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Level 1 Uptime Optimization
Hunkeler
FS6 Folding Module
User Guide
2
1 Introduction
In order to keep the Hunkeler Folding Module running the day-to-day maintenance, is be covered by
you, a trained operator. Only in case of malfunction or in case of scheduled service-maintenance, the
local service organization is involved.
The actions below are considered to be normal maintenance actions which can be executed by every
trained operator.
In order to increase the uptime of the system, it is possible to give an additional training, which
enables you to conduct a number of maintenance actions which are normally executed by the
service engineer. In addition you can do some checks and execute ‘normal’ maintenance actions
preventive which might prevent future problems and/or increase the uptime.
This document describes the so called ‘advanced Key Operator Maintenance’. It can be used by you
as reference and logbook.
In order to perform the Level 1 Uptime Optimization actions, you need to have some additional
tools:
A flashlight
Straight slot Screwdriver
Phillips Screwdriver
Vacuum cleaner
It is up to the local organization to arrange these. Also the normal maintenance tools and supplies
are needed:
Isopropyl Alcohol
Water
Nitrile gloves
Cleaning cloth
Cleaner
Antistatic cleaner
Lubricating Oil (Provided by Field Engineer)In this document, a couple of times we askyou to ‘inform service’ in case you notice something during a check. Note that yousupposed to inform the service engineer via the logbook at the rear of this document.Only submit a service call in case the system is not working accordingExpectation/specification.
In case you encounter problems during performing maintenance actions, please add
this in the ‘remark’ section at the rear of this guide. An engineer will have a look at it
as soon as he is on site.
3
2 Table of Contents
1 Introduction 2
2 Table of Contents 3
3 Daily Maintenance 4
3.1 Vacuum and clean the Module free from paper dust 4
3.2 Clean the optical sensors 5
3.3 O-ring seal of measuring wheel 6
3.4 Brushes 7
3.5 Tractors 8
4 Weekly Maintenance 9
4.1 Pressure unit 10
4.2 Transport belt 10
4.3 Rollers 11
4.4 Length perforation unit 12
6 Logbook. 13
7 Operator Notes 15
4
3 Daily Maintenance3.1 Vacuum and clean the Module free from paper dust
5
3.2 Clean Optical sensors
6
3.3 Clean the O-Ring of measuring wheel
7
3.4 Clean the ball track
8
3.5 Clean the Tractors
9
4 Weekly Maintenance4.1 Clean the pressure Unit
10
4.2 Clean the Transport Belt
11
4.3 Clean the Rollers
12
4.4 Clean the Length Perforation Unit
13
5 Logbook.
O = Checked and no action needed.
X = Checked and executed action.
3 Daily Maintenance
3.1 Vacuum and clean the Module
3.2 Clean the optical sensors
3.3 Clean O-Ring seal of measuring wheel
3.4 Clean the brushes
3.5 Clean the Tractors
4 Weekly Maintenance
4.1 Clean the pressure Unit
4.2 Clean the Transport Belt
4.3 Clean the Rollers
4.4 Clean the Legth Perforation Unit
3 Daily Maintenance
3.1 Vacuum and clean the Module
3.2 Clean the optical sensors
3.3 Clean O-Ring seal of measuring wheel
3.4 Clean the brushes
3.5 Clean the Tractors
4 Weekly Maintenance
4.1 Clean the pressure Unit
4.2 Clean the Transport Belt
4.3 Clean the Rollers
4.4 Clean the Legth Perforation Unit
Date:
Operator:
Date:
Operator:
14
3 Daily Maintenance
3.1 Vacuum and clean the Module
3.2 Clean the optical sensors
3.3 Clean O-Ring seal of measuring wheel
3.4 Clean the brushes
3.5 Clean the Tractors
4 Weekly Maintenance
4.1 Clean the pressure Unit
4.2 Clean the Transport Belt
4.3 Clean the Rollers
4.4 Clean the Legth Perforation Unit
3 Daily Maintenance
3.1 Vacuum and clean the Module
3.2 Clean the optical sensors
3.3 Clean O-Ring seal of measuring wheel
3.4 Clean the brushes
3.5 Clean the Tractors
4 Weekly Maintenance
4.1 Clean the pressure Unit
4.2 Clean the Transport Belt
4.3 Clean the Rollers
4.4 Clean the Legth Perforation Unit
Operator:
Date:
Date:
Operator:
15
6 Operator Notes
Date Remark
This is to certify that
has successfully completed the
Level 1 Uptime Optimization Training
Date:
Trainer name:
Trainer signature:
