FTAssociates, Inc. Our Activities Products &Services …ftajapan.com/xppfa.pdfFine Grinding System …Grinding Mill Powder Pulverization System …Super Micro Sieve & Sifter …Hydrocyclone

FT Associates, Inc. （FTA）

1/7/2013

Our Activities Products & Services

System Integration / Design / Sales / Engineering Support / Powder Processing Service■ Nano Creating (Grinding / Dispersion / Emulsifying / Classification) Systems ■ Powder & Particles Processing Equipment / Systems

FT Associates, Inc. (FTA)1-23-6 Higashi-Fujisawa, Iruma, Saitama 358-0012 Japan Phone : +81-(0)4-2997-8070 Fax : +81-(0)4-2997-8079E-mail : [email protected] URL : http://www.ftajapan.com

FT Associates

Cavitation Mill Nano Dispersing System … Beads Mill Nano Grinding System … Jet Mill Ultra Fine Grinding System … Grinding Mill Powder Pulverization System … Super Micro Sieve & Sifter … Hydrocyclone Classification System … Powder & Particles Vibration Sifter … Micro Powder Air Classifier … Screw Decanter Conentration System … Micro Powder & Particles Constant Feeder … Powder Processing Test, Sample Making Inquiry Sheet …………..

Our Activities – Products &Services

01


1/7/2013

Sales / Consulting / Designing / EngineeringFT Associates

In the area of Powder & Particles processing, We, at FT Associates, Inc. (FTA) have been working aggressively, to support the customers require-ment for Nano/Sub-Micron Powder & Particles Creating System & Services in the area of Grinding, Crushing, Dispersing, Emulsifying, Classifying, Separation, Sifting, Feeding, Mixing, Drying, and other powder processing.We believe our activities; engineering, sales and other services, with our business associates in manufacturing of such fine Powder Processing Systems and Equipment, can be a best approach for the final solutions, which has been looking for, by the companies at the front line of the current industries.

■ Nano Creating System & Service ■ Power Processing System & Service (Grinding / Crushing / Dispersing / Emulsifying / Classifying / Sifting / Feeding / Mixing / Drying & others )

Dispersing / Emulsifying / Mixing Wet OperationUltrasonic Processor Nano Forming System

Grinding, Crushing Dry Operation Makino Mfg Co., Ltd.Grinding Mill Powder Pulverization System

Grinding / Crushing Dry OperationJet Mill Ultra Fine Grinding System

Nano Grinding / Crushing / Dispersing / Mixing Wet Operation Aimex Co., Ltd.Beads Mill Nano Grinding System

Dispersing / Emulsifying / Mixing Wet Operation Advanced Nano Technology Co., Ltd.Cavitation Mill Nano Dispersing System

FT Associates

Grinding / Crushing / Dispersing / Emulsifying

We have been offering such fine micron to nano level Powders & Particles creating systems. . You can select the best suitable systemfor your materials & applications

C01-C09

B01-B11

J01-J09

U01-U07

G01-G11

02



1/7/2013

Sifting / Screening / Classifying Dry & Wet Operation Powder & Particles Vibration Sifter

Classifying Dry Operation Micro Powder Air Classifier

Classification/Separation/Concentration Wet Operation Hydrocyclone Classification System

Classification / Sifting Dry & Wet OperationSuper Micro Sieve & Screen

Classifying / SiftingFT Associates

Other Powder Processing Systems & ServicesFT Associates

We have been offering Equipment / Systems for the requirement of powder & particles classifying, and sifting. We will support our customers with our long experience and know-hows for the material handling.

Even for the other area, we are ready to support the customers requirement. Please contact us for the most appropriate equipment /system for your materials & applications

Constant FeedingPowder & Partciles Constant Micro Feeder

ConcentrationScrew Decanter Concentration System

Inquiry sheetFT Associates Please fill the sheet & send it to us for our further support．

M01-M08

H01-H11

V01-V05

A01-A04

D01-D10

F01-F04

X01-x01


03


1/7/2013

Micro Powder Air Classifier



FT Associates

Micro Powder Classification Dry Operation

A01

Micro Powder Air ClassifierMicro Powder Air Classifier


1/7/2013 A02

＊ Wide range of Classification Point (0.5〜50 μm)＊ The acuracy of classification is very sharp (1.3〜1.8 = D75/D25)＊ Dispersing Function is originally installed ＊ Less Contamination, less machine wear can be expected＊ Compact desgn acheives easy and simple cleaning and

maintenance.＊ Wide range of modes is available, and realistic

production scale up can be done

■ Feature

Micro Powder Air Classifier

■ The submicron powder or particles is classified by the differences between Centrifugal force and fluid drag.

■ It can be classifed the powder and partilces at the range of 0.5 to 50 micron meter.

■ Very shape classification （1.3 ～ 1.82 = D75 / D25)Can be achieved.

■ Classification Point can be easily managed ｂy adjusting the rotor R.P,M

SiO2

Before Classificaiton

After Classificaiton

MODEL 150



1/7/2013 A03

■ Process(A) High speed Air, to work for dispersing & classification, is

introduced into the dispersing zone, through the space between rotor and

rotor ring.

(B) The material (powder) is getting into the 360 degrees round dispersing zone,

and then, dispersed by the high speed air.

(C) The material is classied by the centrifugal force, which is directed

outside, and the high speed air, which is directed inside.

(D) The fine particles, classified through the process, will be carried to the center of

the rotor, and then go to the cylone or bag filters through the fine powder

discharding outlet.

(E) The larger or aggregated paraticles dispersed again, or finer paticles on

the aggregated partiles are separated, in classification zone outside

(F) Large (coarse) particles are sent to the inner wall of the outer rotor ring, and

discharged through large particles outlet of the rotor ring

(A)(B)

(C)

(D)(E)

(F)



1/7/2013

Model 300

A04

1000 x 1620 x 1450H

690 x 1250 x 910H

1230 x 620 x 1240H

2700 x 1300 x 2100HDimensiton [mm]

--300200Air Volume for Powder Feeding [Nℓ/min]

5537155.5Power for Blower [kW]

22/-4000mmH2O

15/-4000mmH2O

5.5/-4000mmH2O

1.8/-4500mmH2O

Basic Air Volume[N㎡/min]

5.55.51.51.5Motor for Rotor [kW]

500 ～ 3600500 ～ 3600500 ～ 4000500 ～ 7200Rotor RPM

50 ～ 100025 ～ 50010 ～ 1800.5 ～ 10Feed rate [kg/Hr]

1.3 ～ 1.81.3 ～ 1.81.3 ～ 1.81.3 ～ 1.8Classification Accuracy D75/D25

0.5 ～ 500.5 ～ 500.5 ～ 500.5 ～ 50Classification PointD50 [μm]

600500450300MODEL

■ Models & Specification

（The avove specification / Data might be changed without notice.）

Model 500 Classifier

Model 150



1/7/2013

（AIMEX Co. Ltd. ）

Beads Mill Nano Grinding & Dispersing System

Grinding / Crushing / Dispersing



FT Associates

B01

Beads Mill Beads Mill NanoNano Grinding & Dispersing SystemGrinding & Dispersing System


1/7/2013

■ Applications

B02

For the Industires such as

* Bio, * Dyestuff (DFB Dye, Florescent Dye), * Fine Chemical (Activator, Anti-Oxidizing Chemical, Sealant, Anti-Flowing

Chemical for Plasma & Liquid Cristal Dsplays), * Battery (Lithium, Tantalum, Nickel Hyrrogen, Fuel Cell), * Fine Ceramicals (Ceramic Paste, Cumulative Layer Condenser, Semiconductors.

Electric & Electronics Parts), * Pharmaceutical, * Paper Mill (Painting, Pressure & Heat Sensitive Papers, Nano Fibers),* New Material (Light Catalyst, Light Sensitive Material, Light Sensitive Drum), * Agricultural (Agricultural Chemicals, Hydration Chemicals. Emulsifer), * Fiber (Nylon Thread, Polyester, Acryl, Film), * Food (Spice, Chocolate, Mayonnaise, ermenting / Additive. Health Food,

Soybean),* Pigments/Ink/Paint (Organic Inorganic Materials, Oxidized Titanium, Iron Oxide,

Calcium Carbonate, Electric Conductor, Insulation Materials),

* Cosmetics (Skin Cream, Manicure, Lipstick, Foundation, Eye-shadow),* Recording Media (Color Filter, Organic EL)



1/7/2013

CONTINUOUS OPERATION WITH MICRO BEADS (Φ0.03 ～ 0.5mm)

* MOST EFFECTIVE PROCESSINGUSING ORIFICE CONTRACTILE FLOW MAKES HIGH-EFFECTIVE PROCESSINGTHE PROCESSING TIME IS CUT BY 50～65%

* HIGH QUALITY PRODUCTION THROUGH UNIFORM PROCESSINGTHE MEDIA PACKING PHOENOMINON IS PREVENTED, BY COMPULSORY BEADS

CIRCULATION.ABNORMAL HEAT, AND WEAR-OUT IS PREVENTED.SHARP PARTCLE DISTRIBUTION IS ACHIEVED BY IDEAL BEADS CIRCULATION

* LONGER MACHINE LIFE BY LESS WEAR-OUT DESIGNNEW LESS WEAR-OUT DESIGN MAKES ROTOR LIFE LONGER, AND PREVENTS RAPID PERFORMANCE DETERIORATION

■ Alpha Mill-1L

ZrO2, Al2O3, SiN4, METALMATERIALAPPROX. 700mlVESSEL CAPACITY

CENTRIFUGEBEADS SEPARATION METHODW１２００ x D１０００ x H1700mm DIMENSIONΦ0.03 ～ 0.5mmRECOMMENDED BEADS SIZE3.7kWMOTOR CAPACITY

ALPHA MILL-1L SPECIFICATION

B03



1/7/2013

■ Batch type Ready Mill (Model RMB)

BEST LABORATORY BEADS MILL FOR EXPERIMENTAL USE

* VERY SIMPLE & EASY OPERATION FOR DATA COLLECTIONVERY SIMSPLE BUT EFFECTIVE STRUCTURE FOR OVERHAUL &

ASSEMBLY, AND CLEANINGIT WORKS WITH 100V POWER SUPPLY

* HIGH COST PERFORMANCESIMPLE STRUCTURE AT VERY REASON-ABLE PRICE & OPERATION

COST WITH HIGH PERFORMANCE.

* WIDE VARIATION, OPTIONSWIDE RANGE OF VESSLE SIZE IS AVAILABLE

MANY OPTIONS IN MATERIALS, ATTACHMENT, SPECIFICATIONS, ARE AVAILABLE

* SMALL SAMPLE TEST CAN BE DONE WITH ONLY 30ML SLURRY SAMPLE

BEADS SEPARATOR, FILTERING MACHINE

50 ～ 400 mlPROCESS VOLUME100, 200, 400, 800 ｍｌVESSEL SIZE

MAX. 2650 rpmRpm35kgWEIGHTΦ0.03 ～ 2.0mmRECOMMENDED BEADS SIZE0.4 KW MOTOR CAPACITY

RMB TYPE SPECIFICATION

ROTATION DISKS

B04



1/7/2013

■ Continuous Vertical-Type Ready Mill (Model RMV-03)* CONTINUOUS TESTS CAN BE MADE WITH SMALL VOLUME SAMPLES.* THE INEXPENSIVE, HIGHLY COST-EFFECTIVE COMPACT MILL IS REALIZED.* THE CLEANING OF COMPONENTS IS SO EASY, AND CAN BE USED FOR A WIDE

RANGE, & PURPOSE OF TESTS.* IT CAN BE SCALED UP FOR A PRODUCTION UNIT WITHOUT PROBLEMS.* IT CAN BE USED AS A BATCH-TYPE MILL.* φ0.3mm TO 2.0mm BEADS CAN BE USED.

