FUEL CHARGING AND CONTROLS - V8 5.0L PETROL HIGH …

2011.0 X250, 303-04

FUEL CHARGING AND CONTROLS - V8 5.0L PETROL

HIGH PRESSURE FUEL PUMP 1 (G1185928)

REMOVAL AND INSTALLATION

19.45.30

HIGH PRESSURE

FUEL PUMP - FRONT - RENEW

5000 CC, AJ V8,

NATURALLY ASPIRATED

3.6USED

WITHINS

19.45.30

HIGH PRESSURE

FUEL PUMP - FRONT - RENEW

5000 CC, AJ V8,

SUPERCHARGED3.7

USED WITHINS

19.45.31

HIGH PRESSURE

FUEL PUMP - REAR - RENEW

5000 CC, AJ V8,

NATURALLY ASPIRATED

3.7USED

WITHINS

19.45.31

HIGH PRESSURE

FUEL PUMP - REAR - RENEW

5000 CC, AJ V8,

SUPERCHARGED3.8

USED WITHINS

REMOVAL

WARNING:

Do not smoke or carry lighted tobacco or open flame of any type

when working on or near any fuel related components. Highly

flammable mixtures are always present and may ignite. Failure

to follow these instructions may result in personal injury.

CAUTION:

Make sure that tools and equipment are clean, free of foreign

material and lubricant.

NOTE:

Some variation in the illustrations may occur, but the essential

information is always correct.

Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and

(100-00 General Information, Description Safety Precautions

and Operation).

1.

Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S

(310-00 Fuel System - General Information, /C 5.0L Petrol

General Procedures).

2.

Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel

(501-02 Front End Body /V8 5.0L Petrol/V8 S/C 5.0L Petrol

Panels, Removal and Installation).

3.

Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel



4.

5.

Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol

(501-05 Interior Trim and Ornamentation, Removal and

Installation).

Refer to: (303-04A Fuel Fuel Injection Component Cleaning

Charging and Controls - V8 5.0L Petrol, General Procedures).

6.

7.

8.

Refer to: (303-12A Intake Air Air Cleaner Outlet Pipe RH

Distribution and Filtering - V8 5.0L Petrol, Removal and

Installation).

9.

CAUTIONS:10.

Be prepared to collect escaping fluids.

Make sure that all openings are sealed. Use new

blanking caps.

11.

CAUTIONS:

Be prepared to collect escaping fuel.

Make sure that all openings are sealed. Use new

blanking caps.

12.

WARNING:

Do not work on or under a vehicle supported only by a

jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

13.

Refer to: (303-01A Engine - V8 5.0L Petrol, Engine Mount RH

Removal and Installation).

14.

Refer to: (414-02 Generator and Generator - V8 5.0L Petrol

Regulator - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and

Installation).

15.

NOTE:16.

Engine shown removed for clarity.

NOTE:17.


18.

NOTE:


CAUTION:

Make sure that all openings are sealed. Use new blanking

caps.

19.

CAUTIONS:

NOTE:

20.

Remove and discard the high-pressure fuel

supply lines.


Make sure that all openings are sealed. Use

new blanking caps.


21.

CAUTION:


Loosen the Torx screws a turn each at a time.

22.

CAUTION:


23.

INSTALLATION

NOTE:1.

Lubricate the fuel rail high-pressure fuel pump bucket

with clean engine oil.

CAUTION:

Tighten the Torx screws a turn at a time until the correct

torque is achieved.

NOTE:

2.

Lubricate the fuel rail high-pressure fuel pump O-ring

seal with clean engine oil.

Install the high-pressure fuel pump.

Torque: 12 Nm

Loosen the Torx screws half a turn each.

3.

4.

CAUTIONS:

Install new high-pressure fuel supply lines.

Lubricate the high-pressure fuel supply line unions

with clean engine oil.

NOTES:

5.


Remove and discard the blanking caps.

Install the high-pressure fuel supply lines, tighten the bolts

and unions finger tight at stage.

CAUTION:

Care must be taken when positioning the fuel rail high-

pressure fuel pump cover to one side.

6.

Tighten the Torx screws.

Torque: 12 Nm

Lower the vehicle.7.

NOTE:8.


Torque:

Unions (1) 21 Nm

M6 (2) 11 Nm

M8 (3) 25 Nm

M5 nut (4) 6 Nm

NOTE:9.


Torque:

Unions 21 Nm

Bolt 12 Nm

NOTE:10.

Install the bolt and unions finger tight before final

tightening.

Torque:

Unions 21 Nm

M6 11 Nm

NOTE:

Torque:

M10 29 Nm

M6 11 Nm

11.


