side : DOOR TRIM PANELS with Cloth Insert on Bolster Driver
INSTRUMENT PANEL TRIM Molded Plastic with Black Center Section
CAB REAR SUSPENSION Air Bag Type
SUNSHADE, EXTERIOR Aerodynamic, Painted Roof Color; Includes Integral Clearance/Marker Lights
TIRE, FRONT: (2) 315/80R22.5 UNISTEEL G291 (GOODYEAR) 790 rev/km, load range J, 18 ply
TIRE, REAR: (8) 315/80R22.5 UNISTEEL G291 (GOODYEAR) 790 rev/km, load range J, 18 ply
WHEELS: WHEEL, SPARE, DISC 22.5" Painted Steel, 10 Stud (285.75MM BC Hub Piloted) 9.00 DC Rim
WHEELS, FRONT DISC; 22.5" Painted Steel, 10-Stud (335 MM BC) Hub Piloted, Flanged Nut, Metric
Mount, 9.00 DC Rims; With Steel Hubs.
PAINT IDENTITY, FRONT WHEELS White : WHEEL SEALS, FRONT Oil Lubricated, Includes Wheel
Bearings
Compatible Tire Sizes: 12R22.5, 295/75R22.5, 295/80R22.5, 315/80R22.5
WHEELS, REAR {DUAL DISC;} 22.5" Painted Steel, 10 Hand Hole, 10-Stud (335MM BC) Hub
Piloted, Flanged Nut, Metric Mount, 8.25 DC Rims; With Steel Hubs PAINT IDENTITY, REAR WHEELS White
WHEEL SEALS, REAR Oil Lubricated, Includes Wheel Bearings
Compatible Tire Sizes: 11R22.5, 12R22.5, 255/70R22.5, 255/80R22.5,
265/75R22.5, 275/70R22.5, 275/80R22.5, 295/75R22.5, 295/80R22,5
SUSPENSION: {Hendrickson RT-463} Walking Beam Type 1372mm Axle Spacing; 20884kg Capacity With Bronze
REAR, TANDEM Center Bushings
SUSPENSION, FRONT, SPRING Taper leaf; Three-Stage 9080kg Capacity; With Shocks
CROSSMEMBER, SUSPENSION Stamped Steel Double Dogbone
SUSPENSION/REAR-AXLE IDENTITY for Meritor Tandem Rear Axles With Bar-Pin
Beam Attachment Type Suspensions TRANSVERSE TORQUE RODS with Hendrickson Suspensions.
FRAME: Outer "C" Channel, Heat Treated Alloy Steel (840Mpa Yield)
274.6mm x 98.9mm x 8.0mm; 12192mm Maximum OAL
PAINT: Cab schematic 100GS Location 1: 2570, Viper Red (Prem)
ACCESSORIES: TOW HOOK, FRONT (2) Inside Rail, Frame Mounted. REAR
CAB INTERIOR TRIM PANELS Cloth Covered Molded Plastic, Full Height; All Exposed Interior Sheet Metal is Covered Except for the Following: with a Two-Man Passenger Seat or with a Full Bench Seat the Back Panel is Completely Void of Covering : CAB SOUND INSULATION Includes Dash Insulator and Engine Cover Insulator, Premium Floormat, and Sound Dampening Patches : CAB, INTERIOR TRIM, CLOSEOUT Lower Dash Closeout Panel; Molded Plastic; Under Instrument Panel Driver Side
STORAGE POCKET, DOOR (2) Molded Plastic (Carpet Texture), Full-Length; Driver and Passenger Doors : SUN VISOR (3) Padded Vinyl: 2 Moveable (Front-to-Side) Primary Visors, Driver Side with Vanity Mirror and Toll Ticket Strap, plus 1 Auxiliary Visor (Front Only), Driver Side
Chassis specification:(Cont.)