35kgMAX3,000r.p.m0.4kW2～10 L/hr0.32 L

WEIGHTRPMMOTOR CAPACITYPROCESS VOLUMEVESSEL CAPACITY

W650 X D280 X H300mm

DIMENSION

40kgAC100V0.4kW2～10 L/hr0.310 L WITH COOLING JACKET

WEIGHTELECTRICITYMOTOR CAPACITY

PROCESS VOLUMEVESSEL CAPACITY

■ Continuous Horizontal-Type Ready Mill (Model RMH-03)* IT IS SUITABLE FOR TEST OPERATION & SMALL SIZE PRODUCTION.* φ0.2 TO 2.0mm BEADS CAN BE USED.* THREE KINDS OF SHAFT SEATS CAN BE SELECTED.* MANY OPTIONS CAN BE OFFERED FOR SHAFT SEAL TYPE, ELECTRICAL

SPECIFICATION, PUMP TYPE, CONTROL PANELS, MONITORING SYSTEMS,& OTHERS.

B05



1/7/2013

■ Ultra Visco Mill (Model UVM Series / UVM-2)

* 0.2mm BEADS CAN BE USED.* SLURRY WITH HIGH VISCOSITY CAN BE PROCESSED.* BY SEPARATING THE GAP SEPARATOR MOVEMENT FROM AGITATION

AXEL, IT ACHIEVES THE SLOW ROTATION OF SEPARATOR, AND MINIMIZES THE SLIT SPACE.

* THE DISK WITH PINS CREATES HIGHLY EFFECTIVE PULVERIZING POWER.

THE INCORPORATION OF THE DISK WITH PINS ENABLES A HIGH PULVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICAL PARTS & BEADS, AND GENERATION OF THE HEAT.

THE LESS CLOGGING OF SLURRY EMISSION SLIT ALLOWS A LARGE AMOUNT OF PROCESSING FLUIDS.

THE LESS FORM GENERATION IN SLIT MAKES THE BETTER PROCESSING FORFORM-GENERATING FLUIDS.

APPLICATIONS : FOR THE PULVERIZATION, CRUSHING, DISPERSION, AGITAION & SOLIDIFICATION OF COSMETICS, DYE, INKS, CARBON, PAINT, PAPER COATING MATERIAL, CERAMICS, MAGNETIC PAINT, ELECTONIC MATERIAL, FIBER, LIGHT SENSITIVE MATERIAL, BATTERIES, LIGHT CATALYSTS, AGRICULTURALCHMICALS, MEDICINE, FOOD, & OTHERS

B06



1/7/2013

* φ0.45mm BEADS CAN BE USED. * IT ACHIEVES THE SLOW ROTATION OF SEPARATOR* THE INCORPORATION OF THE DISK WITH PINS ENABLES A DISK

SPEED OF 6 TO 12 m/sec, AND HIGHER REPLENISHMENT RATIOOF SMALL BEADS.

* IT REALIZES THE HIGH PERFORMANCE MODEL, WITH LOW ABRASION, LOW HEAT GENERATION, AT LOW COST.

THE INCORPORATION OF THE DISK WITH PINS ENABLES A HIGH PULVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICAL PARTS & BEADS, AND GENERATION OF THE HEAT.

IT IS DESIGNED FOR THE SIMPLE STRUCTURE AND EASY MAINTENANCE AT A REASONABLE INITIAL AND RUNNING COST.

APPLICATIONS : SAME AS THE ULTRA VISCO MILLS

4,0002,2001,4003,3506045～5591～545100NVM-100

3,2002,2001,2503,0003530～4566～39560NVM-60

2,4002,2001,2002,7002722～3754～32045NVM-45

1,5002,1001,0502,3001818.5～2240～24030NVM-30

1,0002,0001,0001,9001211～18.530～18020NVM-20

7001,6009501,70067.5～1118～11010NVM-10

5401,5008501,40035.5～7.511～675NVM-5

3001,4007501,1001.33.7～5.56～362NVM-2

HLW

WEIGHTkg

DIMENSIONS mmMAX BEADSREPLANISH-MENT

L

MOTORCAPACITY

kW

PROCESSVOLUME

L/hr

VESSELCAPACITY

LMODEL

■ New Visco Mill （NVM / NVM-2）

B07



1/7/2013

* SOFT DISPERSION TYPE FOR RE-CONDENSED PARTICLES

* IT WAS DEVELOPPED TO PREVENT RE-CONDENSATION OF THE FINE PARTICLES.

* THE SOFT-FINE VISCO MILLS ARE APPLICABLE FOR RELATIVELY SOFT PARTICLES.

* THE LOW VISCOSITY OPERATION CAN BE EXPECTED

IT CAN BE USED FOR NANO LEVEL PULVERIZING OFSOFT MATERIALS.

THE MATERIAL IS ONCE SENT TO THE DISPERSANT CONTAINER IMMEDIATELY AFTER THE GRINDING TO OPTIMIZETHE EFFECTS OF THE DISPERSAN, AND THE RESEND THE MILLFOR ADDITIONAL GRINDING.

THE SOFT PULVERIZING PROCESS LASTS LONGER WITH LESS SCRUBBING,AND CONTAMINATION.

SVM-015

■ Soft-Fine Visco Mill （SVM）

SVM-075

19011405008500.653.7～5.5 kW6～120 L/hr0.75 LSVM-075

253502204500.128AC SERVO

0.75 kW0.15～0.5

L/hr0.15 LSVM-015

HLW

WEIGHTkg

DIMENSIONS mmMAX BEADSREPLANISH-MENT

L

MOTORCAPACITY

kW

PROCESSVOLUME

L/hr

VESSELCAPACITY

LMODEL

B08



1/7/2013

* IT CAN BE USED FOR HIGH VISCOSITY UP TO 10,000cp MATERIALS.* THE SEPARATION OF THE PROCESSING SLURRY AND BEADS

IS DONE THROUGH AN ADJUSTABLE SLIT (GAP SEPARATOR) AT THE UPPER PART OF THE VESSEL,ANDO NO SCREEN IS USED.

APPLICATIONS : PIGMENT, DYE, CARBON, HEAT SENSITIVE MATERIAL, ELECTRONICS MATERIALS,DRUG, FOOD, COSMETICS, INK, PAINT, & OTHERS

■ Screenless-type Sand Grinder (SLG)

■ Open-type Sand Grinder (SLG)* 360 DEGREES SCREEN IS LOCATED AT THE UPPER PART OF THE VESSEL* THE CONDITION OF THE PROCESSING FLUILDS, COMING OUT FROM THE

SCREEN CAN BE OBSERVED FROM OUTSIDE.

* IT IS DESIGNED AND DEVELOPPED FOR LOW VISCOSITY, HIGH VOLATILE SLURRY.

* IT CAN BE USED FOR THE VISCOSITY UP TO 5,000cp MATERIALS.* THE MACHINE IS TOTALLY CLOSED FROM OUTSIDE AIR TO AVOID THE

CLOGGING BY DRYING OF HIGH VOLATILE SOLVENTS.

■ Closed-type Sand Grinder (ESG)

B09



1/7/2013

* IT IS SUITABLE FOR TEST & SMALL SIZE DISPERSING AND GRINDING OPERATION.

* ULTRA SMALL BEADS (φ0.1mm) CAN BE USED.* THE OPERATION IN COOLING CONDITION CAN BE OFFERED.* AGITATION SHAFT & VESSEL CAN BE MOVED. * ALL PROCESSING FLUIDS CAN BE COLLECTED AFTER THE OPERATION.* THE INCORPORATION OF THE DISK WITH PINS ENABLES A HIGH

PULVERIZATION EFFETS BY DISK SPEED OF 6 TO 12 m/sec, AND THIS MODERATE ROTATION SPEED DECREASES THE ABRASION OF THE MECHANICAL PARTS & BEADS.

* THE DE-FORMING AND DISPERSION IN VACUUM CONDITION CAN BE OFFERED (OPTION).

■ Batch-type Sand Grinder (BSG)

BSG-30

12502060 – 2750108018005.5 TO 7.50.75

HYDRAULIC15.036.0BSG-30

HLW

WEIGHTKg

DIMENSIONSmm

MOTORCAPACITY

kWMAIN BODY

HYDRAULIC UNIT

VESSELMOVEMENT

MAX BEADS

REPLANISH-MENT

L

VESSELCAPACITY

LMODEL

2350

1270

18.5 TO 22.01.5

1.5 TO 3.70.4

HYDRAULIC

MANUAL /HYDRAULIC

28002700 - 3600130050.0118.9BSG-100

500 / 6001850 – 25008002.57.5BSG-5

B10



1/7/2013

1.75

0.801.002.00 – 2.800.500.802.00 – 2.502.00 – 2.360.400.651.60 – 2.001.40 – 2.00

0.800.300.80 – 1.002.00 – 2.801.40 – 2.000.85 – 1.180.509.250.60 – 0.801.70 – 2.361.00 – 1.400.71 – 1.000.400.200.40 – 0.601.40 – 2.000.85 – 1.180.60 – 0850.300.100.30 – 0.401.00 – 1.400.71 – 1.000.42 – 0.600.202.000.050.20 – 0.300.85 – 1.180.60 – 0.850.30 – 0.42

Hv1750-

1800

Hv1050-

1100

Hv1150-

1250

MOHSSCALE

7

Hv660MOHSSCALE

6

Hv550HARDNESS

3.9(2.42)

3.6(2.24)

6.0(3.72)

3.85(2.35)

2.6(1.62)

2.6(1.62)

2.5(1.56)

GRAVITY(FILLING

DENSITY)

Al2O3(99.9%)

Al2O3OTHERS

ZrO2Y2O2

ZrO2SiO2

SiO2CaOAl2O3B2O3MgO

SiO2Al2O3B2O3Na20K2OCaOMgO

SiO2Al2O3Na20K2OCaOMgO

INGREDIENTS

2.000.501.25 – 1.602.36 – 3.351.40 – 1.701.000.401.00 – 1.252.00 – 2.801.00 – 1.40

0.101.000.030.10 – 0.200.71 – 1.000.42 – 0.600.09 – 0.15PARTICLE DIAMETER

(φ mm)

ZIRCONIA /SLICA TYPE

NON-ALKALILOW ALKALI BEADS

2.36 – 3.352.00 – 3.35

GLASS BEADS

2.00

2.001.501.001.25

HIGH-PURITYALUMINA BEADS

ALUMINA BEADS

ZIRCONIA TYPE

■ BEADS SELECTION

B11



1/7/2013

Dispersing / Emulsifying / Mixing

Cavitation Mill Nano Dispersing SystemAdvanced Nano Technology Co., Ltd. “Nano Maker”



FT Associates

C01

CavitataionCavitataion Mill Mill NanoNano Dispersing SystemDispersing System


1/7/2013

Max Operation Pressure ：200ＭＰａMax Flow Rate：10L/Hr

Max Operational Pressure：200ＭＰａMax Flow Rate：15L/Hr

C02



1/7/2013

Max Operation Pressure ：200ＭＰａMax Flow Rate：500L/Hr

C03



1/7/2013

DISK CONFIGURATION

FLOW

SLURRYCHECK VALVE

PLUNGERHIGH PRESSURE SEAL

NOZZLE

PROCESSEDSLURRY

HIGH PRESSURE

CAVITATION DAMAGE

CAVITIES ARE EFFECTIVELY GENERATED THROUGH THE SEPCIAL DESIGNED DISKS AND NOZZLECONFIGURATION, AND THEN RAPIDLY COLLAPSED, RELEASING VERY HIGH ENERGY OVER THE PARTICLES.

