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REFRACTORY & LINING SOLUTIONS

FOR HIGH TEMPERATURES APPLICATIONS

A leading Company in production of refractory materials

and global services for industrial applications

www.ipratec.com

1Revision: July 2013

ROMANIA

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REFRACTORY MATERIALS

A GLOBAL COMPANY

REFRACTORY & LINING SOLUTIONS

WHO WE ARE

REFRACTORY SERVICES

ROMANIA

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MAIN BUSINESS SECTORS

http://www.ipratec.com/en/sectors/aluminium

http://www.ipratec.com/en/sectors/calcination

http://www.ipratec.com/en/sectors/incinerators-and-boilers

http://www.ipratec.com/en/sectors/non-ferrous-metals

http://www.ipratec.com/en/sectors/ceramics

http://www.ipratec.com/en/sectors/chemical-and-petrochemical

http://www.ipratec.com/en/sectors/foundry

http://www.ipratec.com/en/sectors/glassworks

http://www.ipratec.com/en/sectors/iron-and-steel

http://www.ipratec.com/en/sectors/iron-and-steel

















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OUR ACTIVITIES

MAIN CUSTOMERS

IRON & STEEL : FUSIREF is ARCELORMITTAL key account supplier for refractory installation including Stainless Steel branch.

Our Customers are located in Fos Sur Mer, Gent, Dunkerque, Le Creusot, Imphy, Isbergues , Genk, Charleroi, Ostrava, LA Louvière, Galati…

ALUMINIUM : FUSIREF is a key account supplier for PECHINEY TechnologyOur customer are DUBAL, EMAL, SOHAR ALUMINIUM, CENTURY, QATALUM,… (with 30 % native labor).

CEMENT : FUSIREF is one of the best company in Europe for the maintenance of your cement kiln.

Our Customers are HOLCIM Group, ITALCEMENTI Group, HEILDERBERG Group

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OUR ACTIVITIES

New Installations Building of new kiln refractory linings

Maintenance Maintenance of Installations within contracts

Associated Services Supervision & Quality Control

Refractory Engineering & Full Service

LINING & ALL ASSOCIATED SERVICES

Demolition Ramming Brickwork Relining

Revamping Precast Installation Gunning Insulation

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ISO 9001/2008- HEALTH & SAFETY MANAGEMENT

Revision: July 2013

EHS Continuous Training and Awareness Programs

Systematic Tracking of Wrong Behaviors

Regular Practical & Technical Improvement Training

Zero Accident reached in Middle East Jobs since 2006

SERVICE certified VCA**

SERVICE certified ISO 9001:2008

ISO Certification

Systematic Tracking of all records and informations

Systematic Implementation of Work Procedures for all Jobs

Regular Practical & Technical Improvement Training

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What can IPRATEC & FUSIREF bring you

Expertise from a Recognized specialist of the refractory services

- New type of management with higher productivity

- Innovative solutions for the refractory maintenance

- Assistance to material selection based on large experience

- Assistance to the stock management

- Control of the refractory material quality

- Contract with obligation of results

- Price per task that reflects the reality of the job

Transparent price list with indicative nr. of working hours

- Ability to provide Labor from all over the world from our own pool in many countries

First Class refractory services with numerous references

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What can IPRATEC & FUSIREF bring you

Our Target are :

- Training workers to all activities to obtain the best quality in safe conditions.

- Training Native labors to maximize Omanisation (capitalization of experience in Oman).

- Transfer of best practices from other sites

- Different way to do the job

- Innovative solutions ( new material)

- Lower Refractory Material costs by increasing performance

- A better installation can impact positively the refractory performance and increase the productivity of the plant

- Ambitious progress plans can be included in the contract

First Class refractory services with numerous references

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SERVICES RESSOURCES

Revision: July 2013

A STRONG ORGANIZATION FOR THE BEST SERVICES

Green Field Projects, Maintenance Operations & Emergency Response within 24 hours

Engineering A Team of 10 experienced engineers

Specialized in Refractory Lining & Project Management

Internal Support Team : Quality, Environment Safety & Health

Planning Specialist, Drawings & Tender Calculations

Procurement

Operational Staff More than 30 Highly experienced Site Managers, Superintendent, Quality Controllers, Supervisors and Team Leaders

Labour 250 Internal Highly Skilled bricklaying work force (Belgian, French, Romanian, Omani and Indians )

Regular use of an additional pool of 300 internally trained and experienced bricklayers for major projects

