France Crane Care Training Course Catalog maj29012016training.manitowoccranes.com/MCG_CARE/Training/TrainingSchedules/... · • To know how to operate a tower crane, from the cab,

V1. 01/2016

Crane Care TrainingTOWER CRANE Course Catalog 2016FRANCE - Saint Pierre de Chandieu

OverviewContacts

Ghislaine JOURNAYTraining Center [email protected]@manitowoc.comTél : +33 (0) 4 69 85 92 20Tél : +33 (0) 6 15 24 51 00

Laurent PETITExport Training [email protected]él : +33 (0) 4 69 85 92 38

OverviewTraining Center Objectives

“Quality Training to improve your business, to share our know-how, to promote a better knowledge in technology and safety”

Following this guideline, our training achieve a better appreciation of operating systems, functions, components, maintenance, and repair of all products within the Manitowoc Crane group brands ; Potain, Grove, Manitowoc ; from beginner to master level.

On-site or online, Manitowoc Crane Care is the innovative leader in advanced crane industry training.

This brochure is a guideline of training in POTAIN cranes.

On the following list please find an overview about our training programs.

We offer modules covering all levels, from 2 days to 1 week in:

− Crane operating,− Crane safety,− Crane erection and rigging,− Crane technology,− Or in any other specific courses according to your needs.

If you can not find the training courses or program you need, please do not hesitate to contact us, we are always looking to meet any special requirements that you may have.

If you want the training at your facility, we’ll send one of our “flying trainers”!

OverviewTraining Equipment

Location:

Saint Pierre de Chandieu (close to LYON France)

Equipment, tools of differentiation:

4 cranes representing the present range permanently exhibited:

‒ Igo 50

‒ Igo T 130

‒ MDT 219 CCS

‒ MDT 248

5 training rooms,

1 showroom for practical teaching where more than 30 operating mechanisms are exhibited,

Multimedia tests,

1 crane simulator.

International profile:

More than 1 500 trainees and visitors each year from all over the world

Multilingual instructors (French, English, German, Portuguese, Turkish…)

Find us on our web site:

www.manitowoc.com

http://training.manitowoccranes.com/MCG_CARE/Services/EN/Training.asp

Contact us:

[email protected]

OverviewTraining Arrangements

Cost:

Training price: 1 473 € excluding VAT (training 35h)

Evening accommodation is not included, we can help you if necessary

Trainees journey:

Please inform the Training Center of the trainees travel arrangements. Transport is not included, we can help you if necessary

Registration:

You will find enclosed “registration purchase order" form which must be filled in and returned to the Training Center for confirmation.

Trainees must be over 18 years old and must be declared fit to work at great heights.

MANITOWOC denies responsibility for accidents and/or illnesses that might occur during the training courses. We therefore request, that you cover your trainees against any kind of risks and provide them with the necessary insurance certificates and forms.

Clothing:

All our training programs involve numerous practical exercises outside. Please let the trainees know that they should therefore bring suitable shoes and warm clothing. We will lend rainwear, gloves, safety belts and helmets to the trainees.

For the practical parts of the training: working clothes, gloves and steel-toe shoes are needed.

Cancellation:

In case of cancellation, please inform the training Center immediately in order to avoid extra charges.