THE PROCESS, “CAVITATION DAMAGE”, ENFORCES THE DISPERSING, & EMULSIFYING TO CREATE SUCH FINE NANO PARTICLES.

■ PRINCIPLE

“ULTRA HIGH PRESSURIZED FLOW”, “ BEST FORMATION OF DIAMOND DISK “, & “ EFFICIENT NOZZLE ARRANGEMENT” ENSURE THE PERFECT DEVELOPMENT AND COLLAPSE OF CAVITIES, DISCHARGING SUCH HIGH ENERGIES (CAVITATION DAMAGE), AND IMPROVE THE BASIC FUNCTIONS, CRUSHING, DISPERSING, EMULSIFYIUNG, BY SUCH A HIGH EFFICIENT CAVITION DAMAGE PROVIDE LONGER PARTS LIFE

LSU-2010/P16

DSU-2515/P16 High Pressure Pump

C04



1/7/2013

NOT TO DAMAGE CRISTAL & SURFACE FORMS

TO IMPROVE THE SHARP PARTICLE DISTRIBUTION

TO ENSURE CONTINUOUS OPERATIONUNDER VERY SIMPLE PROCEDURE

TO PRODUCE PURE MATERIALS WITHOUT CONTAMINATION

TO CREATE VARIOUS RANGE OF PARTICLES WITH ADJUSTABLE PRESSURE RANGE

■ FEATURES

C05

Cavitation Mill Nano Dispersing System


1/7/2013

■ APPLICATIONS

NANO DISPERSING OF THE ADVANCED FUTURE MATERIALS FOR • FPD (FLAT PANEL DISPLAY) COATING, • SYSTEM ON FILM, • ELECTRONICS DEVICES, • HYBRID INJECTION MOLDING & • OTHER APPLICATIONS

CARBON BLACK, ＲＡＲＥ METALS, NICKEL, ALUMINA, ZIRCONIUM, CARBON NANO TUBE, COSMETIC MATERIALS, CERAMICS, FERRITE MIX POWDER, ALUMINUM CHLORIDE, CARBON MATERIAL, DRUG MATERIAL, METAL POWDER, GRAPHITE, SILICA, FOOD ADDITIVES, INDIUM, COBALT, ZINC OXIDE, TITANIUM OXIDE, MAGNETIC FLUID (MSG-W11), CALCIUM MILK BAKING, ZIRCONIUM, CALCIUM CARBONATE, SOY LECITHIN, NICKEL, COPPER PHTHALOCYANINE

OTHER MAJOR EXAMPLE:

SILICA FOR CPM SLURRY (SEMICONDUCTOR POLISHING)SILICONE OIL FOR COSMETICS, LUBRICANTS ORGANIC AND INORGANIC PIGMENTS FOR FPD INK FOR COLOR FILTERS AND SOLAR CELLS, CARBON, LITHIUM, NICKEL FOR ELECTRODE MATERIAL FOR RECHARGEABLE BATTERIES ZINC OXIDE, TITANIUM OXIDE FOR PHOTOCATALYTIC, OPTICAL RECORDING MATERIALS BARIUM TITANATE FOR DONDENSER OTHER ELECTRONIC MATERIALS PHARMACEUTICAL MATERIALS FOR DRUGSSOY LECITHIN POWDER SOY: EMULSIFICATION / FOOD, LIQUID FOOD, HEALTH FOOD YEAST FOR FRAGMENTATION (THE EXTRACTION OF CONTENTS)

C06



1/7/2013

Ultra high pressurized (up to 200MPa) slurry flow design, with the best formation of diamond disks, & efficient nozzle arrangement based on long established experience, and know-hows over 400 production and lab systems delivery in the past 20 years.

• ensure the perfect development and collapse of cavities, discharging such high energies (Cavitation Damage)

• improve the basic functions, dispersing, emulsifying, by such a high efficient cavitations damage

• Easy set-up, cleaning, and maintenance is realized

• Best interface between man-machine is achieved.

* Pressure Control System keeps stable continuous pressure

* Operation parameters (pressure level, slurry flow condition, temperature, and others) can be observed simultaneously on touch panel

* Operation parameters can be input on easily from the touch panel

* Process failure diagnosis system can tell, and show the operator the inadequate operation factors.

■ High Pressurized Nano Dispersing / Emulsifying Lab System Model LSU-2010/P16 ・ LSU-2010/P14

C07



1/7/2013

100MPa / 3pass0.32 19.78 LITIUM ALUMINATE(LiAlO2)

100MPa / 3pass0.43 2.00 γーHEMUTITE

150MPa / 3pass0.52 0.41 4.47 0.88 NICKEL

150MPa / 3pass0.24 0.18 WATER1.51 0.45 CALCIUM CARBONATE

100MPa / 3pass0.46 WATER26.80 ZIRCONIUM

100MPa / 5pass0.08 0.38 MAGNETIC MATERIAL (MSG-W11)

100MPa / 3pass0.23 19.20 TITANIUM OXIDE

100MPa / 3pass1.32 0.45 WATER6.70 3.60 ZINC OXIDE

150MPa / 3pass2.98 1.73 11.80 6.72 COBALT

130Mpa / 2pass0.98 WATER25.13 CARBON BLACK

130Mpa / 3pass0.12 0.08 ETHANOL2.12 0.34 INDIUM

150MPa / 1pass3.40 1.98 WATER5.10 3.41 ALUIMINA

D90(μm)

D50(μm)D90(μm)D50(μm)

REMKARKS

AFTER PROCESSING

SOLVENT

BEFORE PROCESSING

MATERIALS

■ TEST RESULTS

C08



1/7/2013

■ NANO MAKER MAJOR SYSTEM SPECIFICATIONS

450140120Estimated body weight (Kg)

AC 200V / 3 phase power, control / power board in place by self-

explosion-proof areasAC 200V / 3 phase power 2.5KWAC 200V / 3 phase power 1.7KWControl / power cubic box

Specifications may vary700 (W) × 700 (D) × 1300 (H)600 (W) × 700 (D) × 1300 (H)Dimensions (mm)

SUS316 / zirconia ceramic / metal carbide / resin solvent-

resistant polyethylene polymer / sintering diamond / diamond

single crystal



single crystal



single crystal

Materials of slurry contact part

Solvent-resistant resinSolvent-resistant resinSolvent-resistant resinHigh-pressure seal material

Forming U-seal / made to orderForming U-seal / made to orderForming U-seal / made to orderHigh-pressure seal shape

15-500FifteenTenMaximum capacity (L / hr) (regular use)

Max.250250200Maximum pressure (MPa) (regular use)

15-201616Maximum number of sliding(regular use)

Zirconia / HIP processZirconia / HIP processZirconia / HIP processPlunger material

100100100Stroke (mm)

14-1001616Plunger diameter (mm)

1 to 311Plunger No.

Double acting / single rodDouble acting / single rodDouble acting / single rodPerformance

constant plunger pumpconstant plunger pumpconstant plunger pumpPump type

Hydraulic unitServo-hydraulic unitServo-hydraulic unitDrive system

Explosion-proof / intrinsically safe instrumentation can be designedNon-explosion-proofNon-explosion-proofExplosion-proof / Non-

explosion-proof

PU-2 **** P ***DSU-2515P16LSU-2010P16 model

C09



1/7/2013

Separation / Concentration



FT Associates

D01

Screw Decanter Concentration System

Kokusan Seiko Co., Ltd.

Screw Decanter Concentration SystemScrew Decanter Concentration System


1/7/2013

* CONTINUOUS OPERATIONAS NO FILTERS ARE USED, NO CLOGGING OCCURS AND THE SEPARATION OF LIQUID AND SOLIDS CAN BE CARRIED OUT SMOOTHLY AND CONTINUOUSLY.

* STRONG, EFFECTIVE CENTRIFUGAL FORCETHE POWERFUL CENTRIFUGAL FORCE MAKES POSSIBLE THE SEPARATION AND DEHYDRRATION OF SUB-MICRON PATICLES.

* ADAPTABLE FOR ALL DENSITIESA VERY WIDE RANGE OF PRE-TREATMENT LIQUID DENSITIES, FROM 0.1% TO 60% CAN BE HANDLED, AND VARIATIONS IN DENSITY HAVE VERY LITTLE EFFECT ON SAPARATING PERFORMANCE.

* AUTOMATIC OPERATIONTHE CONSTRUCTION OF THE UNIT IS SIMPLE, AND NO AUXILIARY EQUIPMENT IS NEEDED DURING OPERATION. 24 HOURS NOMANNED OPERATION IS POSSILBE.

■ Special Features

* SIMPLIFIED MAINTENANCETHE SIMPLE CONSTRUCTION OF THE UNIT ELIMINATES BREAKDOWNS, AND DAY-TO-DAY MAINTENANCE IS EXTREMELY EASY.

* SIMPLIFIED CONTROL SYSTEMTHE SUPERIOR SAFETY DEVICE PROTECTS THE UNIT FROM OVERLOADED. IN ADDITION, THE STOPPING OF THE LIQUID SUPPLY AND OF THE MOTOR CAN BE CONTROLLED.

* ADAPTABLE TO PARTICLES OF ALL SIZESADJUSTMENT OF THE ROTATING SPEED (CENTRIFUGAL EFFECT) OF THE BOWL MAKES POSSIBLE THE SEPARATION AND DEHYDRATION OF SOLIDS MEASURING FROM SEVERAL MILLIMETERS TO SEVERAL MICRONS.

D02



1/7/2013

* CLASSIFICATION OF FINE PARTICLESLIGHT AND HEAVY PARTICLES CAN BE CONTINUOUSLY AND ACCURATELY CLASSIFIED USING SPECIFIC GRAVITY.

* CLEAN ENVIRONMENTROTATING PARTS ARE COCMPLETELY COVERED BY CASING, SO THAT NO SOLID PARTICLES OR CLEARED LIQUID LEAKS, THUS ENSURING A CLEAN ENVIRONMENT.

* COMPACTNESSTHE UNIT TAKES UP LESS INSTALLATION SPACE THAN ANY OTHER TYPE OF SEPARATING AND DEHYDRATING EQUIPMENT, THUS MINIMIZING INCIDENTAL CONSTRUCTION COSTS.

* SILENT OPERATIONTHE PRECISE BALANCE OF THE ROTATING PARTS AND THE ANTI-VIBRATION DEVICE, KEEP VIBRATION TO A MINIMUM. SOUND-PROOF COVER (OPTION) MAY ALSO BE USED SHOULD THE CUSTOMER SO DESIRE.

( ■ Special Features )

D03



1/7/2013

BOWLBEARING CASE

CASING

SCREW

V-PULLY

FEED PIPE

VIBRATION ISOLATOR

COMMON BASE

GEAR BOX

SAFETY DEVICE

■ Structure ■ OptionsCONTROL PANELFLOWMETERNOISE-PROOF COVERTORQUE METERABNORMAL REVOLUTION DETECTORABNORMAL VIBRATION DETECTORBEARING TEMPERATURE DETECTORFORCED LUBRICATORTIMERAUTOMATIC WASHERFLEXIBLE JOINT

D04



1/7/2013

■ Principles of Separation

THE PRE-TREATENT LIQUID (SUSPENSION) IS FED VIA THE FEED PIPE INTO THE BOWL, WHICH IS REVOLVING AT HIGH SPEED.

