10
From Wired to In-Moving Charging of the Electric Vehicles KISHORE NAIK MUDE 1 , HEMANT KUMAR DASHORA 2 , MANUELE BERTOLUZZO 3 , and GIUSEPPE BUJA 4 Department of Industrial Engineering University of Padova Via Gradenigo 6a, 35131, Padova ITALY [email protected] 1 , [email protected] 2 , [email protected] 3 , [email protected] 4 Abstract: - In present years, the deployment of electric vehicles is arisen globally due to the stressing of the environmental concerns and the demand of energy-efficient road transportation. This paper deals with the battery charging technologies for electric vehicles, giving an overview on their evolutionary process. At first, the wired technology is reviewed and the main existing standards on it (charging modes, connection cases and plug types) are presented. Then the wireless power transfer technology is illustrated, showing the convenience of the resonant coupling topologies in increasing the power transfer efficiency. At last, the in-moving technology is introduced and the preliminary studies on it are addressed. Keywords: - Conductive charging, Wireless power transfer, Conventional battery chargers, Electric vehicle. 1 Introduction The increase of oil price and environmental issues cause the growing interest in clean vehicle technologies, such as electric vehicles (EVs) and fuel cell EVs [1], because they provide a good solution to reduce the environmental impacts of transportation and energy dependency thanks to their low energy consumption and zero emissions [2]. EVs are powered by electric batteries, which need to be recharged drawing electric energy from the grid. Generally two types of battery chargers (BCs) are available: off-board and on-board. On-board BCs are used to charge from the utility outlet at the workplace or shopping malls during the day time or from household plug. Off-board BCs operates like a gas station and are designed to manage a high power in order to perform fast charging. In most of the BCs the power flows only from utility grid to the battery, and for this reason they are often termed as unidirectional BCs (UBCs) [3]; beside circuital simplicity, UBSs enjoy of reduced grid interconnection issues and lower battery degradation. On other hand, some BCs manage power flowing in both directions and can work in two operating modes, namely “recharge” mode when they absorb energy and “generation” mode when they deliver energy to grid [4]. The bidirectional battery chargers (BBCs) [5] implement the Vehicle-to-grid (V2G) concept, based on the ability of BBCs of supplying to the grid the energy stored in the battery to perform ancillary operations, such as peak power shaving or reactive power compensation [6]. Charging of an electric vehicle is performed by either wired charging or wireless charging [7]. Wired charging uses conductive wires between electric supply and the charging inlet of the EV. Even though wired charging is popular, the problems with messy wires and safety concerns in wet environment are major drawbacks of this system. In recent years, wireless power transfer systems (WPTSs) applied to EV charging are gaining a growing interest because of their advantages compared to their wired counterpart, such as no exposed wires, ease of charging, and fearless transmission of power in adverse environmental conditions [8]. Low power BCs take a long time to charge the EVs batteries while the use of high power BCs shortens the batteries operative life. These drawbacks trouble both wired and wireless BCs, but can be overcome by in-moving charging, i.e. by charging the batteries while the EVs are moving [9]. The paper is organizes as follows. Section II considers the EV charging infrastructure and section III introduces the wired battery chargers. Section IV discusses about the architectures of the power electronic converters embedded in the BCs. Section V deals with static wireless charging while Section VI refers to in-moving wireless charging. Section VII concludes the paper. Recent Advances in Energy, Environment and Financial Planning ISBN: 978-960-474-400-8 33

From Wired to In-Moving Charging of the Electric Vehiclescommunication between PEV and utility grid SAE J1772 EV conductive charger coupler SAE J1773 EV inductive coupling charging

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Page 1: From Wired to In-Moving Charging of the Electric Vehiclescommunication between PEV and utility grid SAE J1772 EV conductive charger coupler SAE J1773 EV inductive coupling charging

From Wired to In-Moving Charging of the Electric Vehicles

KISHORE NAIK MUDE1, HEMANT KUMAR DASHORA2, MANUELE BERTOLUZZO3, and

GIUSEPPE BUJA4

Department of Industrial Engineering

University of Padova

Via Gradenigo 6a, 35131, Padova

ITALY

[email protected], [email protected],

[email protected], [email protected]

Abstract: - In present years, the deployment of electric vehicles is arisen globally due to the stressing of the

environmental concerns and the demand of energy-efficient road transportation. This paper deals with the battery charging technologies for electric vehicles, giving an overview on their evolutionary process. At first,

the wired technology is reviewed and the main existing standards on it (charging modes, connection cases and

plug types) are presented. Then the wireless power transfer technology is illustrated, showing the convenience of the resonant coupling topologies in increasing the power transfer efficiency. At last, the in-moving

technology is introduced and the preliminary studies on it are addressed.