ContentsSynopsis

E. GM 35

Towercranes

E. GAT 35

Crane operation

Mobilecranes

Crane technology / Safety /Maintenance

Towercranes

E. PRODUCT E. SAFETY E. STABILITY E. MAINTENANCE

ContentsSynopsis GMA & GME Erectors

Equivalence testE. POTAIN 2

E. POTAIN 1 Equivalence test

Level 3

Expert

Level 2

Advanced

Level 1

Fondamentals

GMA Erectors

E. POTAIN CERTIFICATION

E. M2 - Erecting Igo Cranes

E. M4 - Erecting GTMR Cranes

E. M7 - Erecting Igo T cranes

Equivalence test

E. M5 / E. M6 Erecting and telescoping GME cranes

E. POTAIN 2

E. POTAIN 1 Equivalence test

Level 3

Expert

Level 2

Advanced

Level 1

Fondamentals

GME Erectors


ContentsSynopsis GME & GMA field technician

E. POTAIN EXPERT

E. POTAIN GMAT

E. POTAIN GMA

E. POTAIN 2

E. POTAIN 1

Level 3

Dealer only

Level 2

Advanced

Level 1

Fondamentals

E. POTAIN RADIO

E. POTAIN ANTICOLLISION

E. POTAIN MAINTENANCE

GMA field technician

E. CraneSTARFleet & Diag

Equivalence test

Equivalence test


Equivalence test

E. POTAIN EXPERT

E. POTAIN GME V3

E. POTAIN GME NO V3

E. POTAIN 2

E. POTAIN 1

Level 3

Dealer only

Level 2

Advanced

Level 1

Fondamentals

E. POTAIN RADIO

E. POTAIN ANTICOLLISION

E. POTAIN MAINTENANCE

GME field technician

E. CraneSTAR Fleet & Diag

Equivalence test


E. POTAIN 1 CCS

E. POTAIN 2 CCS

ContentsCourse Summary

Operation Page 10

Technology /Safety /Maintenance Page 13

Erection Page 18

Trouble-shooting Page 26

Registration Page 38

Access Page 39

ContentsOperation

Course Number Course Name Page Location

E. GAT 35Tower crane operations all GME/GMA cranes

11 Saint Pierre de Chandieu

E. GM 35Mobile crane operations all mobile cranes


Tower crane operations

GME/GMA cranes

11

E. GAT 35

Aim/Course goals:• To know how to operate a tower crane, from

the cab, the ground, by radio control or radio control,

• To observe the safety rules and user instructions of tower cranes,

• To communicate any malfunctioning of a crane.

Program:• Operation exercises with increasing difficulty

(3/4 of the time is spent on practical exercises),

• Study of crane in accordance with the surrounding environment,

• Role and responsibility of the crane driver.

Training methods:• Intensive training in the operation of a tower

crane in real field situations, on different models of cranes.

• Use of specific documents.• Lectures with audiovisual support.

Dates available:Dates on request

Cost:Training cost: 1 473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5 892 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes:

MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test.• Delivery of certificate.

PrerequisitesThe trainees must be over 18 years old and must be declared fit to work at great heights

Duration1 week – 35 hours

Capacity6 students

Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• C. PRELY Technical trainer• G. JOURNAY Training Center Manager

Mobile crane operations

all mobile cranes

12

E. GM 35

Aim/Course goals:• To know how to operate a mobile crane,• To observe the safety rules and user

instructions of mobile cranes,• To communicate any malfunctioning of a crane.

Program:• Operation exercises with increasing difficulty

(3/4 of the time is spent on practical exercises),

• Study of crane in accordance with the surrounding environment,

• Role and responsibility of the crane driver.

Training methods:• Intensive training in the operation of a mobile

crane in real field situations, on different models of cranes.


Materials and classrooms used:• Training room, specific documents.• GMK GROVE last technology mobile crane


PrerequisitesThe trainees must be over 18 years old and must be declared fit to work on mobile cranes


Capacity6 students



Trainers / contacts:• C. PRELY Technical trainer• G. JOURNAY Training Center Manager

Contents


E. PRODUCTGlobal knowledge of tower crane products


E. SAFETY

Prevention of risks due to the operating mode for safety interventions on tower cranes


E. STABILITY Crane stability 16 Saint Pierre de Chandieu

E. MAINTENANCEPreventive and detailed maintenance of tower cranes


Technology / Safety / Maintenance

Global knowledge of tower crane products

14

E. PRODUCT

Aim/Course goals:• Global knowledge of tower cranes (how they

are manufactured and used),• Presentation of new product.

Program:• Introduction to the company,• Introduction to the tower cranes,• Cranes slewing from the bottom:

‒ The range (quotations).• Tour to CHARLIEU/MOULINS plants,• Cranes slewing from the top:

‒ The range (quotations).• Electrical equipment.