THE CENTRIFUGAL FORCE EXERTED ON THE LIQUID AS IT FORMS A REVOLVING RING INSIDE THE BOWL, IS ENORMOUS; AS MUCH AS 3500 TIMES THE FORCE OF GRAVITY (3500 X G). THIS MASSIVE CENTRIFUGAL FORCE CAUSES THE SOLID PARTICLES WITH A HIGH DENSITY PRESENT IN THE LIQUID TO QUICKLY PRECIPITATE, SO THAT TWO SEPARATE LAYERS, ONE OF SOLID PARTICLES AND ONE OF CLEARED LIQUID, ARE FORMED ON THE INNER WALL OF THE BOWL.

D05



1/7/2013

( ■ Principles of Separation )

THE MECHANISM ALLOWS THE CONTINUOUSLY SUPPLIED PRE-TREATMENT LIQUID TO BE CONTINUOUSLY SEPARATED, AND THE SEPARATED SOLIDS AND CLEARED LIQUID TO BE DISCHARGED FROM THEIR RESPECTIVE OUTLET.

THE CLEARED LIQUID AND SOLID PARTICLES SEPARATED ARE CONTINUOUSLY DISCHARGED FROM THE EQUIPMENT.

FOR THE DISCHARGE OF THE SEPARATED CLEARED LIQUID, A DISCHARGED OUTLET (A) LOCATED AT THE WIDE END OF THE BOWL PROVIDES AN OVERFLOW FOR THE LIQUID UNDER CENTRIFUGAL PRESSURE.

FOR THE DISCHARGE OF THE SEPARATED SOLID PARTICLES, THE SCREW CONVEYOR (B) TURNS AT A FRACTIONALLY DIFFERENT SPEED TO THE BOWL, THUS CONVEYING THE SOLID PARTICLES TOWARD THE CONICAL END OF THE BOWL, WHERE THEY ARE DISCHARGED BY CENTRIFUGAL FORCE THROUGH THE SOLIDS DISCHARGE OUTLET (C) LOCATED AT THE NARROW END OF THE BOWL.

D06



1/7/2013

BARIUM SULFATEDYESTUFFFRUIT JUICEGLASS POWDER IRON POWDERPAPER MILLPOLYETHYLENE

SEWAGE/WASTEWATER TREATMENT (SLUDGE THICKENING AND DEWATERING), FOODSTUFF/PHARMACEUTICALS, TREATMENT, VALUABLES RECOVERY, ETC PLASTICS, GENERAL CHEMISTRY, ELECTRONICS PLANT EFFLUENT

■ Application

POLYSTYRENEPOLYVINYL CHLORIDEPVCSEMICONDUCTOR (SI,GAAS,SIO2,SIC,CMP)SOYBEAN/MILK/SOYBEAN PROTEINSTARCH (CORN/POTATO/SWEET POTATO))

D07



1/7/2013

■ Major Models

15～ 22 20002740 x 1800 x 890320036505 ～ 10SD-16DSG

15 17002180 x 1700 x 780 320039903.5 ～ 8SD-14DSG

11 12601900 x 1700 x 680 320039902 ～ 4.5SD-12DSG

22 ～ 30 24502900 x 1920 x 995 320036507 ～ 12SD-18DSG

30 ～ 45 32503040 x 2000 x 1040 320033508 ～ 15SD-20DSG

MOTOR(KW)

WEIGHTWITHOUTMOTOR

(Kg)

DIMENSIONS(mm)

W x L x H

MAX.CENTRIFUGAL

FORCE(xG) (max)

MAX.BOWL SPEED(rpm) (max)

CAPACITY(M3/h)

TYPE

7.58801700 x 1320 x 695 320039902 ～ 3SD-12S

11 ～ 15 10301910 x 1530 x 730 320039903 ～ 5SD-14S

15 ～ 22 13002300 x 1530 x 845 320036505 ～ 8SD-16S

3200 x 2300 x 900

3300 x 2030 x 1055

2820 x 1900 x 1020

2435 x 1960 x 980

3200

3200

3200

3200

3090

2930

3350

3650

16 ～ 25

20 ～ 30

10 ～ 20

8 ～ 12

SD-22DSG

SD-26S

SD-20S

SD-18S

45 ～ 75 3350

37 ～ 55 3200

30 ～ 45 3000

22 ～ 30 2050

w

H

L

LARGER SYSTEM IS AVAILABLE.

MODEL S : SUITABLE FOR THE DEHYDRATIONOF POLYMAERS & CRISTALLIZED PARTICLES(PVC, PS, GYPSUM, & OTHERS)

MODEL DSG : SUITABLE FOR ALL KINDS OF SEPARATIONS IN CHEMICAL, FOOD, MINING INDUSTRIES.(SODIUM GLUTAMATE, PULP, & OTEHRS)

D08



1/7/2013

( ■ Major Models )

11～15 & 2.2 (SUB)22002700 x 1700 x 920 200031606SD-14DSE

5.5～7.5 & 1.5 (SUB) 14002200 x 1300 x 680 200037902SD-10DSE

45 ～ 7533503200 x 2300 x 900 3500323016 ～ 25SD-22DSL

30 ～ 45 36003300 x 2200 x 1195 3500351012 ～ 18SD-21DSL

11 & 2.2 (SUB)17002500 x 1800 x 820200031605SD-12DSE

22 & 5.5 (SUB)25003100 x 1800 x 920 2000289012SD-16DSE

MOTOR(KW)

WEIGHTWITHOUTMOTOR

(Kg)

DIMENSIONS(mm)

W x L x H

MAX.CENTRIFUGAL

FORCE(xG) (max)

MAX.BOWL SPEED(rpm) (max)

CAPACITY(M3/h)

TYPE

5.57801810 x 1200 x 702 35005010～ 2.5SD-10DSL

1112602090 x 1450 x 730 350041702 ～ 4.5SD-12DSL15 ～ 18.5 17002380 x 1550 x 840 350041703.5 ～ 8SD-14DSL

3600 x 2000 x 1000

3035 x 2000 x 1080

2800 x 1900 x 995

2500 x 1440 x 795

2000

3500

3500

3500

2890

3510

3820

3820

18

8 ～ 15

7 ～ 12

5 ～ 10

SD-18DSE

SD-20DSL

SD-18DSL

SD-16DSL

30 & 5.5 (SUB)3000

30 ～ 45 3250

22 ～ 30 2450

15 ～ 22 2000

LARGER SYSTEM IS AVAILABLE.

MODEL DSL : SUITABLE FOR THE SEPARATION & DEHYDRATION WITH CHEMICALS(STOCK RAISING DRAiNAGE, SURPLUS SLUDGE, & OTHERS)

MODEL DSE : ENERGY SAVING SCREW DECANTER, GOOD FOR MANY APPLICATIONS(ORGANIC SLUDGE, & OTHERS)

D09



1/7/2013

■ Special Models* CONCENTRATE SCREW DECANTER (MODEL SD-DSC)

POSSIBLE TO CONCENTRATE SLUDGE WITHOUT THE ADDITION OF CHEMICALS

* THREE-PHASE SEPARATING SCREW DECANTER (MODEL SD-DST)CAPABLE TO SEPARATE LIQUID/LIQUID MATERIALS (LIKE OIL & WATER)

* CENTRIPETAL PUMP SCREW DECANTER (MODEL SD-DSS)WITH LONG BOWL & FIT WITH CENTRIPETAL PUMP

SEALED TYPE, SANITARY-TYPE, VARIABLE-SPEED TYPE, R&D TYPE SCREW DECANTERS ARE ALSO AVAILABLE.

■ For Our ProposalPLEASE LET US KNOW YOUR REQUIREMENT FOR OUR PROPOSAL

* REQUIRED MACHINE CAPACITY – FLOW RATE (IN M3/HOUR)* SOLID CONCENTRATION IN SLURRY TO BE TREATED (IN WT%)* VISCOSITY OF THE SLURRY (IN CPS)* ACIDITY OF SLURRY (IN PH)* OPERATION TEMPERATURE FOR SLURRY * OTHERS REQUIREMENT

D10



1/7/2013

POWDER & PARTICLES CONSTANT FEEDING

Micro Powder Constant Feeder



FT Associates

F01

Micro Powder Constant FeederMicro Powder Constant Feeder


1/7/2013

・ Very small feeding volume (undern 500cc/h)

・ Wide range feeding rate is adjustable

・ Accurate feeding volume (within ±5％)

・ Continuous operation in less vibration is achieved

・ Easy cleaning and overhaul

ＴＦ－４３

ＴＦ－70

ＴＦ－80

8.22 5.14 2.63 1.00 Ave.8.22 4.56 2.57 1.07 308.30 5.48 2.67 1.05 298.24 4.97 2.66 0.98 288.26 4.84 2.64 0.91 278.31 5.01 2.67 1.01 268.17 4.91 2.57 0.97 258.59 5.27 2.69 0.99 248.33 5.05 2.72 1.08 238.28 5.01 2.64 1.02 228.30 5.03 2.69 0.83 218.24 5.06 2.63 1.06 208.19 5.37 2.59 0.95 198.05 5.13 2.64 1.12 188.28 5.10 2.54 1.01 178.12 5.05 2.61 0.88 168.20 5.14 2.59 1.03 158.15 5.16 2.66 0.93 148.31 5.22 2.49 1.08 138.26 5.15 2.79 1.02 128.30 5.17 2.66 1.03 118.16 5.26 2.63 1.01 108.31 5.13 2.69 0.92 98.12 5.31 2.65 1.03 88.22 5.12 2.63 1.04 78.20 5.35 2.54 1.00 68.31 5.26 2.75 0.92 57.99 5.16 2.61 0.98 48.16 5.53 2.52 1.04 38.09 5.25 2.73 1.08 27.86 5.09 2.48 0.81 1

Motor800ｒｐｍ

Motor300ｒｐｍ

Motor150ｒｐｍ

Motor60ｒｐｍ

TimeMin.

Test data TF-70 Pellet g/min.The continuous and stable small volume powder feeding is achieved, which is needed to create the high quality powder & particles in the advanced materials processing.

Gas purged operation is also available.

F02



1/7/2013

TF-70-AD

Vert acurate feeding with very small volume, to 0.001g, is realized.

Installation of the control unit makes the constant and acurate feedng of such a small volume powders, by 0.001g, available.

TF-80TF-43

40.0 ～ 330.0TF-200

1.6 ～ 40.0TF-80

4.0 ～ 80.0TF-134

70.0 ～ 580.0TF-300

1.0 ～ 30.0TF-70

0.3 ～ 4.0TF-43

Feeding rate cc/minModel■ MODELS

A compact type

It is the small and light compact model that does not use metal for the powder-contact- portion at all.

F03



1/7/2013

■ Futures ■ Stable constant feeding of 0.05g/min is possible ■ Continuous constant feeding for a very small amount of powder is achieved. ■ It is the simple structure by mechanical method, without complicated control mechanism by the conventional road cells, and others

■ Very accurate feeding promises positive performance

■ The overhaul and cleaning is so simple, and can reduce the loss of precious materials. ■ Feeding rate ca n be easily set by inverter

TF-70-2 Standard Specification

Raw materials Hopper capacity ： About 600cc Driving speed ： 0.6 to 5.6rpm (adjustable by inverter)Motor output ： 25W. 3φ AC200V Materials ： Powder-contact-portion = SUS304

Others = maker standard Exhaust chute : φ 20.0mm OD / φ 16.0mm IDMotor with inverter unit

Model ： VF425ST-180 Power supply ： 3 φ 200V

F04



1/7/2013

Makino Mfg. Co., Ltd.