Keywords: - Conductive charging, Wireless power transfer, Conventional battery chargers, Electric vehicle.

1 Introduction The increase of oil price and environmental

issues cause the growing interest in clean vehicle technologies, such as electric vehicles (EVs) and

fuel cell EVs [1], because they provide a good

solution to reduce the environmental impacts of

transportation and energy dependency thanks to their low energy consumption and zero emissions

[2]. EVs are powered by electric batteries, which

need to be recharged drawing electric energy from the grid.

Generally two types of battery chargers (BCs)

are available: off-board and on-board. On-board

BCs are used to charge from the utility outlet at the workplace or shopping malls during the day time or

from household plug. Off-board BCs operates like a

gas station and are designed to manage a high power in order to perform fast charging.

In most of the BCs the power flows only from

utility grid to the battery, and for this reason they are often termed as unidirectional BCs (UBCs) [3];

beside circuital simplicity, UBSs enjoy of reduced

grid interconnection issues and lower battery

degradation. On other hand, some BCs manage power flowing in both directions and can work in

two operating modes, namely “recharge” mode

when they absorb energy and “generation” mode when they deliver energy to grid [4]. The

bidirectional battery chargers (BBCs) [5] implement

the Vehicle-to-grid (V2G) concept, based on the ability of BBCs of supplying to the grid the energy

stored in the battery to perform ancillary operations,

such as peak power shaving or reactive power compensation [6].

Charging of an electric vehicle is performed by

either wired charging or wireless charging [7]. Wired charging uses conductive wires between

electric supply and the charging inlet of the EV.

Even though wired charging is popular, the

problems with messy wires and safety concerns in wet environment are major drawbacks of this

system.

In recent years, wireless power transfer systems (WPTSs) applied to EV charging are gaining a

growing interest because of their advantages

compared to their wired counterpart, such as no

exposed wires, ease of charging, and fearless transmission of power in adverse environmental

conditions [8].

Low power BCs take a long time to charge the EVs batteries while the use of high power BCs

shortens the batteries operative life. These

drawbacks trouble both wired and wireless BCs, but can be overcome by in-moving charging, i.e. by

charging the batteries while the EVs are moving [9].

The paper is organizes as follows. Section II

considers the EV charging infrastructure and section III introduces the wired battery chargers. Section IV

discusses about the architectures of the power

electronic converters embedded in the BCs. Section V deals with static wireless charging while Section

VI refers to in-moving wireless charging. Section

VII concludes the paper.

Recent Advances in Energy, Environment and Financial Planning

ISBN: 978-960-474-400-8 33

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2 Battery Charging Infrastructure

2.1 Electric energy replacement The replacement of electric energy onboard an

EV can be done through two methods, i) battery swapping ii) battery charging. Battery swapping

[10], consists in substituting for the customer’s

discharged battery with a fully charged one of the same type. Battery swapping stations have a short

“refueling” time, comparable with that of gas

stations, but they are very expensive and their

deployment requires a strict standardization of the layout of the batteries and of their fastening devices.

The energy replacement using battery charging

mainly follows two forms, i.e. wired and wireless charging. Wired charging is performed either using

AC charging from standard outlet or from dedicated

equipment, or from DC supply [11] while wireless

charging does not require any connection of the EVs to external devices. The classification of different

types of charging structures is shown in Fig.1.

2.2 Charging profile Usually batteries are charged in two stages: the

constant current stage and the constant voltage stage. During the first stage a constant current is

injected in the battery until its voltage reaches a

maximum value corresponding to a fully charged battery. Subsequently, as shown in Fig. 2, during the

constant voltage stage, the charging voltage is

regulated at the maximum value while the current

reduces. When current falls below a minimum threshold, the charging is completed [12].

3 Wired Battery Chargers Wired BCs can be installed in houses, offices,

shopping malls and public places to enable EVs

owners to charge their vehicles. Wired BCs have

direct connection to the supply by means of extension power cord plugged to the wall outlet at

one end and to the vehicle inlet at the other. They

are popular, simple in design and have high efficiency. Fig. 3 sketches a vehicle performing a

wired charge of its battery

The set of conductors, the EV connectors,

attachment plugs, and all other fittings, devices, power outlets, or apparatuses installed specifically

for the purpose of delivering energy from the

premises wiring to the electric vehicle constitutes the so called electric vehicle supply equipment

(EVSE).

The EVSE, together with the power transfer and the communication protocol used during EVs

charging are ruled by a number of national and

international standards. Some of them are

summarized in Tab.1.

3.1 Charging modes Depending on the supplied power level and on

the charging time, wired charging is classified into

Mode1, Mode 2, Mode 3 and Mode 4 [13], [14]. Mode 1: This is the cheapest and most

convenient home-based charging method, but it is

Table. 1. Different EV standards

Standard Title/ description

IEC NEC article EV charging system

SAE J2293 Energy transfer system for EV

SAE J2836

Recommended practice for

communication between PEV and

utility grid

SAE J1772 EV conductive charger coupler

SAE J1773 EV inductive coupling charging

IEC 62196

Plugs, socket outlet, vehicle couplers,

vehicle inlets and conductive charging

of EV

IEEE 15473 Inlet connecting distributed resources

with electric power system

Battery vehicle energy restoration

Batterycharging

Batteryswap

Conductive charging

Wirelesscharging

AC supply(On-board charger)

DC supply(Off-board charger)

EVSE

Outlet

Fig. 1. Electric energy replacement

v

i

t

Constant Current

ModeConstant Voltage Mode

Charging

voltage

Cutoff

currentCharging time

Fig. 2. Constant current and constant voltage (CCCV) charging

profile.

Grid

Recharging Station

BatteryCharger

BatteryPack

Fig. 3.Wired battery charging

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also the slowest. EVs are equipped with on-board

BC, as well as with cords that allow the users to

charge the EV in their garage using standard

industrial plugs and wall-mounted sockets. According to Mode 1, EVs are charged from

standard 230 V household outlet with a current

limited to 16 A so that the charging power does not exceed 3.7 kW. In USA Mode 1 is prohibited

because it requires earth connection that is not a

standard feature in USA domestic electric plants. Charging times depends on the battery capacity, but

generally a battery of a compact electric car takes

around 7-15 hours to be fully charged.

Mode 2: This charging method relies on 230 V or 440 V, single phase or three phases AC mains,

with charging current limited to 32 A. As with

Mode1, dedicated plugs and sockets are not required to connect EVs to domestic wall boxes or to public

charging stations. Charging boxes and/or charging

stations and the on-board BC contain the circuitry needed to perform safety functions. Mode 2

charging takes around 3-5 hours for a full charge of

a compact car battery.

Mode 3: It typically operates with three phases 440 V AC mains and supplies up to 63 kW to the on

board BC by means of dedicated plugs and sockets.

Besides safety functions of Mode 2, charging stations and on board BCs implement suitable

protocols to synchronize their operations. As a result

of the higher available power, a BC operating in

Mode 3 provides a compact car with a full charge in less than an hour. Mode 3 charge is used by large

vehicles like electric buses, and is available in

public and commercial areas, airports, and transportation corridors [9].

Mode 4: In Mode 4 AC mains voltage is

converted in DC voltage by a rectifier installed in the charging station. An off-board BC supplies up to

400 A to the EV by means of a dedicated plug. The

Japanese standard “CHAdeMO” is the most diffused

implementation of Mode 4 charging [14]. It charges the battery of a compact car in less than 30 minutes

supplying a power of up to 50 kW.