BRAKES: AIR {ECE-13 Compliant} Truck Applications, Four Circuit
FRONT, AIR CAM 420mm x 152mm, Includes 154cm2 Long Stroke Brake Chambers
Drain Valve Automatic mounted in wet tank
QUICK RELEASE VALVE Bendix - Rear Axle for Spring Brake Release: 1 Additional for Rear Rear Axle
BRAKE CHAMBERS, ADDITIONAL (2) {Haldex} Spring Brake Type; 158/194 cm2
AIR BRAKE ABS {Bendix AntiLock Brake System} Full Vehicle Wheel Control System (4-Channel)
AIR DRYER {Bendix AD-IS ECE-13 Compliant} Integral Purge Tank, Includes Pressure Protection
Circuits, Includes Safety Valve BRAKE CHAMBERS, FRONT AXLE {Haldex} 158 cm2
BRAKE CHAMBERS, REAR AXLE {Haldex GC2430XLHD} 158/194 Spring Brake
SLACK ADJUSTERS, Haldex - Front & Rear automatic
BRAKES, REAR, AIR CAM S-Cam; 420mm x 177, Includes 158/194 Long Stroke Brake Chambers and
Spring Actuated Parking Brakes
AIR COMPRESSOR {Cummins} 530 L/min Capacity
DRIVESHAFT DRIVESHAFT SYSTEM SPL250XL Driveshaft and SPL170XL Inner-Axle Shaft in lieu of 1810 Driveshaft
and 1710 Inner-Axle Shaft
MUFFLER GUARD Single, Vertical; Painted Silver Gray.
EXHAUST SYSTEM Single, Vertical 255mm Dia. Muffler and Tail Pipe, Aluminized Steel; Frame
Mounted Right Side
TAIL PIPE Turnback Type, Non-Bright, for Single Non-Bright Finish Exhaust
ENGINE COMPRESSION BRAKE {Jacobs Model 411} for Cummins ISM Engine, With Selector Switch
and On/Off Switch
HEAT SHIELD for Engine/Exhaust Effects, Mounted Under Cab Exhaust Heat Containment System
FUEL TANK: FUEL TANK CAP Locking Type
FUEL/WATER SEPARATOR {Davco Fuel Pro 382 (382030)} With Fuel Heated Fuel
Heater, Thermostatic Fuel Temperature Control, Mounted In Standard Position
FUEL TANK Top Draw; D Style, Non Polished Aluminum, 378.5 L
Chassis specification:(Cont.)
STEERING: STEERING COLUMN Tilting
STEERING WHEEL 2-Spoke, 458mm Diam., Black
STEERING GEAR (2) {Sheppard M-100/M-80} Dual Power
Chassis specification:(Cont.)
ELECTRICAL: 12-Volt, Standard Equipment
STARTING MOTOR {Delco Remy MT-42 Type 450} 12-Volt; with Thermal Over-Crank Protection
ALTERNATOR {Delco Remy 22-SI} Brush Type, 12 Volt 145 Amp. Capacity, Pad Mounted
BODY BUILDER WIRING To Rear of Frame, With Stop, Tail, Turn, and Marker Lights Circuits,
Ignition Controlled Auxiliary Feed and Ground, Less Trailer Socket BATTERY SYSTEM {International} Maintenance-Free, (3) 12-Volt 1950CCA Total
BACK-UP ALARM Electric, 102 dBA
STOP, TURN, TAIL & B/U LIGHTS ECE Approved, Sealed, LED, Located on Outside of Rail,
Includes License Plate Light HORN, AIR ECE-28, Chrome, Single Trumpet, Air Solenoid Operated
JUMP START STUD Remote Mounted
ALARM, PARKING BRAKE Electric Horn Sounds in Repetitive Manner When Vehicle Park
Brake is "NOT" Set, With Ignition "OFF" and any Door Opened
CIRCUIT BREAKERS Manual-Reset (Main Panel) SAE Type III With Trip Indicators, Replaces
All Fuses Except For 5-Amp Fuses TURN SIGNAL BULB OUT ECE 48 Compliant, with Fault Detection
GENERAL: FRONT END Tilting, Fiberglass, With Three Piece Construction; for 2007 Emissions