Grinding Mill Powder Pulverization System

Grinding / Crushing



FT Associates

G01

Grinding Mill Powder Pulverization SystemGrinding Mill Powder Pulverization System


1/7/2013

* RAW MATERIAL IS FED TO THE GRINDING CHAMBER OF THE MILL FROM THE HOPPER AT THE CONSTANT FLOW RATE THROUGH THE INLET, WHERE IRON SEPARATING MAGNET IS INSTALLED.

* THE MATERIAL, SUPPLIED TO THE CHAMBER, IS DISPERSED BY WIND AND CENTRIFUGAL FORCE, AND GROUND BY GRINDING PIECE / PINS (MEDIA) ON ROTATING OR FIXED DISKS, AND SCREENS.

* AFTER THE GRINDING, THE CLASSIFIED PARTICLES, BY THE DIAMETER OF THE SCREEN, ARE DISCHARGED.

* THE GROUND PARTICLE SIZE IS BASICALLY DECIDED BY THE MEDIA ROTATION SPEED, AND SCREEN DIAMETER

■ Mechanism

Grinding MillsDD / DW / Mini / EM / Laboratory Stud Mill series & Others

■ ApplicationsABS RESIN, SULFUR COMPOUNDS, ION EXCHANGE RESINS, INOSINIC ACID, SHRIMP, EPOXY RESIN, CARBON, OYSTER SHELLS, DRY SAGEBRUSH, PIGMENTS, SOYBEAN FLOUR, GRANULATED SUGAR, CHLORELLA, COSMETICS, CORN, PEPPER, CALCIUM OXIDE, SILICA, SILICONE, GELATIN, CERAMICS, BUCKWHEAT, SOYBEANS, TITANIUM, DEXTRIN, TONER, NICKEL, CARROT POWDER, BEET SUGAR, FISH MEAL, FLUORINE RESIN, FLY ASH, FREEZE-DRIED FOOD, POTATO POWDER, WHEAT LEAF, MENTHOL, UREA RESIN, WAX, SALT, COSMETIC INGREDIENTS, SEAWEED, CHARCOAL, HERBAL MEDICINE, BONE FISH, SOAP, CERIUM OXIDE, IRON OXIDE, GLASS POWDER, ALUMINUM HYDROXIDE, MAGUNESHUUMU HYDROXIDE, WATER-SOLUBLE FIBER, WATER-SOLUBLE ADDITIVES, GINGER, SOY DEFATTED, STARCH, LACTOSE, THERMOSETTING RESINS, POWDER COATING, RICE, CATALYST, SATURATED POLYESTER, EGGS, GREEN TEA, SHELLS, DYES, DETERGENTS, PAINTS, SUGAR, FLOUR, TALC, FRAGRANCE, DRIED FRUIT, HEALTH FOOD, CHEMICALS, FOODS, SPICES, MINERALS, PLASTICS, BLACK CARBON MATERIALS, BATTERIES, FLUORESCENT MATERIALS, PIGMENTS, CERAMICS, MEDICINES, SPICES, POWDERED METALS, FERTILIZERS, DYES, ANIMAL FEED, FOOD ADDITIVES

G02



1/7/2013

• COMPACT AND EXCELLENT DESIGN & STRUCTURE IS • ROTATION DISK IS CONNECTED TO THE MOTOR DIRECTLY, AND

REALIZES : * LOW POWER * TRANSMISSION LOSS, * IMPROVE THE GRINDING CAPACITY* LESS MAINTENANCE WORKS

• NOISE, AND WIND GENERATION IS REDUCED BY MEDIA (PIECES / PINS) ARRANGEMENT

• HIGH SPEED OPERATION CAN BE DONE BY SUITABLE MEDIA USE.• RPM CAN BE EASILY ADJUSTED

DD series Grinding Mill

Fixed Disk

Screen

Grinding Piece (Media)

Rotation Disk

GRINDING DATA BY DD-2-3.7 (3.7 kW MOTOR)

80

100

80

20

42

100

48

200

100

100

325

16

MESH

0.3366675CHOLORELLA

0.45098150ROASTED SOYBEAN POWDER

1.26279150CHARCOAL

0.489645CARBON FIBER

2.038921000ABS RESIN

Φ ｍｍKg / h%μm

SCREENFLOW RATEPARTICLE SIZE PASSEDAPPLICATIONS

1.049082355SLICA GEL

0.3799150CERAMICS (SLICA)

1020100850SILICON RESIN

0.810785300RICE

0.413076180POWDER PAINT

1.0

0.4

24097180HYDRATED LIME

5786150TEA

G03



1/7/2013


・ Models

-

-

-

-

3,050

3.050

3,050

3,050

F

-

-

-

-

900

900

900

900

E

1,418

1,418

1,418

1,418

934

934

934

934

D

1,550

1,550

1,550

1,550

800

800

800

800

C

1,550

1,550

1,550

1,550

800

800

800

800

B

2,150

2,150

2,150

2,150

2,150

2,150

2,150

2,150

mm

A

30.0

22.0

15.0

11.0

11.0

7.5

5.5

3.7

kW

MOTOR

-

-

-

-

1,010

1,010

1,010

944

H

-

-

-

-

900

900

900

900

G

300DD-3-11

300DD-2-11

200DD-2.7.5

150DD-2-5.5

100DD-2-3.7

CAPAGITYRARIO

MODEL

800DD-3-30

600DD-3-22

400DD-3-15

A, F : EXHAUST AIR BAG HEIGHTDIMENSIONS & CAPACITY

G04



1/7/2013

* STANDARD PIECE TYPE GRINDING MEDIAFOR GRINDING BY IMPACT FORCE SHEARING FORCE EASY INSTALLATION & DETACHMENTMOST COMMON MEDIA

* PIN TYPE GRINDING MEDIAFOR GRINDING BY IMPACT FORCE WITH MANY PINSNO SCREEN IS NECESSARYLESS HEAT GENERATION

* PLATE TYPE GRINDING MEDIAFOR GRINDING WITH SMALL POWDER MATERIALSFOR COARSE GRINDINGLESS HEAT GENERATION

* IMPACT PLATEFOR GRINDING OF FINER & FIBROUS MATERIALS

* SCREEN & SCREEN FRAMEEASY INSTALLATION & DETACHMENTHOLE DIAMETER : φ 0.3 ～ 50 mm

* SCREW FEEDERSREGULAR TYPEAGITATOR TYPE (WITH SPRING)

・ Media, Impact Plate, Screens, & FeedersDD series Grinding Mill

G05



1/7/2013

DD-2-3.7 with PRODUCTS COLLECTING CONTAINER

DD-3-30 WithCIRCLE FEEDER & PNEUMATIC TRANSPORTATION SYSTEM

DD-3-30 WithPNEUMATIC TRANSPORTATION SYSTEM

DW series Grinding Mill* FOR LARGE SCALE PRODUCTION* TWO SETS OF DD-3 ARE PACKED (TWIN PACK VERSION)* MOTORS : 22kW x 2 SETS OR

30kW x 2 SETS


G06



1/7/2013

Seal Air

Motor

Raw Material

Motor Door Side

Seal Air

Processed Material

■ Two Rotation Disk Type

EM-2

■ Single Rotation Disk Type

Fixed Pin Disk

Rotation Pin Disk

• THE RAW MATERIAL IS GROUND BY TWO PIN DISKS AT MACHINE SIDE, AND DOOR SIDE. • THE IMPACT FORCE BY 346 PINS GRINDS RAW MATERIAL AND DISCAHRGE FROM OUTLET AT THE

BOTTOM OF MACHINE• GRINDING IS DONE BY LARGE NUMBERS OF PINS, AND HIGH SPEED ROTATION, AND ALMOST

ALL MATERIAL IS DISCARGED FROM THE CHABER• BECAUSE OF VERY NARROW CLEARANCE BETEEN DISK AND THE PINS, VERY FINE GRINDING

CAN BE DONE• PARTICLES ARE NOT STICKED OR ADHERED TO THE PINS OR DISKS• AIR-SEAL IS ADOPTED• NO SCREEN IS REQUESTED• MATERIAL REMAINS FOR ONLY SHORT TIME IN THE CHAMBER.

G07



1/7/2013

388775200SOYBEAN

13399.632500GLASS POWDER

1554150100RESIN BEADS

389735440CERAMIC POWDER

Kg / h%μmMESH

FLOW RATE

PARTICLE SIZE PASSED

APPLICATIONS

419435440CHLORITE

9799.535440CARBON FIBER

19582150100RESIN

8096150100XYLITOL

Kg / h%μmMESH

FLOW RATE

PARTICLE SIZE PASSED

APPLICATIONS

GRINDING DATA BY EM-1A (Motor : 3.7 kW x 2 sets)

GRINDING DATA BY EM-2 (Motor : 5.5 kW x 1 set)

■ Two Rotation Disk Type


EM Series Grinding Mill ・ Pins

SCM STAINLESSSTEEL

CERAMICS

HARD METAL WITH GROOVE

G08



1/7/2013

EM Series Grinding Mill

■Two Rotation Disk Type

EM-1A

EM-1AW (WIDE BODY TYPE)with SCREW FEEDER

・ Specifications* RPM : DOOR SIDE DISK MAX 12,000 rpm

MACHINE SIDE DISK MAX 10,000 rpm * MOTOR : DOOR SIDE 3.7kW + INVERTER

MACHINE SIDE 3.7kW + INVERTER* NUMBERS OF PIN : DOOR SIDE 168 PCS

MACHINE SIDE 178 PCS* WIND GENERATION : 2.4 ～3.4 m3/ min * MATERIAL : SUS304 / SCS13

G09



1/7/2013

EM Series Grinding Mill


EM-2 EM-2 with SCREW FEEDER

・ Specifications

* RPM : MAX 11,000 rpm* MOTOR : DOOR SIDE 3.7kW OR 5.5kW

(INVERTER CONTROL)* DISK DIAMETER : φ250mm* NUMBERS OF PIN : 308 PCS* WIND GENERATION : 6 m3/ min * TOTAL WEIGHT : APPROX, 220kg


G10


1/7/2013

Mini series Grinding Mill

Screen

Rotation Disk

Grinding Piece (Media)

・ Specifications* RPM : MAX 11,700 rpm* MOTOR : 0.4kW 200V (INVERTER CONTROL)* DISK DIAMETER : φ134mm* NUMBERS OF PIECE (MEDIA) : 2 PCS* WIND GENERATION : 3 m3/ min * TOTAL WEIGHT : APPROX, 25kg* MATERIAL (BODY) : SS

FOR SMALL PRODUCTION & LABORATORY USE

Laboratory Stud Mill series

・ Specifications* RPM : 5,000 ～22,000 rpm* MOTOR : 380W x 200V x 2 sets * EXHAUST CLOTH : φ110 X h 500 mm* MATERIAL : BODY = SCS13 / DISK = ALUMINUM / PIN = SUS304 * MINIMUN GRINDING PARTICLE SIZE : 20 μm* DIMENSION : 760 (W) x 290 (H) x 315 (D) mm* CAPACITY : 2～5kg / h

TWO ROTATION DISK TYPE LABORATORY UNIT

G11



1/7/2013

Hydrocyclone Separation SystemMurata Kogyo Co., Ltd. Separation / Classification / Concentration



FT Associates

H01

HydrocycloneHydrocyclone Classification SystemClassification System


1/7/2013

WHEN SLURRY IS INTRODUCED TO THE HYDRO-CYCLONE, ACCORDING TO CENTRIFUGAL FORCE, LARGE PARTICLES IN THE SLURRY ARE FORCED TO THE WALL, AND GOING DOWNWARD IN THE GRAVITATIONAL DOWN STREAM, AND DISCARGED FROM THE BOTTOM NOZZLE.