3.2 Connection cases and plug types The methods of connecting the EV to the

recharging station and the used plugs are classified

in “cases” and “types”, respectively [15].

Case A: This method utilizes a cable with one end permanently attached to the vehicle and the

other ended with a plug to be inserted in the socket

of the charging station. Case A is typically used

with charging Mode 1 and charging Mode 2.

Case B: It uses a detachable cable assembly with

a connector to be inserted in the EV inlet and a plug

to be inserted in the supply socket. Case B1

corresponds to the connection to a wall-mounted box while Case B2 corresponds to the connection to

a charging station. Case B is typically used with

Mode 1 and Mode 2 charging. Case C: In this case one end of the cable is

permanently attached to the charging station while

the other one is terminated with a connector to be inserted in the EV inlet. Only Case C is allowed for

Mode 4 charging.

A number of connector have been standardized

to be used in the different charging modes: Type 1: Was introduced by Yazaki and

standardized in SAE J1772, taken over by IEC

62961, for charging the EVs from a single-phase supply.

Type 2: Was introduced by Menneskes (VDE-

AR-E 2623-2-2, taken over by IEC 62961) for charging from single-phase 230 V and three-phase

440 V supply with current up to 63 A.

Type 3: Was introduced by EV Plug Alliance:

Scame/Schneider (IEC 62196) for charging from single and three-phase supply with a maximum

current of 32 A; it is endowed with a safety shutter.

It is built in two versions: Type 3A is for light EVs, like motorcycles, charged from a single-phase

supply with 230 V current limited to 16 A; Type 3C

is for full size EVs charged from single and three-

phase supply. Both versions provide for the control pilot pin.

3.3 Safety functions Rule EN 61851-1 states that for all the charging

modes, in connection Case B and Case C, the cord must contain the phase (or phases), the neutral, and

the protective earth wires. The plug at the EV side

must contain an additional pin, used by proximity detection logic of the on-board charger to check if

the EV is properly connected or not. In Mode 2 and

Mode 3 an additional wire and the relevant pin, denoted as “control pilot” are required. They are

used to perform additional functions such as: i)

continuous checking of the continuity of the

protective earth conductor ii) energization of the system iii) de-energization of the system. Optional

functions can be performed through control pilot

wire/pin: i) selection of charging rate, ii) determination of ventilation requirements of the

charging area, iii) detection/adjustment of the real

time available load current of the supply equipment

iv) retaining/releasing of the coupling, v) control of bi-directional power flow to and from the vehicle.

Recent Advances in Energy, Environment and Financial Planning

ISBN: 978-960-474-400-8 35

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4 Power Electronic Converters for

Battery Chargers The basic power electronic circuitry for BCs

consists of an AC-DC converter cascaded by a DC-

DC converter. The AC-DC converter rectifies the

AC voltage from the grid to a DC voltage. The DC-DC converter controls the voltage/current supplied

to the battery according to its charging profile. In

most of commercially available BCs, the two stages are separated by an insulation stage formed by a

high-frequency inverter, a coupling transformer and

a high-frequency rectifier, as shown in Fig. 5.

The simplest AC-DC power converters are diode rectifiers. They are cheap, does not require any

control circuitry and can be realized both in single

phase and three phases versions. However, the current they draw from the grid is highly distorted

and additional input filters are required to comply

with the rules about harmonic injection in the grid.

For high power BCs the use of input filters is not viable and more sophisticated AC/DC converters

must be used.

Power Factor Correction (PFC) circuits, shown in Fig.6, are used for the single-phase BCs. They

control the current absorbed from the grid to be

nearly sinusoidal and in phase with the voltage and, at the same time, regulate the output voltage of the

rectifier. They suffer the drawbacks of needing an

output voltage higher than the peak grid voltage and

of being unable to manage bidirectional power flow. Active rectifiers are usually employed as input

stage in three phases BCs. They absorb sinusoidal

current with adjustable power factor so that, if cascaded by a bidirectional DC-DC converter, are

able of managing bidirectional power flows and to

perform V2G operations. Like PFC circuits, they

regulate the output voltage, provided that it is higher than the peak line to line input voltage.

