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FRAUNHOFER INSTITUTE FOR SOLAR ENERGY SYSTEMS ISE FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS.

FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

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Page 1: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

F R A U N H O F E R I N S T I T U T E F O R S O L A R E N E R G Y S Y S T E M S I S E

FUEL CELL SYSTEMSPROJECTS. PRODUCTS. PARTNERSHIPS.

Page 2: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

RESEARCH FOR THE MARKET

Fuel cells supply electricity and heat with zero-emissions

and thus will be an important building block of a sustainable

energy economy. The Fuel Cell Systems group at the

Fraunhofer Institute for Solar Energy Systems ISE in Freiburg

supports and advises customers with interdisciplinary know-

how and comprehensive services ranging from basic research

and development to product commercialization.

2

Page 3: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

Are you interested in efficient fuel cell systems?

Are you seeking an experienced partner for an active

dialogue to bridge research and the market? Make use

of our contacts and far-reaching network within an

established innovation pool. We are happy to offer

you assistance on scientific analysis of detailed pheno-

mena, the development of laboratory prototypes,

product optimization as well as characterization and

standardized tests.

Our understanding of the basic science and the many

years of practical experience in many areas enable us to

provide common solutions to your specific production

and markets. Make our expertise work for you to realize

membrane fuel cells out of graphite, polymers, metals

or ceramic materials.

Would you like more information? Tell us what we can

do for you. We will gladly assist you in the development

from the concept to the patented market-ready product.

PORTFOLIOWe develop powerful membrane fuel cell systems

based on future-oriented energy carriers as an alternative

or supplement to batteries.

Planar, air-breathing micro fuel cells and systems from

100 mWel up to 10 Wel (PEMFC, DMFC, DEFC)

Portable fuel cells and fuel cell systems for operation

with hydrogen and reformate from 10 Wel up to 5 kWel

(NT- and HT-PEMFC)

Are you interested in manufacturing fuel cells?

We can transfer our know-how to your production

line and qualify suitable suppliers.

Are you interested in a complete energy supply?

We can integrate our fuel cell systems into complete

energy solutions using batteries and other power

sources.

Are you interested in marketing your product?

We would be happy to license our technologies for

your own product development.

Depending on your needs, we can access the related ex-

pertise within our business area »Hydrogen Technology«,

from the »Hydrogen Generation« group, the »Chemical

Energy Storage« group, and expert groups on photo-

voltaics and electronics (all within the Fraunhofer ISE).

Moreover, we can also facilitate cooperative efforts with

our scientific and industrial partners.

www.h2-ise.comCaptions Gold pin

contacts for spatially

resolved measurements

in a segmented fuel cell

1 High-temperature

PEM fuel cell stack with

patented pressing device

3

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Page 4: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

SERVICESCell and stack design for different materials

System development including hybridization and hydrogen generation

Characterization of components, stacks and systems under variable

operating and climate conditions

Modelling and simulation of fluid dynamics or thermal fluxes, from the

microscale up to the system level

Control strategies and power electronics

Safety technology and standardized tests of components and systems

as well as certification together with VDE-Institute

Field test monitoring, expert reports and scientific studies

EQUIPMENT50 channel impedance spectroscopy for the spatially resolved

characterization of single cells and stacks in real time.

Degradation investigations and exhaust analyses carried out on the basis

of gas chromatography and mass spectroscopy, cyclovoltammetry, ICP-MS

for element identification in product water or ESEM with EDX for analyzing

the membrane electrode assembly.

Test stands for low and high temperature PEMFC, DMFC, and DEFC ensure

the characterization of components and systems. Fuel cells are tested in

climate chambers from -40°C up to +80°C.

2 Current-controlled

voltage converter for

fuel cell systems

3 Portable power supply

with ethanol reformer

and PEM fuel cell

4 Passively operated

DMFC for an ECG device

5 Cargo bike with fuel

cell drive

4

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Page 5: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

Mobile Communication

Industrial Sensor Technology

Medical Technology

Emergency Power Supply

Robotics

Consumer

Small Traction

Transportation and Safety Technology

Mobile Communication

Industrial Sensor Technology

Medical Technology

Emergency Power Supply

Robotics

Consumer

Small Traction

Transportation and Safety Technology

MARKETS»OUR SCIENTIFIC

ANALYSES GUARANTEE

RELIABLE RESULTS.«Dr. Dietmar GerteisenTeam Leader Characterization, Modelling, Simulation

5

High energy density and long operation time, ease of

use and fast charging, reliable off-grid energy supply,

wireless and environmentally-friendly operation are

some of the characteristics that make fuel cells attractive

for many markets.

You can use our IP either within the framework of a

cooperation or by obtaining the licenses.

