QUANTUM HD COMPRESSOR CONTROL PANELOPERATION
090.040-O (MAY 2016)Page 2
SECTION 1 THE QUANTUM HD CONTROL SYSTEMOVERVIEW ................................................................. 3USING A WEB BROWSER (ETHERNET) ......................... 4OPERATOR ACCESS..................................................... 5DATA ENTRY ............................................................... 5
VIRTUAL KEYBOARD ...................................................... 6VIRTUAL NUMERIC KEYPAD ........................................... 6POP-UP SELECT UNITS BOX .......................................... 7POP-UP OUT-OF-RANGE BOX ....................................... 7
SECTION 2 SCREEN AND MENU NAVIGATIONNAVIGATION ICONS .................................................... 9NAVIGATION MENU .................................................... 9MENU HIERARCHY .................................................... 10
SECTION 3 OPERATING DISPLAY SCREENSOVERVIEW .................................................................11HOME ........................................................................14
USER DEFINED ............................................................. 14DOCUMENTATION .........................................................15CONTACTS ....................................................................15
EVENTS .....................................................................17TRENDING .................................................................18
REAL TIME TRENDING .................................................. 18HISTORICAL TRENDING ................................................ 19
ABOUT ..................................................................... 20STATUS .....................................................................21
VYPER INFO ..................................................................21FILTER INFO ...................................................................21PANEL .......................................................................... 22
Analog .................................................................. 22Digital ................................................................... 22Comms 1-3 ........................................................... 23I/O Comms ............................................................ 23Comms 1-3 Log ..................................................... 24I/O Comms Log ..................................................... 24ModBus TCP Log ................................................... 25
REMOTE USERS ........................................................... 25DBS STARTER INFO ...................................................... 26
ALARMS ....................................................................27CLEAN SCREEN MODE ...............................................28CONTROL SETPOINTS ............................................... 30
CAPACITY CONTROL .................................................... 30PI CONTROL ................................................................. 32CONDENSER CONTROL ................................................ 33SEQUENCING CONTROL (ORDER) ................................. 34SEQUENCING CONTROL (CONTROL) ............................ 36LIQUID INJECTION LIOC ................................................ 37
CALIBRATION .............................................................38PRESSURE .................................................................... 38TEMPERATURE ............................................................. 39CAPACITY VOLUME ......................................................40MOTOR DRIVE .............................................................. 41AUXILIARIES ................................................................. 42OUTPUTS ..................................................................... 43PHD MONITOR ............................................................. 44MISC ............................................................................ 45
CONFIGURATION ....................................................... 46MAIN MENU ................................................................. 46PACKAGE ...................................................................... 46
Oil Pump / Lubrication .......................................... 48Liquid Injection ..................................................... 49DX / Chiller Control ............................................... 50Options Discharge Butterfly Valve Control ..........51Options Economizer Butterfly Valve Control ...... 52Options Separator Condensing .......................... 53Options Separator Dewpoint ............................. 53
COMPRESSOR .............................................................. 54DRIVE ........................................................................... 56
Motor .................................................................... 56DBS Starter ............................................................57VSD ....................................................................... 58Vyper Control .................................................... 59
DRIVE ContinuedVyper Cooling .................................................... 60Engine / Turbine .................................................... 61
CAPACITY CONTROL .................................................... 62Capacity Modes .................................................... 62Mode Scheduling .................................................. 63Leaving Process Safeties ....................................... 64
DISCHARGE/SUCTION/OIL ............................................ 65Discharge .............................................................. 65Suction / Oil .......................................................... 66Limits .................................................................... 67
DIGITAL AUXILIARIES ................................................... 68Digital Aux Inputs .................................................. 68Digital Aux Outputs ............................................... 69Timed (Run Control) .............................................. 70Timed (Scheduled Control).....................................71
ANALOG AUXILIARIES .................................................. 72PANEL .......................................................................... 73COMMUNICATIONS .......................................................74
Ethernet .................................................................74Serial .....................................................................75Map File ................................................................ 76
SECURITY ......................................................................77NOTIFICATIONS ............................................................ 78
Groups .................................................................. 78Email ..................................................................... 79
SEQUENCING ................................................................ 80Order .................................................................... 80Control .................................................................. 81
CONDENSER ................................................................. 82PHD VIBRATION / TEMPERATURE ................................. 83
Compressor Bearing Vibration .............................. 83Motor Bearing Temperature / vibration ................. 84Motor Stator Temperature .................................... 85
PROPORTIONAL / INTEGRAL CONTROL SETUP ............ 86SUPERHEAT .................................................................. 88RETRANSMITTING OUTPUTS........................................ 89DIGITAL I/O................................................................... 90ANALOG I/O ................................................................. 91PLC I/O CONTROL ........................................................ 92
SERVICE .....................................................................93OIL PUMP ..................................................................... 93MAINTENANCE (FACTORY) ........................................... 94MAINTENANCE (USER DEFINED)................................... 95COMMUNICATIONS ...................................................... 96DIAGNOSTICS .............................................................. 97SOFTWARE .................................................................. 98
SECTION 4 OPERATION OVERVIEWINITIAL SETUP PROCEDURE .......................................99COMPRESSOR START-UP PROCEDURE .......................99COMPRESSOR STOPPING PROCEDURE .......................99SETUP FOR AUTOMATIC CONTROL ............................99REMOTE CONTROL OF THE COMPRESSOR .................99
SECTION 5 WARNING/SHUTDOWN MESSAGE LISTALPHABETICAL LISTING ...........................................101
SECTION 6 APPENDIX (OIL CONTROL LOGIC)OIL SAFETY LOGIC ................................................... 113
PART 1: MISSING OIL PRESSURE .................................113PART 2: INSUFFICIENT MAIN OIL PRESSURE DURING LOW DIFFERENTIAL .......................................114PART 3: OIL CIRCUIT PRESSURE DROP ........................115PART 4: OIL PRESSURE FILTER DROP ...............