5 Static Wireless Charging

5.1 Wireless power transfer systems Wireless power transfer systems (WPTSs) are

able to supply a load with the electric energy

absorbed by the grid without requiring any wired

connection between load and grid. WPTSs are made of two sections, transmitter and

receiver, as shown in Fig.7. Both of them consist of

a power converter, a coupling device and an

electronic control unit (ECU). Three different technologies can be utilized to

arrange a WPTS, exploiting the properties of the

electric [18], magnetic [16] [17] [19] or electromagnetic fields [20]. Magnetic-field

technology, adopted in the so-called inductive or

resonant coupling WPTSs, is most convenient for

medium- and high-power equipment because it transfers a much higher energy per unit of volume

than the electric-field technology, and does it with

much higher efficiency than the electromagnetic-field technology.

In magnetic field technology the coupling

devices are a pair of coils. The two coils are coupled each other and form an electrical transformer with

no iron core and an air-gap in between. Transmitter

power converter (TPC), fed by the grid, supplies the

transmitter coil with a high frequency current. By Faraday’s law of magnetic induction, energy is

transferred to receiver coil and, by means of the

receiver power converter (RPC), supplies the load.

5.2 Wireless battery chargers BCs based on WPTSs offer a number of

advantages compared to the conventional chargers;

indeed, wireless charging makes it i) unnecessary any plug, cable or outlet, ii) friendly the charging

process, iii) fearless the transfer of energy in any

environmental condition, and so on. The arrangement of a wireless BC is sketched in

Fig. 8. Transmitter coil is buried in the road and the

receiver one is located on-board the EV. When the

vehicle is properly parked over the transmitter coil, the two coils are coupled and energy can be

vg

+

Vb

AC/DCConverter

DC Link

DC/DCConverter

HFInverter

HFRectifier

DC Link

Fig. 5. Scheme of principle for battery chargers

CT

Dc

D1

D3

D2

D4

Lc

+Vdcvg

ig

DC Link

Fig. 6. Power factor controller (PFC)

Mains

Power Converter

Power Converter

CouplingDevice

CouplingDevice

Load

TRANSMITTER RECEIVER

ECU ECU

+

Fig. 7. WPTS structure.

Recent Advances in Energy, Environment and Financial Planning

ISBN: 978-960-474-400-8 36

Page 5: From Wired to In-Moving Charging of the Electric Vehiclescommunication between PEV and utility grid SAE J1772 EV conductive charger coupler SAE J1773 EV inductive coupling charging

transferred from the grid to the battery, which acts

as the load of the system.

5.3 Figures of merit Figures of merit (FOMs) are useful for sizing the

WPTS and analyzing its performance. Mainly two

figures of merit [21] are considered: efficiency η and power supply sizing factor (PSSF) α. Efficiency

is defined as the ratio between the power injected in

the battery and the active power supplied by the TPC. Power supply sizing factor is the ratio between

the power injected in the battery and the apparent

power supplied by the TPC. According to the

definition, η and α are given by (1)

𝜂 =𝑃𝐿

𝑃𝑆 𝛼 =

𝐴𝑆

𝑃𝐿 (1)

The variables in (1) are PL, which is the active

power absorbed by the load, PS and AS, which are

the active and apparent power delivered by the TPC.

5.4 Inductive coupling WPTSs Magnetic WPTSs are divided into inductive

coupling WPTSs and resonant coupling WPTSs. An

inductive coupling WPTS is like a transformer but,

differently from a conventional arrangement, here the coils do not share a common core.

The circuital schemes of the inductive WPTS is

shown in Fig. 9, where V̅S is the voltage generator equivalent to the TPC, RS is its internal resistance,

LT and LR are the self-inductances of the transmitter

and receiver coils, I̅T and I̅R are the currents in the

transmitter and receiver coils, RL is the load

resistance, I̅L is the load current and M is the mutual

inductance between the two coils. From the voltage

equations of the transmitter and receiver sections, given by (2),

{�̅�𝑆 = 𝑍�̇�𝐼�̅� + 𝑗𝜔𝑀𝐼�̅�

−𝑗𝜔𝑀𝐼�̅� = 𝑍�̇�𝐼�̅�

(2)

the expressions of the FOMs for inductive WPTS can be readily obtained and are [21]