TOOL KIT Rim Wrench and Handle Only
RIGHT HAND DRIVE
HYDRAULIC JACK and Handle
SAFETY TRIANGLES
SAFETY REFLECTIVE MATERIAL Chevron; Reflective, Mounted on Bracket Under Tail Lights
BATTERY BOX Steel with Fiberglass Cover : DATA LINK CONNECTOR For Vehicle Programming and Diagnostics In Cab : FUSES, ELECTRICAL SAE Blade-Type : HAZARD SWITCH Push On/Push Off, Located on Top of Steering Column Cover : HEADLIGHT DIMMER SWITCH Integral with Turn Signal Lever : HEADLIGHTS (2) Sealed Beam Halogen, 127mm X 178mm Rectangular, with Chrome Plated Bezels
HORN, ELECTRIC Single : JUMP START STUD Located on Positive Terminal of Outermost Battery : PARKING LIGHT Integral with Front Turn Signal and Rear Tail Light : RUNNING LIGHT (2) Daytime, Included With Headlights : STARTER SWITCH Electric, Key Operated : STOP, TURN, TAIL & B/U LIGHTS Dual, Rear, Combination with Reflector : TURN SIGNAL SWITCH Self-Cancelling for Trucks, Manual Cancelling for Tractors, with Lane Change Feature : TURN SIGNALS, FRONT Includes Reflectors and Auxiliary Side Turn Signals, Solid State Flashers; Flush Mounted : WINDSHIELD WIPER SWITCH 2-Speed with Wash and Intermittent Feature (5 Pre-Set Delays), Integral with Turn Signal Lever : WINDSHIELD WIPERS Single Motor, Electric, Cowl Mounted : WIRING, CHASSIS Color Coded and Continuously Numbered
BLOWER SPECIFICATIONS:BLOWER SPECIFICATIONS:BLOWER SPECIFICATIONS:BLOWER SPECIFICATIONS:
HIBON SIAV 8702 BLOWER:HIBON SIAV 8702 BLOWER:HIBON SIAV 8702 BLOWER:HIBON SIAV 8702 BLOWER:
METRIC CONVERSIONS: 28" Hg (Inches of Mercury) x 345.3 = 9668.4 Kgs/sq. meter28" Hg (Inches of Mercury) x 0.03342 = 0.93576 Atmo spheres1 CFM (Cubic Feet /Minute) x 1.694915 = 28.316 L/mi n1 CFM (Cubic Feet /Minute) x 0.00004719474 = 0.0004 72 m3/s1 CFM (Cubic Feet /Minute) x 0.02831685 = 0.02832 m 3/min
The HIBON SIAV is a positive displacement type vacuum producer. It is self cooling, and is the
only dry vacuum pump capable of achieving 28" Hg. (93% Vacuum.)
This series of vacuum producers is suitable for applications with flow rates above 600 scfm, and
vacuum over 15" Hg. Systems may be run fully sealed at 28" Hg. continuously without overheating. A
relatively new design, this pump has revolutionized the vacuum truck industry, and is now beginning to
be used in central vacuum systems. The SIAV uses a tri-lobe impeller (see Figure 2, below). Tri-lobes
are more efficient because they have two sealing edges rather than one. They are designed for heavyindustrial use, and feature a 5 bearing design, and a large oil reservoir. These pumps are the best
available.
HIBON features the latest tri-lobe design
28" Hg. vacuum with high air flow.
Flows of 100 -11160 m3/h (59-6560 cfm)Pressure to 1 bar (14.5 psig) gaugeVacuum to 80 mbar abs (24 “Hg)
Premium engineering and a robust design mean long service life with minimal maintenance.These systems are used where high material conveying rates are required with long piping systems or for hot material.
