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    Zheng P., Ding X., Yang J, Chen R.; Transverse Vibration of Papermaking Felt.FIBRES & TEXTILES in Eastern Europe 2010, Vol. 18, No. 3 (80) pp. 106-

    106

    Transverse Vibration of Papermaking FeltPing Zheng 1, 2 ,Xin Ding 1, 3 ,Jinkui Yang 2,

    Renzhe Chen 4

    1. Key Laboratory of Textile Science & Technology,

    Ministry of Education,Donghua University,Shanghai 201620, China

    Email: [email protected]

    2. Shanghai Golden Bear Fabric Co., Ltd.,Shanghai 201502, China

    3. College of Textiles,

    4. College of Mechanical Engineering,Donghua University,

    Shanghai 201620, China

    Abstract

    The papermaking felt of high-speed papermaking machine vibrates seriously in a trans-verse direction. In this study, the transverse vibration of papermaking felt was analysed mechanically with respect to exural rigidity, and a model was developed. The analyti-cal resolution is obtained by the separation variable method. The result shows that it isa sinusoidal steady-state response. The natural frequency is calculated by the principle of

    free vibration. The exural rigidity and density of papermaking felt are the main factorsin uencing its natural frequency. The validity of the model is veri ed theoretically and experimentally. The amplitude of the transverse vibration was tested by an optical non-contact measuring system. The amplitude-frequency characteristic curve shows that thenatural frequency measured agrees well with the theoretical one.

    Key words: papermaking felt, exural rigidity, transverse vibration, natural frequency, PSD.

    it is similar to the vibration of general

    textiles. Gligorijevic [1] studied yarnoscillation in warp knitting. The freeoscillatory frequencies of yarns are re-lated to the length of yarn sections andthe tensioning force. Aubry et al [2] in-vestigated the vibrating characteristics of textile surfaces under uniaxial tension.However, they did not consider the prop-erties of yarn or fabric in their analysis.Matsudaira [3] discussed the bendingvibration characteristics of fabrics andnew mechanical parameters which repre-sent this character. The study evaluated

    the wearing characteristics of fabrics, notoperational stability. Papermaking felt isa special kind of fabric, different fromyarn and general fabric. As regards paper machines and paper technology, more at-tention should be paid to the design of

    papermaking felt [4]. Papermaking felt isactually a mass-spring system [5]. Reso-nance can be avoided by designing thestructure of papermaking felt [5 - 7]. Itis also a damp material that reduces theamplitude of vibration and even attenu-ates the vibration to zero. However, the

    natural frequency of papermaking feltchanges during its service life. The exu-ral rigidity of the papermaking felt useddecreases due to severe wear [8], as a re-sult of which the natural frequency of the

    papermaking felt decreases and gradually becomes closer to the natural frequencyof the papermaking machine. The natu-ral frequency of papermaking felt is con-sidered in the designing of Tamfelt [9].However, the designing and manufactur-ing of papermaking felt mainly dependon experience.

    The transverse vibration of papermakingfelt is studied mechanically in this paper.An identi ed model is used to simulate

    the transverse vibration of papermaking

    felt, in which the exural rigidity is con-sidered. The experiment designed veri-

    es that the model is reliable.

    Theoretical analysisof the papermaking felt system

    Modelling of papermaking felt

    The structure of the press section of a papermaking machine is shown in Fig-ure 1 . In order to analyse the transversevibration of papermaking felt, the section

    n IntroductionPapermaking felt is used for the con-veyor belt and ltration belt in the presssection of a papermaking machine. Thetransverse vibration of papermaking feltincreases steeply during high-speed op-eration, which will interrupt productionand even damage the machinery. Nowa-days, growing attention is focused on theoperational stability of papermaking felt.

    The transverse vibration of papermakingfelt is closely related to its characteris-tics and mechanical devices. Moreover,

    2

    3

    papermaking felt

    tension roller

    1

    Figure 1. Diagram of press section.

    w

    e i gh t

    y

    x

    0

    Figure 2. Sketch map of system.

    tension roller

    papermaking felt

    w e i g

    h t

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    107FIBRES & TEXTILES in Eastern Europe 2010, Vol. 18, No. 3 (80)

    designated as a broken circle is simpli-ed as a sketch map in Figure 2 .

