IBFD54NN - ISSUE A

French Door Pairs

AssemblyInstructions

IBFD54NN - ISSUE B

2 FrenchDoors

About your French Doors

Important information Werecommendthatacompetenttradespersoninstallthisproduct.

Asinglepersonmustnevercarryouttheinstallation,assomecomponentsareveryheavy.

Care of Timber Doors and frames on site Pleasecheckdoors,frameandsillattimeofdeliverytoensurethattheyareacceptableandingoodcondition.Ifyoufindacomponentmissingordamagedpleaseinformyoursupplierimmediately.Wekeepreplacementcomponentsofmostsetpartsandthesecanbesentouttoyouquickly.Thiswillsaveyouhavingtore-packageandreturnthewholeset,andallowsyoutocontinuewiththeproject.

Whenstoringpriortoinstallationthedoorsandframesshouldbekeptintheirpackaging,handledwithcareandstoredinadry,ventilatedbuilding.Doorsandframesshouldbestoredflatonalevelsurface(notonedgeoronend).

Doorsshouldnotbestoredorfittedinthebuildinguntilthewettradessuchasplastering,paintingetc.Havebeencompletedandtheroomisdriedout.

TheFrenchpatiodoorsetsaremanufacturedusingengineeredtimbercomponentsforadditionalstability.Eachframeanddoorismanufacturedwithahardwoodcorelaminatedandfingerjointedtogether,facedwithOakLVLVeneerorhardwoodveneer.

Thecompletesetispre-machinedinthefactory,readytoreceivethehardwareandonlyrequiressiteassemblyandinstallationintothebrickworkopening.SomefurtheradjustmentofthehingecutoutsmaybenecessaryasexplainedinPart9oftheseinstructions.

The properties of timber Notwotreesproduceidenticalgrainsorcolourofwoodandthisaddstothebeautyofanaturalproduct.Wethereforecannotguaranteethatalldoorsandframecomponentswilllookexactlythesameingrainandcolour.Warpingofwoodisnotadefectifitdoesnotexceed1/4inch(6mm)initsinstalledposition.

Maintaining the doors and frame Wesuggestadditionaltreatmentandfinishingmayberequiredatleastonceayearorsoonerifthereisanyindicationofdeteriorationinthewoodprotectivefinishused.

Trimming GenerallythisFrenchDoorSetisnotdesignedtobetrimmedonsiteandshouldbefittedassupplied.However,packingoutorlettinginofthehingesmayberequired.SeePart9oftheseinstructions.

Conditions of Sale Weshallnotbeheldresponsibleforanyincidentalworkexpensesarisingoutoforbecauseofanydefectinourproduct,orbadworkmanshiptoourproduct.Intheeventofthegoodshavingmanufacturingdefectsandrequiringreplacement,ourliabilitywillbelimitedtothevalueofthedoororframeorhardwarecomponentonly.Thesenotesdonotaffectyourstatutoryrightswiththeretailerofthisproduct.

Allproductsmustbeinstalledinaccordancewithacceptedgoodtradepractice(andinaccordancewithsuppliedinstructionswhereapplicable),andmaintainedinaccordancewiththeseproceduresorelsethewarrantyshallbevoid.

Pre-finishing with wood stain / paint

Therangeofpatiodoorshavebeenfactorypre-finishedusingmicroporouswoodfinishandopaquewhitepaint.

Eachsetreceives3coatsoffinishcomprisingabasecoatand2topcoats.

Thefinishshouldberegularlyinspectedevery3monthsandre-coatedwhennecessary,tomaintainthedecorativecoatingandprotectionoftheproduct.

AsageneralguidewhitesetshaveahigherUVResistance,soshouldneedre-coatinglessfrequently,whereastheClearfinishhasmorelimitedUVResistanceandwillneedre-coatingevery3monthsto2yearsdependingonexposurelevels.

FrenchDoors 3

Contents (1)

Timber Parts 4ft, 5ft, 6ft Description Quantity QuantityDoorA 1pc 1pcDoorB 1pc 1pcFrameHead 1pc 1pcFrameJambs 2pc 2pc

FrameCill 1pc 1pcAstragal/Mullion 1pc 1pcInfillBead 1pc 1pcDripBead 1pc 1pcSidelites - 2pcSideliteBead - 8pcSideliteFrameMullion 2pc

Pleasecheckthecontentsofthepackagestoensurethatallpartsarepresentbeforebeginningassembly.

