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136 Annual Report 2014 Subject to alterations in specifications and other technical information. 09/2014. Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01 2 1 Light microscopic fluorescence image of a cell-populated scaffold (green: cytoskeleton, blue: cell nucleus). 2 SEM image of a biocompatible scaffold. Task Tissue engineering is a field of science that, by combining cell biology, generative process technologies and chemical material development, can replace or repair biological tissue. One approach tissue engineering takes is the additive manufacturing of scaffolds, which are seeded and cultivated with the body’s own cells. Through the use of mechanical and biological stimuli, artificial tissue-like structures can be produced. The challenge is to create skeletal structures that meet the specific requirements in terms of mechanical stability, elasticity and biocompatibility. At the same time 3D freeform shapes have to be produced, tailored to the patient with resolutions in the range of ~ 10 µm. Method By using local photochemical polymerization, Fraunhofer ILT has built 3D polymer components layer by layer. The monomers here are linked together via thiol-ene click chemistry, whereby the use of potentially cytotoxic factors, e.g. photo- initiators and absorbers, can be minimized. Elastic 3D polymer components, which swell upon contact with water, can thus be manufactured by means of lithography-based 3D printing processes, such as digital light processing (DLP) or stereo- lithography (SLA). Result Fraunhofer ILT has developed a photoresin for the additive manufacturing of biocompatible and elastic polymer 3D free- form shapes. Thanks to proliferation and cytotoxicity assays, the biocompatibility of the polymers has been demonstrated, and after coating with poly-L-lysine, cell adhesion of fibro- blasts was shown at the surface. Applications The new material can be used primarily in the production of scaffolds for implants and cell assays. In addition, the material and technical investigations form the basis for a new class of stereolithographically processable materials for technical applications. The project was financed by the Exploratory Research Space of the RWTH Aachen University and the Hans Hermann Voss Foundation. Contacts M.Sc. Andreas Hoffmann Telephone +49 241 8906-447 [email protected] Dipl.-Chem. Holger Leonards Telephone +49 241 8906-601 [email protected] BIOCOMPATIBLE PHOTORESIN FOR STEREOLITHOGRAPHY 1

Fraunhofer ILT - 1 2 Result BIOCOMPATIBLE ......Telephone +49 241 8906-601 [email protected] BIOCOMPATIBLE PHOTORESIN FOR STEREOLITHOGRAPHY 1 Title HZ_JB14_TF4_en.indd

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Page 1: Fraunhofer ILT - 1 2 Result BIOCOMPATIBLE ......Telephone +49 241 8906-601 holger.leonards@ilt.fraunhofer.de BIOCOMPATIBLE PHOTORESIN FOR STEREOLITHOGRAPHY 1 Title HZ_JB14_TF4_en.indd

136 Annual Report 2014 Annual Report 2014 137

Sub

ject

to

alt

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ion

s in

sp

ecifi

cati

on

s an

d o

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tec

hn

ical

info

rmat

ion

. 09/

2014

.

Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de

DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01

Fraunhofer Institute for Laser Technology ILT, www.ilt.fraunhofer.de

DQS certified by DIN EN ISO 9001, Reg.-No.: DE-69572-01

Sub

ject

to

alt

erat

ion

s in

sp

ecifi

cati

on

s an

d o

ther

tec

hn

ical

info

rmat

ion

. 09/

2014

.

2

1 Light microscopic fluorescence image

of a cell-populated scaffold (green: cytoskeleton,

blue: cell nucleus).

2 SEM image of a biocompatible scaffold.

Task

Tissue engineering is a field of science that, by combining

cell biology, generative process technologies and chemical

material development, can replace or repair biological

tissue. One approach tissue engineering takes is the additive

manufacturing of scaffolds, which are seeded and cultivated

with the body’s own cells. Through the use of mechanical

and biological stimuli, artificial tissue-like structures can be

produced. The challenge is to create skeletal structures that

meet the specific requirements in terms of mechanical stability,

elasticity and biocompatibility. At the same time 3D freeform

shapes have to be produced, tailored to the patient with

resolutions in the range of ~ 10 µm.

Method

By using local photochemical polymerization, Fraunhofer

ILT has built 3D polymer components layer by layer. The

monomers here are linked together via thiol-ene click chemistry,

whereby the use of potentially cytotoxic factors, e.g. photo-

initiators and absorbers, can be minimized. Elastic 3D polymer

components, which swell upon contact with water, can thus

be manufactured by means of lithography-based 3D printing

processes, such as digital light processing (DLP) or stereo-

lithography (SLA).

Result

Fraunhofer ILT has developed a photoresin for the additive

manufacturing of biocompatible and elastic polymer 3D free-

form shapes. Thanks to proliferation and cytotoxicity assays,

the biocompatibility of the polymers has been demonstrated,

and after coating with poly-L-lysine, cell adhesion of fibro-

blasts was shown at the surface.

Applications

The new material can be used primarily in the production of

scaffolds for implants and cell assays. In addition, the material

and technical investigations form the basis for a new class

of stereolithographically processable materials for technical

applications.

The project was financed by the Exploratory Research Space

of the RWTH Aachen University and the Hans Hermann Voss

Foundation.

Contacts

M.Sc. Andreas Hoffmann

Telephone +49 241 8906-447

[email protected]

Dipl.-Chem. Holger Leonards

Telephone +49 241 8906-601

[email protected]

BIOCOMPATIBLE PHOTORESIN FOR STEREOLITHOGRAPHY

1