Special Features
With experience more than a century since 1899, HIBON offers to the market a world-class range of air blowers and compression equipment used to provide air/gas volumes at varying pressures above atmospheric, and for vacuum duties. ISO 9001 certified for the system of design, manufacture and maintenance of blowers and compressors, HIBON is dedicated to quality, through the quality of its people and performance of its production equipment. www.hibon.com
BLOWER SPECIFICATIONS (Cont.)
FeaturesFlows of 100 -11160 m3/h (59-6560 cfm)Pressure to 1 bar (14.5 psig) gaugeVacuum to 80 mbar abs (24 “Hg)Air-cooled.Tri-lobe construction to reduce pulsations, noise level and vibrations.Five bearings standard with drive shaft suitable for V-belt and direct drives.Helical gears located on the drive end for more input torque capability.Oil lubrication and large oil sumps to improve bearing life.No need for vacuum relief valve. Can operate even with blanked inlet.High vacuum and efficient on wet and dry products.VTB 820 A with Spark resistant bronze impellers in accordance with ADR 2002.
ApplicationsS.I.A.V. series blowers are engineered primarily for vacuum applications. They can
alternatively be used for pressure unloading.Standard applications are:Vacuum trucks (industrial, septic, municipal, etc.);Fly ash vacuum pneumatic conveyingEvaporationCentralized plant vacuum;Soil remediation
APPLICATIONS:APPLICATIONS:APPLICATIONS:APPLICATIONS:
Examples of the scope of work for which the Guzzler Vacuum Tanker is configured includes:
FLY ASH - WET AND DRY
HOT ASH REMOVAL UP TO 90 DEG.CELCUS
SOLIDS
SEWER
OIL
STEEL MILLING BALLS
MUD
SLUDGE
RAISED LEVEL VACUUMING TO 185 FEET - FIXED LINE @ 100 / 80mm
The Guzzler ACE has the highest acheivable vacuum in the range as well as the best filtration.
HOSE SPECIFICATIONS & OPTIONS:HOSE SPECIFICATIONS & OPTIONS:HOSE SPECIFICATIONS & OPTIONS:HOSE SPECIFICATIONS & OPTIONS:
Please follow the following link for a comprehensive list of hoses available from Guzzler.
http://www.fssolutionsstore.com
Yellow Plastic Hose
152 mm x 30 m 1280188c
101 mm x 30 m 1280122a
Tuff Guzz Hose101 mm x 6 m 1280403
152 mm x 3 m 1280404
152 mm x 4.5 m 1280489XCR
152 mm x 5.5 m 1280694XCR
152 mm x 6 m 1280405
203 mm x 3 m 1280406
203 mm x 6 m 1280419
Tuff Guzz Hose with ends.101 mm x 6 m 1280414
152 mm x 3 m 1280415
152 mm x 6 m 1280416
203 mm x 3 m 1280417
203 mm x 6 m 1280418
Green Monster Hose: Price per meter.101 mm 1280461
152 mm 1280920
203 mm 1280463
Green Monster Hose with Ends.101 mm x 6 m 1280460
152 mm x 3 m 1280691
203 mm x 3 m 1280453
203 mm x 6 m 1280757
HR Kanaflex with Ends.101 mm x 6 m 1280341
152 mm x 6 m 1280341
203 mm x 6 m 1280636
AR Kenaflex no ends - 101mm 1280229
AR Kenaflex no ends - 152mm 1280228
HR Kenaflex no ends - 101mm 1280346
HR Kenaflex no ends - 152mm 1280228
HR Kenaflex no ends - 203mm 1280315
HOSE SPECIFICATIONS / OPTIONS / PRICING:HOSE SPECIFICATIONS / OPTIONS / PRICING:HOSE SPECIFICATIONS / OPTIONS / PRICING:HOSE SPECIFICATIONS / OPTIONS / PRICING:
PVC Flex Hose - Price per meter.101 mm 43322
152 mm 43323
203 mm 43716
Plastic Hose - per meter.101 mm 1280122
152 mm 1280188
203 mm 1280189
Boom Hose:203 mm x 1372m 1280165
203 mm x 610m 1280457
Expansion Joint:203 mm 1250191
254 mm 1250028
305 mm 1250029
HR Kanaflex hose is rated from -40 to 104 deg.CPrice per meter.101 mm 1280346
152 mm 1280347
203 mm 1280348
Coupler Clamp:101 mm 42586
152 mm 42587
203 mm 42588
254 mm 43563
305 mm 43371
Hose end sets101 mm 42577