Frame Head

Infill Bead

Drip Bead

Frame Jamb

Frame JambLock Keep

Astragal/Mullion

Left

Han

d H

inge

s

Mas

ter

Lock

Slav

e Lo

ck

Lon

g Lo

ck K

eep

Door B

Door A

Frame Cill

StormguardSlimlineThreshold

Rig

ht

Han

d H

inge

s

(1)(2)

FDPFO4-1/FDPFO5-1/FDPFO6-1/FDPFW4-1/FDPFW5-1/FDPFW6-1

-

FDPFO4-2/FDPFO5-2/FDPFO6-2/FDPFW4-2/FDPFW5-2/FDPFW6-2FDPFO8SL-1/FDPFW8SL-1

FDPFO8SL-2/FDPFW8SL-2

with 2 Sidelite

} }FDPFO4-3/FDPFO5-3/FDPFO6-3FDPFW4-3/FDPFW5-3/FDPFW6-3 FDPFO8SL-4FDPFW8SL-4FDPFO4-4/FDPFO5-4/FDPFO6-4/FDPFW4-4/FDPFW5-4/FDPFW6-4 FDPFO8SL-5/FDPFW8SL-5} FDPFO4-3/FDPFO5-3/FDPFO6-3FDPFW4-3/FDPFW5-3/FDPFW6-3 } FDPFO8SL-4FDPFW8SL-4

} FDPFO8SL-4FDPFW8SL-4FDPFO8SL-3/FDPFW8SL-3

8ft

4 FrenchDoors

Contents (2)

Pleasecheckthecontentsofthepackagestoensurethatallpartsarepresentbeforebeginningassembly.

Hardware 4ft, 5ft, 6ft, 8ft+2SL

Description Quantity

LeftHandHinges 3

RightHandHinges 3

1

Handles 2Sets

LongLockKeep 1

TopandBottomLock

StormguardSlimline

FixingsPack

SteelWoodScrews:

M5x80mm 24

M5x60mm 26

M4x25mm(Zinc) 20

M4x25mm

StainlessSteelPanel

Weather Seals

4ft, 5ft, 6ft, 8ft+2SL

AQ109(BetweenDoors)

AQ21(FrameJamb)

2m 3 AQ109B2/AQ109W2

2.3m 6

4ft, 5ft, 6ft, 8ft+2SL

AQ21B2.3/AQ21W2.3

Description Quantity

Description Quantity

Latch Plate Masters 1 5982-850467-LH-54-36

0467-RH-54-36

Keep 2

Threshold 1

(Yellow) 20

Pins 30

93S35-409410-85ZVKITVectis Double Door 2 Hook MPL with integral shoot bolts and including 2 keys

3230-87-NS5951-85-MOD

5404-85

FDSS-4-OO-CHR

K1570911(120)

A2 stainless steel wood screws pozi flat countersunk M4 x 40A2 machine screws philips raised countersunk M5 x 65

37

4

4ft1 FDSS-5-OO-CHR5ft & 8ft + 2 S/L1 FDSS-6-OO-CHR6ft

FrenchDoors 5

Preparing the site

Brickwork opening:Whenpreparingthesitepleasepreparethebrickworkopeningtobe10mmmoreinheightandwidththantheoutsideassembledframesize.

Itisessentialthatall4internalsurfacesofthebrickworkbelevelledbeforeinstallation.Pleaseensurethatalldimensionsarecorrectforinstallationbeforeproceeding,asthesetmustbeinstalledsquareandlevelintotheopening.

Brickwork opening width = Frame width + 10mm

Diagonal tolerance = +/- 2mm

Brickwork openingheight

=Frame height

+ 10mm

Set Size Assembled Outer Brickwork Frame size Opening Size 4ft 2074mmx1190mm 2084mmx1200mm

5ft 2074mmx1490mm 2084mmx1500mm

6ft 2074mmx1790mm 2084mmx1800mm

8ftwith2sidelite 2074mmx2390mm 2084mmx2400mm

Fig 11

2 Assembling The FrameDecideifthedoorsaregoingtoopenOUTWARDSoropenINWARDS.ForopenOUTWARDSassembletheframeasinFig2.

ForopenINWARDSassembletheframeasinFig3.

Important NoteForsetswithMobilityAccessCill,DONOTASSEMBLETHEFRAMEuntilyouhavestudiedthemobilityaccesspartoftheinstructions,astheframeassemblyisdifferentthanthestandardopeninandopenoutmodels.

CILL

JAMB

HEAD

JAMBINSIDE

CILL

OUTSIDE

CILL

HEAD

JAMB

OUTSIDE JAMB INSIDE

INSIDE OUTSIDE

INSIDEOUTSIDE

INFILL BEAD

DRIP BEAD

DRIP BEAD

INFILL BEAD

CILL

HEAD

DRIP BEADINFILL BEAD

INFILL BEADDRIP BEAD

HEADFig 2For openOUTWARDS

2a For open OUTWARDS AssembletheframebygluingtheFrameJambsintotheFrameHead,usingwaterproofglueandsecuringwith3"No8SteelWoodscrewsprovided,throughthepre-drilledholes.