Torque: 25 Nm

12.

Refer to: (414-02 Generator and Generator - V8 5.0L Petrol

Regulator - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and

Installation).

13.

Refer to: (303-01A Engine - V8 5.0L Petrol, Engine Mount RH


14.

15.

NOTES:16.

Do not tighten at this stage.

Lubricate the union threads with clean engine oil.


Torque:

Unions 21 Nm

Bolts 8 Nm

17.

18.

19.

Refer to: (303-12A Intake Air Air Cleaner Outlet Pipe RH

Distribution and Filtering - V8 5.0L Petrol, Removal and

Installation).

20.

Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol

(501-05 Interior Trim and Ornamentation, Removal and

Installation).

21.

2011.0 X250, 414-01

BATTERY, MOUNTING AND CABLES

BATTERY DISCONNECT AND CONNECT (G1033944)

Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel



22.

Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel



23.

Refer to: (414-01 Battery, Battery Disconnect and Connect

Mounting and Cables, General Procedures).

24.

GENERAL PROCEDURES

NOTE:

DISCONNECT

If a new battery is installed, the battery monitoring system

(BMS) must be reset using Jaguar approved diagnostic

equipment.

1.

Refer to: Battery and Battery Charging Health and Safety

(100-00 General Information, Description and Precautions

Operation).

Obtain and record the audio unit preset radio frequencies.2.

3.

NOTE:4.

Where fitted.

CAUTION:

Take extra care not to damage the wiring harness.

5.

6.

CAUTION:

Make sure that the battery negative cable does not move

when detaching the negative terminal from the battery.

7.

CONNECT

CAUTION:

Make sure that the battery negative cable to the body

retaining bolt is not loose and fully tightened.

1.

Torque: 13 Nm

Torque: 6 Nm

2.

3.

NOTE:4.

Make sure that both the positive and negative battery

terminals are correctly located.

NOTE:5.

Where fitted.

NOTE:

Using Jaguar approved diagnostic equipment, reset the

battery monitoring system (BMS).

6.

This step is only necessary when installing a new battery.

Refer to: (501-11 Glass, Door Window Motor Initialization

Frames and Mechanisms, General Procedures).

7.

Enter the audio unit preset radio frequencies.8.

Reset the clock to the correct time.9.

Start the engine and allow to idle until the engine reaches

normal operating temperature.

10.

Switch the engine off.11.

2011.0 X250, 501-05

INTERIOR TRIM AND ORNAMENTATION

ENGINE COVER - V8 5.0L PETROL/V8 S/C 5.0L PETROL (G1090386)


12.29.93ENGINE COVER - RENEW

3000 CC, TDV6

0.1USED

WITHINS

12.29.93ENGINE COVER - RENEW

5000 CC, AJ V8

0.1USED

WITHINS

NOTE:

REMOVAL

Removal steps in this procedure may contain installation details.

NOTE:1.

Some variation in the illustrations may occur, but the

essential information is always correct.

2011.0 X250, 100-00

GENERAL INFORMATION

INSTALLATION

To install, reverse the removal procedure.1.

DESCRIPTION AND OPERATION

WARNINGS:

Fuel may not give adequate warning before toxic or harmful

effects arise.

Exposure to fuel can be harmful and can cause severe health

damage or death.

Extreme care must be exercised when handling hot fluids.

Always wash off spilled fluids from affected areas of skin

immediately.

Highly flammable mixtures are always present and may ignite

when working on fuel systems. Do not allow naked flames,

sparks or lighted substances to come near fuel related

components.

Fuel must not be used as a cleaning agent.

Keep fuel containers tightly closed, out of direct sunlight and

in a cool area. Keep away from heat sources, ignition sources

and oxidizing agents.

SKIN CONTACT: Excessive or prolonged skin contact with

diesel fuel may cause serious skin disorders including skin

cancer.

SKIN CONTACT: Fuel is mildly irritating to the skin and may

cause dermatitis due to defatting effect. Remove contaminated

clothing. Wash affected areas of skin with soap and water.

Seek medical attention for any persistent skin irritation or

abnormality. Wash contaminated clothing before reuse.

EYE CONTACT: Fuel is mildly irritating to the eyes. Flush with

plenty of running water, blinking as often as possible. Do not

force the eyelid open. Seek medical attention for any

persistent eye irritation or abnormality.

2011.0 X250, 414-02

GENERATOR AND REGULATOR - V8 5.0L PETROL/V8 S/C 5.0L PETROL

GENERATOR - V8 5.0L PETROL (G1086636)

SWALLOWED: Fuel is moderately toxic and tends to foam on

vomiting. If drawn into the lungs, inflammation may develop.

