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FRICKâ QUANTUM™ COMPRESSOR CONTROL S90-010 O Frick Quantum™ Control Panel OPERATION S90-010 CS Frick Quantum™ Control Panel COMMUNICATIONS SETUP (setup and wiring for data communication

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  • MAINTENANCE

    FRICK QUANTUM™ COMPRESSOR

    CONTROL PANEL VERSION 4.5x

    S90-010 M/JUL 2002 File: SERVICE MANUAL - SECTION 90 Replaces: S90-010 M/JUL 01 Dist: 3, 3a, 3b, 3c

  • S90-010 M FRICK QUANTUM™ COMPRESSOR CONTROL PANEL Page 2 MAINTENANCE

    Table of Contents

    QUANTUM™ CONTROLLER BOARD IDENTIFICATION ...................................................................................... 5 Introduction.......................................................................................................................................................... 5 Quantum™ 3....................................................................................................................................................... 5

    Quantum™ 4 ................................................................................................................................................ 5 Troubleshooting ............................................................................................................................................ 5 The Quantum™ Control Panel ..................................................................................................................... 5

    General Information ............................................................................................................................... 5 What To Do Before Calling The Factory ................................................................................................ 6 Replacing The Quantum™ Board.......................................................................................................... 6

    QUANTUM™ 3 CONTROLLER................................................................................................................................ 7 What Should Occur When Powering Up The Panel ........................................................................................... 7 What If The “Operating Status” Screen Is Not Shown ........................................................................................ 7 Controller Board Pictorial .................................................................................................................................... 8 Board Settings..................................................................................................................................................... 8

    Processor Jumpers....................................................................................................................................... 8 Communications Board Jumpers ................................................................................................................. 8

    Flow Diagram - D.C. Voltage / Communications Harness.................................................................................. 9

    QUANTUM™ 4 CONTROLLER.............................................................................................................................. 10 What Should Occur When Powering Up The Panel ......................................................................................... 10 What If The “Operating Status” Screen Is Not Shown ...................................................................................... 10 Controller Board Pictorial .................................................................................................................................. 11 Board Settings................................................................................................................................................... 11

    Processor Board Jumpers .......................................................................................................................... 11 Communications Board Jumpers ............................................................................................................... 11

    Com-1................................................................................................................................................... 11 Com-2................................................................................................................................................... 11

    Flow Diagram - D.C. Voltage / Communications Harness................................................................................ 12

    DIGITAL BOARDS.................................................................................................................................................. 13 Digital Board Description................................................................................................................................... 13 Communications LED's ..................................................................................................................................... 13 Connections to the Quantum™......................................................................................................................... 13 Logic Voltage (Power) LED............................................................................................................................... 13 Active LED......................................................................................................................................................... 14 Digital Inputs...................................................................................................................................................... 14 Digital Outputs................................................................................................................................................... 14 Checking the Digital Inputs and Outputs........................................................................................................... 14

    Fuse Testing And Replacement ................................................................................................................. 14 Input and Output Module Testing and Replacement.................................................................................. 15 Troubleshooting an Output ......................................................................................................................... 15 Troubleshooting an Input ............................................................................................................................ 15 Replacing a Defective Digital Board ........................................................................................................... 15 Adding a Digital Board................................................................................................................................ 15

    Digital I/O Board #1 Pictorial ............................................................................................................................. 16 Digital I/O Board #2 Pictorial ............................................................................................................................. 17 Digital Board Settings........................................................................................................................................ 18

    Communications Settings ........................................................................................................................... 18 Dipswitch Settings ...................................................................................................................................... 18

    “Service Screen” - Digital Board Inputs and Outputs ........................................................................................ 18

    ANALOG BOARDS................................................................................................................................................. 19 Analog Board Description ................................................................................................................................. 19

    Communications LED's .............................................................................................................................. 19 Connections to the Quantum™ .................................................................................................................. 19 Logic Voltage (Power) LED ........................................................................................................................ 19 Active LED .................................................................................................................................................. 20

  • FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 M MAINTENANCE Page 3

    Analog Inputs...............................................................................................................................................20 Analog Outputs ............................................................................................................................................20 Checking the Analog Inputs and Outputs ....................................................................................................20 Replacing a Defective Analog Board...........................................................................................................21 Adding an Analog Board..............................................................................................................................21

    Analog Board #1 ........................................................................

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