Many valuable impulses in the system technology have

matured through the intensive cooperation with the

University of South Carolina (USA), the National Science

Center for Fuel Cells as well as with the Fraunhofer

Center for Sustainable Energy Systems CSE (USA), a

joint venture of Fraunhofer ISE and MIT in Boston.

3 4 5

Page 6: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

REFERENCE PROJECTS

Miniature Energy Giants in Series Production

In cooperation with FWB Kunststofftechnik, we are

carrying out several bilateral and cooperative projects,

which include other partners from medium-sized

companies, industry and academia. The goal is to

develop competitive micro fuel cells for the industrial

series production.

The task: Develop a cost-effective DMFC in injection

molding with a power from 0,1 bis 10 Wel with high

energy density and a simple system technology

The technology: Planar fuel cells for air-breathing

operation, active and passive methanol supply

Range of services: Project planning and multi-stage

implementation, development of cell design and system

architecture, specification and selection of components,

conducting and analysing lifetime tests under varying

climate conditions

Milestones: start in 2005, commercialization planned

for 2011 in the markets of GPS-based container tracking,

off-grid sanitary devices and sensor technology

The basis of the development is the wide-ranging and

international patent portfolio of our Institute. The

Institute’s involvement in international standardization

committees as well as its cooperation with the VDE-

Institute for testing fuel cells provide the prerequisites

for product development according to international

standards.

International Researchon System Technology

Since 2009, and within the framework of an inter-

national consortium of five German and five Canadian

research institutes, we continue to improve the

understanding of the physical phenomena related

to water management in PEM fuel cells.

The task: optimizing the water management of

membrane fuel cells on the micro and macro scale

through new materials and designs as well as through

innovative operating strategies

Research content: Investigating the influencing

factors of the materials and surfaces in membranes,

electrodes, microporous layers, gas diffusion layers

and bipolar plates with respect to the diffusion,

convection and storage of product water

Milestones: start in 2009, building up a worldwide

unique scientific cluster, carrying out and documenting

experimental analyses and describing the physical and

thermodynamic effects

Founded on scientific expertise, improvements on

the components, the cell and stack design as well

as the operation are being continually carried out.

Thus, the reliability, efficiency and the lifetime of

the fuel cell system are constantly improved.

6

6 7

Page 7: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

»OUR STANDARDIZED

DEVELOPMENT AND THE

INTELLECTUAL PROPERTY

RIGHTS SECURE

YOUR MARKET.«Ulf GroosGroup Leader Fuel Cell Systems

Mobile power package for Medical Emergencies

Since 2008, we have been working together with the

partners DMTpe, bebro, Freudenberg and Chemetall on

the optimal design of a portable, off-grid power supply

for emergency medical devices.

The task: Development of a portable fuel cell system

with a power of 100 Wel for outdoor operation

The technology: Fuel cell stack with optimized assembly

for operation with hydrogen generation from chemical

hydrides or using a pressurized gas canister

Range of services: Specific research and development

services, including system technology, controls and

power electronics as well as hybridization and cold start

capabilities

Milestones: start in 2008, prototype development and

test phase up to the end of 2011, subsequently product

development and marketing

Independently of the application, we integrate

metal hydride storages or pressurized gas canisters

in the system or develop hydrogen generators or

micro reformers for liquid and gaseous fuels

7

6 Planar, air-breathing

direct methanol fuel

cell in injection molding

technology

7 Water drops in a gas

diffusion layer, image

with ESEM

8 NT PEM fuel cell stack

with optimized assembly

and cooling elements

9 Well-structured

processes, transparent

project planning, concrete

milestones

INQUIRY PROJECT MEETING

AGREEMENT

PROJECT END

8

SPECIFICATIONKICK-OFF

MILESTONES

Page 8: FUEL CELL SYSTEMS PROJECTS. PRODUCTS. PARTNERSHIPS. · The task: Development of a portable fuel cell system with a power of 100 Wel for outdoor operation The technology: Fuel cell

Fraunhofer Institute for Solar Energy Systems ISE

Heidenhofstraße 2

79110 Freiburg

Phone +49 761 4588-0

Fax +49 761 4588-9000

www.ise.fraunhofer.de

www.h2-ise.com

Group Leader Fuel Cell Systems

Dipl.-Ing. Ulf Groos

Phone +49 761 4588-5202

Fax +49 761 4588-9202

[email protected]

Team Leader Characterization, Modelling, Simulation

Dr. Dietmar Gerteisen

Phone +49 761 4588-5205

Fax +49 761 4588-9000

[email protected]

Head of Department, Business Area Hydrogen Technology

Dr. Christopher Hebling

Phone +49 761 4588-5195

Fax +49 761 4588-9195

[email protected]