152 mm 42578
203 mm 42579
Hose end mail coupler101 mm 42580a
152 mm 42581a
203 mm 42582a
HOSE SPECIFICATIONS / OPTIONS / PRICING:HOSE SPECIFICATIONS / OPTIONS / PRICING:HOSE SPECIFICATIONS / OPTIONS / PRICING:HOSE SPECIFICATIONS / OPTIONS / PRICING:
Y-Adaptor:152 x 101 x 101 mm 1280044
152 x 152 x 152 mm 1280408
203 x 101 x 101 mm 1280119
203 x203 x 203 mm 1280357
203 x 152 x 152 mm 1280345
Reducers:152 x 101 mm 1280042
203 x 101 mm 1280170
203 x 152 mm 1280043
Male Plugs:101 mm 60619
152 mm 50463
203 mm 50078
Female Plugs:101 mm 1280234
152 mm 1280233
203 mm 1280212
In-line Vacuum Relief Valves101 mm 1280890
152 mm 1280619
203 mm 1280760
NOTE: A 20% discount on the prices reflected above is offered on the initialNOTE: A 20% discount on the prices reflected above is offered on the initialNOTE: A 20% discount on the prices reflected above is offered on the initialNOTE: A 20% discount on the prices reflected above is offered on the initial
purchase of the Guzzler vacuum truck.purchase of the Guzzler vacuum truck.purchase of the Guzzler vacuum truck.purchase of the Guzzler vacuum truck.
OPERATION, TRAINING & INSTILLATION:OPERATION, TRAINING & INSTILLATION:OPERATION, TRAINING & INSTILLATION:OPERATION, TRAINING & INSTILLATION:
The Guzzler is a powerful, efficient, heavy duty, dust-free,
single mode, mobile vacuum loading unit for the pneumatic
removal of dry materials, sludges, slurries and liquids from
remote and inaccessible locations through suction lines
200mm in diameter and smaller. The vacuum system moves
loose material to a debris body for cartage to an appropriate
dump or disposal site. Note - The ACE can be configured
with additional off-loading options.
PRINCIPLES OF OPERATION - The Guzzler consists of a
diesel power source, positive displacement type vacuum
pump, hydraulic and pneumatic control systems, multiple air
filtration systems, and a dumptype hydraulically sealed
payload debris body. It is capable of vacuuming a wide range
of wet or dry materials in a variety of viscosities and weights.
The vacuum module is powered by the truck’s diesel engine
and is coupled to the truck power transmission chain by
means of a transfer case. The transfer case is positioned between the transmission and the rear axle. When engaged,
the transfer case diverts power away from the road wheels to drive a blower, which is the source of airflow. The positive
displacement blower sucks air out of the tank which creates an area of low pressure in the tank. By means of hoses
attached to an opening in the tank, air from outside the tank rushes in to equalize the pressure differential. Any loose
material, in the path of the air rushing in, will be conveyed by the high-speed air stream to the debris body via the hoses.
When material enters the debris body, the transition from a hose to the larger debris body causes the air speed to drop
considerably. The incoming air strikes a specially designed deflector plate that directs the material flow downward. The
now slower airflow cannot sustain the debris in the air and the material falls into the tank. This is the first of four stages
of filtration. Any lighter, powdery material still suspended in the airflow is conveyed to the cyclone chamber, the second
filtration stage. There, due to the forced centrifugal action of the flow, most of the dust particles separate and collect in
the dead air space of the hopper. By this stage of filtration, about 98% of the material has dropped out of the airflow.