• Mechanisms / Peripherals

Training methods:• Intensive training in the operation of a

tower crane in real field situations, on different models of cranes.


Dates available:17/05/2016 – 20/05/2016

Other dates on request


Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: • MDT219 CCS, MDT248, Igo50, IgoT130.• Crane mechanisms showroom.


PrerequisitesEveryone who have to work on tower cranes


Capacity6 students

Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager

Trainers / contacts:• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager

Prevention of risks due to the operating mode for

safety interventions on tower cranes

15

E. SAFETY

Dates available:30/03/2016 – 01/04/201611/07/2016 – 13/07/201607/11/2016 – 10/11/2016


Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2 356 € excluding VAT

Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT219 CCS,

MDT248, Igo50, IgoT130.• Crane mechanisms showroom.


PrerequisitesThe trainees must be declared fit to work on cranes

Everyone who have to work on tower cranes

Duration2 days – 14 hours

Capacity6 students

Aim/Course goals:• To work risk free on cranes

Program:• Technology:

‒ range GMA/GME,‒ designation and crane vocabulary,‒ erection principles.

• Load curve: principle, reeving, diagram, curve,• Stability: moment, reactions. • Safety devices: location, working principle (limit

switches, moment cutout, MSWL).• Regulation : wind, crane checking, training.• Crane operating:

‒ master controller (different types),‒ indicators, interference display, anemometer.‒ environment, restrictions of use of tower

cranes.‒ procedures for putting in and out of service,‒ slinging: rules and slinging techniques,‒ signals: control gestures and sound signals.

• Working in safety:‒ analyze risks of accident,‒ use of personal protection equipment,‒ practical exercises in great height: use of

safety harness.• Use of technical documentation.

Training methods:• Lectures and practical exercises (measurements,

adjustments and inspections).• Trouble-shooting, practical exercises.

16

E. STABILITY

Aim/Course goals:• To have knowledge concerning the stability of

a crane

Program:• Load curves,• Stability of slewing parts,• Strain on the crane,• Strain on the mast,• Reaction of chassis,• Stability,• Stability coefficient,• Wind speed,• Fixing angles: reactions on ground.• Anchorage frames,• Telescoping on slabs.

Training methods:• Lectures and practical exercises

(measurements, adjustments and inspections).

• Practical exercises.

Dates available:02/05/2016 – 03/05/2016






PrerequisitesEveryone who have to work on tower cranes


Capacity6 students

Crane Stability

Trainers / contacts:• L. PETIT Technical trainer• G. JOURNAY Training Center Manager

17

E. MAINTENANCE

Aim/Course goals:• To carry out the preventive maintenance of tower

cranes according to the manufacturer recommendations

Program:Preventive maintenance on:• Crane structure:

‒ Fitting on the ground, ‒ Ballast,‒ Assembling elements.

• Slewing parts,• Mechanisms:

‒ Mechanisms with frequency converter,‒ Reduction gears,‒ LCC and LBR mechanisms.

• Control systems,• Safety devices,• Ropes,• Manufacturer instructions and warnings,• Exploitation of a maintenance book.

Training methods:• Lectures and practical exercises. • Realization of a schedule of maintenance on

crane.

Dates available:02/05/2016 – 04/05/2016






PrerequisitesThe trainees must be over 18 years old and must be declared fit to work at great heights

Technicians with experience in Tower Crane mechanisms


Capacity6 students

Preventive maintenance of

tower cranes

Trainers / contacts:• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager

Contents


E. M2Erection, commissioning and maintenance of Igo cranes


E. M4Erection, commissioning and maintenance of GTMR 386 cranes

20 Customer’s site

E. M5 Telescoping of GME cranes 21 Saint Pierre de Chandieu

E. M5 / E. M6Erection, Telescoping, telescoping down, dismantling of GME cranes


E. M7Erection, commissioning and maintenance of Igo T cranes


E. CABLIFTInternal crane elevator erection and commissioning


E. TCLExternal crane elevator erection and commissioning


Erection

Trainers / contacts:• C. LE PONTOIS Technical trainer• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager

Erection, commissioning and maintenance

of Igo cranes

19

E. M2

Aim/Course goals:• To provide complete knowledge of

erection and commissioning of Igocranes

Program:• Erection of Igo cranes:

‒ Load curves,‒ Erection/dismantling,‒ Transport axles,‒ Adjustments of safety devices,‒ Using the technical

documentation.

Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments

on Igo50.

Cost:Training cost: 884 € excluding VATMeals: 45 € excluding VATFixed rate for a group of 4 to 6 persons: 3 536 € excluding VATPrerequisites

The trainees

- must be over 18 years old ,

- must be declared fit to work at great heights

- have to be validated in E. SAFETY.


Capacity6 students

Dates available:29/02/2016 – 03/03/201611/07/2016 – 13/07/201602/11/2016 – 04/11/2016


Materials and classrooms used:• Specific documents.• Igo50 crane.




of GTMR 386 cranes

20

E. M4

Aim/Course goals:• To provide complete knowledge of erection and

commissioning of GTMR 386 cranes.

Program:• Erection, commissioning of GTMR 386

cranes:‒ Safety devices,‒ Brakes, ‒ Transport axles,‒ Raising the jib,‒ Extension mast,‒ Using the technical documentation.

Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on

GTMR 386.



Materials and classrooms used:• Specific documents.• Crane GTMR 386 of the customer

• Classrooms at customer’s site.


PrerequisitesThe trainees





Capacity6 students

21

E. M5

Aim/Course goals:• To provide complete knowledge of telescoping of

GME cranes.

Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of

the crane.• Load curves,• Cranes implementation,• Learning erection sequences for GME types,• Hydraulics basic knowledge: cylinders, principles

and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down.

Training methods:• Lectures and practical exercises • Use of specific documents.• Telescoping, telescoping down, dismantling,

adjustments on MDT 248.


Materials and classrooms used:• Specific documents.• MDT 248.







Capacity6 students

Dates available:05/09/2016 – 09/09/2016



Telescoping of GME cranes

Erection, telescoping, telescoping down,

dismantling GME cranes

22

E. M5 / E. M6

Aim/Course goals:• To provide complete knowledge of erection,

telescoping, telescoping down and dismantling GME cranes.

Program:• Crane technology and terminology,• Mechanical basic knowledge,• Application: Balancing, overturning, stability of

the crane.• Load curves,• Cranes implementation,• Learning erection sequences par GME types,• The assembly with the mobile crane, choice of

the model.• Slinging instructions,• Specific attention during dismantling operations,• Hydraulics basic knowledge: cylinders, principles

and settings.• Electrical basic knowledge,• Machinery supply, connections,• Wire ropes and slings,• Maintenance, wear criteria, exchanges.• Indicators and safety devices,• The brakes: principles, settings.• Technical manual exploitation,• Practical realization: telescoping down,

dismantling, erecting, telescoping.

Training methods:• Lectures and practical exercises.• Use of specific documents.• Erection, telescoping, telescoping down,

dismantling, adjustments on MDT248.


Materials and classrooms used:• Specific documents.• MDT248.






Duration2 weeks – 64 hours

Capacity6 students

Dates available:05/09/2016 – 16/09/2016




Dates available:11/04/2016 – 15/04/201629/08/2016 – 02/09/201617/10/2016 – 21/10/2016



of Igo T cranes

23

E. M7

Aim/Course goals:• To provide complete knowledge of erection

and commissioning of Igo T cranes.

Program:• Provide basic knowledge of Igo T cranes

erection and commissioning,• Load curves,• Erection / dismantling:

‒ Installation on job site,‒ Raising of mast,‒ Ballasting,‒ Raising of the jib in all positions,‒ Telescoping with a 6 m mast,‒ Reduction of the jib to 47 m or

42 m,‒ Safety device adjustments,‒ Installation on transport axles,‒ Top zone.

• Using the radio control,• Using the technical documentation,• Study of the wiring diagram,• Preventive maintenance of the crane.

Training methods:• Lectures and practical exercises .• Use of specific documents.• Erection, dismantling, adjustments on

IgoT130.


Materials and classrooms used:• Specific documents.• IgoT130.







Capacity6 students

Dates available:10/10/2016 – 12/10/2016


Internal crane elevator

24

E. CABLIFT

Aim/Course goals:• To provide complete knowledge of internal crane

elevator CABLIFT.

Program:• Cablift presentation,• Current regulations,• Study of the equipped mast sections,• Fitting the mast sections with internal elevator on the

chassis,• Commissioning, tests.• Preventive and corrective maintenance procedures,• Safety and evacuation procedure,• Dismantling the mast equipped with Cablift,• Safety instructions,• Checks conforming to specification,• Packaging precautions.

Training methods:• Lectures and practical exercises.• Use of specific documents.






Duration2,5 days – 18 hours

Capacity6 students


Materials and classrooms used:• Specific documents.• CABLIFT.


Dates available:21/03/2016 – 23/03/2016


External crane elevator

25

E. TCL

Aim/Course goals:• To provide complete knowledge of external crane

elevator TCL.

Program:• TCL presentation,• Current regulations,• Study of the elevator and the equipment,• Fitting the external elevator on MDT 348 crane,• Commissioning and tests,• Preventive and corrective maintenance procedure,• Safety and evacuation procedure,• Dismantling the elevator,• Checks conforming to specification,• Packaging precautions.

Training methods:• Lectures and practical exercises.• Use of specific documents.

Cost:Training cost: 589 € excluding VATMeals: 30 € excluding VATFixed rate for a group of 4 to 6 persons: 2356 € excluding VAT






Capacity6 students


Materials and classrooms used:• Specific documents• TCL


ContentsTrouble-shooting


Fu

nd

am

en

tals

E. POTAIN 1Commissioning of tower cranes Level 1 - All cranes


E. POTAIN 2Trouble-shooting for electrical components of tower cranes - Level 2 -All cranes


New

mech

an

ism

s

E. POTAIN GME NO V3

Study and maintenance of mechanisms with frequency converters of cranes MD /MDT not equipped with processing unit - Level 3


E .POTAIN GME V3

Study and maintenance of mechanisms with frequency converters of cranes MDT equipped with processing unit MDT 248/268/308/368 - Level 3


E .POTAIN GMAAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of Igo cranes - Level 3


E. POTAIN GMA TAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of Igo T cranes - Level 3


E. POTAIN MCTAdjustment and trouble-shooting for frequency converter mechanisms, and processing unit of MCT cranes - Level 3


E. POTAIN MRAdjustment and trouble-shooting for frequency converter mechanisms of MR cranes - Level 3


E. POTAIN CCS 1 & 2Commissioning adjustment and trouble-shooting of CCS cranes


E. POTAIN 270 LVFAdjustment and trouble-shooting of hoisting winch 270 LVF


E. ACS 880Adjustment and trouble-shooting of ABB ACS 880 37

Saint Pierre de Chandieu

Syste

ms

E. POTAIN RADIOAdjustment trouble-shooting of radio control – MCT cranes



Commissioning of tower cranes -

Level 1

27

E. POTAIN 1

Dates available:15/02/2016 – 19/02/2016 18/07/2016 –22/07/201617/10/2016 – 21/10/2016








Capacity6 students

Aim/Course goals:• To commission and to adjust Potain cranes.

Program:• Presentation of Potain tower cranes range,• Load curves of tower cranes,• Study of the definition and functions of the

electrical component,• Main supply of the crane,• Adjustments of the safety devices,• Description and location,• Working principle,• Adjustment procedure: Limit switches, moment

cutout, MSWL, specific safety devices.• Study and adjustment of brake and weathervaning

system,• Adjustment of system Dialog Visu1 and 2.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises. Materials and classrooms used:

• Training room, specific documents.• An area equipped with 4 cranes:

MDT 219 CCS, MDT 248, Igo 50, Igo T130.• Crane mechanisms showroom.