Do not induce vomiting. If spontaneous vomiting occurs place

the victim in a forward position to reduce the risk of fuel being

drawn into the lungs. Give nothing by mouth. If breathing but

unconscious, place in the recovery position. If breathing has

stopped, apply artificial respiration. Seek immediate medical

attention.

INHALED: Fuel is toxic to the respiratory and other body

systems. Exposure may result in various symptoms including

drowsiness, unconsciousness or severe health damage. Move a

victim to fresh air. Keep a victim warm and at rest. If

unconscious, place in the recovery position. If not breathing,

apply artificial respiration. Give cardiac massage if necessary.

Seek immediate medical attention.

CAUTIONS:

Fuel injection equipment is manufactured to very precise

tolerances and fine clearances. It is essential that absolute

cleanliness is observed when working with these components.

Make sure that the workshop area in which the vehicle is being

worked on is as clean and as dust free as possible.

GENERATOR - V8 5.0L PETROL (G1086636)


86.10.02GENERATOR

- RENEW3000 CC,

AJ-V60.6

USED WITHINS

86.10.02GENERATOR

- RENEW3000 CC,

TDV61.1

USED WITHINS

86.10.02GENERATOR

- RENEW

5000 CC, AJ V8,

NATURALLY ASPIRATED

0.4USED

WITHINS

86.10.02GENERATOR

- RENEW

5000 CC, AJ V8,

SUPERCHARGED0.4

USED WITHINS

NOTE:

REMOVAL




1.

WARNING:

Make sure to support the vehicle with axle stands.


2.

Refer to: (501-02 Front End Body Panels, Air Deflector


3.

4.

Torque: 25 Nm

5.

Torque: 12 Nm

6.

NOTE:7.

Tighten the bolts in the indicated sequence.

2011.0 X250, 303-04

FUEL CHARGING AND CONTROLS - V8 5.0L PETROL

FUEL INJECTION COMPONENT CLEANING (G1202495)

Torque: 48 Nm

INSTALLATION


GENERAL PROCEDURES

19.50.05

FUEL INJECTION

COMPONENT CLEANING USING A VACUUM

GUN ***DO NOT

ISSUE***

5000 CC, AJ V8

0USED

WITHINS

GENERAL EQUIPMENT

GENERAL EQUIPMENT

EQUIPMENT NAME

Pneumatic vacuum gun

WARNINGS:

Do not carry out any repairs to the fuel system with the

engine running. Failure to follow this instruction may result in

personal injury.

Do not smoke or carry lighted tobacco or open flame of any

type when working on or near any fuel related components.

Highly flammable vapors are always present and may ignite.

Failure to follow these instructions may result in personal

injury.

If fuel contacts the eyes, flush the eyes with cold water or

eyewash solution and seek immediate medical attention.

Place the vehicle in a well ventilated, quarantined area and

arrange ' No Smoking/Petrol Fumes' signs about the vehicle.

Wash hands thoroughly after fuel handling, as prolonged

contact may cause irritation. Should irritation develop, seek

medical attention.

Do not carry or operate cellular phones when working on or

near any fuel related components. Highly flammable vapors

are always present and may ignite. Failure to follow these

instructions may result in personal injury.

CAUTIONS:

CLEANING

2011.0 X250, 303-01

ENGINE - V8 5.0L PETROL

ENGINE MOUNT RH (G1085672)

Before using the cleaning fluid, protect all electrical

components and connectors with lint-free non-flocking

material.

Make sure that all parts removed from the vehicle are placed

on the lint-free non-flocking material.

Make sure that any protective clothing worn is clean and made

from lint-free non-flocking material.

Make sure that clean non-plated tools are used. Clean tools

using a new brush that will not lose its bristles, prior to

starting work on the vehicle.

Use a steel topped workbench and cover it with clean, lint-free

non-flocking material.

Make sure the workshop area in which the vehicle is being

worked on is as clean and as dust free as possible. Foreign

matter from work on clutches, brakes or from machining or

welding operations can contaminate the fuel system and may

result in later malfunction.

Using a new brush that will not lose its bristles, brush the

components being removed and the surrounding area.

1.

Using a pneumatic vacuum gun, remove all traces of foreign

material.

General Equipment: Pneumatic vacuum gun

2.

ENGINE MOUNT RH (G1085672)


12.45.03

ENGINE MOUNTING

- RIGHT HAND - RENEW

3000 CC, AJ-V6

0.7USED

WITHINS

12.45.03

ENGINE MOUNTING


3000 CC, TDV6

5.1USED

WITHINS

12.45.03

ENGINE MOUNTING


5000 CC, AJ V8

0.8USED

WITHINS

NOTE:

REMOVAL


All vehicles



1.