Only the lightest and finest of the dust particles now carry over to the third stage of filtration in the baghouse. There, the
air passes through a set of filter bags, which screen it further. Exiting the baghouse, nearly dust-free air passes through
the final stage of filtration. It enters the microstrainer. After leaving the microstrainer, the air flow passes through the
blower and the silencer before being exhausted into the atmosphere. The blower in the Guzzler is an air mover capable
of high vacuum; however, it is the airflow rather than the vacuum that loads the
solid material in the tank. The higher vacuum capability comes into play while
vacuuming liquids. Because vacuum is a function of airflow, higher vacuum
translates into lower airflow. As such it is not the high vacuum but a high
airflow that is necessary for the Guzzler to do its job of efficiently loading
materials. A blower speed just high enough to move material and convey it to
the debris body is all that is required for the system to perform optimally.
Running the system at higher speeds than necessary is not only uneconomical
in terms of excessive fuel consumption, accelerated wear and tear on the
engine, transmission, and the blower; but will also prevent the filtration system
from working properly, and thus reducing filter life.
OPERATION, TRAINING & INSTILLATION:(Cont.)
The Guzzler is designed to vacuum a variety of materials, both wet and dry. For smooth conveyance through the hose
the material should be completely dry or easy-flowing wet. Matter with a paste-like consistency or even damp material
will stick to the walls of the hose and may cause obstructions that eventually clog the hose. To help prevent or reduce
clogging, smooth bore hose of a large diameter (up to 200mm) should be used in as straight a line as possible. For
maximum output, the system is designed to utilize 200mm diameter hose. Hose sizes smaller than that will cause
additional friction losses and a higher percentage of the available engine and blower power will be used up in overcoming
these inefficiencies. This will obviously result in a dramatic increase in time required to complete a job. If it is necessary
to use smaller hose diameters, then multiple connections should be employed. Their combined area should equal that
of an 8-inch hose. To reduce friction losses it is recommended that metallic, smooth-bore piping be used as much as
possible and flexible hose utilized for bends and curves. When bends in the hose run must be made, they should be
wide and gradual. Using inexpensive, lightweight hose lengths for the last few working feet at the operator’s end will
provide greater maneuverability and less operator fatigue.
Reduction of hose diameter at any point in the run causes an airflow speed drop at the point of transition. Material will
drop out of the air stream, starting an obstruction that eventually develops into a clog. For this reason, when the hose
size has to be reduced, it should be done right at the truck’s vacuuming port using an adapter and multiple smaller
diameter hoses. Never reduce hose size at a point midway through the run. As a rule of thumb, the diameter of the hose
should be at least three times the size of the largest piece of debris expected to be vacuumed. When vacuuming light,
powdery, dry material, or when operating in restricted spaces, a smaller diameter hose may be used; however, the
blower speed will have to be reduced to avoid overheating. In addition to conveying material, airflow also acts as the
coolant for the blower. Consequently, a healthy dose of air needs to pass through it. The optimum way to achieve blower
cooling while still efficiently conveying debris to the tank requires that you never bury the vacuum hose into the material.
Experience has shown that a sweeping motion of the hose, rather than burying the hose in a debris pile, is more
efficient and reduces the chances of hose blockage or engine overload. The blower is the source of airflow used for the
vacuuming process.
SUCCESS THROUGH TRAINING TO ENSURE THE OPTIMUM RETURN ON INVESTMENT!
Dual operator controls.
OPERATION, TRAINING & INSTILLATION:(Cont.)