𝜂𝐼 = 𝑘2𝑄𝑅𝑄𝑇

1+𝑄𝑅2+𝑘2𝑄𝑅𝑄𝑇

(3)

𝛼𝐼 =√(1+𝑄𝑅

2)[(1+(𝑘2−1)𝑄𝑅𝑄𝑇)2+(𝑄𝑅+𝑄𝑇)2]

𝑘2𝑄𝑅𝑄𝑇 (4)

where QT and QR are the quality factors of the

transmitter and receiver and k is the coupling

coefficient, defined according to

𝑄𝑇 =𝜔𝐿𝑇

𝑅𝑆; 𝑄𝑅 =

𝜔𝐿𝑅

𝑅𝐿 ; 𝑘 =

𝑀

√𝐿𝑇𝐿𝑅 (5)

Graphs of the FOMs as a function of QR for

QT=300 are reported in Fig. 10. It can be observed

how high efficiency of power transfer can be obtained only if QR=1 and that, in any case, the TPC

must be sized for a power at least five times bigger

than the power transferred to the battery.

5.5 Resonant coupling WPTSs In resonant coupling WPTSs, the inductances of

the coils are compensated by capacitors inserted

either in series or in parallel to the coils and by tuning the resonant frequency of the coil-capacitor

branches to the working frequency of the TPC. Four

fundamental topologies of resonant WPTSs can be arranged: series-series (SS), series-parallel (SP),

parallel-series (PS) and parallel-parallel (PP),

depending on how the capacitors are inserted in the

two sections. In [22] performances of the four topologies have

been analyzed and their FOMs derived. It resulted

that the compensation at the transmitter side reduces the PSSF while compensation at the receiver side

improves the efficiency of the WPTS. Best

efficiency performance is achieved by SS topology,

RS IT

VS VRj wM IR - jwM IT

+++

LR

RL

IRLT

VT

Fig.9. Schematics of inductive WPTS

T r a n s . c o i l

R e c e i v . c o i l

R e c t i f i e r

G r i d

H F I n v e r t e r

R e c t i f i e r & C h o p p e r

B a t t e r yP a c k

Fig. 8. Wireless battery charging

Recent Advances in Energy, Environment and Financial Planning

ISBN: 978-960-474-400-8 37

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whose circuital scheme is reported in Fig. 11, characterized by the following FOMs

𝜂𝑆𝑆 = 𝑘2𝑄𝑅𝑄𝑇

1+𝑘2𝑄𝑅𝑄𝑇; 𝛼𝑆𝑆 = 1+𝑘2𝑄𝑅𝑄𝑇

𝑘2𝑄𝑅𝑄𝑇 (6)

The FOMs in (6) are graphed in Fig.12. The

graphs show that implementation of resonant WPTS increases the efficiency and decreases the PSSF

compared to inductive WPTS and that these

enhancements are nearly unaffected by QR, provided that it is bigger than 1.

5.6 Coil coupling From (3) - (6) it appears that FOMs of the coil

coupling is strictly dependent on the coupling coefficient k. Therefore, design of the coils has a

crucial role in WPTSs and the usage of different coil

structures is well investigated in literature [23], [24]

with the aim of maximizing k and reducing its dependence on coil distance and/or misalignment.

To enable higher coupling coefficient and to

direct the magnetic flux lines in proper direction, ferrite cores are used. Ferrite cores are utilized

because of their properties of high magnetic

permeability, useful in directing the flux, and low

electrical conductivity that mitigates the magnetic losses under high-frequency flux cycles.

Different ferrite core structures are illustrated in

literature, for example, in [22], cores having the I, C

and E sections shown in Fig. 13, have been tested

and compared.

5.7 Power electronics requirements In 2013, SAE International J2954™ Task Force

for Wireless Power Transfer of Light Duty, Electric

and Plug-in Electric Vehicles, standardized the working frequency of WPTSs to 85 kHz. This

frequency is much higher than the frequency of the

electrical grid so that it is generated by a high frequency inverter (HFI) that constitutes the output

stage of the TPC. As it happens with conventional

BCs, the input stage of the TPC is formed by an

AC-DC converter that can be a simple diode rectifier, a PFC circuit or an active rectifier.