    Under uniaxial tension, the transversevibration of papermaking felt is some-thing like that of string. Papermaking felthas a unique base cloth, which makes its

    exural rigidity greater than general fab-rics. Therefore, the transverse vibrationof papermaking felt is similar to that of a Euler beam.

    Equation of motion

    The governing differential equation of motion is given using Newtons secondlaw, which is a combination of the string[10] and beam models [11].

    2 4 2

    2 4 2 0 y y d y

    T EI m x x dt =

    (1)

    where:m linear density of the sample in kg/m,T tensioning force in N, EI exural rigidity of the felt sample in

    Nm2.

    The boundary conditions are as follows:

    y(0,t ) = 0, y(0, t ) = 0,

    y(l ,t ) = Ae jwt , y(l ,t ) = 0(2)

    The separation variable method is used tosolve Equation 1. Supposing y = e jm x e jwt ,where m is the wave number, and w theangular frequency, the equation of mo-tion can be obtained as follows:

    y ( )( 2cosh y a p x= +( ) ( )2 1sinh cosb p x c p x+ + + (3)

    ( ))1sin j t d p x e w + where

    2 24,

    2

    T T m EI EI

    1 p

    2 2

    24

    2T T m EI p

    EI

    Substituting the boundary condition inEquation 2 into the equation of motionin Equation 3 to obtain the integrationconstant, the equation of motion becomes

    ( )( )( )

    1 2

    1 2 2

    sinh

    sinh

    p p x A p p l

    y p

    +=

    +

    ( )

    ( )

    2 1

    1

    sin

    sin

    j t p p x

    e p l

    w

    +

    (4)

    The equation of motion in Equation 4 isof a standard wave form, which means

    that the behaviour of every point on the papermaking felt is simple harmonicvibration.

    Natural frequency

    Substituting the free boundary condition

    into Equation 3, we get Equation 5.

    In order to obtain a non-zero solutionof Equation 5, the determinant of theequation system should be zero. That is

    ( )1sin 0 p l = .The natural frequency of the papermak-ing felt is

    2

    2n EI n T

    f l m l m

    = + (6)

    where l - the length of the sample in m.

    From Equation 6 we can see that thenatural frequency of papermaking felt isrelated to the tension T , exural rigidity

    EI , linear density m and the length l . For the papermaking machine, the tension T and length l are invariable. Therefore, the

    exural rigidity EI and linear density m of papermaking felt are the main factorsin uencing its natural frequency. Thestructure of papermaking felt is a key

    parameter determining the exural rigid-

    ( ) ( ) ( ) ( )( ) ( ) ( ) ( )

    2 1

    2 2 1 1

    2 2 2 2 2 1 1 1 1

    0

    0

    cosh sinh cos sin 0

    cosh cosh cos cos 0

    a c

    a p cp

    a p l b p l c p l d p l

    a p p l b p p p l cp p l dp p l

    + = =

    + + + =

    + =

    Equation 5.

    (5)

    papermakingfelt

    o'o

    x=0 x=l

    invisible light source

    incident light excident light

    PSD signal processing

    M

    w e i gh t

    frequencyconverter

    x

    y

    Figure 3. Diagram of experiment (a).and frequency domain curve (b).

    re ected

    0 2 4 6 8 10 12 140

    4

    8

    12

    16

    y ,

    m m

    f, Hz

    experimentaltheoretical

    a)

    b)

    w e i g

    h t

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    FIBRES & TEXTILES in Eastern Europe 2010, Vol. 18, No. 3 (80108

    ity EI . Structure type and density design

    are the main aspects of papermaking felt.As long as the natural frequency of the

    papermaking felt is far from the runningfrequency of the contacting rollers, seri-ous transverse vibration can be avoided.

    Natural frequency ( EI