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TABLE OF RESSOURCES

Revision: July 2013

A STRONG ORGANIZATION FOR THE BEST SERVICES

Listing of Key people in IPRATEC SERVICESKnowledge

Name Surname Position Nationnality Location CustumerSteel Plant Aluminum

Petro-chimical

Non-Ferrous Calcination Incineration Glass Foundry Ceramic

Baudour Leonard Business Manager French France ArcelorMittal Dunkerque X X X X X X X X X

De jonghe Jordi Business Manager Belgium Belgium Qatalum X X X X X X X

Dubrulle Philippe Project Manager Belgium Belgium Calcinations Plant X X X X X X X X

Small Chris Project Manager Zuid Afrikans Oman Sohar Aluminium X X X X X

Caillaux Gaetan Project Manager French France ArcelorMittal Dunkerque X X X X X

Dardenne Mathieu Project Manager French France Calcinations Plant X X X

Cambier Fabian Project Manager Belgium France Coke oven X

Binet JFrancois Project Manager French France Incineration plants X X X

Coetzee Bennie Project Manager Zuid Afrikans Canada Rio Tinto X X X X X

Stocco Serge Steel plant expert Italian Belgium Available X

Rachiele Vincent Steel plant expert French France Available X X X

Delobelle Christian QA/QC HSE manager French France France X X X

Claes Christian QA/QC HSE manager Belgium Belgium Belgium X X X

Shamsed Ali QA/QC HSE manager Oman Oman Sohar Aluminium X X X X X

Baras Frederic QA/QC HSE officer French France Available X X X

Al Breiki Ahmed QA/QC HSE officer Oman Oman Sohar Aluminium X

Cullen Paul Site Manager English France Sohar Aluminum X X X X X

Palermo Domenico Site Manager Italian Belgium ArcelorMittal Gent X X X X

Adamo Salvatore Site Manager Italian Belgium Recico Isbergues X X X X

Michelet Herve Site Manager French France Industeel Le Creusot X X X X

Lemaire Patrick Site Manager French France Aperam Imphy X X X X

Kranobroda Charkes Site Manager French France ArcelorMittal Fos sur Mer X X X X

Papantonio Doménico Supervisor Italian Belgium Walking beam furnaces X X X X X X X X

Preuvot Philippe Supervisor French France ArcelorMittal Dunkerque X X X X X X X X X

Saison Andre Supervisor French France ArcelorMittal Dunkerque X X X X X X X X X

Fatrez Eric Supervisor French Belgium ArcelorMittal Gent X X X X X X X X X

Petit Franck Supervisor French France ArcelorMittal Dunkerque

Marchi Pascal Supervisor Italian Belgium ArcelorMittal Gent X X X

Papantonio Angelo Supervisor Italian Oman Sohar Aluminium X X

Vanderbiest Bernard Supervisor Belgium Belgium Incineration X X X X X X X X

Palermo Fabrice Supervisor Belgium Belgium Incineration X X X X X X X X

Maqbool Khan Teamleader India Oman Sohar Aluminium X X X X

Sultan Al Zaabi Teamleader Oman Oman Sohar Aluminium X

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EQUIPMENTS

Revision: July 2013

THE BEST EQUIPMENT FOR THE BEST SERVICES

Listing of some equipment use in IPRATEC SERVICES

Description Qty

Excavator 23 To 2

Excavator 5 To 1

Excavator 2,5 To 1

Brokk 150 1

Brokk 180 1

Top Tec 180 ( equivalent of Brokk 250 ) 3

Forklift 3 To 4

Forklift 2,5 To 5

Brick Laying machine ( Rotary kiln, Diam 3 to 7 meters) 3

Paddle Mixer ( from 300 kg to 1 To) 30

Brick Saw 30

Moveable platform ( Diam 4 to 10 meters) 2

Mixing Pump 2

Jack Hamer (from 7 kg to 40 kg) 100

Ramming hamer 80

Welding Machine 30

Guniing Machine 15

Sand blasting Machine 10

Fiber injection machine 4

Truck 3

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IRON & STEEL :

Activities in each area of Steel Plant

References in each area of steel plant

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IRON & STEEL : OUR SERVICES

New Installations Building of new coke battery

Logistic of complete supply of material

Maintenance Hot repair of Roof, Inner walls, Regenerator,..

Maintenance of Installations within contracts

Associated Services Regulation of Coke Oven in Production

Supervision & Quality Control

Refractory Engineering of new design of lining

COKE PLANT

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AM Dunkerque (France) Building of new coke battery

Logistic of complete supply of material

Regulation of Coke Oven in Production

Hot Change of Roof

Cokerie de Tertre (Belgium) Hot repair and Cleaning of Regenerator,..

Duferco La Louvière (Belgium) Hot repair and Cleaning of Regenerator,..