Requirements for the power switches used to

build the HFI are much more demanding than those posed by conventional industrial inverters because

of the higher commutation frequency. In order to

reduce losses and increase efficiency, WPTSs take advantage of modern power switches built with

wide band gap (WBG) materials [26], [27].

Compared to Si, the WBG materials have higher

junction operating temperature, higher thermal conductivity and lower thermal expansion

coefficient, where the latter two properties make the

packaging of the WBG power devices more reliable over a larger range of temperatures. Moreover, a

WBG junction has a high breakdown field that

benefits the WBG power devices of a thinner

voltage blocking layer so that they have a lower on-

(a)

(b)

Fig.10. FOMs of inductive WPTS (a) Efficiency (b) PSSF

10-2

10-1

100

101

102

0.2

0.4

0.6

0.8

Effic

iency

QR

10-2

10-1

100

101

102

101

102

103

104

Pow

er

supply

siz

ing facto

r

QR

RS IT

VS VRjwMIR -jwMIT

+++ LR

RL

IRLT

CRCT IL

Fig.11. Schematics of resonant SS WPTS

Fig. 13. Sections of I (blue), C (blue+yellow), and E (blue+yellow+green) cores.

(a)

(b)

Fig.12. FOMs of resonant WPTS (a) Efficiency (b) PSSF

10-2

10-1

100

101

102

0.2

0.4

0.6

0.8

1

Effic

iency

QR

10-2

10-1

100

101

102

101

Pow

er

supply

siz

ing facto

r

QR

Recent Advances in Energy, Environment and Financial Planning

ISBN: 978-960-474-400-8 38

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resistance and, consequently, lower conduction

losses. The thinner blocking layers and the higher

drift velocity of the free charges reduce the parasitic

capacitance of the WBG power devices and this gives them the ability of switching at very high

frequencies.

These characteristics can be profitably exploited also in the designing of the rectifier embedded in the

RPC, given that it operates at the same frequency of

the HFI. On the other hand, the DC-DC converter that supply the battery does not require particular

components to be built because its switching

frequency is usually lower.

6 In-moving Wireless Charging After development of static WPTSs, the next step

is to make a WPTSs able to charge EVs while they are moving on the road. Such a technology would

improve easiness of charging and reduce the cost of

EVs. Indeed, the most costly component of an EV is

the battery. A long range EV needs a big battery which is expensive and heavy. The ability to charge

the EV while it is moving enable the use of a

smaller and cheaper battery, achieving a long driving range without any waste of time at the

charging station.

An in-moving WPTS consists basically of a magnetic WPTS where a special track (instead of

the transmitter coil) is built under the road surface.

This track produces a magnetic field which is linked

with receiver coil. Like in static WPTS, power is transferred inductively from transmitter track to the

receiver coil and higher efficiency is achieved if the

track and the receiver coil resonate with suitable capacitors at the HFI frequency.

The main requirements of in-moving WPTSs are:

i) simple construction for ease of maintenance, ii)

good field focusing towards receiver coils for high efficiency, iii) ability of self-compensation when

multiple receiver coils draw power from the track,

iv) containment of electromagnetic field (EMF) under defined limit around the track for pedestrian

safety, and v) low overall cost. Different in-moving

WPTSs designs have been proposed by many researchers to satisfy these requirements.

6.1 On line electric vehicle Korea Advanced Institute of Science and

Technology (KAIST) proposed online electric vehicle (OLEV) which passed through many

generations as different shapes of ferrite cores such

as U-type, E-type and I-type have been used [28].

Present generation uses I-type core for transmitter

track and plate core for receiver coil. Supply lines

are twisted to each other (Fig. 14(a)) and creates alternating poles in the track (Fig. 14(b)), this

arrangement reduces leakage inductance and

unwanted EMF. In the receiver side, there is a pair of receiver coils which covers consecutive poles to

complete the magnetic path.

