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FUEL TANKS, LINES, FILTERS, and PUMPS Chapter 6 Page 140 Classroom Manual Page 221 Lab Manual C B C A U T O M O T I V E R K

FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

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Page 1: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

FUEL TANKS, LINES, FILTERS, and PUMPS

Chapter 6 Page 140

Classroom Manual

Page 221 Lab Manual

CBC AUTOMOTIVE RK

Page 2: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

OBJECTIVES

Describe fuel tank design & mounting. Describe a fuel tank filler and filler cap. Describe three types of fuel lines. Explain four types of fuel line fittings. Describe in-line fuel filter design. Explain fuel filter mounting carb & EFI. Explain fuel filter located in carb inlet

nut.

CBC AUTOMOTIVE RK

Page 3: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

OBJECTIVES

Explain the operation of a mechanical fuel pump during the intake stroke.

Explain the operation of a mechanical fuel pump during fuel discharge.

Explain how the fuel pressure is limited in a mechanical fuel pump.

Describe the operation of an electric fuel pump.

CBC AUTOMOTIVE RK

Page 4: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

INTRODUCTION

Leaking fuel tanks create a very hazardous situation.

Filtering must be done without restricting flow.

Fuel system must provide adequate volume and pressure.

Page 140 C

CBC AUTOMOTIVE RK

Page 5: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

FUEL TANKS

Plastic or steel?

Retained with two straps.

Contains sending unit and pump.

Page 179 C

CBC AUTOMOTIVE RK

Page 6: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

FUEL LINES and FITTINGS

Three types of fuel lines: Steel Nylon Reinforced

Rubber

Page 183 C

Four types of fuel fittings: Pipe thread Inverted Flare Hose clamp Captured O’ring

or gasket

CBC AUTOMOTIVE RK

Page 7: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

FITTINGSCBC AUTOMOTIVE RK

Page 8: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

FUEL FILTERS

Replace every 15,000 to 30,000 miles

Metal or plastic housing Filter media

Pleated Paper Plastic screen Sintered Brass

Page 185 C

CBC AUTOMOTIVE RK

Page 9: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

FILTER LOCATION Mechanical in engine

compartment. Electric under vehicle.

CBC AUTOMOTIVE RK

Page 10: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

MECHANICAL FUEL PUMPS

Operates off eccentric on camshaft. Return spring keeps fuel pump arm

in contact with camshaft. Two check valves

Inlet Outlet

Diaphragm spring determines fuel pressure. Page 187 and 188C

CBC AUTOMOTIVE RK

Page 11: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

FUEL PUMP OPERATION

Page 188 C

CBC AUTOMOTIVE RK

Page 12: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

ELECTRIC FUEL PUMPS

Two types Low

pressure 10 to 15 PSI

High Pressure 30 to 45 PSI

Some up 60 PSI Page 189 C

CBC AUTOMOTIVE RK

Page 13: FUEL TANKS, LINES, FILTERS, and PUMPS u Chapter 6 u Page 140 Classroom Manual u Page 221 Lab Manual CBCAUTOMOTIVERKCBCAUTOMOTIVERK

CIRCUITS

Must have a way to keep fuel from draining from the vehicle in a rollover. Oil pressure switch (page 192C) Inertia switch (page 193C) Computer (page 193C)

All use a relayPage 192 C

CBC AUTOMOTIVE RK

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DIAGRAMCBC AUTOMOTIVE RK

Pg 195 C