SMALL PARTICLES IN SLURRY ARE CAUGHT IN UPWARD STREAM IN THE CENTER OF THE CYLONE AND DISCHARGED AT THE TOP NOZZLE.

■ Principles of Hydro-Cyclone

TR10-30 CYCLONE SET

MODEL TR10-5 MODEL SC-100

MODEL T-80 MODEL T-350

H02



1/7/2013

■ Hydro-Cyclone System

3-OUTLET HYDRO-CYCLONE SYSTEM

* FOR SEPARATION ANDCLASSIFICATION OF SMALL PARTICLE

* VERY HIGH CLASSIFICATION ACCURACY REQUIRED

* REMOVAL AND COLLECTION OF SMALL PARTICLE

* FOR HIGER YIELD RATEOF LARGE PARTICLE

2-OUTLET HYDRO-CYCLONE SYSTEM

* FOR SEPARATION, CLASSIFICATION, AND CONCENTRATION OF MIDDLE TO LARGESIZE PARTICLES

* FOR LARGE FLOWRATE OPERATION

* FOR WIDER RANGESEPARATION

* FOR REMOVAL OF LARGER SIZE PARTICLES

H03



1/7/2013

IN HYDRO-CYLONE, HIGHER DENSITY SLURRY FLOW, CONTAINS LARGER SIZE PARTICLE, IS EXHAUSTED THROUGH BOTTOM OUTLET, WHILE LOW DENSITY SLURRY FLOW, CONTAINS SMALLER SIZE PARTICLES, GOES THROUGH THE TOP OUTLET TO OUTSIDE.

IN THREE-OUTLET CLASSIFICATION TYPE HYDRO-CYCLONE SYSTEM, MIDDLE OUTLET IS NEWLY BUIL, IN ADDITION TO TOP OUTLET, AND BOTTOM OUTLET NOZZLE.

THROUGH THE MIDDLE OUTLET, SLURRY WHICH CONTAINS THE SOLIDS, AND VERY CLOSE TO THE ORIGINAL SLURRY IS EXHAUSTED, AND AGAIN RETURNED BACK TO CYCLONE WITH THE ORIGINAL SLURRY.

OriginalSlurry Tank

Pump

Cyclone

From Original Process

Middle Outlet

Top Outlet

Inlet

Bottom Outlet

Large particles Fine particles smaller

particles

OriginalSlurry Tank

Pump

Cyclone


Middle Outlet

Top Outlet

Inlet

Bottom Outlet

Larger particles

Middle size particles

■ 3-Outlet Hydro-Cylone System

THIS THIRD FLOW THROUGH THE MIDDLE OUTLET CAN MAKE MUCH HIGHER AND ACCURATE CLASSIFICATION AND HIGHER RECYCLING RATE OF SOLIDS.

H04



1/7/2013

1TiO

Silicon carbide, alumina, silica, Cerium oxide, etc.1Abrasives

Nickel, pure iron, copper, etc.1Metal powder

Silicon carbide, alumina, silica, Cerium oxide, etc.1Mineral powder

Specific gravity more than 21Powder

RemarksParticle size of Classification (μｍ）

Materials

Model : TR-5 * Classification / Separation Particle size : 0.5 - 5 μm * Flow rate Per Cyclone : 3.5 L / min * Inlet Pressure : 0.6 MPa * Application: Classification of Fine Particle, Polishing Slurry Recycling

( ■ 3-Outlet Hydro-Cylone System )

MODEL TR5-5

H05



1/7/2013

below 5 Calcium carbonate

Urea resin, etc.Approx. 3 ～ 10 Polymer powder

Approx. 5 Carbon powder

Silicon carbide, alumina, silica sand, etc.3 ～ 5Ceramic materials

3 ～ 7Abrasive powder

2 ～ 3TiO

2 ～ 3Abrasives

(Like scales)Approx. 3 Mica powder

Specific gravity five or more metal1Metal powder

Silicon carbide, alumina, silica sand, etc. large particle (1.5 ~ 2micronmeter included)1Ceramic materials

RemarksParticle size of Classification (μｍ）

Materials

Model : TR-10* Classification / Separation Particle size : 0.5 - 20 μm * Flow rate Per Cyclone : 12 L / min * Inlet Pressure : 0.6 MPa * Application : Classification of Fine Particle, Lapping Slurry Recycling

MODEL TR10-5


H06



1/7/2013

T10-5型本体 SC-100型 SC-150型T80型本体

OriginalSlurry Tank

Pump

Cyclone


Top Outlet

Inlet

Bottom Outlet

Large particles

Fine particles

■ 2-Outlet Hydrocylone System

BASED ON THE LONG AND ESTABLISHED EXPERINCEFOR OVER 1500 SETS OF SALES, WIDE RANGE OF HYDRO-CYCLONES CAN BE OFFERED

HIGH VOLUME PROCESSING CAN EXPECT A HIGH YIELD.

BROAD RANGE OF CLASSIFICATION, 3μm ~ 150μm, CAN BE DONE AT LOW ENERGY COST

H07



1/7/2013

Approx . 3 ～ 10Metal powder metal foil

viscosity less than 20cp 15 ～ 20Bentonite

Approx. 20Acid crystal particles

10 ～ 20Calcium carbonate

Approx. 10TiO

Approx. 10Abrasive powder

RemarksParticle size of Classification（μｍ）

Materials

Model : T-5

* Classification / Separation Particle size : 1 - 5 μm* Flow rate Per Cyclone : 3 L / min * Inlet Pressure : 0.4 MPa* Application : Classification, Concentration of Fine Particle

Model : T-10 * Classification / Separation Particle size : 3 - 20 μm* Flow rate Per Cyclone : 10 L / min * Inlet Pressure : 0.4 MPa* Application : Classification, Concentration of Middle size Particle


MODEL T-5

H08



1/7/2013

MODEL SC-150

Model : SC-150 Cyclone Pump Set


Applications

* Separation & Classification of medium & large sized powder in various ceramicmaterials

* Classification of medium & large sized powder in abrasives* Classification of medium & large sized metal powder

(8 ~ 20μm Cut of bronze, iron, & other metal powders) * Separating, removal of large sized powders in large specific gravity powders* Removal of laminated powder from the scales-shaped minerals powders

Features

* Separations of large specific gravity powders sized at 20 to 50 μｍ, which can hardly separated by Centrifuges, or Vibration sieves, can be done.

* Energy cost can be saved for low input pressure driving.* Small compact size system with large capacity is offered. * Very Stable, Simple and easy operation can be done.* Free from the problems like screen damages of vibrating screen* Selected materials are used against the high abrasion nature of

big size, or metal particles

MODEL SC-150 Cyclone Pump SetORIGINAL TOP FLOW BOTTOM FLOW

H09



1/7/2013

■ Semiconductor wafers■ Glass substrate ■ Quartz substrate

Remove Chips, and Fragments from Lapping, polishing process High Removal efficiency, 50 to 80% recovery of the abrasive powder

■ Slurry Recycle System

PURPOSEWORK

Polishing Wastewater CollectionOptical Lens

Waste Collection, LappingSilicon WafersWaste Collection, LappingGallium Wafers

Waste Collection, LappingHD glass

Polishing Wastewater CollectionLCD glass

Waste collection, lap polishingCrystal Wafer

Slurry Recycle System Sales records

System Flow (Patent Registered)

H10



1/7/2013

( ■ Slurry Recycle System )

Particle Size Distribution (AZ#1500)

Effluent polishing Slurry Disposal New abrasive Slurry recycled

D100D50D10Particle Size Distribution

10.8836.5273.840New abrasive

9.2886.2064.122Slurry recycled

3.2501.6260.870Slurry Disposal

7.8333.8501.317Effluent polishing

H11



1/7/2013 H12

TR10-10

T10-5 CycloneＴR10-30 Cyclone Set

Hydrocyclone Lab System Model TR5-5

Hydrocyclone System



1/7/2013

Jet Mill Ultra Fine Grinding SystemHigh Pressurized Jet Mill Grinding / Crushing



FT Associates

J01

Jet Mill Ultra Fine Grinding SystemJet Mill Ultra Fine Grinding System


1/7/2013

Micromacinazione SA in Switzerland has wide and many experiences for Ultra Fine Grinding, based on the know-hows through the actaual Grinding Services, approved by the governmental authorities in Europe. USA. Janan, and others for Pharmaceutical Industries in the world.

The high quality and performance models with the technical / engineering support are proposed to the customers in the advanced and leading industires in the world, which can support the demands of high-quality powder grinding for food materials, Chemical, Metals, Ceramics, and others

The system is developed and designed for the fine and high quality powders. Especially it is featured for preventing contamination, easy cleaning, simple assembly and disassembly.

This is a dry jet mill pulverizing system, which meet the high requirement for such as quarantine, high quality without contamination, particle sizes,and so on.

■ In addition to the manufacturing and sale of Jet Mill Grinding System, the company has been engaging in the Grinding Service for Permaceutical materials under the periodic inspection by the Governmental Authorities like Swissmedic, FDA, and Japanese Ministry of Health, Labor and Welfare, and also the system is corresponding to cGMP.

■ Also the explosion-proof and oil-free motor type, with a high degree of accuracy, and volumetric feeder, and other optional equipment, sub-systems, and various glove box (insulators for gas purge operation or priventing material scattering) have been offered to fillthe customer requirement.

■ The performance at sub-micron-and nano level grinding, by laboratory test system, can be assured in the operation by the medium and large production machine.

■ Jet Mill Ultra Fine Grinding System Offered by Micromacinazione SA


J02


1/7/2013

■ FEATURE OF JET MILL GRINDING

CONSTANT FEEDERSMALLEST MODEL

GLOVE BOX TYPE

Grindning by High Pressure Air or Gas (using the kinetic energy), without Grinding Media

Ultrafine particles for new structural material can be created with less contamination

Stable continuous grinding is possible.

Nitrogen gas purged Grinding is also available

JETMILL


J03


1/7/2013

Basic System Configuration

■ JET MILL GRINDING SYSTEM

The raw materials are carried into the Jet Mill by the Feeder and supplied to the Grinding Chamber through the FeedingNozzle.

Pressurized Air or Gas from the Compressor is regulated by the Receiver Tank, and sent to the Grinding Chamber through the Nozzles.

Raw materials are caught up in the high-speed airflow, and ground into nanometer-sized particles by friction, and by the impact caused by the collision of particles.

The particles with lower weight gather in the center of the vortex, and are sucked up in the high-speed airflow and sent to the Cyclone, where relatively larger size of the processed material is separated into the container.

Finer particles, which can not be seized at the Cyclone, are carried into the Bag Filter, and screened at filters. Air passes through filters, and discharged outside.


CycloneJet Mill

FeederBag Filter

Material to be processed

High PressurizedAir

Discharged Air

Jet Mill

Feeder

Bag Filter

Material to be processed

Compressor Discharged Air

High Pressurized Air or Gas

J04


1/7/2013

GRINDING NOZZLES AND FEEDINGNOZZLE ARE SET AROUND JET MILL, AND MAKES THE HIGHLY PRESSURIZED, STABLE, CONCENTRIC VORTEX OF AIR / GAS.

THE RAW MATERIAL IS FED INTO THE CHAMBER THROUGH FEEDING NOZZLE.

THEN PROCESSED MATERIAL IS CARRIED OUT FROM THE EXHAUST NOZZLE.

THE RAW MATERIALS CARRIED INTO THE MILL ARE GROUND BY HIGH PRESSURIED, STABLE CONCENTRIC VORTEX AIR FLOW.

THE JOULE-THOMSON EFFECT ALLOWS MATERIALS TO BE PROCESSED WITHOUT UNDERGOING A RIZE IN TEMPERATURE.