The main asset of this arrangement is the use of

narrow transmitting track and wide receiver coils [29]. The transmitting poles produce magnetic field

which spreads in wide area towards the coils and

this effect is helpful to achieve lateral tolerance in the placement of the EV over the track. Moreover,

the series of magnetic poles with alternating polarity

helps to reduce unwanted EMF and leakage inductance. The measured power efficiency of the

prototype resulted 74% with 20 cm air gap.

6.2 Moving field WPTS An alternative to the installation and the

supplying of a long transmitter track is to have

multiple coils deployed along the vehicle path and a

suitable switching arrangement to supply them one

by one, as sketched in Fig. 15. This solution is denoted as moving field WPTS [30], [31]. In the

Power supply rail

Air-gap

Lateral displacement

Pickup plate

Pickup Moving direction

Is

Pickup coil (+) Pickup coil (-)

Power supply cables Bottom plate

Top view

Side view

Cross-sectional view

Power supply rail

Pickup

Magnetic flux

Magnetic PoleN

Magnetic PoleS

Magnetic PoleN

Magnetic PoleS

Fig. 14. A basic overview of OLEV.

Ls , Cs

Cp1 Cp2 Cp3 Cp4 Cp5

Sp1 Sp2 Sp3 Sp4

Lp1 Lp3Lp2 Lp4

+V0

-V0

DC power lines

SL1 SR1 SL2 SL3 SL4SR2 SR3 SR4

Fig. 15 Schematic of the Moving Field IPT system

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figure, each of the transmitter coils is denoted by its

self-inductance Lpi while the receiver coil and the

relevant compensating capacitor are denoted as Ls

and Cs, respectively. Switch Spi alternatively connects one terminal of the ith coil to two voltage

lines, one positive, denoted as +V0 and the other

negative, denoted as -V0, so that a high frequency square wave voltage is applied to the coils.

According to vehicle position, transmitter coils

get activated one by one. Smooth transition of current from the jth coil to the (j+1)th is carried out

by means of the switches SRj and SL(j+1) and of the

capacitor Cp(j+1). The length of receiver coil is twice

that of a transmitter coil to close the magnetic path maintain continuity in power transfer.

6.3 Parallel coil compensation Like moving field WPTS, parallel coil

compensation WPTS relies on many transmitter coils distributed along the vehicle path, but in this

case they are connected in parallel and supplied by a

single inverter, as shown in Fig. 16. The coils have high self-inductance and the supply frequency is

also high, so that only a low current flows in the

coils in normal conditions. When the receiver coil

approaches a transmitter coil, its reactance is reflected into the transmitter side. The receiver coil

is connected to a capacitor and they are tuned so

that, at the HFI frequency, their reflected impedances compensate completely the transmitting

coil reactance.

Reactance compensation causes an increase of the current in the transmitter coil that, in turn, builds

up a strong magnetic field and enables the power

transfer [32], [33].

Compensation using the reactance of receiver coil is an attracting solution to eliminate switches

and sensors otherwise required to supply only the

transmitter coil faced with the receiver one. Moreover, since the magnetic field generated by a

transmitter coil is very low when no receiver coil is

coupled, unwanted EMF remains inherently under control.

On the other hand, this technique requires to

design the TPC for an apparent power much higher

than the active power transferred to the battery,

therefore some different series-parallel

combinations are under study to achieve lower PSSF and higher efficiency.

7 Conclusions The paper deals with the latest achievements in

the field of EV battery charging. At first

conventional BCs, which are already available in the

market and have been installed in a number of cities around the world, are considered. An overview is

given about their architecture and about the

standards released by international bodies about power levels and connection means between the

EVs and the recharging stations.

Subsequently, static wireless BCs are dealt with. Nowadays only few firms are proposing this

solution on the market, mostly with low power

product aimed at domestic charging. A description

of their working principles and a comparison of the features of the inductive and of the resonant

chargers are given, showing as the resonant

architecture outperform the inductive one from the point of view of efficiency and sizing power of the

TPC.

Lastly, in-moving wireless BCs are considered. Even if they are still object of research, the

performances of first prototypal plants suggest that

they will have an increasing role in freeing the EVs

from the limits of the available battery charging technology.

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