Trainers / contacts:• C. LE PONTOIS Technical trainer• L. PETIT Technical trainer• G. JOURNAY Training Center Manager

Trouble-shooting for electrical components of

tower cranes - Level 2

28

E. POTAIN 2

Dates available:22/02/2016 – 26/02/201625/07/2016 – 29/07/201624/10/2016 – 27/10/2016



Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT 219CCS,

MDT248, Igo50, Igo T130.• Crane mechanisms showroom.


PrerequisitesThe trainees must be over 18 years old and must be declared fit to work on tower cranes


Capacity6 students

Aim/Course goals:• Introduction to electrical repairs on tower cranes.

Program:• Technology, operation and symbolization of the

electric components,• Methods of measurement of the electric

quantities,• Study of the wiring diagram of a 3- speed winch

and realization of the sequential diagram of operation,

• Realization practices wiring of the studied equipment,

• Methods of diagnosis of problems,• Exercise of trouble-shooting,• Introduction to frequency converter,• Introduction to radio control system,• Introduction to CAN bus system adapted to Potain

cranes,• Putting into service and adjustment of frequency

converter.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises.


29

E. POTAIN GME NO V3

Dates available:22/02/2016 – 26/02/201605/12/2016 – 09/12/2016



Materials and classrooms used:• Training room, specific documents.• An area equipped with 4 cranes: MDT 219 CCS,

MDT 248, Igo 50, Igo T130.• Crane mechanisms showroom.

Validation of knowledge:• End of training course multimedia test• Delivery of certificate

PrerequisitesThe trainees must be over 18 years old and have to be validated in E.POTAIN 1 and E.POTAIN 2


Capacity6 students

Aim/Course goals:• To perform corrective maintenance of tower

cranes of MD range and MDT 98 to MDT 218 A range,

• To update knowledge of the mechanisms of tower cranes equipped with frequency converters,

• To perform trouble-shooting of tower cranes equipped with frequency converters,

• To perform brake adjustments of different mechanisms,

• To acquire a trouble-shooting methodology.

Program:• Study of mechanisms controlled by frequency

converters of MD and MDT cranes:‒ Hoisting winch LVF(KEB) , Slewing mechanism

RVF (ABB) ACS800/880, Trolleying winch DVF (KEB).

• Study of functioning,• Adjustment, configuration and special functions,• Study of parameters,• Trouble-shooting,• Study of wiring diagrams,• Study of functioning and adjustment of brakes

on each mechanisms,• Practical workshop of trouble-shooting,• Adjustment of VISU indicators,• Erection, commissioning of GTMR 336 cranes:

‒ Safety devices,‒ Brakes,‒ Transport axles,‒ Raising the jib,‒ Extension mast,‒ Using the technical documentation.


Study and maintenance of mechanisms with frequency converters

of cranes MD/MDT not equipped with processing unit -Level 3


30

E. POTAIN GME V3

Dates available:29/02/2016 – 04/03/201612/12/2016 – 16/12/2016





Capacity6 students

Aim/Course goals:• To perform corrective maintenance of MDT

248/268/ 308/368 tower cranes,• To update knowledge of the mechanisms of tower

cranes equipped with frequency converters and processing unit V3,

• To perform trouble-shooting of tower cranes equipped with frequency converters and processing unit V3,

• To perform brake adjustments of different mechanisms,

• To acquire a trouble-shooting methodology.

Program:• Mechanisms controlled by frequency converters of

MDT cranes:‒ Trolley winch DVF (KEB),‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF OPTIMA+

(ACS800/880),‒ 75/100 LVF (KEB).

• Processing unit V3,• Adjustment, configuration and special functions.• Improvement of Trouble-shooting methods.

Training methods:• Lectures and practical exercises .• Trouble-shooting, practical exercises .




Study and maintenance of mechanisms with frequency converters

of cranes MDT equipped with processing unit -Level 3


31

E. POTAIN GMA

Dates available:30/05/2016 – 03/06/2016





Capacity6 students

Aim/Course goals:• To carry out trouble-shooting and adjustment of

tower crane mechanisms controlled by frequency converters,

• Igo range.

