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We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 1
The reproduction, distribution and utilization of this document as well as the communication of its
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(ISO 16016:2002)
Full Composite Solutions for
Mobile Hydraulic Applications
WIEFP 2014, Sao Paulo 02. Sept. 2014
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 2
Agenda:
• Introduction
• High Performance Composite Materials
• Application Examples
• Summary
Innovative Composite Solutions for Hydraulics
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 3
Agenda:
• Introduction
• High Performance Composite Materials
• Application Examples
• Summary
Innovative Composite Solutions for Hydraulics
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 4
Innovative Composite Solutions for Hydraulics Introduction
Traditional hydraulic components
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 5
Weight Savings Cost savings
Potential with high performance plastic solutions
Innovative Composite Solutions for Hydraulics Introduction
Complex shapes &
Integration of function
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 6
Agenda:
• Introduction
• High Performance Composite Materials
• Application Examples
• Summary
Innovative Composite Solutions for Hydraulics
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 7
Metals Known properties
Nearly no reduction of technical
performance under the influence of
temperature and time
Plastics Reduction of technical performance under
the influence of temperature and time
Creeping of the components under
temperature and tension
Chemical resistance (hot oil) dependend on
material type
Source: SOLVAY Advanced Polymers – IXEF® brochure
Innovative Composite Solutions for Hydraulics Material aspects
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 8
Measures to improve technical properties
Glass fibres mechanical strength,
temperature resistance,
creeping behaviour
Carbon fibres mechanical strength,
temperature resistance,
creeping behaviour,
electrical conductivity
Talcum Temperature resistance
Glass balls Temperature resistance
Additives UV-resistance, impact
strength etc.
Tensile-elongation diagram of PA
B3S = PA6
B3WGS = PA6 GF 25
Source: BASF Ultramid ® brochure
Innovative Composite Solutions for Hydraulics Material aspects
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 9
Benefits of plastic injection molding parts:
High fexibility regarding geometry
Integration of functions
Lightweight design
Low costs per part
Innovative Composite Solutions for Hydraulics Material aspects
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 10
Agenda:
• Introduction
• High Performance Composite Materials
• Application Examples
• Summary
Innovative Composite Solutions for Hydraulics
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 11
Technical Data / Two Filter Sizes
p = 10 bar operating pressure
T = -30 to 110° C (120° C short-term)
Return line filter
Tank top or in-line
Qmax1 = 150 l/min Qmax2 = 350 l/min
Return-suction filter
Tank top
Qmax1 = 150 l/min Qmax2 = 350 l/min
Suction filter
Tank top or in-line
Qmax1 = 50 l/min Qmax2 = 100 l/min
Innovative Composite Solutions for Hydraulics Full Composite Multifunctional Filter
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 12
Innovative Tank Sealing Concept
Molded seal
High axial sealing compression
Low surface flatness requirements
High specific surface pressure
100% sealing guarantee
2
Innovative Composite Solutions for Hydraulics Full Composite Multifunctional Filter
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 13
Quick Connection System
No tools needed
Radially sealing
360° rotatable
Straight und elbow connections available
Quick connection available for different
hose diameters
Innovative Composite Solutions for Hydraulics Full Composite Multifunctional Filter
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 14
Innovative Composite Solutions for Hydraulics Customized Return-Suction Filter
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 15
Features 3 filters in one (fine filter / suction
strainer, bypass strainer)
Perfect fit for the application
Easy to assemble no tools required
Sensor port
Intregrated check valve
Easy maintenance
Significant Weight savings
Significant cost savings
Innovative Composite Solutions for Hydraulics Customized Return-Suction Filter
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 16
Modular suction filter system for tractors with power shift transmission or
continuous variable transmission (CVT)
Innovative Composite Solutions for Hydraulics Customized Return-Suction Filter
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 17
Features Modular system for 8 different tractor models
Integrated control valve for lube oil circuit
Glass fibre fine filter element with integrated
bypass strainer
Quick coupling system
Integrated sensor ports
Easy maintenance
Low weight compared to pervious metal solution
Overall significat cost savings
Innovative Composite Solutions for Hydraulics Customized Return-Suction Filter
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 18
Tank features:
Integrated return line filter with high
performance glass fibre filter element
Bypass strainer / Filling strainer
Breather filter with roll-over protection
Oil level gauge
Quick connection ports
Temperature sensor ports
Oil drain plug
Integrated oil baffles
Innovative Composite Solutions for Hydraulics Plastic tank solutions
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 19
Tank benefits:
Plug & Play solution
External return line filter no longer
required
Convenient filter element service
Clean tank module due to injection and
infrared welding technology
High mechanical and thermal strength
Quick connect system: No tools req.
Significant cost and weight savings
Innovative Composite Solutions for Hydraulics Plastic tank solutions
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 20
Tank for skid steer loader
Innovative Composite Solutions for Hydraulics Plastic tank solutions
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 21
Agenda:
• Introduction
• High Performance Composite Materials
• Application Examples
• Summary
Innovative Composite Solutions for Hydraulics
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 22
Main Benefits of Composite Solutions
• Cost savings
• Weight savings
• Space savings
• Multifunctional concepts
• Modular designs
• “Integration of functions”
• Easy assembly / quick connections
Innovative Composite Solutions for Hydraulics Summary
We produce fluid power solutions Global KAM / AP / 02.09.14 High performance plastic solutions for hydraulics / page 23
Thank you very much for your attention!