UsewaterproofgluetofixFrameJambsintotheCillandsecurewith3"No8SteelWoodscrewsprovided,throughthepre-drilledholes.

Fixtheinfillbeadanddripbeadusingwaterproofadhesiveandthestainlesssteelpinsprovided.

Ensuretheframeisassembledabsolutelytrueandsquarewithadiagonaltoleranceofmaximum+/-2mm

6 FrenchDoors

Assembling the frame

CILL

JAMB

HEAD

JAMBINSIDE

CILL

OUTSIDE

CILL

HEAD

JAMB

OUTSIDE JAMB INSIDE

INSIDE OUTSIDE

INSIDEOUTSIDE

INFILL BEAD

DRIP BEAD

DRIP BEAD

INFILL BEAD

CILL

HEAD

DRIP BEADINFILL BEAD

INFILL BEADDRIP BEAD

HEAD

Fig 3For openINWARDS

Frame fixing points468.

546

8.5

468.

546

8.5

100

100

468.

546

8.5

468.

546

8.5

100

100

Installing the assembled frame

3 installing The Frame Into The Brickwork OpeningDrillfixingholesasshowninFig4.

Checkthatthejambsareverticalfromsidetosideandbacktofront,usingaspiritlevelandplumbbob.

Usespacersorpackerstoholdtheframeinthecorrectpositionthenfixtothebrickworkusingframefixers.

Ensuretheframeissquare,withmaximum+/-2mmontheinstalleddiagonalmeasurementoftheframe,seeFig1.

2b For open INWARDS AssembletheframebygluingtheFrameJambsintotheFrameHead,usingwaterproofglueandsecuringwith3"No8SteelWoodscrewsprovided,throughthepre-drilledholes.

UsewaterproofgluetofixFrameJambsintotheCillandsecurewith3"No8SteelWoodscrewsprovided,throughthepre-drilledholes.

Fixtheinfillbeadanddripbeadusingwaterproofadhesiveandthestainlesssteelpinsprovided.

Ensuretheframeisassembledabsolutelytrueandsquarewithadiagonaltoleranceofmaximum+/-2mm

Fig 4

FrenchDoors 7

Fitting the hinges

Door 2

BLeftHand

Door 1

ARightHand

Outside

Inside

OPENING OUT

Door

Hinges

Outside

Door

Inside

OPENING IN

JambFrame

JambFrame

Hinges

Hinge

Hinge cut-outsin the frame jamb

FrameJamb

Door

Hinge

Hinge cut-outs

Weather SealsAQ 21

Outside

Inside

OPENING OUT

Door

Hinges

Outside

Door

Inside

OPENING IN

JambFrame

JambFrame

Hinges

Hinge

Hinge cut-outsin the frame jamb

FrameJamb

Door

Hinge

Hinge cut-outs

Weather SealsAQ 21

Outside

Inside

OPENING OUT

Door

Hinges

Outside

Inside

OPENING IN

JambFrame

JambFrame

Hinges

Hinge

Hinge cut-outsin the frame jamb

FrameJamb

Door

Hinge

Hinge cut-outs

Weather SealsAQ 21

4 FirstidentifyDoor1(A)RightHandandDoor2(B)LeftHand(whicharelabelled).Whenlookingfromtheoutsidetowardstheinside,withtheframeinthecorrectopenoutoropeninposition:

Door1(A)isinstalledontheRight.

Door2(B)isinstalledontheLeft.

Fitthehingesontotheframesanddoorsinthepremachinedpositions,asshowninthedrawingsFig7,8and9usingjustonescrewintoeachhingeatthisstage.

FittheAQ21WeatherSealsintotheframe,inthepremachinedgroovesNote-TherearetwosealsatthefrontandbackoftheHeadandJambsoftheframe

Do not hang the doors at this stage

Fig 5Open Out/In

Looking from the outsidetowards the inside

Fig 7

Fig 8

Fig 9

Door

8 FrenchDoors

Installing the doors into frame

5 Youcanselectwhichdooristheopeningdoorandwhichdooristhefixeddoor.SelectfromthefouralternativesshowninFig10.Thenstudysteps6and7beforeactuallyfixingtheastragal/mullioninposition.