THE IDEAL AIR FLOW REDUCES THE COLLISION OF RAW MATERIALS TO THE WALL, ACCUMULATION OF RAW MATERIALS IN THE CHAMBER, ALSO LESSENS THE CONTAMINATION.

■ JET MILL GRINDING CHAMBER


J05


1/7/2013

■ Major Models


MC300 UPPER COLLECTION TYPE

MC44 R&D TYPE

J06


1/7/2013

PIGMENT TYPE SILICA GELIRON OXIDECO-BASE ALLOYPIGMENTINORGANIC PARTICLESCHLORIDE PHOSPATE

ZIRCONIUM OXIDEPHOSPHATEINORGANIC OXIDESCHARCOAL

ZIRCONIUM CHLORIDEPHARMACEUTICAL RAW MATERIALSINORGANIC MATERIALSCERIUM OXIDE

ZIRCON + AGPFAHYDRATED LIMECERAMICSZIRCONPETROLEUM COKEHAIR DIECEDARZINC OXIDEPESTICIDEGRINITECATALYSTWOOD CHIPPENOL RESINGREENSCHISTCARBON RESIN MIXTUREWHITE CLAYPEATGRAPHITECARBON MATERIAL (RUBBER)TULC FIRINGPARTGLASS CULLETCARBON FLUORIDETOURMALINEORGANIC ZINC SALTGLASSCARBONTITANIUM OXIDEORGANIC PIGMENTSGERMANIUMCALCIUM PYROPHOSPHATETINNICKEL OXIDEFULLERENECALCIUM CARBONATETEANACLFRS STONEBRAN

TALCMODIFIED AMINE CURING AGENTSFOUNDATIONBORON CARBIDE

STRONTIUM NITRATEMINERAL DEPOSITFORSTERITEBORONSILKMETAL POWDER (IRON)FOOD ADDITIVES (AMINO ACID) BLACK LCDSILICONMETAL POWDERFLUORORESINBLACK COALSILICA GELMETAL OXIDEFISH POWDERBISMUTH TRIOXIDESILICAMETAL ALLOYFILLERBIRCHSILICAMANGANESE OXIDEFERRITE MIX POWDERBARIUM NITRATERUBBERMANGANESE DIOXIDEFENOLEBARIUM CERAMIC POWDERRICE BRANMAGNESIUM OXIDEEPOXY POWDER COATINGAPATITERESIN POWDERLIMESTONEDRY TOFU REFUSEAMINO ACID DERIVATIVERESINLEAD OXIDEDRY EGG WHITEAMINE EPOXY CURING AGENTSPZTLEAD DIOXIDEDRUG MATERIALALUMINUM CHLORIDEP-SFLEAD CHROMATECUPROUS OXIDEALUMINAPOTASSIUM PERCHLORATELCD REDCRYSTAL GLASSAG POWDERPOLYESTER RESINLCDCOSMETIC INGREDIENTSADH (ADIPIC ACID DIHYDRAZIDE)POLYESTERLAVENDERCOPPERACTIVATED CARBONPLATINUMIRON POWDERCOMPLEX OXIDESACRYLIC RESIN

■ APPLICATIONS


J07


1/7/2013

■ RESULTS OF GRINDING


ALUMINUMCOPPER

COBALT ALLOY

ACETAMINOPHEN IBUPROFEN

6.330.9112346.90COPPER1.68 0.60-0.90397.00 163.80 CERAMICS1.93 0.88 38.51 25.90 PIGMENT 1.94 1.00

3.22 1.55 9.91 4.24 CALCIUM CARBONATE

4.000.90 12.00 COBALT ALLOY

2.51 1.01 4.65 1.80 GLASS

1.30.494.01 1.05SILVER3.00 0.94 50.00 FUEL BATTERY CELL MATERIAL

0.40 0.20 9.17 2.72 TITANIUM DIOXIDE

23.00 3.16 56.00 5.27 FERRITE

1.24 0.39 11.64 2.00 IRON OXIDE

3.42 1.35 24.00 2.75 ALUMINUM OXIDE

3.29 1.47 11.00 5.80 NICKEL

19.00 2.77 28.60IBUPROFEN

5.000.70 450.00ACETAMINOPHEN

D90D50D90D50

PRODUCTS （μm）MATERIAL

（μm）NAME

FUEL BATTERY CELL MATERIAL

J08


1/7/2013

For the field of pharmaceutical raw materials, Globe Box (Isolator) is offered to prevent fine powder scattering, and isolating materials from the outside air.

■ GROVE BOX FOR JET MILL OPERATION


MC300 GLOBE BOX TYPE MC50 GLOBE BOX TYPE

MC200 GLOBE BOX TYPE MC200 GLOBE BOX TYPE

J09


1/7/2013

Micro Classification / Sifting

Super Micro SieveClassification System & Screen



FT Associates

SupeSuperr Micro Sieve Classification & ScreenMicro Sieve Classification & Screen

M01


1/7/2013

Sifting Finest particles Size ： 5μ mClassification accuracy : hole size ± 0.5μm diameterClassification speed : 30 ~ 50L/h Size : Approx. 400 x 500 x 800 (H) mm 50 kg* Subject to Particle shape, size, distribution, Slurry,

viscosity & other factors(Specification might be changed without notice for the Product improvement)

■ Super Micro Sieve Classification System

Super Micro Sieve Screen, with “high aspect ratio” & , “ultra high durablity“, makes 5 micron Screen Classification / Sifting possible.

Model : FMC-075-1W


M02


1/7/2013

■ Super Micro Sieve Classification

SupeSuperr Micro Sieve Classification & Micro Sieve Classification & SceenSceen

M03


1/7/2013

■ Super Micro Sieve Classification


M04


1/7/2013

MINUS DRIVER DROPPING TEST – ONLY DENTS

SUPER MICRO SIEVE DAMAGE TEST

DROPPING A BALLPOINT PEN

ONLY DENT BUT NO TEARS

* SUPER MICRO SIEVE (SCREEN) HAS ACHIEVED SUCH A HIGH ASPECT RATIO OVER 10, WITH HOLE DIAMETER Φ5ΜM, THICKNESS 50ΜM, HARDNESS HV600.

* IT IS STRONG ENOUGH AND, THE CLEANING BY ULTRASONIC28 / 45 KHZ 500 W OPERATION CAN BE DONE.

* SUPER MICRO SIEVE (SCREEB) HAS ACHIEVED HIGH ASPECT RATIO SCREEN, AND CAN BE USED FOR THE VARIOUS PARTSOF IMPORTANT APPLICATION OR EQUIPMENT, WHICH ARE NEEDED THE HIGHEST QUALITY CONTROL.

* THE RISKS OF DAMAGES IN OPERATION AND CLEANING ARE SIGNIFICANTLY RECDUCED, BECAUSE OF THE THICKER SCREEN, WHICH IS PRODUCED BY LARGE CROSS-SECTIONAL ASPECT RATIO STRUCTURES, AND STRONG STRUCTURE.

■ High Durability


M05


1/7/2013

THE HIGH ASPECT RATIO TECHNOLOGY HAS REALIZED

A HIGH PITCH STRUCTURE, AND THE SIEVES WITH 10μm HOLE DIAMETER IN THE APERTURE RATIO OF 22.7% IS ACHIEVED.

THE ACCURACY, AND HIGH APERTURE RATIO ARE ALSO IMPORTANT FACTORS FOR ACTUAL SCREEING CAPABILITY FOR FINE POWDERS IN 5 TO 10μm SIZE.

SUPER MICRO SEIVES CAN SCREEN FINE POWDERS WITH AT HIGH CAPABILITY, EVEN WITH SMALLER SIZE.

SUPER MICRO SIEVES, WITH ACCURATE, HIGH DURABILITY, AND HIGH APERTURE RATIO, REALIZE THE HIGH PODUCTION EFFICIENCY, WHICH IS REQUIRED FOR THE MANUFACTURING PROCESS.

■ High Aperture Ratio

THE TOLERANCE OF PITCH BETWEEN HOLES, AND DIAMETER OF HOLES IS KEPT SO TIGHT, ANDREMAINS WITHIN 0.5 MICROM METER.

THE RISK OF HOLE DIAMETER ENLARGEMENT, BY WEARINGS, OR DAMAGES DURING PERATION, IS SO LITTLE.

BY THE INGENIOUS SPECIAL METHOD, HIGH ACCURACY IN HOLE SIZE, PITCH, AND STRONG SCREEN SHEET IS ACHIEVED.

■ Accurate Size, Pitch


* MICRO SEPARATING FILTER FOR PLASTICS, DIAMONDS, METALS, AND OTHERS

FOR LITHIUM-ION BATTERIES, ELECTRONICS, AEROSPACE IN VARIOUS FIELDS

SUCH AS ADVANCED MEDICAL TECHNOLOGY, FINE CERAMICS, NEW METALS,

POLYMERS, ELECTROCNIC MATERIALS, COMPOSITE MATERIALS,

* FIELD OF PRECISION EQUIPMENT, MEDICAL EQUIPMENT, BIOTECH, SENSORS

* PARTS FOR ELECTRIC, ELECTRONICS, AUTOMOTIVES

* SPRAY NOZZLES FOR DRUG

* OPTICS FOR TERAHERTZ-WAVE (WIRE GRID)

* CHIP FOR BLOOD ANALYSIS

■ ApplicationsSCREENS, WITH HIGH ASPECT RATIO & ULTRA-HIGH DURABILITY, HAS MADE IT POSSIBLE TO SCREEN UP TO 5 MICRON METER FINE POWDERS.

M06


1/7/2013

Hole Diameter + 20μm± 5.0 μmApprox. 300 μm

Hole Diameter + 15μm± 3.0 μmOver 50 μm

± 2.0 μm30 ～ 50 μmHole Diameter + 10μm

± 1.0 μm5 ～ 30 μm

Pitch between HolesToleranceHole Diameter

Hole Diameter : 5μm

Material : Nickel Electrodeposit / Hardness : Hv 500 / Heat Resistance : Approx. 200℃

■ Screens for Super Micro Sieve

Aperture ratio :

Larger size can be offered : * Screen size : 10 ～ 160mm φ * Thickness : 30 ～ 50 μm

15.4

7

32.6

15

46.2

25

51.040.322.710.1Aperture Ratio (％)

3020105Hole Diameter (μm）


Approx. 45μm25μm100 x 100 mm15±1μmApprox. 45μm20μm100 x 100 mm10±1μmApprox. 45μm25μmφ107mm15±1μmApprox. 45μm20μmφ107mm10±1μmApprox. 40μm15μmφ107mm5±1μmApprox. 45μm25μmφ83mm15±1μm