COKE PLANT : References

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New Installations/Maintenance

Installation and repair of Hot Blast stove & Hot Blast Main

Repair of material Bunkers

Installation and repair of Hearth

Gunning and repair of Walls of blast furnace

Lining of Staves

Hot Repair of Hot Blast Stoves and Hot Blast Main

Associated Services


BLAST FURNACE & HOT BLAST STOVES

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AM Ghent (Sidmar, Belgium)

AM Liège (Belgium)

AM Dunkerque (France)

CARSID (Belgium)

Duferco La Louvière (Belgium)

Duferco Clabecq (Belgium)

BLAST FURNACE & HOT BLAST STOVES: References

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Prefabrication of Casting runner

Exchange of Casting runner

Hot maintenance of Casting runner and secondary runners

Maintenance of Tap Hole in fabrication or shut-down

Associated Services


CASTING RUNNERS & TAP HOLE

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AM Liège (Belgium)

AM Dunkerque (France)

AM Fos sur Mer (France)

CARSID (Belgium)



CASTING RUNNERS & TAP HOLES: References

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Oxy-cutting of scrap or scale

Demolition of refractory layers (jackhammer or demolition robot)

Complete lining of the ladle (insulation and wear lining)

Cleaning and casting of the Pouring spout

Cleaning and Gunning/Shotcreteing of the wear lining

Associated Services

Supervision of the linings

Logistics of refractory materials (acceptance, stock control)

TORPEDO LADLES

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AM Dunkerque ( France)

CARSID (Belgium)


TORPEDO LADLES : References

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Complete lining of the furnace (insulation and wear lining)

Ramming of the hearth (Degazing)

Cleaning and lining of the tap hole

Hot Gunning of the wear lining

Hot maintenance of Blowing bricks, roof, hearth electrodes,…

Associated Services



ELECTRIC ARC FURNACE

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ELECTRIC ARC FURNACE : References

Last Revision: June 2011

INDUSTEEL BELGIUM (Belgium)

INDUSTEEL LE CREUSOT (France)

APERAM GENK (Belgium)

APERAM IMPHY (France)

RECYCO Isbergues (France)



Elwood Steel Liège (Belgium)

Thy Marcinelle (Belgium)

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Oxy-cutting of scrap or scale




Cleaning and Gunning of the wear lining

Associated Services



IRON & STEEL LADLES

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CARSID (Belgium)

IRON & STEEL LADLES : References



Elwood Steel Liège (Belgium)


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Hot Gunning of the wear lining

Bottom Changing

Associated Services



AOD & CONVERTOR

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CARSID (Belgium)



AOD & CONVERTOR: References

Last Revision: June 2011

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Complete lining of the ingot and plates

Associated Services



Inspection of Casting canals (Endoscopy)

INGOT MOULDS

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INGOT MOULDS: References

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Oxy-cutting or tilting scale


Complete lining of the Tundishes ( Bricks, Impact plate,…)

Gunning and curing of the wear lining

Cleaning and repair of covers

Installation and maintenance of flow control mechanism

Associated Services

Supervision of the linings and selection of Linings


TUNDISH

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AM LIEGE ( Belgium)

AM FLORANGE ( France)

AM GANDRANGE ( France)




CARSID (Belgium)

TUNDISH: References

DUFERCO LA LOUVIERE (Belgium)

DUFERCO CLABECQ (Belgium)

ELWOOD STEEL LIEGE (Belgium)

THY MARCINELLE (Belgium)

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All refractory installation : Hearth, roof, Sides walls, Charging and discharging sides, moveable heart, Skids and moveable skids, Burner, Duct,…

All type of installation: Insulating material, Prefab parts, Ramming & Gunning mass, Gunning of Insulating and dense materials, …

Descaling of furnace hearth

Hot repair by gunning or casting

Associated Services



REHEATING FURNACES

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REHEATING FURNACES: References




LAMINOIR DU RUAU (Belgium)

LAMINOIR LONGTAIN (Belgium)


AM LIEGE (Belgium)

AM DUNERQUE (France)

AM FOS SUR MER (France)

AM DIFFERDANGE (Luxemburg)


APERAM CHATELET (Belgium)

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All refractory installation : Hearth, roof, Sides walls, Charging and discharging sides, Burner, Duct,…

All type of installation: Insulating material, Prefab parts, Insulating and dense materials, …

Associated Services



GALVANISING & ANNEALING FURNACES

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GALVANISING & ANNEALING FURNACES: References


AM LIEGE (Belgium)



AM MONTATAIRE (France)

AM MARDICK (France)

DUFERCO BEAUTOR

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