Filtration System Overview - ACE
Overview of the Filtration System
The filtration system is designed to clean the air coming into the system by removing all dirt, dust and foreign matter
from the air. The filtration system’s primary purpose is to protect the blower by removing all material from the air stream
before it reaches the blower. There are four stages to the filtration system:
• First Stage: Debris Tank Collection
• Second Stage: Dual Cyclone
• Third Stage: Dual Filter Baghouses
• Fourth Stage: Microstrainer
1) Waste material first enters the Guzzler through the 8-inch inlet port at the rear of the machine or through the optional
boom located on top of the tank.
2) The deflector plate knocks the bulk of the material out of the airstream and it falls to the floor of the debris tank. The
deflector plate is located immediately inside the rear and at the top of the tank. In the tank, the air travels through it to
the other end and splits into two air streams.
3) The air flows into two separate and identical cyclone filter chambers.
4) In the filter chamber, centrifugal force hurls the denser particles toward the cyclone walls where they spiral downward
into the collection hopper. The lighter and by now relatively particle-free air which has travelled to the bottom of the
cyclones, returns to the top.
5) From there, the air stream leaves the cyclone chamber and enters a pair of filter baghouses. The air stream enters
through the top and travels to the bottom of the baghouses.
6) The air returns to the top of the baghouse through a series of filter bags. While the loader is in operation, short bursts
of compressed air are directed from the air cannon through the filter bags dislodging the dust into the baghouse
collection hopper.
7) The now clean air flows into the microstrainer housing from the filter baghouses through the stand pipe plenum. The
microstrainer is the safety dropout point for any objects which may accidentally enter the filtration system during
servicing.
8) Finally, the air passes through the vacuum pump and out through the silencer.
OPERATION, TRAINING & INSTILLATION:(Cont.)
Training Course Content:In order to ensure your operator is fully conversant with the operation of the Guzzler ACE we recommendthe attendance of the following three day training and instillation course included with your purchase:
OPERATION: MAINTENANCE:
1 Machine Overview 1 New Unit Service Checklist
2 Filtration System Overview - ACE 2 Service Checklist
3 Overview - Off -loading 3 Lubrication & Lubricants
4 Debris body 4 Hydraulic Oil Filter
5 Inlet Elbow/Vacuum Hose 5 Transfer Case
6 Master Control Panel 6 Blower (Vacuum Pump) Lubricant
7 Control Panel Gauges/Switches 7 Blower (Vacuum Pump
8 Blower (Vacuum Pump) 8 Blower - Storage
9 Transf er Case 9 Cleaning the Baghouses & Cyclone
10 Vacuum Relief Valves 10 Microstrainer
11 Air Cannon - ACE 11 Air Cannon
12 Air Cannon Principles of Operation 12 Daily Checklist
13 Silencer 13 Pre-job / Daily Checklist
14 Cyclone Separators and Filter Bags - ACE 14 Material Flow
15 Microstrainer 15 Press ure Washing/Cleaning
16 Planning 16 Driveline Service
17 Arrival at Job Site 17 Rear Door – Seal
18 Vacuuming Tips 18 Butterfly Valve Adjustment
19 Operation 19 Air Operated Vacuum Relief Valve
20 Hydraulic System 20 Blower - Automatic Relief Valve
21 Engaging the PTO - International Chassis 21 Air System
22 Start Vacuuming Operations
23 Dumping & Draining Debris Body TROUBLESHOOTING:
24 Dumping the Body 1 Suction
25 Vibrator 2 Blower
26 Debris body Safety Props 3 Filtration System
27 Rear Door Support 4 Rear door
28 Shutting Down 5 Air Cannon
29 Symbols 6 Vacuum Relief Valve
30 Boom - Overview 7 Transfer Case
31 Boom - Operation 8 Control Panel Power
32 Boom - Storing 9 Hydraulic Systems
33 Boom - Maintenance 10 Solenoid Valves
34 Wash Down System 11 Boom
35 Decant Valve 12 Throttle
36 Dirty/Broken Bag Detector 13 Electrical Troubleshooting
A TRUE UNDERSTANDING IS THE ROUTE TO SUCCESS!