Program:• Mechanisms controlled by frequency converters of

Igo cranes:‒ Hoisting winch LVF,‒ Slewing mechanism RVF,‒ Trolley winch DVF.

• Study of radio control equipment,• Study of processing unit,• Improvement of trouble-shooting methods.


Adjustment and trouble-shooting for frequency converter

mechanisms and processing unit of Igo cranes – Level 3





32

E. POTAIN GMA T

Dates available:06/06/2016 – 10/06/2016








Capacity6 students


tower crane mechanisms controlled by frequency converters

• Igo range.

Program:• Specificities of erection of Igo T cranes• Analysis of erection sequences of Igo T cranes,• Commissioning of the crane operation display,• Working principle:

‒ Commissioning procedure, ‒ Practical exercises.

• Mechanisms controlled by frequency converters of Igo cranes:‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF+51 (ABB),‒ Trolley winch DVF (MCG71).

• Improvement of trouble-shooting methods,• Study of radio control equipment,• Study of processing unit V3.



mechanisms and processing unit of Igo cranes – Level 3


33

E. POTAIN MCT

Dates available:20/06/2016 – 24/06/2016




MDT248, Igo50, IgoT130;• Crane mechanisms showroom.




Capacity6 students



• MCT range.

Program:• Specificities of erection of MCT cranes,• Analysis of erection sequences of MCT cranes,• Commissioning of the crane operation display,• Working principle:


• Mechanisms controlled by frequency converters of MCT cranes:‒ Hoisting winch LVF OPTIMA (KEB), ‒ Slewing mechanism RVF+51 (ABB),‒ Trolley winch (DVF KEF).

• Improvement of trouble-shooting methods,• Study of radio control equipment,• Study of processing unit V3.



mechanisms and processing unit of MCT cranes – Level 3

34

E. POTAIN MR

Dates available:07/03/2016 – 11/03/201618/07/2016 – 22/07/2016








Capacity6 students



• MR range.

Program:• Specificities of erection of MR cranes,• Analysis of erection sequences of MR cranes,• Commissioning of the crane operation display,• Working principle:


• Mechanisms controlled by frequency converters of MR cranes:‒ 75/100 LVF (KEB), ‒ RVF 162 (ABB),‒ 100/75 VVF (KEB).

• Improvement of trouble-shooting methods,• Installation of anticollision system Top Tracing II.



mechanisms and processing unit of MR cranes – Level 3


Trainers / contacts:• L. PETIT Technical trainer• R. OZKAN Technical trainer• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager

35

E. POTAIN CCS 1 & 2

Dates available:18/01/2016 – 22/01/201614/03/2016 – 18/03/201604/07/2016 – 08/07/201624/10/2016 – 28/10/2016


Cost:Training cost: 1473 € excluding VATMeals: 75 € excluding VATFixed rate for a group of 4 to 6 persons: 5892 € excluding VAT




PrerequisitesThe trainees must be over 18 years old and have must have knowledges on tower crane maintenance


Capacity6 students

Aim/Course goals:• Commissioning adjustment and trouble-shooting of

CCS cranes.

Program:• Technology of tower cranes CCS• Introduction to CAN bus• Reading data sheets and exploitation of technical

manuals• Load curve of a CCS crane• Presentation of the main components: Joystick,

encoders, load pin, module, screen.• Introduction of new features• Navigation using the Jog Dial• Setting: limit switches, load limiters and specific

safety devices.• Operating principles, detailed commissioning

procedures, practical exercises.• Application to the commissioning of indicators• Studies and settings of the various movements:

Hoisting, Trolleying and Slewing.• A crane commissioning practical exercise• Replacing a safety device like an encoder• Study of CAN networks and their components• Practical exercise to identifying components and

test the CAN networks• Study of integrated diagnostic menus• Studies of CCS modules and their operations• Practical exercise of navigation and commissioning

from the module (without cab).• Study of wiring diagram• Trouble-shooting exercises• The frequency inverters, specific settings and

functions

Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.