Approx. 45μm20μmφ83mm10±1μmApprox. 40μm15μmφ83mm5±1μm

ThicknessPitch between HolesScreen SizeHole Diameter

M07


1/7/2013

■ Ultra-precision Micro-Machining


M08


1/7/2013

SIFTING / SCREENING / CLASSIFICATION

Powder & Partifcles Vibration Sifter



FT Associates

V01

Powder & Particles Vibration SifterPowder & Particles Vibration Sifter


1/7/2013

Various choice for the material is available

Outlet position is adjustable

No installation work is requested

Both dry and wet operation is acceptable

Easy screen change is realized

Less mesh blocking by using ultra sonic vibration

Separating motion is selectable

Powder dust can be shut off

Wide range selection is available for applications, or propose

Optional attachment is available

Synthetic resins (pellet, beads, powder), Paints, Cosmetics, Dyestuffs (powder, liquid), Medical supplies industrial medicines (granule, powder), Soap (powder, liquid), Wood powder, Nitrate (powder), Magnesium (powder), Rubber filler (powder), Graphite (powder), Silica (powder), Silica sand (granule), Abrasive (granule),Ceramic (powder, liquid), Ferrite (powder), Glass powder, Wheat for mi‖ , Soya bean, Corn (granule, powder), Wheat starch, Corn starch (liquid, powder), Feed corn (granule), Fish meal for feed (bit powder), Granulated sugar for refining (square shaped), Condiments (powder, liquid), Bean‐Curd (liquid), Tomato sauce (liquid), Spice (powder), Yeast (liquid), Bean jam (paste), Dairy products (powder), Fruit, Vegetable (liquid), Citric acid (powder), Waste liquid from processing of fishery,Waste liquid from silica sand, Waste liquid from pulp, Waste liquid from metal working, Waste liquid from making bean‐curd and foods, Iron, Copper and other metals (powder, granule), Aluminum foil (speck, liquid), Materials for powder metallurgy (powder), Coal, Cokes (granule), Sulfur (powder), Boring filler (granule), Bone material (granule), Waste oil (liquid), Phosphor (powder), Fluorescent substance (powder), Cast dust (granule), Steel shot (granule) & Others

APPLICATIONS :

FEATURES :

V02



1/7/2013

STANDARD TYPE

* REGARDLESS OF THE SIZE, OR SHAPE OF PARTICLES, THE SIFTING OPERATION CAN BE DONE IN BOTH WET OR DRY CONDITIONS

* THE THREE STAGES SCREENS CAN BE APPLIED FOR FOUR SIZES OFCLASSIFICATIONS

* WIDE RANGE OF SCREEN SELECTION IS OFFERED

ULTRA-SONIC TYPE

* STAINLESS STEEL, TITANIUM, AND OTHER MATERIALS CAN BE SELECTED FOR THE SIFTER BODY.

* SIFTERS, EQUIPPPED WITH THE ULTRASONIC OSCILLATOR, ARE AVAILABLE.

* MICRON SIZE FILTERS ARE AVAILABLE FOR THE FINE PARTICLE SIFTING* TAPPING BALL IS NOT NECESSARY.* EASY SCREEN DETACHABLE TYPE IS AVAILABLE.

V03



1/7/2013

MULTIPURPOSE TYPE

* WIDE RANGE OF LINE UP, FROM JIS 200mm STANDARD SIFTER TO 250mm · 300mm SCREEN BOTTOM DISCHARGE TYPE, AND 400mm HORIZONTAL DISCHARGE TYPE, IS AVAILABLE.

* COMPACT TYPE SIFTER IS ALSO OFFERED FOR LABORATORY USE* INSTALLATION OF ＡTIMER IS AVAILABLE FOR AUTOMATIC STOP OF

ULTRASONIC OSILLATER

BOTTOM DISCHARGE TYPE

* COMPACT SPACE & SIMPLE DESIGN IS ACHEIVED * MOTOR IS MOUNTED OUTSIDE THE BODY, AND BOTTOM DISCHARGE TYPE

IS OFFERED* LOW NOISE, SIMPLE STRUCTURE, AND EFFECTIVE DISCHARGE SYSTEM IS

DESIGNED* THE MOTOR IS EASY DITACHABLE WITHOUT THE REMOVAL OF THE SIFTING

PORTION* INSTALLATION CAN BE DONE IN A SMALL SPACE

V04



1/7/2013

ULTRASONIC VIBRATING LABORATORY SIFTER

* BOTTOM DISCHARGE, WHICH DOES NOT GIVE ANY EXTRA MOVEMENT TO THE PARTICLES

* AUXILIARY EQUIPMENT IS NOT REQUIRED* SMALL SPACE DESIGN IS APPLIED FOR EASY INSTALLATION* THE STRUCTURE IS SIMPLE, WITH LESS FAILURE, AND LOW

NOISE, AND EASY MAINTENANCE.* IT CAN BE USED IN CHEMICAL, RESIN, CERAMICS, FOOD, METAL,

& OTHER AREA

* Voltage: 95 ~ 135V / 195 ~ 265V (single phase) switching * Power frequency: 50Hz / 60 Hz * Current consumption: up to 2A * Output: 100% at 30 ~ 32W * Ultrasonic Frequency: 49.5KHz ~ 51.5KHz * Frequency adjustment: Automatic adjustment * Alarm output: 7.5mA maximum current flows during operation * HF Cable: RG-58 5.5m Cable * Protected format: DIN VDE 0106Part1 grounding protection * Fuse: 2 x 2A * Permissible ambient temperature: ℃ 40 best * Area allowed humidity: up to 80%

V05



1/7/2013

DISPERSING / eMULSIFYING / NANO FORMING / CRUSHING / PULVERIZING / DEGASSING

Ultrasonic Processor Nano Forming System



FT Associates

U01

Ultrasonic Processor Ultrasonic Processor NanoNano FormingForming SystemSystem


1/7/2013

The Ultrasonic Processor Nano Forming System


The Ultrasonic Processor Nano Forming System was developed and designed by Hielscher (Germany), the specialized manufacturer of high power ultrasonic equipment, for the dispersion, emulsifying, nano forming ,crushing, pulverizing, degassing, & others.

Wide range of modes, from compact laboratory equipment to large-scale equipment, are proposed and can be offered to the industries such as the food, chemical and electronics, magnetic materials and others.

Without using the media for dispersing and grinding, and using ultrasonic cavitation effects, the slurry is effectively processed for necessary nano particles forming without contaminations.

Operation in batch system, continuous processing system from laboratory Beaker test level to large scaled industrial production stage can be available,

■ Principles

UIP16000 System

UIP2000hd / UIP2000 UIP2400S UIP2000hdUIP100H

U02


1/7/2013

There is no energy loss occurred by internal heat generation, and high efficiency is achieved. [Patent registered]

24 hours of continuous operation is available.

No load operation can be permitted, and it can be ran even in the air. [Patent registered]

The output per unit is high, and the larger size pipes are usable for the slurry

The interface before and after the Ultrasonic Processor NanoForming System is very simple and easy. Which makes total operation system planning very flexible.

Various Related accessories / devices are offered. And the most suitable system can be selected for your own requirement.

Simple, but safety structure is adopted. No operations under the high pressure is requested.

It can be applied to various particle sizes and wide range applications.

No moving part- is adopted. Overhaul and cleaning is so easy and simple.

Wide range of lineups has been introduced for experimental operation to industrial production for various applications

PC control system can monitor various data, output, operation time, etc., Is possible.

■ Features


UIP4000 Processor

UIP4000

Cavitation Emission

U03


1/7/2013

Ink pigments, Oxide (aluminum oxide and various · ITO · zinc oxide, tin oxide, titanium oxide, Iron oxide), Ceramics, Various metal (nickel, manganese and cobalt, platinum, gold, silver), Silica, Zeolite, Teflon, Silicon, Carbon black, CNT, Dye, Abrasives, Coatings

Emulsifying of Oil and Water, Food, Fuel, Adhesives, Organic synthesis

Activation of Catalyst, Various polymers, Chemical reaction

Powerful Cleaning, Washing, Peeling

Extraction of ingredient

Uniformity of Particle size

Crushing of bacteria, virus

■ Applications


PC Control

Sonotrode

Cascade Sonotrode

Flow Cell

U04


1/7/2013

UP200Ht Lab Unit

Removable Handy Operation & Fixed Stand Operation can be done.

24 hours of continuous operation is also possible.

Easy Operataion can be done from the main menu.

The Power Unit, & Transmission Unit are isolated. It is also possible to set the Power Generation portion separately.

It can be used for Dispersion, emulsification, dissolution, cell disruption, degassing, extraction, and various catalytic reactions, in various applications,

Using Touch panel, & Network connection, you can also easily accommodate data management.

Customers various demands can be realized by various transmitters, soundproof box, & other options.

Based on the data of the Laboratory, Small Experimental Production unit,& extensive experience, the scale up to the large suitasbleproduction system can be offered.

■ Laboratory, Small Experimental Production unit


UP200ST Small Production Unit

U05


1/7/2013

Type of SonotrodeConverterCycle (kHz)Output (W)Model

Block Sonotrode & Cascade Sonotrode




Block Sonotrode

Block Sonotrode

Block Sonotrode

Block Sonotrode

Air Cooling

204000UIP4000

Water Cooling2010000UIP10000

Water Cooling2016000UIP16000

-201000UIP1000hd

-20500UIP500hd

-202000UIP2000hd

-

-

24

30

250UIP250

30UIP50

Sample volume (ml)

Sonotrode Top Size（ mm Φ ）

Cycle (kHz)Output (W)Model

Block Sonotrode 3 – 40

Block Sonotrode 1 – 40

Block Sonotrode 1 － 40

Block Sonotrode 0.5 －10

0. 1 - 100024200UP200S

0.01 - 25030100P100H

0. 1 - 100024200UP200H

24 5 - 2000400UP400S

■ Major Models - Production Unit

■ Major Models - Laboratory Unit


U06


1/7/2013

■ Basic Specification for Major Models


400204000UIP4000

100201000UIP1000

200202000UIP2000

0.01 - 10003.010.0

24250UIS250V

1 – 55 - 20003.07.0

14.022.040.0

24400UP400S

1 – 50.1 - 20001.0 20

3.0 7.0

14.040.0

24200UP200S

1 – 50.01 - 5000.51.0 2.03.0 7.0

10.0

50100UP100H

20

30

Cycle(kHz)

160016000UIP4000

1 – 50.01 -2500.51.0 2.03.0 7.0

50UP50H

Continuoous (L/ h)

Batch (ml)

CapacitySonotrodeHead point size

(φ mm)

Output

(W)

ModelUP50H & 100H

UP200S

UP400S

UIS250S

UIP1000

UIP2000

UIP4000

UIP16000

U07


1/7/2013

Remarks

Test&

Work

Materials&

Target

Required System

&Request

Customer

ProductionTest sampleRequired Volume

AttendanceTest / Work Schedule

Detergent

Slurry

Top

Viscosity cpsRequiredSize

Density wt%D50

Original Powder

A) Water B) Ethanol C) IPA D) MEK E) Acetone F) Toluene G) Xylene H) Ethyl Acetate I) Others

AdhesionAggregation

ViscosityAbrasiveness

A) Spherical B) Unspecified C) With Protrusion D) Single Particle E) Aggregates F) Unknown

Condition

Moisture

% if Yes

Bulk Density

Hygroscopic

Properties

Y or NA) Powder B) Particle C) Solid D) Others

Particle Shape

A) Sales Material B) Proposal C) Test D) Process Service E) Rental F) OthersRequest

A) Grinding B) Dispersing / Emulsifying C) Classification / Sifting D) Feeding / Transportation E) Separation / Concentration F) Drying G) Others

Category

System

Solvent

Name

Others

A) Cavitation Mill Dispersing System B) Beads Mill Ultra Fine Grinding System C) Jet Mill Ultra Fine Grinding System D) Grinding Mill Powder Pulverization System E) Super Micro Sieve F) Hydro-Cyclone Classification System G) Vibration Sifter H) Micro Powder Air Classifier I) Constant Micro Feeder J) Others

E-MailNamePhone

AddressDept.

PositionCompany

Inquiry Sheet Please fill your requirement / Information & return to us.

Excel version is available at http://www.ftajapan.com/inquiry.xls , if required.

X01

Documents

FTAssociates, Inc. Our Activities Products &Services …ftajapan.com/xppfa.pdfFine Grinding System …Grinding Mill Powder Pulverization System …Super Micro Sieve & Sifter …Hydrocyclone