OPTION 1 : OPENING OUT, LEFT HAND DOOR OPENING

80mm MullionFixing Screw

Opening Door

Fixed Door

OPTION 2 : OPENING OUT, RIGHT HAND DOOR OPENING

80mm MullionFixing Screw

Fixed Door Door

Opening

OPTION 2 : OPENING IN, RIGHT HAND DOOR OPENING

OPTION 1 : OPENING IN, LEFT HAND DOOR OPENING

80mm MullionFixing Screw

80mm Mullion

Fixed Door

Fixing Screw

Opening Door

Fixed Door

Outside

Outside

Outside

Outside

Open Out

Left door opening

Right door opening

Open In

Left door opening

Right door opening

Fig 10

Fitting the weatherseals

AQ109

AQ109

Fig 10a

6

Opening Door

FrenchDoors 9

Fitting the locks

7 (i)Assemblethemultipointslavelock(MPL)whichhasthetwoshootboltsonly,(withoutcentrelockandrhinobolts)andfititintothemachinedeurogroveinthefixeddoor,securingthefaceplateofthelock,withthescrewsprovidedseeFig11

(ii)Fittheweathersealsintothefixedandopeningdoors,asshowninFig10a,thenfittheAstragalMulliontothefixeddoor,usingtheM580mmscrewsprovided.Fixthroughthe6fixingpointswhichcorrespondwithslotsintheslavelockfaceplate,sothefixingpointsgointothefixeddoorstileSeeFig11.TheBumpsinthecentreofthekeepshouldfaceinthesamedirectionasthedoorsopen.FiletheBumpsifnecessarytoensuredoorscloseandlock.

Important Note: ThesideoftheAstragal/Mullionwiththemachiningforthelockkeepshouldalwaysbefacingtowardstheopeningdoor.Thesidewithoutthekeepmachiningshouldbescrewedtothefixeddoor

ASTRAGAL MULLION

KEEP

FIXED DOORSTILE

SLAVE LOCK

SCREW FIXTHROUGH KEEP,CENTRE ASTRAGAL MULLION,SLAVE LOCK INTO FIXED DOORAT THESE 3 PLACES

ALWAYS FIT KEEP WITH THESEMI-CIRCULAR 'BUMPS'POINTING IN THE DIRECTIONOF OPENING.FILE BUMPS, IF NECESSARY,TO ENSURE DOORS CLOSE.

SCREW FIXTHROUGH KEEP,CENTRE ASTRAGAL MULLION,SLAVE LOCK INTO FIXED DOORAT THESE 3 PLACES

OPENINGDOORSTILE

MASTERLOCK

Note:Thelongkeepshouldalwaysbefittedlevelwiththebottomofthemachinedposition,leavingasmallgapatthetopofthemachinedposition.

10 FrenchDoors

Fitting the locks (continued)

(iii)Dependingonwhetherthedoorsopeninorout,andwhichisthefixedoropeningdoor,thecentrelatchofthelockmayneedtobereversed.

Toreversethelatch,fitthespindlethroughthelock,loosefitahandleandliftthehandleupwardssothelockisengaged.

Inthismoderemovethe2screwsfromthelatch,removeandreverseit,thenreplacethescrews.SeeFig13

(iv)Fitthehandlesandspindlestoboththefixedandopeningdoors.Tooperatethelock,liftthehandleupwardstoitsfullestextent,thenturnthekey.Tounlock,turnthekey,thenpressthehandledownwardsSeeFig14

Whenasplitspindleisusedthefollowing

proceduremaybecarriedouttoensurecorrect

handingofthenightlatchoperation.

1 Lifthandlesothedeadboltisfullythrown

2 Removethesashbolt

3 Locatescrewdriverintothescrewslot

4 Turn180eitherclockwiseoranti-clockwisedependingonwhichsidetheoperatingfunctionisrequired

5 Checkthefunctionhasbeensetcorrectlyusingsplitspindleandhandle

6 Replaceboltinchosenorientation

Fig 13

Fitting the lock keeps and Stormguard slimline cill

8 (i) FittheStormguardCill,ontopoftheTimberCillinbetweentheFrameJambs.TheendsoftheCillarecutouttofitaroundtheJambsoftheFrame.UseSiliconeSealant(notsupplied)totheundersideoftheStormguardSlimlineCill,thenfixittothetopoftheTimberCill,usingthescrewsprovided,addingablobofSiliconeundereachscrewhead,beforetightening.Fig15andFig16.

(ii)SiliconesealaroundtheedgeoftheStormguardCillwhereitmeetsthedoorframejambstoensureawaterproofseal.