Adjustment and trouble-shooting of CCS

crane – Level 1 & 2


36

E. POTAIN 270 LVF

Dates available:26/09/2016 – 29/09/2016








Capacity6 students


150 LVF and 250 LVF,• Trouble analysis,• Improvement of trouble-shooting methods.

Program:• Presentation of winch,• Forced ventilation,• The brake,• The encoder,• Overspeed detection,• Frequency converter KEB,• Wiring diagrams.


Adjustment and trouble-shooting of

hoisting winch270 LVF – Level 3

37

E. ACS 880

Dates available:29/02/2016 – 02/03/2016




MDT 219 CCS, MDT 248, Igo 50, Igo T130.• Crane mechanisms showroom.




Capacity6 students

Aim/Course goals:• To carry out trouble-shooting and adjustment of ABB

ACS 880 ,• Trouble analysis,• Improvement of trouble-shooting methods.

Program:• Frequency converter description and the new

components• Navigation with the control panel • Set up of the control panel • Windows display• Set up of a keybord control• Navigation inside the converter parameters• Adjustment of Manitowoc cranes parameters• Study of electric wiring• Practical exercises of trouble-shooting

Training methods:• Lectures and practical exercises.• Trouble-shooting, practical exercises.

Adjustment and trouble-shooting of

ABB ACS 880 – Level 3

Trainers / contacts:• L. PETIT Technical trainer• R. OZKAN Technical trainer• C. LE PONTOIS Technical trainer• G. JOURNAY Training Center Manager

Trainers / contacts:• L. PETIT Technical trainer• R. OZKAN Technical trainer• G. JOURNAY Training Center Manager

38

E. POTAIN RADIO

Dates available:23/05/2016 – 25/05/201611/07/2016 – 13/07/2016



Materials and classrooms used:• Training room, specific documents,• An area equipped with 4 cranes:





Capacity6 students


radio-controlled tower crane,• Improvement of the electro technical knowledge,• Trouble analysis,• Improvement of trouble shooting methods.

Program:• Radio control:

‒ PRC2,‒ PRC8,‒ Radio monocard,‒ Radio multicard: P8RCAN, ‒ Radio Igo crane,‒ Radio PRC300 (new radio control).

Training methods:• Lectures and practical exercises ,• Trouble-shooting, practical exercises.

Adjustment

trouble-shooting of radio control

OverviewRegistration form

OverviewAddress/Maps

MANITOWOC CRANE GROUP FRANCE SASParc d’Activité les Portes du Dauphiné, 5, rue Lavoisier69780 SAINT PIERRE DE CHANDIEU

GPS coordinates SAINT PIERRE DE CHANDIEU :Latitude : 45° 38' 47'' NLongitude : 05° 00' 53'' Est

41

Notes

Regional headquarters

AmericasManitowoc, Wisconsin, USA Tel: +1 920 684 6621 Fax: +1 920 683 6277

Shady Grove, Pennsylvania, USA Tel: +1 717 597 8121 Fax: +1 717 597 4062

Europe, Middle East, Africa Dardilly, France Tel: +33 (0)4 72 18 20 20 Fax: +33 (0)4 72 18 20 00

ChinaShanghai, China Tel: +86 21 6457 0066Fax: +86 21 6457 4955

Greater Asia-PacificSingapore Tel: +65 6264 1188 Fax: +65 6862 4040

This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.

©2016 Manitowoc www.manitowoccranes.com

Manitowoc Crane Care when you need it.The assurance of the world’s most advanced crane service and support to get you back to work fast.

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Tower crane center of excellence Training centerManitowoc Crane Group FranceParc d’Activité des Portes du Dauphiné, 5 rue Lavoisier69780 SAINT PIERRE DE CHANDIEUTel: +33 (0)4 69 85 92 20

Documents

France Crane Care Training Course Catalog maj29012016training.manitowoccranes.com/MCG_CARE/Training/TrainingSchedules/... · • To know how to operate a tower crane, from the cab,