WARNING:

Do not work on or under a vehicle supported only by a

jack. Always support the vehicle on safety stands.

2.


Refer to: (501-02 Front End Body Panels, Air Deflector


3.

All vehicles

CAUTION:

Support the engine on a jack. The angle may need to be

adjusted during this procedure.

Support the engine with the lifting equipment.

1.

Right-hand drive vehicles

1.

NOTE:2.

Note the fitted position.

Torque: 35 Nm

Torque: 100 Nm

3.

All vehicles

1.

Torque: 63 Nm

Torque: 48 Nm

2.

NOTE:3.

Do not disassemble further if the component is removed

for access only.

2011.0 X250, 303-12

INTAKE AIR DISTRIBUTION AND FILTERING - V8 5.0L PETROL

AIR CLEANER OUTLET PIPE RH (G1189206)

Torque: 48 Nm

INSTALLATION



19.10.36

AIR CLEANER OUTLET PIPE - RIGHT HAND - RENEW

5000 CC, AJ V8

0.1USED

WITHINS

2011.0 X250, 501-02

FRONT END BODY PANELS

SECONDARY BULKHEAD PANEL LH - TDV6 3.0L DIESEL /V8 5.0L PETROL/V8 S/C 5.0L PETROL (G1090270)

NOTE:

REMOVAL


1.

INSTALLATION



76.11.28

ENGINE COMPARTMENT

LEFT HAND COVER - RENEW

3000 CC, TDV6

0.7USED

WITHINS

76.11.28

ENGINE COMPARTMENT

LEFT HAND COVER - RENEW

5000 CC, AJ V8

0.7USED

WITHINS

NOTE:

REMOVAL


All vehicles

Refer to: (501-02 Front End Secondary Bulkhead Center Panel

Body Panels, Removal and Installation).

1.

2.

Torque: 25 Nm


1.

Left-hand drive vehicles

1.

Vehicles with 5.0L

1.

Torque: 7 Nm

All vehicles

1.

Torque: 5 Nm

2.

2011.0 X250, 501-02

FRONT END BODY PANELS

SECONDARY BULKHEAD PANEL RH - TDV6 3.0L DIESEL /V8 5.0L PETROL/V8 S/C 5.0L PETROL (G1090271)

NOTE:

Do not disassemble further if the component is removed

for access only.

INSTALLATION



76.11.30

ENGINE COMPARTMENT RIGHT HAND

COVER - RENEW

3000 CC, AJ-V6

0.9USED

WITHINS

76.11.30


COVER - RENEW

3000 CC, TDV6

0.9USED

WITHINS

76.11.30


COVER - RENEW

5000 CC, AJ V8

0.9USED

WITHINS

NOTE:

REMOVAL


All vehicles

Refer to: (501-02 Front End Secondary Bulkhead Center Panel

Body Panels, Removal and Installation).

1.

2.

Torque: 25 Nm


NOTE:1.



Left-hand drive vehicles

1.

NOTE:2.



Vehicles with 5.0L

Refer to: (303-12A Intake Air Distribution and Air Cleaner RH

Filtering - V8 5.0L Petrol, Removal and Installation).

1.

Vehicles with diesel engine

1.

All vehicles

1.

2.

2011.0 X250, 310-00

FUEL SYSTEM - GENERAL INFORMATION

INSTALLATION


FUEL SYSTEM PRESSURE RELEASE - V8 5.0L PETROL/V8 S/C 5.0L PETROL (G1084829)

GENERAL PROCEDURES

19.50.02FUEL SYSTEM

- DEPRESSURISE

3000 CC, AJ-V6

0.1USED

WITHINS

19.50.02FUEL SYSTEM

- DEPRESSURISE

5000 CC, AJ V8

0.1USED

WITHINS

DRAINING

Remove the fuel pump fuse.1.

Remove the fuel filler cap.2.

CAUTION:

When depressurising the fuel system, make sure that

there is no throttle input. Failure to follow this instruction

may cause damage to the vehicle.

Start the engine and allow it to idle until the engine stalls.

3.

Crank the engine for approximately five seconds to make sure

that the fuel rail pressure is released.

4.

FILLING

NOTE:1.

Install the fuel pump fuse.

Make sure all repairs have been carried out before

proceeding to the following steps.

Install the fuel filler cap.2.

Read and clear stored DTC fault codes.3.

Documents

FUEL CHARGING AND CONTROLS - V8 5.0L PETROL HIGH …