(iii)FittheLockKeepontotheStormguardCill,overthemachinedpositionandsecurewithtwoM425mmscrewsintheslotsonly.Repeatthisprocedureforthekeepwhichfitsintotheundersideoftheframehead.Nowhangthedoorsandifnecessary,adjustthekeeplocationuntilboththeslaveandmasterlocksoperate.Finally,usetheadditionalM425mmfixingscrewstocompletelysecurethetopandbottomkeepinpostion.Fig15andFig16.

Fig 14

Fig 16OPEN IN

Fig 15OPEN OUT

FrenchDoors 11

Adjusting the fit of the doors

Frame assembly for doors with sidelites

9 Closethedoorsandchecktheyfittogethercorrectlyinthecentre,withoutgapsorwithoutbeingtootight.Ifthedoorsaretootightatthecentre,letthehingesintothedoorsandframesmorebycarefullyenlargingthemachinedpositionwithachiseluntilthedoorsfit.

Ifthecentregapistoolarge,packoutthehingestoreducethegap.

10

For openINWARDS

For openOUTWARDS

12 FrenchDoors

Fitting the sidelites

Mobility Access Cill, Frame Assembly

12 FixtheDripBeadintotheFrameHeadasdetailedin2a.FixtheLeftandRightJambs,intotheFrameHead,asdetailedinSection2.

FixtheMobilityAccessCillontothebottomoftheFrameJambs,throughthepre-drilledholesintheCill,ensuringtheFrameissquareandtheinternalwidthoftheframeisexactlythesameatthebottom,asitisatthetop.

PlacetheHeadExtenderontopoftheFrameHead,sealouteredgewithsilicone,thenscrewandgluetheHeadExtenderontotheFrameHead.

ImportantApplysiliconesealantaroundthejointbetweentheCillandinsideoftheFrameJambs.

InstalltheassembledframeintothebrickworkopeningasdetailedinSection3.

Normally,theMobilityAccessCill,wouldbeontopofan18mmSoftwoodorPlywoodbatten.

Very ImportantTocomplywithpartMDisabilityAccessRegulations,theMobilityAccessCillmustbelevel,withthetopoftheexternalsurface.i.e.Theupstandfromfloorlevel,istheCillonly.

FrameHead

FrameMullion

BottomCill

Peelbackandfoldover

protectivefilmateach

corner

Pullprotectivefilmofftapeandscrewsideliteintopositionusingscrewsprovided

Holdbeadtightlyinposition,pullfilmofftapeandpressuntilstuck.

11 Therebatesoftheassembledframearefittedwithfoamadhesivetape.

Turnovertheedgesoftheprotectivefilmatthetop,bottomandsidesofthefoamtape.

Positionthebottomofthesideliteintothegrooveinthebottomoftheframe.

Centralisesideliteposition.

Removethebackingfilmfromtheadhesivefoamtape,bypullingtheturnedovercorners.

SecurethesidelitetightinpositionusingtheM560mmscrewsprovided.

Ifinexposedlocationapplysealantaroundtheoutsideperimeterjointbetweensideliteandframe.

Takethe4piecesofinternalbeadandbendover1corneroftheprotectivefilmoftheadhesivetape.

Placethebeadinposition,removethefilmatthesametimeasapplyingpressure,sothetapestickstothesidelite.

Repeattheprocessfortheother3piecesofbead.

Ifadditionalpressureisrequiredusestainlesssteelpins,takingcarenottodamagethefinish.

Frame Head

Drip Bead

FrameRightJamb

FrameLeftJamb

Aluminium Mobility Access Cill

Head Extender

Macclesfield, Cheshire SK10 2BN

DECLARATION OF CONFORMANCE

DoC No: JCI/FD54

Product Type:

54 Range - Timber French Door

Intended Use:

For use in domestic and commercial premises

Not intended for use on escape route

Declared System of Assessment Performance:

3

Provisions to which the Product Conforms:

Annex ZA of BS EN 14351-1:2006+A1:2010

Reference to Supporting Product Certification and/or Test Reports (supportive of compliance):

Thermal Performance Report CU08116-2 & 3

Declared Performance:

Essential Characteristics

Performance

Dangerous Substance:

No emissions of dangerous substances emitted

Load Bearing Capacity of Safety Device:

Npd

Thermal Transmittance:

1.7w/(m2K)

This declaration of performance is issued under the sole responsibility of JCI Limited.

Signed for and on behalf of the Company by

Name of Representative: John Collins Job Title: Managing Director

Representative Signature: Date of Issue: 10th May 2013

Product CE Marking Detail:

JCI Limited

Macclesfield. SK10 2BN

13

BS EN 14351-1:2006+A1:2010

Timber French Door

DoC No: JCI/FD54

Not intended for use on escape route